ZD160-3 (Universal Shovel) Crawler Bulldozer

ZOOMLION Crawler Bulldozer

Technical Specifications
ZD160-3 (Universal Shovel)

Weinan Branch Company, Zoomlion Heavy Industry

Science and Technology Co., Ltd.
 ZD160-3 (Universal Shovel) Crawler Bulldozer
ZOOMLION ZD160-3 (Universal Shovel) Crawler Bulldozer

Technical Specifications

1. Product Features
ZD160-3 (Universal shovel) bulldozer is a medium and small horsepower crawler
bulldozer developed on the basis of ZOOMLION TY160 bulldozer. It is mainly used
for the engineering construction and maintenance of golf course, amusement park
and other complex terrain, and can also be used for environmental protection and
river embankment repair and maintenance. It has the following characteristics:
1) Equipped with WD10G178E25 diesel engine from Weichai Power Co., Ltd.,
high power can be delivered. Equipped with a turbocharger, which can ensure
that operations under 3000 meters on the plateau do not need any adjustment.
The plateau-type engine can also be equipped as required by users to meet
their needs in high altitude areas above 4000 meters.
2) The cooling system is of blower structure. The fan power comes from the
engine. The forced air supply can enhance the cooling effect. The selection
scheme of special measures for different parts brings wide applicability of
operating condition environment.
3) Reliable hydrodynamic drive technology can achieve stepless speed change
and gearshifting without shutting down, thus improving work efficiency,
automatically adapting to load changes and ensuring smooth start-ups & good
traction performance.
4) It adopts the internationally popular toggle-type control, integrating the steering
brake, gear shifting, hand throttle control and other control levers into the left
hand position, and integrating the blade and ripper control levers into the right
hand position. As a result, the machine overall layout is more suitable for
man-machine engineering and operation comfort is greatly improved.
5) Hexahedral steel sealed cab with broad vision can be equipped with ROPS
(Rollover Protective Structure) and air conditioning system (warm/cool). The
cab base adopts elastic shock absorber. Sound absorbing materials are
installed around the base, and the sealing effect of interior materials greatly
reduces the indoor noise.
6) Electrical system uses water-proof, dust-proof and corrosion-resistant
 ZD160-3 (Universal Shovel) Crawler Bulldozer
connectors. The wiring harness is arranged in layers with reliable fixation and
high installation reliability. Instrument monitoring system not only has
secondary alarm function, but also can conduct inspection of engine oil
temperature, oil pressure, water temperature and fuel reserve, etc.
7) The sealing surface of hydraulic pipe joint adopts dual seal structure of 24 °
conical surface seal + O-ring, DIN standard rubber hose and joint in the
layered arrangement and reliable fixation, effectively ensuring operation
reliability of the hydraulic system. Compared with KES60° conical single seal
form, the reliability is increased by 50%.
8) The frame adopts the whole box-type integral steel plate welding structure,
which is welded with the steering case as a whole. It has high impact load
resilient bearing capacity and bending & torsion resistance capacity. PROE 3D
design software is adopted and ANSYSI 3D analysis software is used for finite
element analysis to ensure the full life cycle of the frame.
9) The bogie with swing-type splayed beam and equalizer bar suspension
structure is used to connect the frame and traveling system, which can transfer
the working load and impact load to the frame during operation. The PROE 3D
design software and the ANSYSI 3D analysis software are used for finite
element analysis, which can effectively ensure the durability and stability of
bulldozer under complex working conditions.
10) All pressure measuring points are in the centralized layout, facilitating all repair
and inspection points promptly accessible.
11) The machine is equipped with many optional work equipment. The standard
front work equipment is universal shovel. Straight-tile blade, angle blade,
sanitation blade, combination blade and heightened blade, etc. are optional.
The standard rear work equipment is three-shank ripper. Draw hook and
hydraulic winch, etc. are optional. In this way, users’ demands under different
working conditions can be met.
 ZD160-3 (Universal Shovel) Crawler Bulldozer
2. Machine Specifications
2.1 Machine Model
Model in the engineering industry: ZD160-3 (Universal Shovel)

