Professional Documents
Culture Documents
TECHNOLOGY
BUSSINES PLAN
1
NAME:
SURNAME:
STUDENT NO:
MODULE NAME:
1
CONTENT PAG page no:
ABSTRACT 3
INTRODUCTION 3
THE MARKET 5
SERVICES 8
PRICE 10
PROMOTION 16
PLACE 16
S.W.O.T ANALYSIS 16
COMPETITORS 18
SUPPLIERS 20
ENTRY THREATHS 21
LOCATION ANALYSIS 21
MANAGEMENT 25
RESOURCES REQUIRED 27
FINANCIAL PLAN 30
CONTINGENCY PLAN 36
CONCLUSION 41
ABSTRACT
This is a business plan about Car washing which will cater to people living in Nelspruit and
around Mbombela District Municipality .The fact that the car wash service will be offered at an
affordable rate without compromising the standard of quality will also be able to ensure that it
provide an incredible service to customers going through Mbombela stadium for every exciting
game, to be able to go -“Smart & shine” all the way. Take away cafe will offer drinks and food in
a convenient way; Factory shop will provide the necessary stylish for traditional clothes. Public
phones will provide a unique way for communication and community chat.
Values
To employ more young people and therefore reduce poverty amongst the youth.
To take a lead in developing community and improve the standard of car washes to
another level.
This business will make me happy and will be the first step to invest money and develop
other businesses
To encourage the culture of learning amongst the schools by donating with studying
materials like computers and lab equipments.
Obstacles
The biggest challenge is to overcome the initial cost resources to start this business. Lacking the
experience of managing and running the business is another part of my obstacle and to provide
the security at appropriate manner especially during late evening to avoid crime.
Solution
The only solution in this regard is to draft an eye-catching business plan and be able to
represent it to money loaners such as banks and other financial institutions. Position the car
wash project as the best and in a formal manner in the market, in terms of cost and services.
Built strong market position among the local clients and work together with a community and
police to fight crime in this municipality.
INTRODUCTION
Smart & Shine will be situated at Mpumalanga in Nelspruit where this location is governed by
Mbombela Municipality. According to my survey Peter, Mr. Mbaswana, most of respondents
make 80% confirmed that the strategic location of the area within the municipality appointed
to take responsibilities of the upcoming world cup was good to enough to develop my business.
Another factor is that Mbombela is surrounded by number of Townships and therefore the
population size and economic profile will be suitable to keep the project successful.
Description
The purpose of this business is to modify the standard of this sector and to be able to offer the
service that have not been offered by the Car wash operating at Townships, to be able to offer a
good services to local and visitors client who are coming to Mbombela stadium and at the same
time to keep the local existing client support.
The financial target for the business is to provide a monthly income of R 35000.00
Objectives
Short term:
Minimum monthly income of about R35000. There fore the amount of goods sales
income be met is R40000
Then to meet the monthly profit target ofR35000 the business has to carry 1033 cars,
2016 people for take away café,136 people for factory shop and 1775 units to be
consumed .
To brake even we have to carry 177 cars for 1st option, 289 cars for 2nd option,912
people for take away café 62 people for factory shop and 802 units to be consumed.
Medium term:
Long term:
To expand my business to other provinces and get a partnership there to be able to
employ more young people around the country.
Also to come up with a strategy for attending in house service for dirty cars and to be a
part of a washing consultant to provide special services for big Bus company such as
BUSCO and truck services such as Ni-da , Reinart and sore on.
The Legal Requirements for establishing a Close corporation “CC” consists of a registration with
a registrar of close corporation, it is also easier and cheaper to register and run that company.
Close corporation is a simplified business entity specifically designed for small enterprises. A CC
can have between one and ten members, each of whom owns an agreed percentage of the
business and who is liable for managing it properly. The CC is considered to be a tax payer in its
own right; it must have an accounting officer but is not required to have audited financial
statements.
