PRODUCT CATALOGUEANCOTEC Ancotec has been providing superior precast lifting system to the Malaysian construction sector for over 30 years. Ancotec origins begin with the incorporation of Faston Sdn Bhd in 1985, a company which primarily involves in selling studs and fasteners. In 1986, the company was selected as the sole agent in Malaysia for DEHA range of lifting products. In 2009, Faston Sdn Bhd was rebranded into Ancotec Sdn Bhd and today the company is among the leading precast lifting system supplier in Malaysia based on both volume and inventory. Over the years, Ancotec has successfully built a reputation for great value in the construction sector and can boast some of Malaysia's largest concrete manufacturers as its clients. As quality is the highest priority in the construction sector, Ancotec liffing systems products are tested for by Construction Research Institute of Malaysia (CREAM) and the Metallurgical Consultancy & Services Sdn Bhd (METACOS). Our products are also covered under the Product Liability Insur- ance for up to RM1 milion, in the event of accidental damages or injuries arising from our products. MILESTONE 1985 1986 2009 Incorporation of Becomes the sole agent of Incorporation of Faston Sdn Bhd DEHA range of lifting products Ancotec Sdn BhdAbout Ancotec Safety Lifting Anchor Lifting Clutch Lifting Eye Anchor 2 4 6 8 10 Rubber Recess Former 12 14 Lifting Socket _ANCOTEC The Malaysia safety regulations for lifting must be observed for accident prevention for load-bearing equipment used for lifting purposes. Concrete and reinforced concrete pipes are to be transported using lifting equipment fitted with precision hoisting gear. Excavators must conform with the stipulations regarding accident prevention of the user country. Shock loadings such as jerky lifting and lowering, sudden setting down or dropping, rolling on or off or dragging of the pipes must be provided In addition, all relevant and additional instructions given by the pipe and seal manufacturer must be observed Load Bearing Equipment |_ Hoisting Means Lifting Sting Lifting Anchor ‘SystemANCOTEC a (e) ANCHOR os + Ancotec Lifting Anchor is specially engineered to safely lit precast concrete elements in the most challenging of environments and site conditions. * The Lifting anchors timeless design comprise of a round steel rod with a foot and head forged using a special impact and abrasion resistant steel. * Ancotec offers a wide range of lifing anchors for all sizes from 1.3T to 32.0T. * The capacity loads are axial with minimum breakage safely factor of 3. Dimension of Lifting Anchor (mi SW. @h @s Ot 137 18 10 25 2sT 25 14 35 4.0T 36 18 45 5.0T 36 20 50 7st 46 24 60 10.0T 46 28 70 15.0T 69 34 85 20.07 69 38 98 32.0T 88 50 135 The permissible load-bearing capacity of a lifting anchor is given in table 2. These values are valid for non-reinforced concrete with any direction of pull and with a minimum edge spacing ar (see page 4): ar > 3X (L+s) Load transfer takes place via the foot of the lifting anchor. orPRODUCT CATALOGUE Litting Anchor dimensions and availabilty SWL. Anchor Length (mm) 35 . 40 . 50 . 55 ele 65 ° ° 70 . . 75 ° 80 ° ° 85 e . 95 . . . . 100 e fe 115 ete 120 eilpoumeoueca oss 140 . ele 150 . 160 . 165 ° 170 e fe . 180 . 200 . . 210 ele . 240 . . 280 . 300 eje . 340 . ele 400 . 3T | 25T| 47 | ST | 7.57} 10T | 157 | 20T | 32TANCOTEC + Ancotec Lifting Clutch is a tried and tested solution for iting precast concrete elements. + Utlizes established technologies and is available in a wide range of sizes from 1.37 to 32.07. Dimension of Lifting Clutch (mm) swe. | a | bo | c | uf[wlislo] c | nr oma ae cama |e asda [eo ets eee |e ast | 53 es | e7 | ee | 58 | 25] 16 | 208 | 16 sot | 64 | tie | 38 | a5 | 70 | 26] 20 | 239 | 22 toot | 75 | t62 | 54 | 110 | 90 | 50] 25 | 338 | 30 20.0T 124 229 70 118.5 | 125 | 104} 38 457.5, 43.5 32.0T | 1669 | 297 100 | 190 | 165 | 85 | 45 | 585 55 ©PRODUCT CATALOGUE Operating In general, accident prevention regulations of the user country must be observed, especially those for the use of cranes and lifting equipment. Prefabricated elements, especially pipes, which are to be lifted using the turing and lifting link, must not