CHAPTER - I

PROFILE OF THE ORGAANISATION

INTRODUCTION

In the early 20th Century, Mr. Das Gupta set up a Match Factory in Calcutta with small
semiautomatic Japanese machines, frames and gadgets imported from Japan. He made some
experiments with Colour Matches, and also produced some gerbs, fountains and large size
crackers. At that time, two enterprising young men, Mr. A Shanmuga Nadar and Mr. Ayya Nadar
(cousin brothers, both now deceased), set out to Calcutta on business, where they stumbled upon
the small Japanese match factory next to the lodge they stayed in. These two gentlemen toyed
with a few match sticks there, brought with them a few materials and attempted to make their
first matches in Sivakasi.

The idea of match making mooted them to make Colour Matches also, because the processes
were more or less similar. During this period, Colour Matches and Star Matches were imported
from Germany. Books on chemistry helped them to improve the quality of their products. Slowly
they got organized and stabilized the production.

Then onwards many people started safety matches production and today about 3500 Match
works are situated in and around Sivakasi. Nearly 30,000 persons are directly employed. The
market for safety matches grows at the rate of 10% per annum.

HISTORY OF ORGANISATION

Sri Kaliswari Colour Match works, also known as kaliswari matches, are proud to introduce
itself as one of India’s leading manufacturers of Safety Matches. Our Industry was established in
1923 by Sri. A.shanmuga Nadar, who was the founder of this organization. Altogether, we
exported our products to our global customers and became one of the leading safety matches
exporters in India.

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Our business is consistently growing on the trust our buyers have in us. Our commitment to
quality and dedicated service are the critical reasons for our success. Our export covers
Afghanistan, Bangladesh, Madagascar, Uganda, Croatia and many other leading countries.

Our matchboxes are not just matches; they’re an experience. With personalized and custom-
made options, we ensure your safety matches are unique and tailored to your preferences.

The quality of our matches is far superior to our competitors’ cause our production carries out
under the control of highly experienced technicians. Therefore, we hope & believe that you will
allow us to meet your demands through our products.

ABOUT THE COMPANY

Kaliswari matchworks have 2 factory in sivakasi locality

KALISWARI MATCHWORKES

HUMANZIZED MACHINIZED

5-A,Chairman A,Kaliamman 1/274 Enjar samminatham

Kovil st,sivakasi,626123 Road,Enjar

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1. Name Of the Institution : KALISWARI MATCHWORKS

2. Address : 5-A,Chairman A,Kaliamman

Kovil st,sivakasi,626123

Phone : +91-4562-233015

Email: sales@kaliswari-matches.com

Web :https://www.Kaliswari-matches.com

3. Date Of Establishment : 1923

4. Mode Of Ownership : Private Limited

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 CHAPTER - II

AREA Of TRAINING

S.NO DATE DEPARMENT ACTIVITY

Analyse about Raw

1. 27.05.2023 Raw Material
material

Head Chemicals
2. 29.05.2023 Production
Mixing

Dipping Machine
3. 30.05.2023 Production
Process

4. Inner Machine
31.05.2023 Production
Production

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 Inner Box Making
5. 01.06.2023 Production Machine

Hand box Filling

6. 02.06.2023 Production
Process

Hand Dozen Packing

7. 03.06.2023 Production
Process

Grinding Machine
8. 05.06.2023 Production
Process

Dipping Machine
9. 06.06.2023 Production
Process

Boxes Packing
10. 07.06.2023 Production
Unit

Inner Outer
11. 08.06.2023 Production
Making Machine

Half Line Box

12. 09.06.2023 Production
Filling

Automatic packing
13. 10.06.2023 Production
Machine

Automatic 100%
14. 12.06.2023 Production
60% Packing

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 Packing Method of
15. 13.06.2023 Production
Match boxes

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 CHAPTER - III

Production Process

VARIOUS DEPARTMENTS

Research and Development (R&D):

The R&D department focuses on developing new match formulations, improving existing match
compositions, and exploring innovative manufacturing techniques. They conduct experiments,
analyze data, and collaborate with other departments to enhance product quality, safety, and
efficiency.

Production Department:

The production department is responsible for the actual manufacturing of matchsticks. It

oversees the match head preparation, dipping process, drying, bundling, trimming, and
packaging of the matchsticks. This department ensures that the production process runs
smoothly, efficiently, and in compliance with safety regulations.

Quality Control and Assurance:

The quality control department is responsible for ensuring that the matchsticks meet quality
standards and adhere to safety regulations. They conduct regular inspections, perform tests on
match composition and ignition capability, and monitor the overall quality of the matchsticks
throughout the production process. This department plays a crucial role in maintaining consistent
quality and safety standards.

Supply Chain and Procurement:

The supply chain department manages the sourcing of raw materials required for matchstick
production. They establish relationships with suppliers, negotiate contracts, monitor inventory
levels, and ensure a steady supply of wood splints, chemicals, binders, packaging materials, and

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other necessary components. This department also handles logistics, transportation, and
distribution of finished match products.

Engineering and Maintenance:

The engineering and maintenance department is responsible for the upkeep and maintenance of
the manufacturing equipment and machinery. They ensure that all machinery is running
smoothly, conduct repairs, perform preventive maintenance, and optimize equipment
performance to maximize productivity and minimize downtime.

Sales and Marketing:

The sales and marketing department focuses on promoting and selling the match products to
distributors, retailers, and consumers. They develop marketing strategies, create advertising
campaigns, manage customer relationships, and monitor market trends. This department also
conducts market research to identify new opportunities and expand the customer base.

