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Many mechanical defects generate periodical impulsive excitation forces which excite
structural resonances and the mounted resonance frequency transducer. In order to
characterise the time signals induced by such defects, specific indicators such as the crest
factor and kurtosis need to be used. The root mean square value, which only characterises
the signal energy, and not its shape, does not give information about the origin of the
excitation. These two shape indicators are used currently in the monitoring of rotating
machinery and are not always used correctly. By using a simple model the properties and
the limitations of these indicators are demonstrated and illustrated with real examples.
7 1997 Academic Press Limited
and
Q
t= , fL = f0 z1 − 1/4Q 2 and Q q 1/2
pf0
where, t, fL , f0 and Q represent the relaxation time, the free oscillation frequency, the phase
resonance frequency, and the quality factor, respectively.
The energy of the signal is given by the integral:
g
a
A 2t 4Q 2 − 1
E[s] = s 2(t) dt = . (1)
0
4 4Q2
The Hilbert transformation allows the calculation of the envelope of the signal (Fig. 2):
env(t) = zs2(t) + s̃ 2(t) = A e−t/t with: s̃(t) = H(s(t)) = −A e−t/t cos 2pfL t.
Figure 1. Impulsive response of a 1 dof linear mechanical system with viscous damping.
g
a
A 2t 4Q 2
E[env] = env 2(t) dt = =2 E[s] (2)
0
2 4Q 2 − 1
The energy of the signal’s envelope representing the impulsive response of a resonance
mode model by a linear dissipative system to 1 dof is included between 1.88 (for Q = 2)
and 2 (for Q1) times the energy of the latter.
a
env '(t) = env(t)* s d(t − kTd ) with Td q 3t.
k=0
If Td e 3t and if the signal is established for a sufficiently long time behind the relaxation
time, the crest factor of this signal can be written as:
FC[env '] 1
sup[=env(t)=]
=
X X
2p
Q
f0
fd
= z2
X Td
t
with fd = 1/Td (3)
X g
a
1
env 2(t) dt
Td 0
This relationship shows that the envelope signal’s crest factor is:
, equal to z2 times the square root of the quotient of the shock repetition period by the
relaxation time;
, for a given shock repetition frequency, consistently higher than the resonance frequency,
and since damping is important, so the quality factor is low.
a
s'(t) = s(t) ( s d(t − kTd )
k=0
According to our hypotheses, the root mean square (rms) and peak amplitude of this signal
are practically equal to:
Aeff [s'] 1
X
E[s] A
Td
=
2 X4Q 2 − 1
4Q2 Xt
Td
and sup [=s=] = A sin a e−(a/2Q)(f0 /fL )
FC[s'] = FC(Q)
X f0
fd
= 2k(Q)
tX
Td
(4)
The expressions and values of the coefficients k(Q) and FC(Q) are given in Appendix A.
The coefficient k(Q) varies from 0.712 (Q = 2) to 0.962 (Q = 20). The coefficient FC(Q)
varies from 1.803 (Q = 2) to 0.763 (Q = 20).
The crest factor of the signals represented by the functions s' and env' are linked by the
relationship:
FC[s'] = z2k(Q)FC[env'] (5)
These last relationships are simplified if the damping of the considered resonance mode
is very weak (Q1). In this case, the value of the factor k(Q) is close to 1 and the
relationships (4) and (5) become:
FC[s'] 1
X X
4p
Q
f0
fd
=2
XTd
t
= z2FC[env'] (6)
These two relationships show that the crest factor of the ‘response’ signal defined by the
function s' is:
, between 1.4 (for Q = 2) and two (for Q1) times the square root of the quotient of the
shocks repetition period by the relaxation time, according to the value of the quality
factor;
, a decreasing function of the quality factor Q, the crest factor is even lower since the
damping is low, therefore the quality factor is high;
, proportional to the square root of the quotient of the resonance frequency by the shocks
repetition frequency and, because of this fact, is inversely proportional to the square
root of the shock repetition frequency (in the case of a rotating machine); the value of
the crest factor is in fact inversely proportional to the square root of the rotational
speed);
, between one (for Q = 2) and z2 (for Q1) times the crest factor of the corresponding
‘envelope’ signal according to the value of the quality factor.