Highest Qualification
THE MARKET
The car wash will be based in Nelspruit, the capital city of Mpumalanga province which
is surrounded by various townships such as Tekwane, Kanyamazane, Mpakeni and
Matsulu. This city has a number of benefits in terms of a market that it will provide in
my business.
The total area occupied by Mbombela municipality including Nelspruit and surroundings
is 3451km².
Due to the fact that Nelspruit and surrounding townships : Tekwane, kanyamazane,
mpakeni and matsulu make up 60% of the population under mbombela
Markets
Due to the fact that Nelspruit is the big city of Mpumalanga with governments based in this
area, the municipality alone has a massive fleet of vehicles that can sustain the business. Also a
stadium alone has a large capacity that will bring more customers to be able to grow my
business.
Cars for Rugby supporter: due to the fact that the stadium will be performing multi
games including rugby and the fact that most of the rugby supporters are white people
in that area who are driving, then the car wash will expect more busy time during that
occasion. 800cars for big game
Government vehicles: The government vehicles will play a major role to promote
growth in the business. 3000 vehicles.
Municipality vehicle: The municipality its self has a reasonable car capacity to be able to
get smart & shine. 3800 cars.
Local businesses: Most of the local businesses located around the city are using van and
small cars to deliver that must be kept clean to maintain their company image.80 cars
MARKETING
To be able to implement growth in the business depends on the strategy that is used to attract
more customers, or to make an eye catch so that will cause more customers to leave the
existing car wash service. Thus the area of a smart & shine will be decorated in decent way
putting the team flags in the entrance which corresponds to a specific game which is playing.
MARKET GROWTH
Cars for rugby 3.5% 400 Most of rugby 800 Big games will
supporters play there and
supporters use personal the stadium
vehicles for capacity is
transport. increased to
45000 after
construction.
Market share
The main concentration of my business is to the customers who are coming to Mbombela
stadium and vehicles around the city in Nelspruit which is about 60% of the Population of
(734482) under Mbombela, and then Nelspruit contribute 440689.2 people.
My business with other three competitors we will share 20% each of the market.
DESCRIPTION OF SERVICE
The purpose of smart & shine car wash is to meet the standard of other professional business
and also to show the visitors for FIFA 2010 world cup that a car wash is more advance and more
reliable way to keep your car smart. Also offer a service in decent way from the existing car
wash service that is offered in townships, while at the same time it keeps the existing client
base.
MANDATORY SERVICES
Vacuum cleaning the flour and all seats in the interior of the vehicle.
Cleaning the interior of the vehicle and applying special polish to the dashboard as well
as applying the professional spray to protect dashboard.
Window tinting, fix a flat and selling car accessories. Some of the non-additional non-
core services will be dependant on the capacity and skills of the individual Co-operative
members.
Public phones
Factory shop
OPERATING HOURS
Monday to Saturday
08:a.m to 15:00p.m
INSTRUCTIONS TO CUSTOMERS
They will use left- hand side for entrance gate and right- hand side gate for exit.
Areas such as: Full wash ,exterior wash ,Detail shop ,, vacuum area , wash tunnel,
cashier, manager’s office, parking area ,restaurant ,factory shop and public phones .
These areas will be indicated clearly using paint colour. There will be also a special
attendant that will usher those customers who are not sure about the services.
While customers are waiting for their cars may proceed to the reception area where
background entertainment is politeness of music, light snacks and drinks. They must
take note that there is no credit service so they must pay on the same day.
PRICING
costing
Sandwiches and wraps Cost price Sale price Margin
Slices
1* polony R1.20
1*lettuce R1.00
1* Cheese R1.50
Cucumber R1.00
Lettuce 50C
Wrapper 50c
=R10.00-R4.50=R5.50
2*eggs R2.40
1*Tomato R1.50
Mushroom R1.50
=R15.00-R7.40=7.60
mayonnaise R1.00
1 box of apple with 60 apples From the 83c*2 R4.22 R7.50 R2.78
wholesaler=R50 . Then 50/60= apples
Grapes R1.00
=R7.50-R4.22=R2.78
Wash, dry, shine tires, dash and vacuum Cost price Sale price Margin
Black jack tire shine 750ml=R35 .can do R11.60 R18.10 R60.00 R41.90
12 tires for 1 car
1.2Meter used=R24
Labour=R60
Total =119
Margin=selling price-cost price
=R150-R119=R31
Additional from factory shop: selling T –Shirts, Cost price Sale price Margin
from the supply 1 pack consists of 50 T-shirts
which cost R1500. Then one T- R30 R50 R20
Shirt=R1500/50=R30.00.