Human Resources:

The human resources department handles various personnel-related functions such as

recruitment, training, performance evaluation, employee relations, and benefits administration.
They ensure compliance with labor laws, maintain employee records, and foster a positive work
environment.

Finance and Accounting:

The finance and accounting department manages the financial aspects of the matchworks
company. They handle budgeting, cost analysis, financial reporting, payroll processing, and
financial forecasting. This department also ensures compliance with taxation and financial
regulations.

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PRODUCTION PROCESS

The production process of matchsticks involves several stages, from raw materials to the final
packaged product. Here is an overview of the typical production process in the match industry:

Raw Material Preparation:

The primary raw materials for matchsticks are wooden splints, phosphorus-based chemicals
(phosphorus sesquisulfide or phosphorus pentasulfide), and a binder material (usually glue). The
wooden splints are typically made from softwood species like pine or aspen, which are cut into
thin strips.

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Match Head Preparation:

The match head composition is created by mixing the phosphorus-based chemicals with the
binder material and other additives. This mixture is often heated to form a paste or slurry.

Dipping the Match Heads:

The wooden splints are gathered and arranged into groups, forming a bundle. These bundles are
then carefully dipped into the match head composition, ensuring that the heads are evenly coated.
The excess composition is removed, and the match heads are left to dry.

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Application of Match Striker:

Match strikers, which contain abrasive materials such as red phosphorus or glass powder, are
prepared separately. The matchboxes or matchbooks are designed with a striking surface,
typically located on the side or back cover. The striker material is applied to this designated area.

Packaging:

Once the match heads are completely dry, they are bundled together and trimmed to uniform
length. The matchsticks are then packaged in various formats, such as matchboxes, matchbooks,
or match packets, for consumer convenience and safety. The packaging process involves placing
the matchsticks inside the designated containers and sealing them securely.

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 CHAPTER - IV

QUALITY CONTROL

Introduction:

The matchwork industry plays a vital role in providing a convenient and reliable
source of fire ignition for various applications. However, given the potential
hazards associated with matches, ensuring stringent quality control measures is of
utmost importance. Quality control practices within the matchwork industry are
crucial for guaranteeing product safety, reliability, and adherence to industry
standards. This essay explores the significance of quality control in the matchwork
industry and highlights the key processes and practices involved.

Product Specifications and Testing:

Quality control in the matchwork industry begins with the establishment of strict
product specifications. This involves defining the desired composition, dimensions,
and performance characteristics of matchsticks. Through extensive testing, various
parameters such as ignition capability, burn rate, and flame intensity are evaluated
to ensure compliance with safety regulations and customer expectations.

Raw Material Inspection and Control:

The quality control process encompasses thorough inspection and control of raw
materials used in match production. Wood splints, phosphorus-based chemicals,

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and binders must undergo rigorous testing to confirm their quality, consistency, and
compliance with safety standards. Effective supply chain management and regular
audits of suppliers are essential to maintain the integrity of raw materials.

Production Process Monitoring:

Close monitoring of the production process is a critical aspect of quality control in

the matchwork industry. Regular checks are conducted to verify that the match
head composition is accurately applied to the wooden splints, ensuring consistent
coating and proper adhesion. Monitoring drying times and temperature control
during the drying phase is essential to avoid quality issues, such as incomplete
drying or excessive moisture.

Quality Assurance Testing:

Quality control measures involve comprehensive testing at various stages of

production. Matchsticks are subjected to rigorous quality assurance tests, including
ignition performance, burn time, flame stability, and safety. Samples from each
production batch are tested to identify any inconsistencies or defects that may
affect the overall quality and safety of the matchsticks.

Packaging and Labeling:

The packaging process is a crucial aspect of quality control as it ensures the

matchsticks are securely contained and protected during transportation and storage.

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Quality control measures include verifying that packaging materials meet safety
regulations, proper labeling of warning signs and usage instructions, and
conducting regular inspections to ensure the integrity of the packaging.

Compliance with Regulatory Standards:

Quality control in the matchwork industry extends to complying with stringent

regulatory standards. Adherence to safety regulations regarding the use of specific
chemicals, limitations on the amount of phosphorus, and the inclusion of child-
resistant features in matchboxes are crucial to protect consumers. Regular audits,
certifications, and compliance checks are necessary to ensure that match
manufacturers meet these requirements.

Continuous Improvement:

Quality control is an ongoing process aimed at continuous improvement. Feedback

from customers, market research, and internal evaluation help identify areas for
enhancement. Matchwork companies invest in research and development to
explore new technologies, eco-friendly compositions, and innovative packaging
solutions to meet changing customer demands while prioritizing safety and quality.

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IMAGES FOR QUALITY CONTROL

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 CHAPTER - V

CONCLUSION

Completing my internship in the matchworks industry has been a valuable and

enriching experience. Throughout my time at the company, I have gained
invaluable insights into the production processes, quality control measures, and
overall operations of match manufacturing. It has provided me with a
comprehensive understanding of the intricacies and challenges faced by the
industry.

During my internship, I had the opportunity to work closely with various

departments, including production, quality control, and supply chain. I witnessed
firsthand the meticulous attention to detail and adherence to strict safety standards
that are essential in match manufacturing. From the selection and testing of raw
materials to the packaging and distribution of the final product, I observed the
company's commitment to ensuring the highest quality and safety for consumers.

In conclusion, my internship in the matchworks industry has been a valuable and

rewarding experience that has broadened my horizons and equipped me with
practical skills. I am grateful for the opportunity to have contributed to the
company's operations and have a deeper understanding of the match manufacturing
industry. I am excited to embark on future endeavors, drawing upon the knowledge
and experiences gained during this internship.

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