Service Manual ProCash 2050XE

Self-Service
Systems
ProCash 2050xe
Service Manual
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ProCash 2050xe - Service Manual 01750058403 A

ProCash 2050xe
Service Manual
Edition July 2003

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© Wincor Nixdorf International GmbH 2003
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ProCash 2050xe - Service Manual 01750058403 A

I Contents..…………....………...……….....
1 Introduction...................................……...
(Safety precautions, start-up, technical data)
2 Function and Integration...............….....
3 Basic Components.................................
(Power supply unit, power distributor, special electronics)
4 PCs and PC Cards..................................
5 Card Readers and Keyboards................
6 Monitors...................................................
7 Printers and Scanners............................
8 Cash-out Module / Deposit Unit.............
9 Multimedia...............................................
(Video equipment, telephone)
10 Miscellaneous.........................................
11 Removal / Installation of Components..
12 Maintenance and Service.......................
S Index.........................................................
01750058403 A ProCash 2050xe - Service Manual 0-1

0-2 ProCash 2050xe - Service Manual 01750058403 A
Contents
Introduction .................................................................................................. 1-1

Symbols used in this manual.......................................................................... 1-1
Important safety precautions .......................................................................... 1-2
General power interrupt.................................................................................. 1-5
Description of the device ................................................................................ 1-7
Function and use ...................................................................................... 1-7
Structure of the manual .................................................................................. 1-8
Outline....................................................................................................... 1-8
Supplementary documentation ................................................................. 1-8
Manual release ......................................................................................... 1-9
Technical data .............................................................................................. 1-10
Electrical characteristics of the supply network ...................................... 1-10
Device conditions.................................................................................... 1-11
Installation specifications ........................................................................ 1-13
Environmental conditions........................................................................ 1-14
Climatic environmental conditions in accordance with EN 60721 ..... 1-14
Mechanical environmental conditions in accordance with EN 60721 1-14
Noise emission in accordance with EN 27779 .................................. 1-15
Compliance with standards and certifications......................................... 1-15
Standards met ................................................................................... 1-15
Conformity ......................................................................................... 1-15
Notes concerning radio interference suppression and electrical
safety ................................................................................................. 1-16
FCC rules and Canadian Standard ICES – 003 ................................ 1-16
Certification for data transmission ..................................................... 1-16
Environmental protection.............................................................................. 1-17
Environmentally friendly product design and development..................... 1-17
Saving energy ......................................................................................... 1-17
Disposing of used consumables ............................................................. 1-17
Labels on plastic case parts.................................................................... 1-17
Returning, recycling and disposing of used units and consumables ...... 1-18
Further information.................................................................................. 1-18
Abbreviations................................................................................................ 1-19
Function and Integration ............................................................................. 2-1

Block diagrams............................................................................................... 2-1
System wiring diagram.............................................................................. 2-2
Illumination with CCFL .............................................................................. 2-3
01750058403 A ProCash 2050xe - Service Manual C-1

Contents
Customer panel illumination ................................................................ 2-3

Logo illumination ................................................................................. 2-3
Receipt printer .......................................................................................... 2-4
Journal printer........................................................................................... 2-4
Cash Media Dispenser ............................................................................. 2-4
Portrait camera ......................................................................................... 2-5
Audio loudspeaker / headset .................................................................... 2-5
Power supply.................................................................................................. 2-6
Line voltage .............................................................................................. 2-6
DC power supply ...................................................................................... 2-7
Connection of Cash Media Dispenser, receipt printer and journal
printer .................................................................................................. 2-7
Power distribution................................................................................ 2-7
Pin assignment for 5-pin AMP connector ............................................ 2-7
Pin assignment for 2-pin AMP connector ............................................ 2-7
Special electronics module ............................................................................ 2-8
Functions used ......................................................................................... 2-8
Assignment of optical indicators ............................................................... 2-8
Audio loudspeaker / headset.......................................................................... 2-9
CCTV monitoring............................................................................................ 2-9
Image transmission ...................................................................................... 2-10
SOP switch................................................................................................... 2-10
System unit (PC) .......................................................................................... 2-11
Overview................................................................................................. 2-11
LPT assignment...................................................................................... 2-11
COM assignment .................................................................................... 2-12
Embedded PC system settings............................................................... 2-13
Overview of PC cards ............................................................................. 2-14
Printers......................................................................................................... 2-15
Touchscreen for LCD monitor ...................................................................... 2-15
Monitors ....................................................................................................... 2-16
Operating the flat displays............................................................................ 2-16
Customer connector panel ........................................................................... 2-17
Remote status indicator ............................................................................... 2-17
Card readers ................................................................................................ 2-18
User guidance .............................................................................................. 2-19
Temperature control..................................................................................... 2-20
Ventilation ............................................................................................... 2-20
Heating ................................................................................................... 2-20
Cash Media Dispenser................................................................................. 2-21
Keyboards .................................................................................................... 2-21
Uninterruptible power supply unit (UPS) ...................................................... 2-21
C-2 ProCash 2050xe - Service Manual 01750058403 A

Contents
Power Supply Unit 01750049728................................................................. 3-1

Views.............................................................................................................. 3-1
Description ..................................................................................................... 3-2
Safety functions ........................................................................................ 3-3
Short-circuit ......................................................................................... 3-3
Overvoltage and overtemperature....................................................... 3-3
Switch-on / switch-off behavior ................................................................. 3-3
Power failure........................................................................................ 3-4
Technical data ................................................................................................ 3-5
Input voltages............................................................................................ 3-5
Output voltages......................................................................................... 3-6
Miscellaneous ........................................................................................... 3-7
Pin assignment ......................................................................................... 3-8
Cleaning and maintenance........................................................................... 3-10
Power Distributor 0323900000 .................................................................. 3-11

Pin assignment............................................................................................. 3-12
Special Electronics Module III 01750003214............................................ 3-13

Controls and indicators................................................................................. 3-13
Mode of operation ........................................................................................ 3-13
Switch-on characteristics.............................................................................. 3-14
Controlling the power supply ........................................................................ 3-14
UPS mode .................................................................................................... 3-15
System environment diagram....................................................................... 3-16
Views of the special electronics ................................................................... 3-17
Pin assignment............................................................................................. 3-18
Power source, power supply unit control ................................................ 3-18
Power distributor ..................................................................................... 3-18
Internal inputs/outputs I........................................................................... 3-19
Customer-specific inputs/outputs............................................................ 3-20
V.24 control of the SE ............................................................................. 3-21
Softkeys on the left ................................................................................. 3-21
Softkeys on the right ............................................................................... 3-21
Control of user guidance (illuminated arrows) ....................................... 3-22
PIN pad matrix ........................................................................................ 3-23
2 externally accessible jumpers .............................................................. 3-23
Internal inputs/outputs II.......................................................................... 3-24
Embedded PC P4-2000 / C4-1700................................................................ 4-1

Overview of PC variants................................................................................. 4-1
Technical data........................................................................................... 4-2

Contents
Rear side........................................................................................................ 4-4

Front side ....................................................................................................... 4-5
ATX motherboard........................................................................................... 4-6
Lithium battery .......................................................................................... 4-7
Position of jumpers......................................................................................... 4-8
Jumper settings ........................................................................................ 4-9
Pin assignment............................................................................................. 4-10
Voltage.................................................................................................... 4-10
COM1 ..................................................................................................... 4-11
COM2 ..................................................................................................... 4-12
LPT1 ....................................................................................................... 4-13
Keyboard / mouse................................................................................... 4-14
USB ........................................................................................................ 4-15
DVI.......................................................................................................... 4-16
VGA ........................................................................................................ 4-17
Audio Line-In........................................................................................... 4-18
Audio Line-out......................................................................................... 4-18
Audio Microphone................................................................................... 4-18
BIOS SETUP................................................................................................ 4-19
Standard CMOS features ....................................................................... 4-19
Advanced BIOS features ........................................................................ 4-20
Advanced Chipset features..................................................................... 4-21
Integrated peripherals............................................................................. 4-22
Power Management Setup ..................................................................... 4-23
PNP/PCI configurations .......................................................................... 4-24
PC Health Status .................................................................................... 4-24
EICON C91 .................................................................................................. 4-25

PC cards ...................................................................................................... 4-25
View ............................................................................................................. 4-26
Card accessories ......................................................................................... 4-27
Required hardware resources...................................................................... 4-27
Manual installation ....................................................................................... 4-28
OSI Gateway for DOS ............................................................................ 4-28
OS/2, OSI or SNA Gateway.................................................................... 4-30
Windows NT 4.0: Connection for Windows NT V4R2b........................... 4-32
Automatic installation ................................................................................... 4-33
Configuration of WAN Services.................................................................... 4-36
Checking the function of the installed card and software............................. 4-38
Testing the card with ECTEST under DOS or OS/2 .................................... 4-39
Technical data.............................................................................................. 4-40
Pin assignment............................................................................................. 4-41

Contents
Appendix ...................................................................................................... 4-42

Example for OS....................................................................................... 4-42
Example for OSI Gateway (depending on the directory entered) ........... 4-42
Default settings of the individual cards......................................................... 4-44
Ethernet Card 3C905CX-TXM 01750045281 ............................................. 4-45

Introduction................................................................................................... 4-45
Card settings ................................................................................................ 4-48
DOS configuration program.......................................................................... 4-48
Launching from the CD ................................................................................ 4-49
Driver software ............................................................................................. 4-50
16-Port Multiport Card 01750034037 ........................................................ 4-51

Pin assignment (78-pin D-SUB M) ............................................................... 4-52
Token Ring PCI Card 01750038747........................................................... 4-55