be previously lifted using the universal head link. Coupling: In order to couple the link to the anchor, the sphere is pushed with its opening facing downwards over the anchor. The latch of the sphere is then turned downwards. The universal-head sits in the recess and now ready for use. All tiling, turning and swivelling motions are permissable and quite safe with the universal-head. Any position of the grip is possible for diagonal lit. Due to the counterweight of the latch, the sphere is always in the correct position, even in the unloaded state. Lifting: t Turning: During turning, the universal-head link latch must point in the direction of pull. Release: To release, the load hook is lowered and the sphere tured up and out.ANCOTEC RU) S} 5} 8 ; RECESS FORMER + Ancotec Rubber Recess Former create accurate recesses to accommodate the Lifting Clutches during the casting process. + Moulded from a long-lasting rubber compound to ensure longevity when in contact with concrete. * Dimensions of each Recess Formers are engineered unique to the corresponding lifting clutches load Classifications to minimize risks of errors. Puta m CUD) ae ta bles ees ed Ee 13T 66 32 os | tos | 65 | 38 65 25T so | s7 | 135 | 15 | 75 | 50 65 5.07 oo | 465 | 15 | 215 | 35 | 60 85 751 ize | oor | 275 | 255 | 9 80 10 root | 128 | cor | 275 | 295 | 9 80 10 1sot | 170 80 Ee oe +10 12 200T | 170 80 se | a5 | 8 110 12 soot | 236 | 107 50 52 ie) 12Se —— Installation The recess plug is spread open and set over the anchor head and is then atlached to the mould using the stamped metal plate with the fixing screw and wing nut On tightening the wing nut, the recess plug is pressed against the mould and clamped around the anchor head at the same time PRODUCT CATALOGUE Fixing screw 2. Rubber Recess Plug °——£S7 3. Stamped Metal Plate 4. Spherical-Head Lifting Anchor Removal To extract the plug from the set concrete, reinforcement bars are to be inserted into the two openings provided. The plug is then levered out of the mould,ANCOTEC a Le) a ds ANCHOR + Ancotec Lifting Eye Anchor is ideal for lifting thin or heavy panels. + Manufactured using special impact and abrasion resistant forged steels and is designed to transfer entire anchor load through the reinforcement into the concrete. + Flexible as the hanger bar can be manipulated to fit the available spaces. + Hot dipped galvanised available on request. Pita oe uu) SWL. Cy @a ®o c d Be 1.37 65 19 10 10 25 10 25T 90 26 14.5 14 36 14 5.0T 120 36 20 20 50 20 10.0T | 180 a7 a7 28 60 28PRODUCT CATALOGUE The additional reinforcement must be installed securely in the hole with full contact with the eye anchor. In the case of this Lifting Eye Anchor, the reinforcing or hanger bar is the part that does all the heavy lifing. The additional reinforcement must be bent at an angle of 30° as shown. Bend the ends into the eye as in Figure 1 Recess Former Lifting Eye Anchor a “) HL Hanger Bar 30° poe Figure 1ANCOTEC + Ancotec Lifting Socket offers superior value as it can be used in a wide range of applications owing to the flexibility in which the reinforcement can be applied ie. pipes, walls, slabs. * The Liting Socket is anchored into the concrete unit using a reinforcement bar passing through the cross-hole. + Available in zinc plated with Rd threads. + Galvanized and slainiess steel available upon request. Pata ela CUPRODUCT CATALOGUE The lifting socket must be positioned tight against the nail plate. se eu mae eMac The lifting socket must be positioned flush with the concrete face. The liting loop must be fully screwed in so that no threaded part is visible. 15ANCOTEC Disclaimer: The construction applications and details provided in this catalogue are indicative only, In every case, project working details should be entrusted to appropriately qualified and experienced personnel. Whilst every care has been exercised in the preparation of this catalogue to ensure that any advice, recommendations or information is accurate, no liability or responsibilty of any kind is accepted in respect of Ancotec Sdn Bhd. with a policy of continuous product development, Ancotec Sdn Bhd reserves the right to modify design and specification without prior notice.