Public phone service will charge with relating to 54 cents 90cents 36cents
the National standard public phone cost with
90cents per unit. Then I will take 40% from the
network operator per unit . Then 90c*0.4=36cents
PROMOTION
Brochures will be distributed twice a week to people who are going to the stadium, local
taxi rank, filling stations and shopping center.
We are going to distribute about 2000 copies A3 per month and they will cost about
R700.00 if each copy is costing 35cent.
Company will offer items like calendars and also supporting various events that take
such as conferences. We will also offer some special fits during the opening for the first
week for our customers during their first service.
PLACE
Address:
N4 national road
Nelspruit
1200
S.W.O.T ANALYSIS
Strengths
Noticeable location- former quick stop automobile service shop as one of the advantage
to quickly gain market penetration.
General work is done by people who are entirely responsible; the planning is done by
those who will implement it.
Weakness
Lack experience
Opportunities
People around the proposed location will get jobs and this will benefits towards the
economy in general.
The rate of team supporters who are using cars to go to the stadium is increasing.
I am situated near a huge stadium where lot of events takes place there.
Threats
Lack of reliable labours
More competitors
Taxation
Bad weather:-whenever the forecast calls for rain, people don’t get their cars washed
because they figure that the bad weather will make it wasted time.
COMPETITORS
There are 2 Car wash services operating in Nelspruit Most of them are operating from the filling
stations as an additional service. They mostly charge the same price for similar service, which
includes:
Combi: R150.00
Most of them have an average of 5 permanent staff members and 3 casual workers who are
called as and when there is a demand for the service, which is mostly during weekends and at
the end of the month.
Most of the employees earn a salary of about R600.00 per fortnight.
There are about 6 car wash services operating in the township. Most of them are owned by
unemployed youth, others are owned by adults who employ the youth to wash cars and pay
them a particular percentage. Most of the employees have no fixed salary; they get paid on the
basis of the cars that have been washed on a particular day.
There is no formal pricing structure in the township; the owners determine the price. It varies
from one car wash to another with the average price being:
Sedan: R20.00
Combi: R30.00
The amount of cars that each car wash in the township washes depends on a number of factors
which amongst others include the location of the area, the popularity people who wash the
cars/owners. The service they provide and the availability of shops, complexes and taverns
within the vicinity of the car wash. On a good day a car wash can service as many as 30 cars
while on a bad day it can wash as low as 5 cars.
Nelspruit
1200
Telephone: 0785610605
They have less price, but they services are very poor.
Nelspruit
1200
Hours of operation : 8a.m – 5p.m Monday- Friday and 9a.m –2p.m Saturday and Sunday
People wait for about an hour and half. It maintains limited parking area.
Go splash
Kwanyamazane
1215
SUPPLIERS
Makro
1200
Postal address:
PO Box 15726
Nelspruit
1200
Pick n pay
Nelspruit
1200
Jendus clothing cc
52 Jacob Street
Tekwane
1256
ENTRY THREATS
Fitness Threats
It is clear that starting a business requires a lot hard work. Too much hard work may leave one
depressed and stressed - especially when you also have the daily job to do where you are
expected to perform to the best of your ability. Due to this my performance may be greatly
degraded and this could be a major threat to the business.
Lack Of Courage
One of the major internal threats is lack of courage. Things will not be going easily and yet the
competitor will not be giving me a smooth time - this may lead to a lot discouragement since I
will not even be sure that the business will succeed. This could result in me giving up.