Note that Td = 3t, the value of the signal’s crest factor is, according to the value of the
Q quality factor, between 2.49 and 3.46. However, the condition Td q 3t is clearly
907
insufficient to characterise a periodic impulse signal. Indeed, the instantaneous amplitude
distribution of a random signal is a Gaussian distribution and, according to the security
interval, the peak amplitude of such a signal is statistically between three and five times
its rms amplitude. The crest factor value of such a signal is therefore between 3 and 5.
The crest factor as a defect indicator inducing periodic impulsional forces will only be
capable of detecting this type of defect if its value is higher than 5. The aptitude of the
crest factor in detecting this type of defect requires that the shocks repetition period be
at least equal to 13, eight and seven times the relaxation time in the case of a quality factor
respectively equal to 2, 10 or 100.
3. KURTOSIS
g
a
1
s 4(t) dt
Td 0 f0 6Q 2 Td
Kurt[s'] 1 = Kurt(Q) = 2 (7a)
fd 4Q + 3 t
$ g %
a 2
1
s 2(t) dt
Td 0
As shown in Appendix A, the values of Kurt(Q) decrease from 1.984 (for Q = 2) to 0.235
(for Q = 20).
If the resonance is lightly damped (Q1), the relationship (10) is simplified and
becomes:
3 Td 3p f0
Kurt[s'] 1 = (7b)
2 t 2Q fd
The value of the ‘response’ signal’s kurtosis defined by the function s' is:
, between 1.26 (for Q = 2) and 1.5 (for Q1) times the quotient of the shock repetition
period by relaxation time according to the value of the quality factor;
, proportional to the quotient of the resonance frequency f0 of the system excited by the
shock repetition frequency fd ,
, a decreasing function of the quality factor Q; for a given resonance frequency and a
given shock repetition frequency, the value of the kurtosis is lower since the damping
is low and therefore the quality factor is high;
, inversely proportional to the rotational speed and not independent of it as previously
suggested. Indeed, in the case of the rotating machine, the shock repetition frequency
is proportional to the rotational speed whereas the resonance frequency is independent
of it and depends only on the characteristics of the structure.
Note that if Td = 3t, the value of the signal’s kurtosis is included, according to the value
of the quality factor Q, between 3.8 and 4.5. Also, the kurtosis of a signal whose
instantaneous amplitude distribution is a Gaussian distribution is equal to 3. In practice,
the kurtosis, as an indicator of defects inducing shocks will only be capable of identifying
this type of defects if its value is at least equal to 3.5. This condition will be obtained if
the minimal shocks repetition period is at least equal to 2.8 times the relaxation time.
908 . .
3.2. ‘’
The kurtosis of the ‘envelope’ signal represented by the function env' is defined as:
g
a
1
env 4(t) dt
Td 0 p f 0 Td
Kurt[env'] 1 = = . (8)
Q fd t
$ g %
a 2
1 2
env (t) dt
Td 0
From equations (7) and (8), the kurtosis of these two signals verify the following
expression:
4Q 2 + 3
Kurt[env'] = Kurt[s'] (9a)
6Q 2
If the damping is very weak (Q1), this expression becomes:
Kurt[env'] 1 23 Kurt[s'] (9b)
The value of the ‘envelope’ signal’s kurtosis defined by the function env' is:
, equal to the quotient the shock repetition period by the relaxation time,
, between 0.66 and 0.79 times the value of the kurtosis of the corresponding ‘envelope’
signal according to the value of the quality factor.
4.1.2. Example
Figure 5 illustrates the sensitivity difference between crest factor and kurtosis. These
experimental values were obtained using a signal representing the response to a periodic
impulse excitation by a rectangular signal of a width of 1 ms from a RLC circuit with a
resonant frequency of f0 = 663 Hz and a quality factor of Q = 6.4 for different values of
the ratio f0 /fd . The relative error between the experimental values and the values calculated
using equations (6) and (10) was between 0.6 and 2.5%.
