Workbook:

PRACTICAL OF
DJJ30113
Materials Science & Engineering
THIRD EDITION

Norfidah Jaharudin | Surniza Mohd Hilmin

Hairul Haya Mohd Zin
 EDITOR
MAZUDI BIN RAMTHAN

WRITER
NORFIDAH BINTI JAHARUDIN
SURNIZA BINTI MOHD HILMIN
HAIRUL HAYA BINTI MOHD ZIN

DESIGNER
SURNIZA BINTI MOHD HILMIN
NORFIDAH BINTI JAHARUDIN

ISSUE 2022
THIRD EDITION

PUBLISHED BY:
POLITEKNIK SULTAN MIZAN ZAINAL ABIDIN
KM 8, JALAN PAKA,
23000 DUNGUN, TERENGGANU.

Copyright 2022 @ Norfidah binti Jaharudin, Surniza binti

Mohd Hilmin, Hairul Haya binti Mohd Zin.

All Right Reserved. No part of this book may be reproduced in

any form or by any means, without prior permission from
author.
 TABLE OF CONTENT
ABSTRACT -i-
PREFACE - ii -
GUIDE CD LABORATORY -1-
SYNOPSIS -2-
COURSE LEARNING OUTCOMES - 2 -
REPORT RUBRIC -3-
GENERIC SKILL RUBRIC - 4-
APPENDIX 1: EXPERIMENT 1 TORSION
TEST -5-
APPENDIX 2: EXPERIMENT 2 HEAT
TREATMENT - 13 -
APPENDIX 3: EXPERIMENT 3 HARDNESS
TEST - 23 -
APPENDIX 4: EXPERIMENT 4 DYE
PENETRANT INSPECTION - 30 -
APPENDIX 5: REPORT TEMPLATE - 34 -
REFERENCES - 39 -
 ABSTRACT

All polytechnic students who take Materials Science and Engineering

subjects must undergo practical tasks. Practical consists of four
experiments that need to be done, namely torsion test, heat
treatment, hardness test, and dye penetrant inspection. After
conducting an experiment, students must make an observation, data
analysis, and argument for the result in the discussion. They must also
summarise all the analysis that has been conducted in the conclusion.
All these items need to be written in the practical report for each
experiment that has been conducted. This workbook is a lab sheet
compilation for all the practical tasks that need to be done. It also
contains a report template for students to make a report after they
conduct the experiment. Moreover, these workbooks guide students
to conduct an experiment and to write a report much more easily and
correctly.

i
 PREFACE

Thanks to Allah, the Lord of the world, because of his grace, we can
complete a book entitled "Practical of DJJ30113, Materials Science &
Engineering". We wish to express our deep and sincere gratitude to
those who have guided us and given full cooperation and
commitment in completing this book.

This book is primarily intended to supplement the elementary level

textbook for DJJ30113 Material Science and Engineering. Additionally,
the theory and statement are sufficiently complete to allow for
effective management of the lecture time. The book is suitable for use
as a stand-alone text.

This book is present to improve the teaching and learning process for
this module and is also used for reference by the students in semester
three in the Mechanical Engineering Department at Polytechnic.

By using this book, the students are exposed to the practical tasks of
Materials Science and Engineering by carrying out the necessary
material testing in accordance with the Standard Operating
Procedures.

Any suggestions for the improvement of the book will be thankfully

acknowledged and incorporated in the next addition.

ii
 GUIDE CD LABORATORY
TIMELINE
PRACTICAL OF
DJJ30113
1FIRST
Do pre-test
and submit.
2SECOND
Open lab sheet.
Print. Prepare for
the practical.
3THIRD
Open the LAB DJJ30113
folder. Then click the
Practical of DJJ30113.
4FOURTH
Do the virtual tour of
the lab by clicking on
the Virtual Tour icon..
5FIFTH
See the learning outcome
of the practical by clicking
on the learning outcome
icon. 6SIXTH
See the apparatus that has
been used in this practical by
clicking on the apparatus
7SEVENTH icon.
Click the experiment icon to
began experiment 1 or 2 or 3 or 4.
Do the experiment based on
sequence and refer to the lab 8EIGHTH
sheet. The Result/Data icon
is for the findings for
all experiments.
9NINTH
The Credit icon is for
recognition of all involved
with the production of this
video..
10TENTH
Do a post-test

THIRD and fill in the

survey form.

EDITION
Submit.

1
 SYNOPSIS
MATERIALS SCIENCE AND ENGINEERING course
introduces students a comprehensive coverage of basic
fundamentals of materials science and engineering. The
course focuses on material structures, properties,
fabrication methods, corrosion, thermal processing and
material testing mostly of metals and alloys. New
fabrication method of powder metallurgy are introduces
to student to cater the fabrications of devices, sensors for
Industry 4.0 technology.

COURSE LEARNING
OUTCOMES
Upon completion of this course, students should be able
to:

1. Apply the fundamental of material science to identify

the materials, properties, behaviour, processes and
treatment. (C3, PLO1)
2. Performed appropriate material testing according to
the Standard Operating Procedures. (P4, PLO5)
3. Demonstrate the ability to work individually and in
groups to complete assigned tasks during the practical
work session. (A3, PLO9)

2
REPORT RUBRIC

3
4
5
6
7
8
9
10
11
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
 REFERENCES
Green Mechanic. Torsional Testing of Materials, Mechanic of
Material Lab Report. Retrieved from https://www.green-
mechanic.com/2016/09/torsional-testing-of-materials.html

http://www.nusatek.com/mechanical-testing/tensile-
test.html

iCGPA Rubric Learning Outcomes Assessment Guide. (2016).

Ministry of Higher Education, Putrajaya Malaysia.

Rahman, S. M. M., Karim, K. E., & Simanto, M. H. S. (2016).

Effect of Heat Treatment on Low Carbon Steel: An
Experimental Investigation. Applied Mechanics and
Materials, 860(December), 7–12.
https://doi.org/10.4028/www.scientific.net/amm.860.7

Syllabus of DJJ30113 Materials Science & Engineering. (2020).

Polytechnic Malaysia.

Virtual Labs Home. Torsion Test on Mild Steel. Retrieved from

https://sm-nitk.vlabs.ac.in/exp19/index.html#

39
 Diterbitkan oleh
e ISBN 978-967-0047-16-4 Politeknik Sultan Mizan Zainal Abidin
Km 8, Jalan Paka,
23000 Dungun Terengganu

9 7 8 9 6 7 0 0 4 7 1 6 4
No. Tel : 09 - 840 0800
WORKBOOK No. Fax. : 09 -845 8781
Laman web : https://psmza.mypolycc.edu.my