Hardware default settings............................................................................. 4-56
General software information ....................................................................... 4-57
Start LAN support software .......................................................................... 4-58
Software installation ..................................................................................... 4-60
Installation under WIN NT ............................................................................ 4-60
Installation under OS/2................................................................................. 4-62
Installation under DOS ................................................................................. 4-62
Test programs .............................................................................................. 4-66
Card Reader CHD V2x 01750049626........................................................... 5-1

Device views .................................................................................................. 5-3
Overall view .............................................................................................. 5-3
Front view ................................................................................................. 5-4
Rear view .................................................................................................. 5-5
Device version used ....................................................................................... 5-6
Position of components .................................................................................. 5-7
Pin assignment............................................................................................... 5-8
RS232C interface...................................................................................... 5-8
I/O port ...................................................................................................... 5-9
Power supply .......................................................................................... 5-11
Technical data .............................................................................................. 5-12
Testing.......................................................................................................... 5-12
Maintenance and service ............................................................................. 5-13
Maintenance ........................................................................................... 5-13
Cleaning and test utilities ........................................................................ 5-14
Spare parts ............................................................................................. 5-14

Contents
Card Readers ID18 ..................................................................................... 5-15

Devices with firmware download.................................................................. 5-16
Position of components................................................................................ 5-18
Pin assignment............................................................................................. 5-19
RS232C interface ................................................................................... 5-19
I/O port.................................................................................................... 5-20
Power supply .......................................................................................... 5-21
Cleaning and test utilities........................................................................ 5-22
Spare parts ............................................................................................. 5-22
Technical data.............................................................................................. 5-23
DIP Reader .................................................................................................. 5-25

System connection....................................................................................... 5-26
Technical data.............................................................................................. 5-27
DIP Hybrid Reader 01750041226............................................................... 5-29

System connection....................................................................................... 5-30
Pin assignment............................................................................................. 5-31
Block diagram .............................................................................................. 5-32
Function elements........................................................................................ 5-33
Rear view................................................................................................ 5-33
Top view ................................................................................................. 5-34
Side view ................................................................................................ 5-35
Technical data.............................................................................................. 5-36
Card Reject Module.................................................................................... 5-39

General description ...................................................................................... 5-39
Views............................................................................................................ 5-40
Card reject module with short transport path.......................................... 5-40
Card reject module with long transport path ........................................... 5-41
Function elements .................................................................................. 5-42
How to test the card reject module............................................................... 5-43
Photosensor............................................................................................ 5-43
Motor....................................................................................................... 5-43
Troubleshooting ........................................................................................... 5-43
Pin assignment............................................................................................. 5-44
Technical data.............................................................................................. 5-44

Contents
MM / CIM 86................................................................................................. 5-45

General description ...................................................................................... 5-45
EPP (Krone) ................................................................................................ 5-47

Description ................................................................................................... 5-48
Maintenance work ........................................................................................ 5-49
Replacing the EPP in the event of an error............................................. 5-49
Replacing the battery .............................................................................. 5-49
Replacing the battery on the V4 ........................................................ 5-50
Replacing the battery on the V4+ ...................................................... 5-51
Pin assignment............................................................................................. 5-52
12.1" LCD Box DVI 01750059600 ................................................................ 6-1

Views.............................................................................................................. 6-1
Important safety precautions .......................................................................... 6-3
Structure and functions .................................................................................. 6-3
DVI interface board and inverter board..................................................... 6-4
LCD panel ................................................................................................. 6-5
Circuit diagram ............................................................................................... 6-6
Pin assignment............................................................................................... 6-7
DVI-D connection...................................................................................... 6-7
Voltage connection and backlight on / off ................................................. 6-8
Technical data ................................................................................................ 6-9
General ..................................................................................................... 6-9
LCD........................................................................................................... 6-9
Touchscreen for LCD Monitor................................................................... 6-11

Structure....................................................................................................... 6-12
Operation...................................................................................................... 6-12
LED display on the touch controller.............................................................. 6-13
Pin assignment............................................................................................. 6-14
Technical data .............................................................................................. 6-15
Receipt Printer ND9C/ND9G/ND9E ............................................................. 7-1

Connection of the printer ................................................................................ 7-4
Power supply ............................................................................................ 7-4
Data interface............................................................................................ 7-4
Block diagram ND9C ................................................................................ 7-4
Block diagram ND9G ................................................................................ 7-5
Block diagram ND9E................................................................................. 7-5
Views of ND9C /ND9G ................................................................................... 7-6
Overall view .............................................................................................. 7-6

Contents
Detail views............................................................................................... 7-7

Views of ND9E ............................................................................................. 7-10
Overall view ............................................................................................ 7-10
Detail views............................................................................................. 7-11
Paper path / photosensors (ND9C/ND9G)................................................... 7-14
Paper path / photosensors (ND9E) .............................................................. 7-15
Paper path monitoring.................................................................................. 7-16
Status indicators........................................................................................... 7-17
Meaning of LEDs .................................................................................... 7-17
Indicators only at power-on..................................................................... 7-17
Indicators when ND9C/ND9G are online ................................................ 7-18
Indicators when ND9E is online.............................................................. 7-18
Indicators in the event of an error ........................................................... 7-19
Indicators in test mode............................................................................ 7-19
Key functions................................................................................................ 7-20
Power on................................................................................................. 7-20
Normal operation .................................................................................... 7-21
Internal test ............................................................................................. 7-22
Internal test ............................................................................................. 7-23
Displaying the test level ............................................................................... 7-24
Description of the test programs .................................................................. 7-25
Test level 1 (paper sensor 1) .................................................................. 7-25
Test level 2 (paper sensor 2) .................................................................. 7-25
Test 3 (test carrier-sensors) (only ND9E) ............................................... 7-25
Test 4 (test carrier) (only ND9E)............................................................. 7-26
Test level 5 (cutter/presenter)................................................................. 7-26
Test level 6 (print test) ............................................................................ 7-27
Test level 7 (mark control) ...................................................................... 7-27
Errors ...................................................................................................... 7-27
Paper control................................................................................................ 7-28
How paper control is performed.............................................................. 7-28
Mark detection ........................................................................................ 7-29
Reset at power on ........................................................................................ 7-30
Reset at power on without mark control ................................................. 7-31
Reset at power on with mark control ...................................................... 7-31
Reset at paper feed ................................................................................ 7-32
Reset at paper feed without mark control ............................................... 7-32
Reset at paper feed with mark control .................................................... 7-32
Form feed without mark control .............................................................. 7-33
Form feed with mark control ................................................................... 7-33
Print control .................................................................................................. 7-34
Switch-on time for heating elements....................................................... 7-34

Contents
Temperature measurement at the print head ......................................... 7-34

Print intensity .......................................................................................... 7-34
Mark control.................................................................................................. 7-35
Switching on the mark control................................................................. 7-35
Disabling mark control ............................................................................ 7-35
Enabling mark control at power on ......................................................... 7-36
Eject ............................................................................................................. 7-37
Paper out...................................................................................................... 7-37
Physical end of paper ............................................................................. 7-37
Paper out during printing......................................................................... 7-38
Paper-out detection................................................................................. 7-38
Paper-low detection ................................................................................ 7-38
Mark errors ................................................................................................... 7-39
Error handling............................................................................................... 7-39
Pin assignment............................................................................................. 7-40
Data connector........................................................................................ 7-40
24 V connector........................................................................................ 7-41
Technical data .............................................................................................. 7-42
Power supply .......................................................................................... 7-42
Power input (ND9C / ND9G)................................................................... 7-42
Power input (ND9E) ................................................................................ 7-42
Life .......................................................................................................... 7-42
Paper specification ND9C / ND9G ............................................................... 7-43
Receipt roll dimensions........................................................................... 7-43
Control mark print ................................................................................... 7-44
Control mark dimensions ........................................................................ 7-44
Preprinting of receipts ............................................................................. 7-45
Paper specifications ND9E........................................................................... 7-46
Receipt roll dimensions........................................................................... 7-46
Control mark print ................................................................................... 7-46
Control mark dimensions ........................................................................ 7-47
Preprinting of receipts ............................................................................. 7-48
Ribbon cartridge (only ND9E) ...................................................................... 7-48
Journal Printer ND98D ............................................................................... 7-49

Connection of the printer.............................................................................. 7-49
Power supply .......................................................................................... 7-49
Data interface.......................................................................................... 7-49
Block diagram ND98D ............................................................................ 7-50
Views............................................................................................................ 7-51
Overall view ............................................................................................ 7-51
Control panel........................................................................................... 7-52

Contents
Connections............................................................................................ 7-53
Functions...................................................................................................... 7-54
Power-on procedure ............................................................................... 7-54
Module monitoring .................................................................................. 7-54
Indicators when online ............................................................................ 7-55
Indicators at power-on ............................................................................ 7-55
Functions of keys ......................................................................................... 7-56
Switch-on ................................................................................................ 7-56
Internal test ............................................................................................. 7-57
Internal test .................................................................................................. 7-58
Calling and exiting the internal test......................................................... 7-58
Indicators for the selected test level ....................................................... 7-59
Description of the test levels................................................................... 7-60
Paper control................................................................................................ 7-62
Inserting paper........................................................................................ 7-62
Remaining paper supply ......................................................................... 7-63
Error handling............................................................................................... 7-64
Error indicators ....................................................................................... 7-64
Offline status........................................................................................... 7-64
Command monitoring ............................................................................. 7-65
Paper-low message ................................................................................ 7-65
Paper-out message ................................................................................ 7-65
Controller...................................................................................................... 7-66
Pin assignments........................................................................................... 7-67
24 V connector........................................................................................ 7-67
Data connector (9-pin D-Sub-M)............................................................. 7-68
Maintenance and care.................................................................................. 7-69
Technical data.............................................................................................. 7-69
Life .......................................................................................................... 7-69
Room classification................................................................................. 7-69
Print head ............................................................................................... 7-69
Ribbon cartridge ..................................................................................... 7-70
Paper feed unit ....................................................................................... 7-70
Print function........................................................................................... 7-70
Paper specifications................................................................................ 7-71
Dimensions and weights......................................................................... 7-72
Electrical characteristics ......................................................................... 7-73
Interface to the host ................................................................................ 7-73

