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Abstract: Several three-dimensional effects were observed in the performance monitoring data collected during excavation for the Ford
Engineering Design Center in Evanston, Illinois. The elevations of the soil around the excavation varied and the excavator removed the
soil in a nonuniform excavation process, both of which contributed to the observed three-dimensional 共3D兲 effects. This paper describes
the excavation support system and subsurface conditions at the site, summarizes the construction procedures, and presents the lateral soil
movements measured by inclinometers, ground-surface movements measured by an automated total station, tilt of components of an
adjacent structure, and forces in internal braces. These responses are compared with expected responses from current design methods. The
3D nature of the excavation resulted in smaller movements on the side of the excavation, where the retained soil was lowest, an
unexpected pattern of axial strut loads and very slight damage to an exterior wall that paralleled one of the excavation walls.
DOI: 10.1061/共ASCE兲1090-0241共2007兲133:11共1364兲
CE Database subject headings: Three-dimensional analysis; Bracing; Excavation; Soft soils; Clays.
ducing the in situ ground stresses next to the north wall. See excavation sequence and placement of access ramps caused load-
Blackburn 共2005兲 for a complete description of the conditions at ing on the support-system members that was different than that
the site. envisioned during design.
Although the excavation of the FEDC site required a complex
and nonuniform excavation sequence, the excavation procedure is
Instrumentation
divided into approximate stages, listed in Table 3. The boundaries
The instrumentation locations at the FEDC site are shown in Fig.
1. Four slope inclinometers were installed prior to sheet-pile wall
installation; two inclinometers 共I-1 and I-2兲 were located in the
alley between the excavation and the tech building and inclinom-
eters I-3 and I-5 were installed on the east and west sides of the
site, respectively. Six permanent surveying prisms were installed
on the east side of the site: Three embedded in the surface soil
共P-6,7,8兲, two placed on the sheeting 共P-3,4兲, and one anchored to
the adjacent concrete steam vault 共P-5兲. Displacements of these
points were monitored remotely on a continuous basis with an
automated, radio-linked total survey station mounted on the roof
of the tech building. Two automated, remote access tiltmeter pairs
were installed on structural components of the tech building to
continuously monitor building response during the excavation.
Thirty-four vibrating wire strain gauges were installed on selected
cross-lot and northwest diagonal bracing members, with 29 sur-
viving the entire excavation process. A complete description of
the instrumentation is given by Blackburn 共2005兲.
Construction Sequence
A complex excavation procedure was followed by the excavator
due to space, equipment, and contractual limitations. Soil was
removed by a combination of large and small back-hoes and a
small front loader, which could pass beneath the support struts.
The use of back-hoes, rather than an exterior crane, required an
access ramp for the majority of the excavation duration. To facili-
tate relatively efficient removal of soil under these conditions,
corners were often excavated prior to upper support installation.
Fig. 3 presents photographs that illustrate the nonuniform exca-
vation sequence and placement of access ramps on top of in-
stalled support members.
The actual excavation sequence consisted of the excavation of
the corners and the placement of the soil in the center of the site,
prior to removal. This excavation sequence differed from the “as-
designed” excavation sequence of uniformly excavating the site
to an elevation just below the first layer of supports, followed by
the installation of all supports at that elevation and repeating the
process until final excavation grade was reached. The irregular Fig. 3. Excavation photographs
for these stages span several weeks of construction to reflect the the direction of installing the sheeting at each location. For ex-
fact that the site was excavated in several corners prior to install- ample, the sheeting along the north wall was installed from west
ing internal bracing in a conventional sequence. to east resulting in a slight eastward component of wall move-
ment. After wall installation, the soil moved toward the excava-
tion. The vectors shown in Fig. 5 largely reflect movements
Soil Responses to Excavation toward the area that was excavated first. Given the erratic nature
of the excavation sequence, these movements are neither consis-
Soil deformations during construction were monitored with four tent nor perpendicular to the excavation. This pattern of lateral
slope inclinometers and an automated total survey system. Both movements toward the first excavated area was reported by Finno
cantilever and deep-seated soil deformation are evident in the et al. 共1989兲.
lateral soil profiles. Settlement and lateral movements were ob-
tained from the survey instrumentation.