Money
If the actual expenses for starting the business will exceed the budget, I may not be able to
purchase some of the most important items that are of essential importance to the starting of a
new business and as a result end up being unable to continue with it.
LOCATION ANALYSIS
SITE
The site is reasonably big so that it can be able to accommodate a lot of cars. People value their
time and they do not want to wait a long time for their cars to be washed. The site also has
enough water supplies because car wash requires a lot of water. There also has to access to
electricity. The location is popular venue that is used by people who are going to mbombela
and Golf Park.
LOCATION
ACCESS
SIZE
Initially the size of about 300m2 will be enough but once a project grows to accommodate a
huge machine they will require a land size of 1 000m2.
SITE MAP
Floor plan: appendix
ENTRY THREATS
Lack of funds-I will only rely on the loan since I don’t have any fixed capital or
equipment (and the chances of getting a loan are limited) since the loaners require
proof of permanent employment and certain amount of salary for a specific amount of
loan.
Not getting the support from my family and friends-I might struggle to gain reputation
from the community of Nelspruit.
More experience staff- they will demands huge salary according to their experience and
that will leave me with no profit at all and I will be discourage and give up.
MANAGEMENT
General Manager
In order for the business to start and run effectively, management and financial skills is the key.
But for me the owner I only know little about financial Skills (basics), but since I am practical,
creative, reliable, punctual and sympathetic kind of person, I will ensure that all the necessary
work is completed in time and it will be vital to delegate responsible personnel for the tasks. In
order to maintain effective financial management a suitable qualified financial accountant will
need to be appointed to create short and long-term strategy vision for the company.
.
.
Secretary. (R1000)
Handles correspondence.
2* Dress maker (R4000): Responsible for making and designing the traditional clothes for
factory shop
8Members (R10000)
PERSONNEL PLANS
RESOURCES REQUIRED
START-UP COST
Requirements Expenses
Rent R2 000.00
Insurance R700.00
Water R5000
Electricity R1200
Car wash
Factory shop
4 tables R2000
Shelves R2000
Scissors*5 R60
Material R3000
2 stoves R6000
Refrigerators R8000
Fruits R500
Beef R5000
Vegetables R2000
Drinks R2000
4 tables R2000
16 chairs R500
BANK INFORMATION
Consultant:
Must be a South African Citizen and not be blacklisted and have a salary advise.
Proof that it’s a registered Company and its number, and what type of business it is.
Rate interests 15 %
Therefore Monthly Repayment = R4 485.02 for a period of four (4) years including
interests
FINANCIAL PLAN
The following plan outlines the financial development of smart & shine. The business will be
initially financed by a R150 000.00 loans from local financial institution (bank)
Break-Even Analysis
Rent R2 000.00
Insurance R700.00
Water R5000
Electricity R1200
Telephone R500.00
Salaries R15000
Total Monthly Cost R28885.2
Breakeven analysis
P=(S-C) V-E
PROFIT =0
Car Wash:
= 177 cars
=289 cars
=281 people
=263 people
= 190 People
=R178 People
Factory shop
=19 people
=802 units
To brake even we have to carry 177 cars for 1st option, 289 cars for 2nd option, 912 people for
take away café 62 people for factory shop and 802 units to be consumed.
Monthly target
=R6388502
Car Wash:
= 393 cars
= 640cars
=623 people
=580 people
= 420 People
Take away with salad= (R63885.2x0.1) / R16.25
=393 People
Factory shop
=41 people
=95 People
=1775 units
Then to meet the monthly profit target ofR35000 the business has to carry 1033 cars, 2016
people for take away café,136 people for factory shop and 1775 units to be consumed .
CONTINGENCY PLAN
If the demand is higher than expected, I have to consider a Partnership with a reliable person.
As this can bring in extra cash to fund the business expansion or I have to apply for another loan
from the bank so that I can expand my business to other two nearest locations.