Contents
Journal Printer TH30 .................................................................................. 7-75

Connection of the printer.............................................................................. 7-75
Power supply .......................................................................................... 7-75
Data interface.......................................................................................... 7-75
Views............................................................................................................ 7-76
Overall view ............................................................................................ 7-76
Control panel........................................................................................... 7-77
Connections ............................................................................................ 7-78
Functions...................................................................................................... 7-79
Power-on procedure ............................................................................... 7-79
Module monitoring .................................................................................. 7-79
Indicators when online ............................................................................ 7-80
Indicators at power-on ............................................................................ 7-80
Functions of keys ......................................................................................... 7-81
Switch-on ................................................................................................ 7-81
Internal test ............................................................................................. 7-82
Internal test................................................................................................... 7-83
Calling and exiting the internal test ......................................................... 7-83
Indicators for the selected test level........................................................ 7-84
Description of the test levels ................................................................... 7-85
Paper control ................................................................................................ 7-86
Inserting paper ........................................................................................ 7-86
Remaining paper supply ......................................................................... 7-87
Error handling............................................................................................... 7-88
Error indicators........................................................................................ 7-88
Offline status ........................................................................................... 7-88
Command monitoring.............................................................................. 7-89
Paper-low message ................................................................................ 7-89
Paper-out message................................................................................. 7-89
Controller...................................................................................................... 7-90
Pin assignments ........................................................................................... 7-91
24 V connector........................................................................................ 7-91
Data connector........................................................................................ 7-92
Maintenance and care.................................................................................. 7-93
Technical data .............................................................................................. 7-93
Life .......................................................................................................... 7-93
Room classification ................................................................................. 7-93
Print head................................................................................................ 7-93
Paper feed .............................................................................................. 7-94
Print function ........................................................................................... 7-94

Contents
Paper specifications................................................................................ 7-94

Dimensions and weights......................................................................... 7-96
Electrical characteristics ......................................................................... 7-96
Interface to the host ................................................................................ 7-96
Cash Media Dispenser (CMD-V4)................................................................ 8-1
Image Processing Module II 01750044701................................................. 9-1

Scope of delivery............................................................................................ 9-2
Image processing module......................................................................... 9-2
Cables....................................................................................................... 9-3
Function elements.......................................................................................... 9-4
Front ......................................................................................................... 9-4
Rear .......................................................................................................... 9-5
Circuit diagram ............................................................................................... 9-6
Meaning of LEDs............................................................................................ 9-7
LED 1 - LED 4 (camera connection)......................................................... 9-7
LED 5 (ready indicator)............................................................................. 9-7
LED 6 - LED 11......................................................................................... 9-7
LED 12 - LED 13 (data transfer) ............................................................... 9-7
Malfunctions ................................................................................................... 9-8
LED 1 - LED 4 (camera connection)......................................................... 9-8
LED 5 (ready indicator)............................................................................. 9-8
LED 12 and LED 13 (data transfer) .......................................................... 9-8
Pin assignments of IP module........................................................................ 9-9
Camera connection (HOSIDEN socket, 6-pin, F) ..................................... 9-9
Multi I/O socket (25-pin, D-SUB, F) ........................................................ 9-10
Pin assignments of cables ........................................................................... 9-11
Data socket (9-pin, DSUB-F) .................................................................. 9-11
24 V connector (AMP, 2-pin) .................................................................. 9-12
Multi I/O connector (25-pin, D-SUB, M) .................................................. 9-12
Bit rate.......................................................................................................... 9-13
Portrait Camera (Maku).............................................................................. 9-15

Scope of delivery.......................................................................................... 9-15
Instructions for replacement......................................................................... 9-16
Technical data.............................................................................................. 9-17
Pin assignment............................................................................................. 9-18
Audio Changeover Switch with Volume Key 01750059867.................... 9-19

Circuit diagram ............................................................................................. 9-21
Pin assignment............................................................................................. 9-22

Contents
System unit connection........................................................................... 9-22

Loudspeaker connection......................................................................... 9-23
Headset connection ................................................................................ 9-23
Key connection ....................................................................................... 9-24
Audio Changeover Switch 01750042748.................................................. 9-25

Circuit diagram ............................................................................................. 9-26
Pin assignment............................................................................................. 9-27
System unit connection........................................................................... 9-27
Loudspeaker connection......................................................................... 9-28
Headset connection ................................................................................ 9-28
Customer Connector Panel ....................................................................... 10-1

Customer connector panel RSI 01750047685 ............................................. 10-2
Description .............................................................................................. 10-2
Control and display elements.................................................................. 10-3
Resetting the external alarm ................................................................... 10-4
Pin assignment ....................................................................................... 10-5
Technical data......................................................................................... 10-7
Terminal diagram............................................................................... 10-7
Sample connection of customer feedback......................................... 10-8
Pin assignment .................................................................................. 10-8
Customer connector panel 3338700112 ...................................................... 10-9
Description .............................................................................................. 10-9
Pin assignment ..................................................................................... 10-10
Technical data....................................................................................... 10-12
Terminal diagram............................................................................. 10-12
Sample connection of customer feedback....................................... 10-13
Pin assignment ................................................................................ 10-13
Remote Status Indicator .......................................................................... 10-15

Description ................................................................................................. 10-15
Displays...................................................................................................... 10-16
Pin assignment........................................................................................... 10-17
Operator Panel 01750018100................................................................... 10-19

Mechanical construction............................................................................. 10-20
Labeling of keys and indicators .................................................................. 10-21
Switching on ............................................................................................... 10-23
Operation.................................................................................................... 10-24
Display lighting ........................................................................................... 10-25
Setup .......................................................................................................... 10-26

Contents
Setup program start mask .................................................................... 10-26

Setting the operator panel type............................................................. 10-27
Setting the national language ............................................................... 10-27
Setting the interface parameters........................................................... 10-28
Setting the display contrast................................................................... 10-28
Calling the special functions ................................................................. 10-29
Special functions: keyboard test ........................................................... 10-29
Electronic test ....................................................................................... 10-30
Display test ........................................................................................... 10-30
Firmware version .................................................................................. 10-31
Maintenance............................................................................................... 10-32
Technical data............................................................................................ 10-32
Pin assignment........................................................................................... 10-33
Smart UPS 700.......................................................................................... 10-35

Controls...................................................................................................... 10-35
Front ..................................................................................................... 10-35
Rear ...................................................................................................... 10-36
Switching on............................................................................................... 10-37
Switching off............................................................................................... 10-37
Self-test ...................................................................................................... 10-38
Indicators and warnings ............................................................................. 10-39
Error messages.......................................................................................... 10-42
Data interface............................................................................................. 10-44
Technical data............................................................................................ 10-45
Safety precautions ..................................................................................... 10-46
Maintenance and installation...................................................................... 10-46
Special settings..................................................................................... 10-46
Meaning of the LED symbols................................................................ 10-46
Voltage threshold.................................................................................. 10-47
Warning interval with low battery charge .............................................. 10-48
Repairs and battery replacement ............................................................... 10-48
EDM 0279801000 ...................................................................................... 10-49
Thermostat 0284502000........................................................................... 10-51

Switching points of heating control............................................................. 10-51
Ready indication......................................................................................... 10-52
Pin assignment of thermostat (4 pins)........................................................ 10-53
Maintenance............................................................................................... 10-53

Contents
User Guidance .......................................................................................... 10-55

Structure..................................................................................................... 10-55
Versions ..................................................................................................... 10-56
Optical indicator set 1 ........................................................................... 10-56
Pin assignment........................................................................................... 10-58
User Guidance 01750058806 ................................................................... 10-59

Structure..................................................................................................... 10-59
Pin assignment........................................................................................... 10-60
Removal/Installation of Components ....................................................... 11-1

Device views ................................................................................................ 11-2
Front view ............................................................................................... 11-2
Customer panel....................................................................................... 11-3
Rear view ................................................................................................ 11-4
Door of operating unit open .................................................................... 11-5
External connections............................................................................... 11-6
Printer carriage pulled out....................................................................... 11-7
Safe door open ....................................................................................... 11-8
Opening / closing the device ........................................................................ 11-9
Opening / closing the operating unit ....................................................... 11-9
Pulling out / pushing in the customer panel .......................................... 11-10
Opening / closing the operator panel window ....................................... 11-11
Pulling out / pushing in the printer carriage........................................... 11-12
Lifting the operator panel up ................................................................. 11-13
Pulling out / pushing in the cash media dispenser................................ 11-14
Door lock of operating unit ......................................................................... 11-15
Lock of operator panel window................................................................... 11-15
Operator panel ........................................................................................... 11-16
Gas pressure spring of oper. unit door....................................................... 11-17
Journal printer ............................................................................................ 11-18
Receipt printer ............................................................................................ 11-19
Card reader ID18 / CHD V2x...................................................................... 11-20
Capacitor .................................................................................................... 11-21
Card reject module ..................................................................................... 11-21
DIP hybrid reader ....................................................................................... 11-22
MM interface............................................................................................... 11-22
CIM board................................................................................................... 11-22
Encryption / decryption module (EDM)....................................................... 11-22

Contents
Insertion reader .......................................................................................... 11-22