2.2 Main Technical Data

Table – Technical Data of ZD160-3 (Universal Shovel) Bulldozer

Ser.
Description Value
No.
I. Construction Parameters

1 Overall Dimensions (L×W×H) (mm) 6808×3414×3465

2 Operating weight (kg) 20566

II. Machine Parameters
3 Model WD10G178E25
Four stroke cycles, cylinders in-line,
4 Type
water-cooled, turbocharged
Engine displacement
5 9.726
(L)
6 Rated RPM (r/min) 1850
7 Rated power (kW) 131
Maximum
8 830N.m/1100 - 1200r/min
torque/RPM
Engine Maximum drawbar
9 152
pull (kN)
Fuel consumption
10 ≤215
(g/kW.h)
Number of oil
11 cylinders - bore × 6-126×130
stroke (mm)
12 Start-up mode Motor
13 Starting motor 24V, 6.6kW
14 Alternator 55A, 28V, 1.54kW
Hydraulic torque
15 3-element, 1-stage, 1-phase
converter
16 Drive device Transmission Power shift planetary transmission
Planetary gear, multi-plate clutch,
17 Type
manual control, power shift
 ZD160-3 (Universal Shovel) Crawler Bulldozer

Ser.
Description Value
No.
Forward I: 0
-3.8
Transmission gear Reverse I：0-4.9
Forward II:
18 stage and speed Reverse II：0-8.5
0-6.6
（ km/h） Reverse III: 0 -13.6
Forward III:
0-10.6
19 Cooling mode Water-cooled
20 Central drive Spiral bevel gear, splash lubrication
Wet-type, multi-plate clutch,
21 Steering clutch spring-loaded, movement initiated by
operating the oil pressure
Steering
Wet-type, floating band, foot pedal
22 system Steering brake
operated (with oil pressure booster)
Spur gear 2-stage deceleration, splash
23 Final drive
lubrication
24 Suspension mode Semi-locked, equalizer bar floating type
Number of carrier
25 2
rollers (each side)
Bogie Number of track
26 7
rollers (each side)
Number of idlers
27 1
(each side)
28 Type Assembled, single-grouser
29 Pitch (mm) 203.2
30 Width (mm) 510
Number of track
31 39
shoes (each side)
32 Track Track gauge (mm) 1880
Length of track on
33 2635
ground (mm)
Ground pressure
34 75
(kPa)
35 Ground clearance 400
36 Type Gear pump
Hydraulic
37 Work pressure (MPa) 14
control
38 Maximum flow (L/min) 207/1850rpm
mechanism
39 Control valve type Manual multi-position valve
40 Type Universal Shovel
Work
41 Dozing width (mm) 3414
equipment
42 Height (mm) 1220
 ZD160-3 (Universal Shovel) Crawler Bulldozer

Ser.
Description Value
No.
Maximum lift above
43 1338
around (mm)
Maximum drop below
44 525
ground (mm)
45 Blade capacity (m³) 5.0
46 Cooling system (L) 34
47 Fuel tank (L) 295
48 Engine oil pan (L) 30
Hydraulic torque
49 Coolant and converter, 52
lubricating oil transmission (L)
50 capacity Steering case (L) 70
Final drive (each side)
51 31
(L)
Oil tank (L) for work
52 108
equipment
Transmission: forced lubrication,
central drive shaft: splash lubrication,
53 Lubrication system
steering brake: splash lubrication, final
drive: splash lubrication
 ZD160-3 (Universal Shovel) Crawler Bulldozer