5. PRACTICAL CONSIDERATIONS
A high crest factor or kurtosis value simply means that the stimulated resonances have
a sufficient amount of time to damp between two successive excitations. The shock
6. EXPERIMENTAL CASES
6.1. 1
A gear box for a chairlift, power 308 kW, had a shaft speed of 1062 rpm, and a defect
frequency of the internal ring of the roll bearing Fag22320 of 148.5 Hz.
Figure 6(a) shows the signal given by the accelerometer mounted on the bearing in
a horizontal radial direction. Figure 6(b) represents the signal spectrum (0–20 kHz) can
be established that translates the resonance response to the impulse force stimulations.
Table 1 shows the effect of the resonance to relax between two consecutive stimulates on
the crest factor and on kurtosis. If the amplicator factors of each resonance were close,
the kurtosis and crest factor values were also high since the major frequency in the analysis
band was higher.
Figure 6(c) and (d) presents the signal envelope obtained by filtering the signal around
the resonance frequencies, 4350 and 1330 Hz, by a band-pass filter (width 2250 Hz).
These figures show clearly that the lisibility of the two signals increased. Figure 7(b) allows
913
Figure 6. (a) Time signal of a gear box, and (b) its fast Fourier transform. Envelope of signal filtered about
(c) 4350 and (d) 13 300 Hz.
the identification of the shocks for each crossing of the roller on spall of the internal ring.
The kurtosis values of the two signal envelopes, respectively equal to 9.11 and 25.5, show
the last affirmation. The resonance frequency changed in a ratio of 3.06 and the kurtosis
changed in a ratio of 2.75. The difference between these two values can be explained by
the fact that Q was unknown and also, by the probable resonance in the study frequency
bands.
6.2. 2
This case concerns a vertical scourcer with a rotational speed of 1.8–5 rpm. The
internal ring of ball bearing of the inferior bearing was severed under an excessive thermal
strain.
T 1
Kurtosis and crest factor values for case 1
Frequency (Hz) Kurtosis rms Crest factor
0–20 2.06 1.315 1.30
0–5 1.88 1.184 1.21
5–10 2.86 0.545 1.64
10–15 5.70 0.145 1.45
15–20 5.80 0.049 3.32
914 . .
Figure 7. (a) Time signal of a vertical sourcer for a rotation speed of 1.9 rpm, and (b) its fast Fourier transform.
(c) Time signal of a vertical sourcer for a rotation speed of 3.3 rpm, and (d) its fast Fourier transform.
Figure 7 shows the vibrating signal (0–20 Hz) for a rotation speed equal to 1.9 rpm. The
kurtosis of this signal was equal to 4.01. The signal spectrum [Fig. 7(b)] constituted a set
of lines where the step (350 mHz) between the sequence of equidistant impulse functions
fitted the defect frequency; shown by a preponderant response resonance with a frequency
of around 5.2 Hz. Figure 7(c) presents the signal for a speed of 3.3 rpm. In this case, the
kurtosis value was equal to 2.3. The frequency repeat of the shock was equal to 648 mHz
and the resonance frequency of the stimulate model was the same [Fig. 7(d)].
The study of the signal showed clearly that the response resonance could not relax
between two successive stimulations [Fig. 8(c)]. The kurtosis value of these two signals
express perfectively this situation. The ratio of the excitation frequency (1.85) and the
inverse ratio of the kurtosis (1.88) are correlated.
This example shows that the kurtosis value is inversely proportional to the shock
frequency or to the speed, when the stimulate resonance are equal. This confirms the
theoretical development of this article, and contradicts the hypothesis that kurtosis is
independent of speed.