Central power supply unit........................................................................... 11-23
Special electronics module ........................................................................ 11-23
Power distributor ........................................................................................ 11-24
Customer connector panel ......................................................................... 11-25
Portrait camera........................................................................................... 11-25
Image processing module .......................................................................... 11-26
Headset jack .............................................................................................. 11-26
System loudspeaker................................................................................... 11-27
Audio loudspeaker ..................................................................................... 11-27
CMD output transport................................................................................. 11-28
CMD stacker .............................................................................................. 11-29
CMD controller ........................................................................................... 11-32
CMD distributor board ................................................................................ 11-32
CMD dispensing units ................................................................................ 11-35
Lower dispensing unit ........................................................................... 11-36
Upper dispensing unit ........................................................................... 11-37
CMD chassis .............................................................................................. 11-39
System unit (PC) ........................................................................................ 11-41
User guidance ............................................................................................ 11-42
Screw-on optical indicators................................................................... 11-42
Plug-in optical indicator......................................................................... 11-42
EPP keypad ............................................................................................... 11-43
24 V distributor ........................................................................................... 11-43
V.24 distributor ........................................................................................... 11-44
CMD-V4 shutter ......................................................................................... 11-44
Monitor ....................................................................................................... 11-45
Pane / Softkeys .......................................................................................... 11-46
PIN / softkey adapter.................................................................................. 11-47
Touch controller ......................................................................................... 11-48
Lower heating............................................................................................. 11-48
Upper heating............................................................................................. 11-48
Heating control ........................................................................................... 11-49
Uninterruptible power supply...................................................................... 11-50
Maintenance and Service .......................................................................... 12-1

Test options.................................................................................................. 12-1
Maintenance................................................................................................. 12-2
Journal printers ND98D and TH30, receipt printer ND9E....................... 12-2
Receipt printers ND9C and ND9G.......................................................... 12-2
ID18 card reader..................................................................................... 12-3
Insertion reader....................................................................................... 12-3

Contents
PIN pad and EPP keypad ....................................................................... 12-3

Soft and function keys, operator panel ................................................... 12-3
EDM ........................................................................................................ 12-4
MM / CIM ................................................................................................ 12-4
System unit (PC)..................................................................................... 12-4
Housing................................................................................................... 12-4
Portrait camera ....................................................................................... 12-4
Heating.................................................................................................... 12-5
User guidance......................................................................................... 12-5
Fan.......................................................................................................... 12-5
Monitors, LCD boxes .............................................................................. 12-5
General ................................................................................................... 12-6
Approved maintenance materials ........................................................... 12-7
Index ............................................................................................................... I-1

Contents

Introduction
This service manual has been compiled for authorized service personnel only.
The operating and installation instructions should also be read since certain
details are only described in these instructions.
Symbols used in this manual

− Text following a dash represents an item in a list.
" " Text in quotation marks refers to other chapters or sections in this
document.
• Text following this symbol describes actions to be performed in the

specified order.
Text following this symbol should be given special attention in order to
avoid damage and injury.
i Text following this symbol contains general information to facilitate use

of the device and help avoid operating errors.

Important safety precautions Introduction
Important safety precautions

Please read the following notes carefully before doing any work on the
device.
This device complies with the relevant safety regulations for information
processing equipment.
− When moving the device from a cold to a warm environment, do not
operate it for at least two hours to prevent possible damage caused by
condensation.
− Only use the original packaging material to transport the device.
− Observe the warning and information labels on the device.
− This device is equipped with a safety-tested power cable which must be
connected only to a suitable grounded outlet.
− Always hold the plug when removing the power cable. Never pull the cable
itself.
− Install all cables in such a way that they will not be stepped on or tripped
over or damaged and pinched in any other way.
− Have damaged cables replaced immediately.
− Make sure that there is always free access to the sockets used or to the
electrical circuit-breakers of the house installation.
− In case of an emergency (e. g. damaged cabinets, controls or power
cables, liquids or foreign objects in the device) observe the following
instructions:

Introduction Important safety precautions
Deactivate the device immediately by:

Switching off the automatic circuit-breaker or removing the fuse inset
from the fuse holder in the distribution box of the building installation;
Disconnecting the plug connector of the power supply cable from the
grounded socket in the building installation;
Switching the mains on/off switch on the power distributor.
Interrupting the power connection between the UPS (uninterruptible
power supply) and the device (see section "General power interrupt").
− During a thunderstorm, data transmission lines may not be connected or
disconnected.
− Always keep the device's ventilation slots free from obstruction to ensure
proper air circulation and to prevent malfunctions resulting from
overheating.
− Only use accessories and extension components which have been
approved by us. Nonobservance can result in damage to the system or
violations of regulations concerning safety, radio interference and
ergonomical requirements.
− Note that there are only Safety Extra-Low Voltage circuits (SELV circuits) if
you want to feed voltage from an external source into prepared cables to
install additional electronics (e. g. EMA connection).
− Only use cleaning agents approved by Wincor Nixdorf International GmbH
for cleaning and maintenance (see chapter "Maintenance and Service").
Repair work may only be carried out by authorized personnel.

Unauthorized opening of the device or repair work carried out
improperly could result in considerable danger to the user.
In case of noncompliance, Wincor Nixdorf International GmbH
excludes all liability.

Important safety precautions Introduction
Lithium batteries
There is danger of fire or explosion if the batteries are handled
incorrectly. It is therefore important to note the following points:
–Avoid short circuits.
–Never recharge the battery.
–Avoid temperatures above 100°C.
–Do not try to open the battery by force.
–Do not allow the battery to come into contact with water or fire.
Replace the battery only with the same or an equivalent type

recommended by Wincor Nixdorf International GmbH (see chapter
"Appendix", section "Consumables" in the operating manual).
Dispose of used batteries in compliance with national regulations and

the manufacturer's specifications.

Introduction General power interrupt
General power interrupt

i A general power interrupt has the following effects:
–All current transactions are immediately aborted (exception:
transport of the ID card).
–Dispensed banknotes remain in the transport path of the Cash
Media Dispenser. They will be transported to the collecting tray or
the reject cassette of the Cash Media Dispenser after the device
has been turned on again.
–Depending on the parameter setting, ID cards are either output,
retained or transported to the ID card reject tray. This transaction
will be properly completed.
• Open the device door (see chapter "Basic Operation", section "Opening /
closing the device doors" in the operating manual).
Switch off the power switch at the
power distributor.

General power interrupt Introduction
Disconnect the rubber plug of the

power cable (power input) from the
power distributor.
• Open the safe door (see the operating manual).

In order to disconnect the device from
the net, disconnect the coupling of the
power cable (see arrow).
• To ensure that the entire device is disconnected from power, you must
interrupt the power supply in the fuse box by switching off the circuit-
breaker or by removing the fuse in the distributor box of the house
installation.
Devices with UPS (optional) and/or heating control (optional) in the safe
• Switch off the UPS.

How to switch off the UPS depends on the UPS unit used.
For more details see chapter "Uninterruptible power supply unit (UPS)"
in the operating manual.

Introduction Description of the device
Description of the device
Function and use

The ProCash 2050xe is a multifunctional automated teller machine for indoor
installation. It is based on a modular system which, apart from the basic
functions of the cash output and information display, can be extended with the
following functions:
− Loading and unloading electronic purse data
− Printing of receipts or other documents
The functions are implemented by the use of components which can be
combined as needed. They are described in detail in the following chapters.

Structure of the manual Introduction
Structure of the manual
Outline
The chapter "Introduction" describes the important safety precautions. It also
gives an overview of the possible functions of the ProCash 2050xe.
The features are also described in the chapter "Introduction" in the section
"Technical data”.
In the chapter "Function and Integration" you will find the block diagrams and a
short description of the main functions of the device.
This is followed by the chapters describing the components which are used or
can be used.
The next chapter "Removal/Installation of Components" provides detailed
information on how to remove and install each component.
Finally, the chapter "Maintenance and Service" contains information on
maintenance work to be carried out regularly.
Supplementary documentation
For the operation and installation of the system, separate manuals are
available in several languages.
These manuals can be ordered from our print partner. They are also available
in the intranet.
Usually the manufacturers' original manuals for OEM components are included
in the shipment. They may contain more detailed information.

Introduction Structure of the manual
Manual release
Since production began, some components have been replaced for various
reasons (e. g. progress in technology, cost reduction).
Often the hardware replacement does not result in a changed construction of
the device (mechanical or electrical) or the functional integration.
In this case, the new component is added to the service manual and the
previous component remains in the respective chapter.
If the integration of a new component results in changes, the corresponding
chapters will be adapted (e. g. block diagrams, removal/installation, preventive
maintenance, etc.).

Technical data Introduction
Technical data
Electrical characteristics of the supply network

Line voltage range: 110 - 120 V 220 - 240 V
Rated frequency: 50/60 Hz 50/60 Hz
Network type: TN (network with PE TN (network with PE
conductor) conductor)
Permissible tolerance for
rated voltage: - 10 % to + 6 % - 10 % to + 6 %
Permissible tolerance for
rated frequency: ±1% ±1%

Introduction Technical data
Device conditions
110 - 120 V 220 - 240 V
Idle Operation Idle Operation
mode (max.) mode (max.)
without UPS
Rated current
consumption: 1.7 A 3.2 A 0.9 A 1.7 A
Apparent power
consumption: 175 VA 340 VA 190 VA 320 VA
Active power: 165 W 295 W 160 W 285 W
Power factor: 0.96 0.91 0.84 0.84
Leakage current
(maximum): 1.2 mA 1.2 mA 1.2 mA 1.2 mA
with UPS
Rated current
consumption: 2.7 A 4.2 A 1.3 A 2.1 A
Apparent power
consumption: 290 VA 455 VA 280 VA 410 VA
Active power: 265 W 395 W 245 W 370 W
Leakage current
(maximum): 3.5 mA 3.5 mA 3.5 mA 3.5 mA
heating (without device)

Rated current 5.4 A 2.9 A
consumption:
Apparent power 700 VA 650 VA
consumption:
Active power: 700 W 650 W
Power factor: 1 1

110 - 120 V 220 - 240 V

Protection class: I I
Fuse protection: 10 A slow fuse or 10 A slow fuse or
16 A circuit-breaker 16 A circuit-breaker
Type of system connection Country-specific Country-specific
(wall outlet)*: safety plug safety plug
CEE plug in acc. with CEE plug in acc. with
IEC 309 IEC 309
Degree of protection in acc.
with EN 60529: IP20 IP20
* If a UPS is used, it must be connected with a CEE plug only.