Fig. 7. Lateral soil movements observed at I-2 and I-3, reset after
wall installation
Fig. 8. Surface settlement and deep-seated lateral displacement on
east side 共observed at elevation −4.9-m, ECD兲
north wall. The cantilever movement exhibited in I-3 and I-5
implies that the diagonal bracing transferred the loads from the
higher east and west sides to the lower north side, and thus mini- erage was employed for tracking the survey point position. The
mized cantilever displacements along the north side, as indicated standard deviation of the 10-point moving average data between
in data from I-1 and I-2. These elevation and stress differences the two stationary points was 0.8 mm 共Finno and Blackburn
contributed to the smaller ground deformations in the upper 5 m 2006兲.
of soil on the side of the excavation where excessive ground Settlement data collected for the soil and steam vault survey
movements could have damaged the adjacent building. points are given in Fig. 8, along with the construction history of
The presence on the east side of the utility “pop-out” con- the southeast corner and deep-seated lateral deformation of the
structed directly adjacent to INC-3 further contributed to the dif- east inclinometer 共I-3兲. The deep-seated lateral deformation given
ference in the responses at the east and north sides of the cut. This in Fig. 8 is the displacement occurring at an elevation⫽−4.9-m
pop-out was supported by a ring of walers connected to the upper- ECD. The steam vault settled approximately 80 mm during the
level excavation waler. This ring support would increase the excavation. Soil points P-6, P-7, and P-8 settled approximately
inward load on the first level of internal excavation bracing, pos- 50, 75, and 45 mm, respectively, during the excavation process.
sibly increasing lateral deformation in the northeast corner. Un- The automated, real-time data availability of the survey system
fortunately, no strain gauges were placed on the diagonal bracing allowed for the detection of rapid settlement periods. Large settle-
in the northeast corner. ment increments occurred as the southeast corner was excavated
from elevations⫽+1-m to − 1.5-m ECD and from −1.5-m to
− 3.8-m ECD. The soil deformations at the ground surface corre-
Observed Ground-Surface Movements
spond to periods of deep-seated movement observed by I-3. The
An automated, remote-access, optical survey system was devel- magnitudes of surface settlements were greater than the horizon-
oped and employed to measure surface soil deformation during tal deformation on the ground surface and in the clay layers,
the FEDC excavation process 共Blackburn 2005兲. The survey sys- suggesting that the granular fill and sands compressed either as a
tem monitored vertical settlement and horizontal displacement of result of shearing caused by cutting the temporary slope, con-
six prisms located adjacent to the southeast corner of the excava- struction vibrations, or a combination of the two. This observation
tion. Two additional prisms were mounted to permanent struc- emphasizes that the Clough et al. 共1989兲 and other semiempirical
tures over 200 feet away from the excavation, which were used as methods, based in part on finite-element analyses made with rela-
redundant stationary benchmarks. To minimize the scatter in the tively simple-soil models, are best suited for estimating lateral
surface-deformation monitoring analysis, a 10-point moving av- deformations. Surface settlements must be evaluated taking into
the footing and the column, as one would expect for an isolated
column on a spread footing as compared to a thick wall on a strip
footing. After day 140 when the excavation had reached its final
Fig. 9. Perpendicular tilting of tech building support members and depth, the column tilt of less than 1 / 2000 was approximately
slope of I-1 at respective depths equal to the slope of the footing. At these levels of column tilting
and footing deformations, no structural or cosmetic damage to the
tech building was detected in this direction during the excavation.