If the demand is less than expected, The key to achieving all the organizations goals lies
in determining the needs and wants of various target markets and in so doing, delivering
satisfaction more effectively and efficiently than any of the competitors. Therefore all
planning and operations need to be customer oriented. The entire organization, its
managers and employees should be focused on determining and satisfying customers
needs. Thus if needs be the product range carried by the business should change
according to the needs of the customers. For instance the service range of the business
can be diversified and increased to include car sound systems, speakers, amplifiers and
wheel balancing if these products or service are what the customers say they would
prefer to have in order to improve sales.
I will also offer certain promotional giveaway items, such as car window shades, key
chains and calendars, which will all include the logo of our company. In addition, special
offers will include free flowers, vacuuming and carpet cleaning on certain weekdays and
weekends.
Financial benefits
To meet monthly profit target of R35000 the business has to carry out 1033 cars Washing and
Detailing, 2016 people for take away cafe,136 people for factory shop and 1775 minutes for
public phones.
Nelspruit people will be the first to be hired, so that unemployment rate in this area can go
down. My business will keep on supporting various community events such as soccer teams and
any other event, So that we can be easily recognized as the most supportive company and it will
bring in many people who otherwise would not come. The business will ensure that the
customer’s vehicles looks new and worth it for a long journey by providing the most detailing at
all times, hence less unnecessary accidents.
This business may increase traffic on the roads especially at N4 because is the national route
which consist many cars which may causes high car accidents rate in this area and may also
causes parking problems. It may causes uncontrolled noise from people and traffic. Shortage of
water since more water will be required. My business may have a negative impact on land
because of fluids (oil and grease). Containers from the refreshments may slightly increase litter.
Energy Saving
Lighting
Install a solar system that uses energy from the sun for light purposes and low power
consumption appliances.
Heaters
Kettle
Electric stove
Use a pressure cooker when preparing food that take a long time to cook.
Bring foods to the boil on the ''high'' setting and turn down to simmer until cooked.
Make sure that pots and pans completely cover the stove plates.
Refrigerator
Collect-a-Can has been collecting cans for 15 years. We understand the recycling
industry, so let us help you do well, while doing good.
Collect-a-Can is a joint venture between ArcelorMittal South Africa (Africa’s major steel
producer and producer of tinplate for food and beverage cans) and Nampak (Africa’s
largest packaging company and beverage can producer).
We actively work within the community to support recycling initiatives and have a
strong commitment to socio economic empowerment.
From 1993 to 2006, approximately 750 000 tons of used beverage cans have been recovered in
Southern Africa. Apart from the huge amount of landfill that has been saved, the living
environment of all Southern Africans has been improved substantially.
Aluminum can recycling provides many environmental, economic and community benefits to
individuals, communities, organizations, companies and industries.
Environmental Benefits
Recycling aluminum cans saves precious natural resources, energy, time and money.
Aluminum cans are unique: within 60 days, a can is recycled, turned into a new can and
back on store shelves.
Aluminum is a sustainable metal and can be recycled over and over again.
In 2007, 54 billion cans were recycled, saving the energy equivalent of 15 million barrels
of crude oil—America’s entire gas consumption for one day.
Economic Benefits
The aluminum can is the most valuable container to recycle and is the most recycled
consumer product in the U.S. today.
Each year, the aluminum industry pays out over $800 million dollars for empty
aluminum cans — that’s a lot of money that can go to organizations like Habitat for
Humanity, the Boy or Girl Scouts of America or even a local school. Money earned from
recycling cans helps people help themselves and their communities. Recycling helps
build new homes, pays for a group trip, supports a project or buys a lunch!
Today it is cheaper, faster and more energy-efficient to recycle aluminum than ever
before. The aluminum can is 100 percent recyclable and can be recycled indefinitely.
The can remains the most recyclable of all materials.
Other types of aluminum, such as siding, gutters, car components, storm window frames
and lawn furniture can also be recycled.
Aluminum has a high market value and continues to provide an economic incentive to
recycle. When aluminum cans are recycled curbside, they help pay for community
services.