Installation specifications
4-cassette 6-cassette
dispenser dispenser
Dimensions:
Height: 1500 mm 1760 mm
Width: 600 mm 600 mm
Depth: 848 mm 848 mm
Depth with 35 mm tunnel frame: 1208 mm 1208 mm
Depth with 60 mm tunnel frame: 1183 mm 1183 mm
Operation and maintenance space: 2.0 m² 2.0 m²
Fan capacity: 60 m³/h 60 m³/h
Device weight:
UL safe: 717 kg 787 kg
CEN III safe: 890 kg -
CEN IV safe: 890 kg -
CEN V safe: 890 kg -
Surface load:
UL safe: 15.6 kN/m² 17.2 kN/m²
CEN III safe: 19.4 kN/m² -
CEN IV safe: 19.4 kN/m² -
CEN V safe: 19.4 kN/m² -
i For detailed information concerning the dimensions please refer to the

chapter "Planning the Installation", section "Device dimensions" in the
installation guide.

Environmental conditions
Climatic environmental conditions in accordance with EN

60721
Ambient Relative humidity %
Class temperature °C r.h.
Operation (Indoor): 3K3 + 5 to + 35 * 5 to 85
Operation (outdoors with
heating): - 40 ** to + 50
Operation (outdoors
without heating): + 5 to + 50
Limit range of operation
(indoors): *** 3K3 + 5 to + 40 5 to 85
Transport: 2K2 - 25 to + 60 15 to 98
Storage: 1K2 + 5 to + 40 5 to 85
* The temperature value of + 35 °C deviates from the value of the standard

(+ 40 °C).
** Climate control package required for temperatures < + 5 °C.
*** In the limit range the device may only be operated for a short period of
time.
Mechanical environmental conditions in accordance with

EN 60721
Class Remarks
Operation 3M2 Building with minimum external vibration.
Transport (in 2M2 All types of commercial vehicles and trailers
original packing) as well as rail and air transport
Storage (in original 1M3 Noticeable vibration and shocks, e.g. by
packing) machines or passing vehicles.

Noise emission in accordance with EN 27779

Noise values acc. to ISO 9296 Idle mode Operation*
Sound power level LWAd 5.5 B 7.0 B
Workplace-related sound pressure level LpAm 43 dB 57 dB
(at adjacent workplace)
* typical operating cycle
Compliance with standards and certifications
Standards met
Safety standards:
IEC 60950 EN 60950 C22.2-60950 UL 60950
EMC standards:
EN 55022 / B EN 55024 ICES-003 (CSA 108.8)
FCC CFR 47, part 15, subpart B, class A
Conformity
The CE mark of conformity attached to the product or its package indicates
that the product complies with the requirements of the following EU directives:
− EMC Directive 89/336/EEC including the amending directive 93/68/EEC
− Low Voltage Directive 73/23/EEC including the amending directive -
93/68/EEC
The corresponding statement of compliance has been issued by
Heinz-Nixdorf-Ring 1
33106 Paderborn
Germany

Notes concerning radio interference suppression and

electrical safety
All other devices connected to this product must comply with the EMC
Directive 89/336/EEC including the amending directive 93/68/EEC and the
Low Voltage Directive 73/23/EEC including the amending directive 93/68/EEC.
FCC rules and Canadian Standard ICES – 003

NOTE: This equipment has been tested and found to comply with the limits for
a Class A digital device, pursuant to Part 15 of the FCC rules and Canadian
Standard ICES - 003. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operating in a
commercial environment. The equipment generates, uses and can radiate high
frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference
at his own expense.
Certification for data transmission

The certification number or CE mark of the data transmission module (if
present) is attached directly to the DT card or to the housing of the system
unit.

Introduction Environmental protection
Environmental protection
Environmentally friendly product design and

development
This product has been designed according to our corporate standard
'Environmentally friendly product design and development'.
This means that crucial criteria such as long life, choice of material and its
labeling, emissions, packaging, ease of disassembly and recyclability have
been taken into account.
This saves resources and relieves the strain on the environment.
Saving energy
Please switch on devices that need not be constantly running only when they
are actually needed. They should also be turned off when they are not needed
for longer periods of time.
Disposing of used consumables

Please dispose of printer consumables, batteries, fluorescent tubes as well as
cleaning and maintenance material according to the applicable regulations of
your country (observe manufacturer's specifications).
Labels on plastic case parts

Please do not stick any labels on plastic case parts since that would make
recycling more difficult.

Environmental protection Introduction
Returning, recycling and disposing of used units

and consumables
Details regarding the return and recycling of used units and consumables can
be obtained from your local branch office or from our Recycling Center in
Paderborn:
Tel.: +49 (0) 52 51 8-1 80 10
Fax.: +49 (0) 52 51 8-1 80 15
Further information
can be obtained from our Environmental Protection section (Referat
Umweltschutz):
Tel.: +49 (0) 5251 693-67 07
Fax.: +49 (0) 5251 693-67 09
Email: mailto:referat.umweltschutz@wincor-nixdorf.com

Introduction Abbreviations
Abbreviations
BIOS Basic input output system
BNC Bayonet nut connector
BoF Bottom of Form
bps Bits per second
CCD Charge coupled device
CCDM Cheque / Cash Deposit Module
CCFL Cold-cathode fluorescent light
CCIR Comité Consultatif International des Radio Communications
(Standardization institution of UIT)
CD Compact disk
CD-ROM Compact disk - Read-Only Memory
CE Communauté Européenne (European Community) Declaration
of Conformity
CFR Code of federal regulation
CHD Card handling device
CIM Card identification module
CMD Cash Media Dispenser
COM Communication Port from PC
CPU Central processing unit
CRT Cathode ray tube
CSA Canadian Standards Association
CTS Clear To Send
cUL Canada Underwriters Laboratories
DC Direct current
DCD Data Carrier Detect
DIN Deutsches Institut für Normung (German Institute for
Standardisation)
DIP Dual-in-line package
DOS Disk operating system
Dot Refers to a printed point
DSR Data Set Ready
D-SUB Serial connector D, Subminiature
DTR Data Terminal Ready
DT Data transmission

Abbreviations Introduction
EAN European Article Numbering

ec Eurocheque
EEPROM Electrical erasable programmable read only memory
EC European Community
EIA Electronic Industries Association (USA)
EMC Electromagnetic compatibility
EN European standard
EPP Encrypted pinpad
EEC European Community
FCC Federal Communication Commission
FW Firmware
GDI Graphic device interface
HDD Hard disk drive
HiCo High coercive
IBM International Business Machines
ICES Interference Causing Equipment Standards
ID Identification
IDCU ID card unit
IEC International Electrotechnical Commission
IRQ Interrupt Request
ISA Industrial standard architecture
ISDN Integrated services digital network
ISO International Organization for Standardization
JPEG Joint Picture Expert Group
KDIAG Components diagnostics
LAN Local Area Network
LCD Liquid crystal display
LCF Light Control Film
LED Light emitting diode
lpi Lines per inch
LPT Line Printer
LS Photosensor
MBA Managed Boot Agent
MK Mark detection
MM Modular marker of the ID card (evaluation by means of security
modules like MM box or CIM 86)

Introduction Abbreviations
MTBF Mean time between failures

ND Matrix printer
NTSC National Television System Committee
NVRAM Nonvolatile random access memory
OEM Original equipment manufacturer
OSI Open system interconnection
PAL Phase alternation by line
PC Personal computer
PCI Peripheral Component Interconnect
PCS Print contrast sensitivity
PDIAG Periphery diagnostics
PE Paper-end sensor
PIN Personal identification number
PnP Plug and Play
PrA Presenter output
PrE Presenter input sensor
PROM Programmable read only memory
PVE Paper-low sensor
PWE Paper weekend sensor
RAM Random access memory
RCLK Receive Clock
RD Received Data
RI Ring Indicator
RLB Remote Loopback
ROM Read only memory
RSI Remote status indicator
RTS Request to Send
SAM Security access module (Part of cashless payment)
SE Special electronics module
SGND Signal Ground
SLE Systemic Lupus Erythemosus
SNA System network architecture
SOP Service and operating program
SRAM Static Random Access Memory
SVHS Super video home system
SW Software

Abbreviations Introduction
TCLK Transmit Clock

TD Transmitted Data
TH Thermal printer
TI Test Indicator
TOF Top of form (TOF mark: black mark for paper control)
UL Underwriters Laboratories
ÜMA Überfall-Melde-Alarm (Burglar alarm system)
UPC Universal Product Code
USB Universal Serial Bus
UPS Uninterruptible power supply
EDM Encryption / decryption module
WAN Wide Area Network
ZKA Encryption / decryption module

Function and Integration
This chapter provides information on the functions of the components and their
integration into the device.
Block diagrams
The following block diagrams show the connections between the individual
components.