consideration possible consolidation effects, shear-induced vol- The only cracking that was observed during construction was
ume changes in granular soils or fill, vibration-induced settle- cosmetic in the external stone and mortar facade in smaller sec-
ments, and small strain nonlinearity of the soil affected by the tions of the external bearing wall, parallel to the north excavation
excavation. wall, as indicated in Fig. 10. The x-axis of Fig. 10 corresponds to
the eastward distance from the northwest corner of the Ford ex-
cavation. The cracks were diagonal shear and vertical tensile
Structural Response to Movements along
cracks corresponding to “very slight” damage, according to Bur-
the North Wall
land and Wroth 共1975兲. No cracking was observed on the interior
If the deformation in the underlying clay layers is assumed to be of the tech building.
undrained, then the vertical settlement distribution at a footing Roboski and Finno 共2006兲 proposed an empirically based
elevation can be approximated by rotating the lateral soil defor- method for determining the settlement distribution along an exca-
mation distribution about a pivot point with depth corresponding vation when given the maximum lateral or vertical soil deforma-
to the elevation of the footing 共Finno et al. 2002兲. These estimates tion. As shown in Fig. 10, the cracking occurred at locations
of ground deformations can be compared with the tilting of the along the excavation where the largest distortions 共differential
tech building as directly observed with tilt meters. settlement per unit length兲 are predicted using the results of the
Basement column and exterior wall tilt perpendicular to the Roboski and Finno method with the maximum observed horizon-
excavation is compared to the soil slope 共estimated from I-1 data兲 tal displacement. The diagonal shear cracking occurred at the in-
in Fig. 9. Observed tilt is converted to footing slope by assuming flection point of the computed settlement distribution, which is
the footing and column remain contiguous and rotate as a unit. where shear strains would be expected. If it is assumed that the
Thus, the column tilt would be equal to the inverse tangent of the tech building did not undergo any rigid rotation, the angular dis-
slope. Also shown is the distortion between the exterior wall and tortion of the section that exhibited cracking would be approxi-
the interior column, computed from rotated I-1 data as the differ- mately 0.09% or 1 / 1100. This is slightly less than the critical
ential settlement between these two points divided by the corre- shear strain 共␥crit兲 for masonry structures 共0.11% or 1 / 900兲, given
sponding length. by Burland and Wroth 共1975兲; however, the critical shear strain
Initially, the clay soil heaves away from the excavation as a for the external wall of the tech building possibly decreased due
result of installing the sheeting around day 50, resulting in heave to age and weathering 共Blackburn 2005兲. The vertical crack in the
of the structure. This movement is more pronounced in the clay, external wall occurred at the transition point between the flat and
so the maximum heave occurs at some distance from the exterior sloped settlement distribution, which also coincided with a
wall at the south end of the building, resulting in more heave at change in footing type 共from strip to square兲 and footing eleva-
the column. The distortion to the south, implying that the column tion. The foundation discontinuity and transition in settlement dis-
heaved more than the wall, reflects this response, as does the tribution could indicate that rotation between the two segments of
tiltmeter responses of both the column and wall. As the excava- the tech building caused the vertical crack in this location 共Black-
tion progresses and the soil moves toward the excavation, both burn 2005兲. In any case, the only observed damage was slight
the column and wall footing settle. The wall tilts toward the north cracking in exterior masonry walls that ran parallel to the exca-
at approximately the same rate as the soil slope from the incli- vation along the north wall, and was located in areas where maxi-
nometer data, suggesting an almost rigid connection between the mum distortions in that direction are to be expected.
thick masonry wall and underlying strip footing. The magnitude
of the tilt observed at his location approached a slope of 0.0015,
or 1 / 667. Tilt of the interior column does not track the slope of Internal-Bracing Responses
the inclinometer data at the corresponding depth between days 62
and 140, but rather more closely mimicked the distortion. This Vibrating wire-strain-gauge pairs were mounted at the quarter
pattern of movement suggests a more flexible connection between points of pipe bracing and at the neutral axis of wide-flange sec-
Conclusions