2.3 Overall Dimensions (Unit: mm)

2.4 Technical Performance

Engine
Model………………………………………………………………Weichai WD10G178E25
Type…………………Four stroke cycles, cylinders in-line, water-cooled, turbocharged
Number of oil cylinders - bore × stroke………………………………………6-126×130mm
Piston
displacement……………………………………………………………………………9.726 L
Rated power……………………………………………………………………………131KW
Rated RPM…………………………………………………………………………1850 rpm
Rated torque………………………………………………………830N.m/1100 - 1200rpm
Fuel consumption…………………………………………………………………≤215g/kW.h
Starting motor……………………………………………………………………24V, 6.6kW
Alternator……………………………………………………………………55A、28V、1.54kW
Drive device
Hydraulic torque converter
Type……………………………………………………………3-element, 1-stage, 1-phase
Power shift transmission
 ZD160-3 (Universal Shovel) Crawler Bulldozer
Type………planetary gear, multi-plate clutch, hydraulically engaged, forced lubrication
Central drive shaft……………………………………Spiral bevel gear, splash lubrication
Gear stage……………………………………three forward gears and three reverse gears
Traveling speed
Forward
Forward 1………………………………………………………………………0-3.8 km/h
Forward 2………………………………………………………………………0-6.6 km/h
Forward 3……………………………………………………………………0-10.6km/h
Reverse
Reverse 1………………………………………………………………………0-4.9km/h
Forward 2………………………………………………………………………0-8.5 km/h
Forward 3……………………………………………………………………0-13.6km/h
Bogie
Suspension mode………………………………Semi-locked, equalizer bar floating type
Number of carrier rollers………………………………………………………………………2
Number of track rollers (each side)…………………………………………………………7
Number of idlers (each side)…………………………………………………………………1
Steering system
Steering clutch…………Wet-type, multi-plate clutch, spring-loaded, movement initiated
by operating the oil pressure
Steering brake………………………………Wet-type, floating band, foot pedal operated
(with oil pressure booster)
Final drive……………………………Spur gear 2-stage deceleration, splash lubrication
Track
Type………………………………………………………………Assembled, single-grouser
Pitch…………………………………………………………………………………203.2mm
Width……………………………………………………………………………………510mm
Grouser height…………………………………………………………………………65mm
Number of track shoes (each side)…………………………………………………………39
Track gauge…………………………………………………………………………1880 mm
Length of track on ground……………………………………………………………2635mm
Ground pressure……………………………………………………………………… 75kPa
Ground clearance………………………………………………………………………400mm
Operating weight……………………………………………………………………20566Kg
 ZD160-3 (Universal Shovel) Crawler Bulldozer
Hydraulic control mechanism
Rated pressure…………………………………………………………………………14MPa
Hydraulic pump type………………………………………………………………gear pump
Maximum flow…………………………………………………………………207L/1850rpm
Control valve type………………………………………………Manual multi-position valve
Work equipment and attachments
Type…………………………………………………………………………Universal shovel
Width…………………………………………………………………………………3414mm
Height…………………………………………………………………………………1220mm
Maximum lift above around…………………………………………………………1338mm
Maximum drop below ground…………………………………………………………525mm
Blade capacity……………………………………………………………………………5.0m3
Machine Dimensions
Overall length…………………………………………………………………………6808mm
Overall width…………………………………………………………………………3414mm
Overall height…………………………………………………………………………3465mm
 ZD160-3 (Universal Shovel) Crawler Bulldozer
3 Main Components

Ser. No. Description Manufacturer

1 Engine Weichai Power Co., Ltd.
Shanghai Qiyao Heavy Industry Co., Ltd.
2 Torque converter
(Shanghai 711 Research Institute)
Chengdu Dongfang Huihuang Science and
3 Transmission
Technology Development Co., Ltd.
Variable speed
4
control valve
Variable speed
5 Dalian Xing Long Hydraulic Co.,
lubrication valve
Ltd./Dandong Weikai Hydraulic Co., Ltd.
6 Steering valve
7 Working oil tank
8 Steering safety valve
9 Transfer case Yantai Yuhua Hydraulic Machinery Co., Ltd.
10 Track assy. Shantui undercarriage
11 Steering pump
12 Viable speed pump Changzhi Hydraulic Industry Co., Ltd.
13 Working pump
Lifting cylinder
14 Shandong Wendeng Electromechanical
(left/right)
Equipment Factory Co., Ltd.
15 Ripper cylinder
16 Tilting cylinder
Blade slewing
17 Liaoning Province Xiuyan Hydraulic
cylinder (left)
cylinder Co., Ltd.
Blade slewing
18
cylinder (right)
Track roller
19
(one-side/dual-side)
Shaanxi Huang Gong ARD Machinery Co.,
Carrier roller
Ltd.
20 (including roller
support)
21 Coupling Suzhou Suwan Universal Joint Co., Ltd.
Shandong Rongcheng Jin Runtong
22 Steering clutch
Company
Shanghai Meng Xian Construction
23 Brake band
Machinery Manufacturing Co., Ltd.
24 Drive tooth block Shanghai Baiyi Forging Co., Ltd.
Zoomlion Smart Technology Co., Ltd.
25 Electrical system
(Hunan)
 ZD160-3 (Universal Shovel) Crawler Bulldozer
Ser. No. Description Manufacturer
Air conditioning
26 Xinxiang SUPRO Refrigeration Co., Ltd.
system
Note: As the product configuration may be changed due to design or other reasons, the
above-mentioned configurations are for references only.