Keyboard Headset
2-2
Audio
Mouse Audio change- jack
loudspeaker Key
over switch
VGA
DVI
Sensor IDCU
Power supply SOP Loud- SE ext. rear door
Output voltage key speaker on/off (door 1)
Receipt printer
LPT
COM 1
(door 2)
COM 2
locking sensor
User guidance
Customer panel
CMD
Block diagrams
Gameport
Audio
output
LCD light on/off Special electronics

module (III)
V.24 distributor
12V
Fan
Fan Board
LCD
Sensor
Fan
Capacitor
100 ID-
card box
Touch-
screen EDM Camera
removable
Voltage
CIM 86 Operat. with battery
distributor
panel or
card reject box
(+5,+12,-12,+24V)
Logo illumination EPP Softkey
Softkey
IDCU
contr.
System wiring diagram
A C
Central power
supply unit
B B B PIN pad
Customer panel light
(ready indicator)
channel 5
channel 3
channel 9
channel 2
channel 7
SE
switched
channel 4
channel 6
channel 14
channel 15
Power output
non-switched
Power output
Safe door
Power distributor
Power input
ProCash 2050xe - Service Manual

sensor
Power switch
Journal Receipt CMD-V4 MM

Shutter
switch
interface
Safety
printer printer Controller
UPS
Customer Printing
Thermostat MM
connection cassette
module
Heating
fan
Temperature sensor Image
Customer Sensor
DT Heating processing
connection module
RSI fan
Power connection EMA cable
(country-specific)
01750058403 A
Function and Integration
Function and Integration Block diagrams
Illumination with CCFL
Customer panel illumination
Customer panel Special electronics

Ballast
illumination module
+ 24 V DC
Logo illumination
Logo illumination Special electronics

Ballast
module
+ 24 V DC

Block diagrams Function and Integration
Receipt printer
V.24 distributor V.24
Receipt printer
Central power 24 V
supply unit
Journal printer
V.24 distributor V.24
Journal printer
Central power 24 V
supply unit
Cash Media Dispenser
Central power Safety switch

supply unit
V.24 distributor V.24 CMD Safe door sensor
Shutter Special electronics module

Function and Integration Block diagrams
Portrait camera
Camera with image processing module
Portrait camera V.24 interface

Camera 1
Central power
12 V
supply unit Multi I/O
Image processing module
24 V
Camera without image processing module
Central power
supply unit 12 V
Portrait camera
Video
Audio loudspeaker / headset
Line Out
(Speaker Out)
Headset PC
Audio
Headset jack Gameport
changeover switch
Key

Power supply Function and Integration
Power supply
Line voltage
The device is equipped with the 0323900000 power distributor to supply the
components with mains voltage.
The power distributor is connected via a power cord to the UPS (optional)
which, in turn, is connected to the building installation.
The PC and the power supply unit are connected to the power distributor.
The heating unit is connected directly with the power cable via a Y adapter
cable.
Any optional modem that is installed must not be connected to the
power distributor. It must always be connected to an external power
outlet.
The ON/OFF switch can be used as a central system switch for all
components connected to the power distributor.
The device is equipped with the 01750049728 power supply unit.

Function and Integration Power supply
DC power supply
The required DC voltages for all components without a power supply unit of
their own are generated in the central power supply unit.
Connection of Cash Media Dispenser, receipt printer and

journal printer
Due to the required power, these components must be connected to
the 24 V connectors B1, B2 and B3 of the power supply unit
01750049728.
Power distribution
Direct voltages are distributed via a 24 V distributor board and through power
cables with the necessary branches.
Pin assignment for 5-pin AMP connector

Pin Voltage
1 GND
2 + 24 V
3 +5V
4 - 12 V
5 + 12 V
Pin assignment for 2-pin AMP connector

Pin Voltage
1 GND
2 + 24 V

Special electronics module Function and Integration
Special electronics module
Functions used
The following functions of the special electronics can be used:
− Central on/off switch
− Separate ON/OFF switch in customer panel area
− Monitoring the central power supply unit
− Switching on logo and customer panel lighting
− Switching on user guidance
− Switching on LCD backlight
− Control of power outputs of power distributor
− Volume control for system loudspeakers
− Monitoring the operating unit door
− Monitoring the closing of the customer panel
− SOP switch for setting operator mode
− Customer connector panel input / output
− Monitoring the UPS (alternatively to V.24 connection)
− Keyboard signals from PIN keypad and softkeys
Assignment of optical indicators
Connector of SE 01750003214 (control of user guidance)
Signal Bit Component Optical indicator

screw-on plug-in
Power source 1 0 IDCU Set 2 PC 2XXXxe cpl.
Control output 2 1
Power source 3 2 Receipt printer Set 2 PC 2XXXxe cpl.
Power source 4 3 Cash output Set 1 PC 2XXXxe cpl.
Power source 5 4
Power source 6 5
Power source 7 6
Control output 8 7

Function and Integration Audio loudspeaker / headset
Audio loudspeaker / headset

If the ProCash 2050xe is shipped with the headset connection only or with
loudspeakers only, they are directly connected to 'Speaker Out' on the PC.
Optionally, the ProCash 2050xe can be delivered with the sound system
'Audio loundspeakers / headset'. The circuit diagram is shown in the block
diagram in the section "Audio loudspeakers / headset".
If the headphone connection features a volume control, the volume of the
headset connection can be set to four levels via a key. Pressing the key
increases the volume by one level. Once the key has been pressed four times,
you return to the initial volume.
The audio changeover switch is connected to the PC's game port (audio card).
For further information on the audio changeover switch please refer to the
chapter "Audio Changeover Switch 01750042748" or "Audio Changeover
Switch with Volume Key 01750059867".
CCTV monitoring
The cash dispensing process can be monitored by a video camera.

Image transmission Function and Integration
Image transmission
Image transmission is implemented by means of the PAL standard camera
(01750048416) or the NTSC standard (01750050429) camera, which the
customer has to connect externally.
If the image processing module is used, the camera is connected to it in the
factory.
The camera and the image processing module are supplied with voltage from
the central power supply unit via a power distributor.
The image processing module performs all tasks related to image processing.
It selects, digitizes, scales, filters and compresses the video images of the
connected cameras.
The processed video images are made accessible on the system unit in the
form of JPEG files.
SOP switch
The door of the operating unit and the customer panel are equipped with a
SOP switch that sends a signal to the input of the SOP button of the special
electronics reporting when the door or the customer panel is opened.
The application can signal through the loudspeaker that the SOP switch has
been pressed.

Function and Integration System unit (PC)
System unit (PC)
Overview
The ProCash 2050xe can be equipped with the following PC:
Description / CPU RAM HDD CD-ROM
Material no.
Embedded Pentium IV 256 MB / 80 GB 52-speed
01750057359 2000 MHz 512 MB * ATAPI
Embedded Celeron 256 MB / 80 GB 52-speed
01750062076 1700 MHz 512 MB * ATAPI
* customer-specific
LPT assignment
Component on PC
not used LPT1

System unit (PC) Function and Integration
COM assignment
Component on PC
UPS (optional) COM 1
Touch controller COM 2
Component on V.24 distributor

CH 1
Operator panel CH 2
Special electronics III CH 3
Cash Media Dispenser CH 4
IDCU, hybrid card reader (also insertion CH 5
reader or CHD V2x if required)
Journal printer (optional) CH 6
EPP or EDM (optional) CH 7
CH 8
CIM 86 or modulated feature module CH 9
(optional)
CH 10
CH 11
CH 12
CH 13
Camera control (optional) CH 14
Receipt printer (optional) CH 15
CH 16
COM Interface on PC
CH Channel on V.24 distributor
The components are connected via the 16-channel V.24 distributor
(01750060599).

Function and Integration System unit (PC)
Embedded PC system settings

Component Possible Assigned Poss. Set Usable Assigned Special
I/O addr. I/O addr. interrupts IRQ DMA DMA features
(hex) (Hex)
Keyboard - - 1 1 - -
COM1 02F8, 03F8 3,4 4 IRQ can

03F8, be
02E8, switched
03E8 off
COM2 02F8, 02F8 3,4 3 IRQ can
03F8, be
02E8, switched
03E8 off
Par. 0278, 0378 5, 7 7 1,3 IRQ can
interface 0378 be
LPT1 switched
off, ECP
occupies
DMA
RTC - - 8 8 - -
USB contr. PnP - - -
Mouse - - 12 - - - IRQ
contr. switched
off
Num. proc. - - 13 13 - -

System unit (PC) Function and Integration
Component Possible Assigned Poss. Set Usable Assigned Special

I/O addr. I/O addr. interrupts IRQ DMA DMA features
(hex) (Hex)
IDE contr. - 01F0- 14 14 - -
1 01F7
IDE contr. - 0170- 15 15 - -
2 0177
Free - - 5, 9, 10, 0, 1, 3,
resources 11, 12 5, 6, 7
Multiport PnP one IRQ
16-port PCI
Ethernet PnP one IRQ - -
3C905CX-
TXM
X.25 Eicon PnP one IRQ - -
C91
Token Ring PnP one IRQ - -
Madge
16/4
Overview of PC cards
W Wide area network S System control C Components
L Local area network D Display M Multimedia
Card BUS W L S D C M
Eicon C91 PCI X
No.: depending on the driver
Token Ring PCI card PCI X
No.: 01750038747
Ethernet card 3C905CX-TXM PCI X
No.: 01750045281
Multiport 16-port PCI X
No.: 01750034037

Function and Integration Printers
Printers
The following printers can be used in the ProCash 2050xe:
− Receipt printer ND9C/ND9G/ND9E,
− Journal printer ND98D or TH30,
For further information on the printers and different versions of printers that are
used, please refer to the block diagrams in this chapter and in the relevant
chapters on printers in this manual.
Touchscreen for LCD monitor

The following touchscreens can be integrated in the ProCash 2050xe:
− 01750050175 with LCF for 12.1" LCD monitor (01750040754)
− 01750052588 without LCF for 12.1“ LCD monitor (01750040754)
Voltage is supplied to the touchscreen via the power distributor.