Community Benefits
Aluminum can recycling enables charitable organizations and groups to earn funds to
further local projects. The money earned enhances programs, communities and
improves the quality of people’s lives. From a local can drive to raise money for school
improvements, to a Boy or Girl Scout troop “Cans Into Cash” competition to pay for
camp, recycling is used all over the country to help others.
A perfect example of this is the Cans for Habitat program. Through a national
partnership between the Aluminum Association and Habitat for Humanity International,
aluminum cans are recycled via a network of drop-off locations to raise money for
Habitat for Humanity to build decent, affordable housing with low-income families. Just
by recycling a can once destined for the landfill, you are keeping our local environment
clean, providing a needed resource for the aluminum recycling process, and most
importantly, helping provide local housing to those in need. It’s a win-win for the
individual, community, business, industry and the environment.
Collect-a-Can’s efforts in the recovery of steel beverage cans help municipalities, who are
feeling the brunt of financial infrastructure and space pressures, to reduce the volume for
landfill sites – thereby also benefiting the tax payer.
Litter is substantially reduced because used cans are recovered from public places and roads.
Previous estimate indicate that can litter has been reduced from 8% of all litter to less than
0.5%
Collect-a-Can not only encourages the recycling of cans, but also strives for all waste
management and recycling from the source.
Pricing:
Collectors are paid for the cans they collect, but prices are determined by three different
processes:
1. Where practical, cans are collected (at a lower price) from collectors
3. Best prices are offered to collectors to deliver their baled cans to our branches
Assistance:
Bags: These can be supplied by Collect-a-Can. A typical Collect-a-Can bag will hold about
30kg of loose cans (approximately 1000 cans).
Baling assistance: Balers may be loaned to collectors who can supply ten tons or more
cans per month (please check with your nearest branch).
Transport assistance: Please check with your nearest branch the availability of transport
to have your cans collected, as well as the price you will get when Collect-a-Can collects
from you.
How Aluminum Are Cans Made?
1. Cup Forming — the process starts with a coiled aluminum sheet which is fed through a
press that punches out shallow cups.
2. Redrawing & Ironing — Cups are fed into an ironing press where successive rings
redraw and iron the cup and reduce sidewall thickness to achieve a full-length can. The
bottom is domed to obtain strength required to withstand internal pressure.
3. Trimming — Cans are spun as a cutting tool trims the rough shell from the inside.
4. Cleaning — The cans are cleaned and pre-treated for decoration and inside coating with
the following steps:
1. Pre-clean with water rinse
2. Clean with commercial cleaner
3. Cold water rinse
4. Conditioning
5. Cold water rinse
6. Deionized water rinse
7. Drying
5. Printing & Varnishing — Cans are rolled against a rubber cylinder to print up to four
colors simultaneously, then moved to another station where a clear protective
overvarnish is applied.
6. Bottom Varnishing — Cans are moved past an applicator that applies a protective
varnish to the bottom.
7. Baking — Cans wind through a conveyor in an oven to dry the printing.
8. Inside Spraying — A specially selected coating is sprayed on the inside of the cans.
9. Baking — Cans are conveyed through a tunnel oven that bakes and cures the inside
coating.
10. Necking and Flanging — Cans are necked-in at the top to reduce can diameter and
flanged to accept the end.
11. Light Tester — clean cans are cycled through a light tester that detects pin holes and
rejects defective cans.
12. Palletizing — after final inspection cans are palletized for shipments to the customer.
End-Making
1. Stamping — Ends are stamped out of pre-coated aluminum coil. Compound is added to
assure a perfect seal between can and end at the customer’s plant.
2. Rivet Making, Scoring and Tabbing — Ends are fed through a high precision press
where rivet making, scoring and tabbing occur in consecutive operations.
3. Shipping — Ends are bagged and placed on skids for shipment to the customer.
Can Recycling Process
Beverages packaged in aluminum cans are purchased by millions of consumers around the
world each day. They pop the top, hear the familiar hiss and down their favorite drink. But,
then what? Where does the can go after you toss it into the recycling bin?
1. Two out of every three cans produced in the United States begin the recycling process at
local recycling centers, community drop-off sites, charity collection sites, reverse
vending machines or curbside pick-up spots.