7. CONCLUSIONS
This study has shown that the crest factor of the ‘response’ signal induced by the
response of a resonance to a periodic impulse excitation is proportional to the square root
of the ratio of the shock repetition period on the relaxation time and that the kurtosis is
proportional to the square of the crest factor. The ability of the crest factor on identifying
915
the existence of a structure excitation by periodic shocks requires that the shock repetition
period be according to the quality factor at least between seven and 13 times the relaxation
time, while that of the kurtosis only requires that it be at least equal to three times the
relaxation time. The kurtosis is therefore a much more sensitive indicator than the crest
factor in detecting the appearance of defects inducing periodic excitation forces.
On the other hand, kurtosis is extremely sensitive to noise and, in practice, a preliminary
treatment of the signal (band-pass filtering, envelope detection) is essential in order to
benefit fully from this indicator’s performance. Furthermore, contrary to previous findings
[1–3], the kurtosis is an indicator which is very sensitive to rotational speed. Halving the
rotation speed reduces the value of the kurtosis by half.
Since the signal delivered by an accelerometer is made up of the response of many
resonances, the measurement or calculation of these indicators along a wide frequency
band reduces considerably because of mask effects, and indeed inhibits their capacity to
detect the existence of defects inducing periodic shocks. The solution consists of measuring
or calculating these indicators along a certain number of rather narrow frequency bands,
defined in relation to the kinematic characteristics of each machine. The operation may
be easily automated through the automatic calculation of the kurtosis of the filtered
band-pass signal around previously identified principal excited resonances in the spectrum
of the signal to be analysed.
REFERENCES
1. D. D and R. M. S 1978 Journal of Mechanical Design 100, 229–235. Detection of
rolling element bearing damage by statistical vibration alaysis.
2. A. A. R 1979 Iron and Steel International, February. Kurtosis, a crystal ball for maintenance
engineers.
3. J. P. D 1995 Thèse de doctorat, Université de Reims Champagne Ardenne 21, France.
Elaboration et adaptation d’outils pour l’étude et le suivi de l’endomagement de composants
mécaniques par analyse vibratoire–application à la maintenance conditionnelle des paliers à
roulements.
APPENDIX OVERLEAF
916 . .
APPENDIX A: COEFFICIENT VALUES k(Q), FC(Q), Kurt(Q), Kurt1 (Q)
Q k(Q) FC(Q) Kurt(Q) Kurt1 (Q)
2 0.712 1.803 1.984 0.610
3 0.789 1.620 1.450 0.553
4 0.834 1.479 1.125 0.514
5 0.863 1.369 0.915 0.489
6 0.883 1.278 0.769 0.471
7 0.898 1.204 0.663 0.458
8 0.910 1.141 0.582 0.448
9 0.919 1.086 0.519 0.440
10 0.927 1.039 0.468 0.433
11 0.933 0.997 0.426 0.428
12 0.938 0.960 0.391 0.424
13 0.943 0.927 0.361 0.420
14 0.947 0.897 0.335 0.417
15 0.950 0.870 0.313 0.414
16 0.953 0.845 0.294 0.412
17 0.956 0.822 0.276 0.410
18 0.958 0.800 0.261 0.408
19 0.960 0.781 0.248 0.406
20 0.962 0.763 0.235 0.404
21 0.964 0.746 0.224 0.403
22 0.965 0.730 0.214 0.402
23 0.967 0.715 0.205 0.401
24 0.968 0.701 0.196 0.399
25 0.969 0.687 0.188 0.399
26 0.971 0.675 0.181 0.398
27 0.972 0.663 0.174 0.397
28 0.973 0.652 0.168 0.396
29 0.974 0.641 0.162 0.395
30 0.974 0.631 0.157 0.395
35 0.978 0.586 0.135 0.392
40 0.981 0.550 0.118 0.390
45 0.983 0.519 0.105 0.388
50 0.985 0.494 0.094 0.387
10 000 1.000 0.035 0.000 0.375
FC(Q) =
x4pQ k(ce).
x
a 4Q2
x 4Q 2 −
4Q 2 − 1 sin a e
k(Q) = 2Q 4Q2 − 1.
6pQ
Kurt(Q) = .
4Q 2 + 3
3 4Q2 − 1 x −a 4Q2