Monitors Function and Integration
Monitors
The following monitor is integrated into the customer panel of the
ProCash 2050xe:
− LCD box 12 inch DVI (01750059600) with the 12.1" LCD monitor SVGA
(01750040754) in conjunction with touch or softkey version
Softkey keypads for 12.1" LCD monitors
The following softkey keypads can be used:

− Standard: (01750059753)
− Standard Braille: (01750059611)
− NDC: (01750057215)
− NDC Standard (01750059755)
− NDC Standard Braille: (01750059756)
− DDC: (01750059754)
− DDC Braille: (01750059634)
Operating the flat displays

To operate the various LCD flat displays, no hardware configurations on the
DVI interface in the system unit and on the interface card of the display
assembly are required.

Function and Integration Customer connector panel
Customer connector panel

The device may be equipped with the following two customer connector
panels:
− Customer connector panel RSI / Alarm 01750047685
− Customer connector panel 3338700112
A label attached near the customer connector panel contains information that
identifies the customer connector panel that is included.
Functions used
Customer
connector panel RSI / Alarm
Function 3338700112 01750047685
Control of the system via X X
external signal equipment
Control of external equipment 4 1
Monitoring of a UPS X X
Operation of a remote status X
indicator
Control of an external alarm X
signal
You will find further information in the relevant chapter of this manual.
Remote status indicator

In conjunction with a customer connector panel RSI / alarm 01750047685, the
system can be equipped with a remote status indicator.
This indicator can be installed physically separate from the system. It informs
the operator about the current status of the system.
You will find further information in the relevant chapter of this manual.

Card readers Function and Integration
Card readers
The following card readers can be used in the ProCash 2050xe:
− Card readers of the ID18 device family,
− Card readers of the ID24 device family,
− DIP hybrid reader
− Card handling device CHD V2x
For further information on the card readers and different versions of readers
that are used, please refer to the block diagrams in this chapter and in the
relevant chapters on card readers in this manual.

Function and Integration User guidance
User guidance
i As of May 2003 the optical indicators are standardized.
The new pluggable indicators are not compatible with the old screw-on
indicators.
The following screw-on optical indicators can be integrated into the customer
panel of the ProCash 2050xe:
Material number Use
Optical indicator set 1 01750037351 Cash dispensing
Optical indicator set 2 01750037352 ID card slot
Receipt output
The following plug-in optical indicators can be integrated into the customer
panel of the ProCash 2050xe:
Material number Use
Optical indicator PC 01750058806 Cash output
2XXXxe cpl. ID card slot
Receipt output
Control
The optical indicators are addressed by the special electronics module III.
Various statuses can be defined by the application:
− Permanently lit
− Blinking with 0.5 Hz
− Blinking with 1 Hz

Temperature control Function and Integration
Temperature control
Ventilation
Ventilation of the ProCash 2050xe is implemented by means of one 24 V fans.
In addition, some pieces of equipment or modules are equipped with fans (e.g.
PC, heating elements). However, these fans have no air channels which
connect them directly to the outside.
Depending on the LCD version, monitors may be equipped with their own fans.
These fans provide cooling for the LCD box. A breakdown of the fans may
result, among others, in backlight failure due to overheating in the LCD box.
Heating
Type Material number Supply voltage / Power
Fan heater KH-4925 115 V 01750007235 120 V / 250 W
Fan heater KH-4940 115 V 5260907417 120 V / 400 W
Fan heater KH-4925 230 V 6369307317 240 V / 250 W
Fan heater KH-4940 230 V 4949007817 240 V / 400 W
As an option, a heating unit can be integrated in the device. Part of this

model's standard equipment is a fan heater located behind the LCD monitor.
Under arctic conditions another fan heater can be built into the top part.
The heating system consists of a maximum of two fan heaters with an
integrated safety temperature monitor, the electronic thermostat (0284502000)
and the temperature sensor.
The heating system is always ready for operation regardless of the
operating state since the supply voltage is provided through a Y
adapter on the power cable rather than being controlled via the power
distributor.

Function and Integration Cash Media Dispenser
Cash Media Dispenser

A separate service manual is available for the Cash Media Dispenser (CMD-
V4) (order number: 01750060162).
Keyboards
The following keyboards and keypads can be used in the ProCash 2050xe:
− PIN keypad,
− EPP keyboard.
The optional softkeys are controlled via the special electronics module
01750003214.
The EPP keypad is connected via the V.24 interface and the power distributor.
See the block diagrams in this chapter for the assignment of the V.24 channels
for EPP.
The PIN pad is directly connected to the special electronics module
01750003214. If softkeys exist, they are connected to the special electronics
module via the print of the softkeys.
Uninterruptible power supply unit (UPS)

When the power supply is interrupted, the UPS starts supplying voltage to the
device.
For further details on the UPS installed in the device, please refer to the
chapter "Smart UPS 700".

Uninterruptible power supply unit (UPS) Function and Integration

Power Supply Unit 01750049728
Views
Front view

Description Power Supply Unit 01750049728
Rear view
Description
The power supply unit 01750049728 supplies all components that do not have
their own power supply with the required DC voltages.
The power supply unit is designed for the voltage range 115 / 240 V and is
automatically set to the line voltage supplied. However, the voltage (115 V or
230 V) must be set with a slide switch to define the limiting values for detection
of undervoltage at power input.
The power supply unit has no main switch and changes automatically to
standby mode when line voltage is applied. In this operating mode, standby
voltages only (- 12 V, + 5.2 V and + 12 V) are supplied.
A data interface controls the on/off functions of the power outputs (switched
voltages of + 5.2 V, + 12 V, and + 25 V).

Power Supply Unit 01750049728 Description
All outputs are protected against short circuits as well as overvoltage or

undervoltage. In addition, there is protection against overtemperature.
The unit is cooled by an integrated fan.
Safety functions
Short-circuit
If a short-circuit occurs at the outputs, the power supply unit switches off
immediately. It switches on again automatically.
Overvoltage and overtemperature

In a case of overvoltage or overtemperature, the power supply unit switches off
immediately and can only be switched on again by switching the supply
voltage off and on again (configuration-dependent: e.g. disconnect power plug,
press switch on power distributor).
Switch-on / switch-off behavior

The following signals at the data interface are used to monitor the status of the
input voltage and to control the power supply unit switching behavior.
Output signal
NAN: The signal is created by the power supply unit if the power supply
drops below 170 V (switch position 230 V) or 85 V (switch position
115 V) for more than 26 (± 4) ms.
Voltage level below the set value: NAN = Low

Description Power Supply Unit 01750049728
Input signals
NEN: The + 5.2 V, + 12 V and + 25 V outputs for the switchable voltages

are controlled with this signal.
On: NEN = active low (signal level < 2.5 V)
STNANT: This signal controls the switchable voltages based on the NAN and
NEN signals.
Power input NAN STNANT Impact on voltages at power
condition outputs
Voltage within high high Normal operations
tolerance range Switch on/off via NEN signal
Voltage within high low irrelevant
tolerance range
Supply voltage low high Power outputs switch off, switch on
below level again automatically when the NAN
signal changes to the high status.
Supply voltage low low Power outputs switched off via signal
below level NEN
Power failure
Standby voltages (- 12 V, + 5.2 V und + 12 V) are automatically supplied again
following a power failure. In contrast, the voltages switched for the power
outputs (+ 5.2 V, + 12 V and + 25 V) are switched on in compliance with the
conditions described above.

Power Supply Unit 01750049728 Technical data
Technical data
Input voltages
Input voltage range: 100 - 240 V ± 10 %
Rated voltages: 115 / 230 V
Frequency: 47 - 63 Hz

Technical data Power Supply Unit 01750049728
Output voltages
Output Voltage Tolerance Max. Comment
current
1 - 12 V ± 10 % 0.1 A Standby
2 + 5.2 V ± 3% 0.5 A Standby
3 + 12 V ± 10 % 0.3 A Standby
4 + 5.2 V ± 3% 4.0 A switched with NEN
5 + 25 V *1) *2) switched with NEN
6 + 12 V ± 10 % switched with NEN
*1 Max. voltage: + 26.4 V

Min. voltage: + 25 V with a load of 10 A
*2 Connectors A and C:
The max. constant current at pin 2 is 6 A.
The current limit is 8 A.
Connectors B1, B2, B3:

The max. total constant load at connector B1, B2 and B3 is 10 A.
A current of 15 A is permitted for a duration of 10 s every 60 s.
Depending on the specific revision level, the maximum peak current at

plugs B1, B2, B3 varies.
The revision level is specified on the type label.
Revision level 01: The power supply unit can supply a temporary peak
current of max. 20 A for 1 ms (refresh rate 60 s).
Revision level 02: The power supply unit can supply a temporary peak
current of max. 23 A for 300 ms (refresh rate 60 s).
i The total load on the 25 V output must not exceed 10 A.

Miscellaneous
Protection class: I
Leakage current: < 1 mA at 264 V
Dimensions: 180 x 220 x 92 (width x length x height in mm)
Weight: 2650 g
Noise emission: 35 dB (1 m distance)
Climatic environmental conditions:
Operation: + 5 °C to + 50 °C at 5 % to 95 % r.h.
Transport: - 25 °C to 70 °C at max. 95 % r.h.
Storage: + 5 °C to + 40 °C at 5 % to 85 % r.h.