2. Aluminum cans from these sources are then gathered at large, regional scrap processing
companies. There, they condense the cans into dense, 30-pound briquettes or 1,200-
pound bales and ships them to aluminum companies for melting.
3. At the aluminum companies, the condensed cans are shredded, crushed and stripped of
their inside and outside decorations through a burning process. Then, the potato chip-
sized pieces of aluminum are loaded into melting furnaces, where the recycled metal is
blended with new, virgin aluminum.
4. The molten aluminum is then poured into 25-foot long ingots that weigh over 30,000
pounds. The ingots are fed into rolling mills that reduce the thickness of the metal from
20 inches to sheets one-hundredth of an inch thick.
5. This metal is then coiled and shipped to can makers, who produce can bodies (the side
of a can is the same thickness as a human hair!) and lids. They, in turn, deliver cans to
beverage companies for filling.
6. The new cans (stocked with your favorite canned beverages, of course) are ready to
return to store shelves in as little as 60 days, only to go through the entire recycling
process again!
Making new steel from scrap benefits the environment in many ways. It saves:
Cans can be melted on their own or mixed in with other steel scrap. The paint layer on the
outside of the can burns away and the Aluminium in the can end contributes to the steel
melting process. Aluminium, being exothermic, contributes slightly to the energy requirements
for the steel melting process. Aluminium is an integrated element in the steel making process
and is used in the refining process to produce "clean" steel.
The Detinning Process
About 60 000 tons of tin-bearing scrap per year are recovered from can manufacturers and can
fillers. Once the tin has been stripped from the steel, more than 36 000 tons of high-grade tin is
recovered for re-melting per year.
Collect-a-Can's de-tinning plant at Vanderbijlpark is one of three major plants of its kind in the
world.
The whole process is almost non-polluting with minimal waste. The caustic solution is
continuously recycled in a closed loop and is never discarded. In general, insignificant
atmospheric pollution is caused. Foam from the electrochemical process acts as a
blanket holding in heat and fumes. Resulting sludge is disposed of via a registered toxic
waste company. The 99% pure steel, suitable for the most critical new application, that
is recovered, saves precious iron-ore reserves, energy, transport and additives. Tin and
tin oxides are also recovered and re-entered into the industrial cycle.
Loose tinplate scrap is delivered from can makers, fed into a revolving drum, and
submerged in caustic solution for four hours. During this time the tin is stripped
electrolytic ally from the steel substrate and stays behind in the caustic solution
The solution is then pumped to settling tanks and thereafter to the cathode tank.
Here it is also electrolytically plated onto cathode plates. The cathodes plates are placed
in a furnace where the tin is melted off the cathodes and the 99% pure tin is then
channeled for casting into anodes.
The loose, clean scrap steel is conveyed away for re-melting. About 250 tons of scrap is
processed a month (on a single-shift basis).
Tin sludge Processing
In this process tin sludge is received by road delivery.
The sludge is pumped into the de-tinning tank and caustic is added (25%) to the solution
The sludge is then agitated and pumped to the tank farm where it is again agitated and
left to settle for a period of approximately four days, after which the plating solution is
pumped to the plating solution tank.
The tin is now electrolytically plated onto the cathode plates.
The cathode plates are transferred to the furnace where the tin is melted out and cast
into anodes, ready for selling to a customer.
Approximately 20 tons of pure tin are recovered per annum.
CONCLUSION
The car wash project is not as complex as many other projects and it do not require technical
expertise. All it will require from the beneficiaries is commitment and the love of what they will
be doing, washing cars. If they can be able to achieve this, the project will be able to achieve its
desired goal of creating employment, alleviating poverty and creating young responsible
entrepreneurs.
The company's strategy will be to position itself among the leading competitors and compete
on quality, reliability, convenience, customer service and, lastly, on price. By developing a high
quality image and reputation Smart & Shine can maintain premium pricing and still become the
preferred car wash in the area.
Floor plan for factory shop and take away cafe