Technical data Power Supply Unit 01750049728
Pin assignment
1 Connector B1 5 Power input

2 Connector B2 6 Connector C
3 Slide switch 7 Connector A
4 Connector B3

Connector A
Standby voltages and data interface
1 Connector type:
AMP-UNIV-MATE-N-LOK 8F
Pin Assignment Remarks

1 0V
2 + 25 V (switched)
3 NEN Input signal
4 STNANT Input signal
5 NAN Output signal
6 + 12 V (Standby)
7 + 5.2 V (Standby)
8 - 12 V (Standby)
Connectors B1, B2, B3
1 Connector type:

1 0V
2 + 25 V (switched)

Cleaning and maintenance Power Supply Unit 01750049728
Connector C
1 Connector type:

1 0V
2 + 25 V (switched)
3 + 5.2 V (switched)
4 - 12 V (Standby)
5 + 12 V (switched)
Cleaning and maintenance

The power supply unit is maintenance-free.

Power Distributor 0323900000
Power is supplied via a rubber plug. Two of the three rubber plug sockets used
to supply the components with line voltage are switched over relays.
The relays are controlled via the special electronics.
The power distributor has a two-pin On / Off switch. The built-in board has a
sensitive fuse (8 A / slow, dimensions: 6.35 x 31.75 mm).
1 On / Off switch 4 Switched power output

2 Power input 5 Switched power output
3 Unswitched power output 6 Power distributor control

Pin assignment Power Distributor 0323900000
Schalter Switch Commutateur Steckerbelegung Netzverteiler

Netzeingang maximaler Gesamtstrom = 8 A
Power input
Entrée du réseau Connector assignment
1 Power distributor
Netzausgang, ungeschaltet whole current maximum = 8 A
Power output, non-switched
Sortie du réseau commutée Attribution de signaux sur le connecteur
2
Netzausgang, geschaltet Connecteur de tension
Power output, switched ampérage maximum = 8 A
Sortie du réseau on
3
Netzausgang, geschaltet
Power output, switched
Sortie du réseau on
If the device has a CRT monitor, the monitor is usually connected to the
switched power output 3 (monitor).
Pin assignment
Power distributor control (Berg, 6-pin M)
1 Connector type:
Berg, 6-pin M
PIN Name
1 + 24 V
2 + 24 V (relay control power output 2)
3 GND
4 GND
5
6 + 24 V (relay control power output 3) monitor

Special Electronics Module III
01750003214
The compact special electronics represents, in addition to the built-in PC, the
central control and monitoring unit of the system and is connected to the PC
via the V.24 interface.
The status messages of the special electronics are evaluated by the software
and the jobs are executed in accordance with the device configuration defined
in the software.
Controls and indicators

Specific operating states of the system can be recognized on the LED display
panel. The yellow LEDs are only significant for the UPS mode of a system with
an uninterruptible power supply.
A key is used to switch the system on and off.
An integrated volume control (e.g. for a built-in loudspeaker) and a monitor
switch are available. Using this switch, you can define whether the monitor
should be permanently turned on, independent of the software job.
Mode of operation
As soon as the line voltage is applied to the power supply unit, the special
electronics is ready to operate. The logic has 2 operating states.
− Switched on status Indicator: green LED
− Standby status Indicator: red LED

Switch-on characteristics Special Electronics Module III 01750003214
In the switched on state of the system, the red LED is alternately switched on
and off each time the pushbutton switch is operated. The lit status of the red
LED is communicated to the program as 'switch-off request'. The program then
switches the special electronics to standby status via a corresponding job.
Depending on the type of job, the logic is switched off as follows:
− Permanent OFF Indicator: red LED
− Momentary OFF (cold start) Indicator: red LED +
green LED flashes
In standby mode, all individual components of the system are switched off and
the special electronics module processes only the signals of the key.
Switch-on characteristics
When the line power is turned on, the last operating state before the line
power was turned off will be restored automatically. If the special electronics is
in standby mode, the ON/OFF key must be pushed. The self-service system is
then powered up with a delay of approx. 6 seconds.
Controlling the power supply

The switchable voltages of the power supply are controlled by the signals
NAN, NEN and STNANT:
NAN: The signal is created by the power supply unit, if the line voltage
drops below 170 V (switch position 230 V) or 85 V (switch position
115 V) for more than 26 ( ± 4) ms.
NEN: The + 5 V, + 12 V and 24 V outputs for the switchable voltage are
controlled with this signal of the special electronics.

Special Electronics Module III 01750003214 UPS mode
STNANT: Using this signal the special electronics can control via the
configuration job, whether the power supply unit turns the switchable
voltages off automatically in accordance with the NAN switch-off
conditions or not.
UPS mode
Usually, specific status signals (e.g. end of capacity or switch-on status) can
be scanned electronically and an external control can be performed with
uninterruptible power supplies.
The two yellow LEDs may be used as follows:
UPS active/power failure Indicator: yellow LED next to the red LED
End of capacity Indicator: yellow LED next to the green LED

System environment diagram Special Electronics Module III 01750003214
System environment diagram
24 V
24 V on > 18 V
GND
Power socket
Logo illuminat.
Monitor
+24V
+12V
-12V
VCC
GND
NACHEK
NEN
STNANT
24 V
1
2
3
4
5
6
7
8
1
2
3
4
5
6
2
Magnet lock door 1
Magnet lock door 2
4 6 8 10 12 13 15 17 19 21 23 25 26
6 x---->
24 V
Magnet lock door 3
24 V
Ready indicator
Reserve output 1
Reserve output 2
switch
Monitor
Door 1 closed
button
On/off
Door 2 closed
Door 3 closed
5V
5V
24 V
SOP button / switch

6 x----> Sensor
Reserve acknowledgement 1
Reserve acknowledgement 2
4 x---->
24-V device control On/off button external

3,4
1,2, 5,6 7
Tone generator
I²C bus- (only output)

5V
Remote switch-on
11 24
Loudspeaker
5V
9
LCD light on/off 1,3,5,7 24 V

14,16,18,20,22 GND
11
ATS power distributor

Volume
RxD
2 3 4 8 5
5V
TxD
24 V
Fan function inquiry DTR

13
CTS
5V GND
15
Logo illumination inquiry

4 x ---->
Customer relay 1
5 6 7 8 11 23 10 22 21 24 17 18 19 20
5V Customer relay 2
Customer relay 3
Customer relay 4
17
LCD light monitoring

4 x ---->
19,20 5 V Customer input 1

21,22 24 V Customer input 2
24 V
23 +12 V Customer input 3

24 -12 V GND Customer input 4
2 x ---->
8,10.12,14,16,18,25,26 UPS end of capacity

UPS switched on
12 V
Logo illumination
NACHECK
(Reserve output 3)
Current source
ST NANT
Door 3 closed
5V
UEMA relay NC
3 4 9
5V
UEMA relay NO
UEMA relay Common
12 x
1,2 5V
2x
6x
2x
14,15,16 24 V
12,13,25 GND
Softkeys
Jumper
Arrow illumination
Softkeys
Main keyboard

Front view
red 1 6 1 1 14
01750058403 A
yellow
yellow
green
1 1 1
Volume control
Button Monitor switch Internal Right Left Customer-specific

LED block On / Off On / Off inputs / outputs I V.24 softkeys inputs / outputs
Side view, left Side view, right
ProCash 2050xe - Service Manual

2 2 2 1 2
Views of the special electronics
1 1 1 1 1
Power source Power distributor Illuminated Jumpers Internal

Power supply control arrows inputs / outputs II
Special Electronics Module III 01750003214 Views of the special electronics
3-17
Pin assignment Special Electronics Module III 01750003214
Pin assignment
Power source, power supply unit control

Pin Assignment
1 + 24 V
2 + 12 V
3 - 12 V
4 +5V
5 GND
6 NACHECK
7 NEN
8 STNANT
Power distributor
Pin Assignment
1 + 24 V
2 + 24 V, delayed switch-on
3 GND
4 Ecological power distributor
5 Logo illumination
6 Monitor

Special Electronics Module III 01750003214 Pin assignment
Internal inputs/outputs I
Pin Assignment
1 + 24 V
2 Door interlock 1
3 + 24 V
4 Door interlock 2
5 + 24 V
6 Door interlock 3
7 + 24 V
8 Control of the ready indicator
9 Reserved input
10 Reserved output 1
11 Loudspeaker
12 Reserved output 2
13 Feedback door 1
14 GND
15 Feedback door 2
16 GND
17 Feedback door 3
18 GND
19 Feedback SOP key
20 GND
21 Feedback proximity sensor
22 GND
23 Spare feedback 1
24 +5V
25 Spare feedback 2
26 External ON/OFF key

Customer-specific inputs/outputs
Pin Assignment
1 +5V
2 +5V
3 NC UEMA relay (closed)
4 NO UEMA relay (open)
5 Relay for external features 1
9 Common UEMA relay
10 Feedback from customer contact 3
12 GND
13 GND
14 + 24 V
15 + 24 V
16 + 24 V
17 Logo illumination control
18 NACHECK
19 STNANT
20 Feedback door 33
21 Feedback from UPS: Battery capacity low
24 Feedback from UPS: power fail / UPS mode
25 GND

V.24 control of the SE

Pin Assignment
1
2 RxD
3 TxD
4 DTR
5 GND
6
7
8 CTS
9
Softkeys on the left

Pin Assignment
1 Matrix signal Y0
2 Matrix signal Y1
3 Matrix signal Y2
4 Matrix signal Y3
5 Matrix signal X2
Softkeys on the right

Pin Assignment
1 Matrix signal Y0
2 Matrix signal Y1
3 Matrix signal Y2
4 Matrix signal Y3
5 Matrix signal X3

Control of user guidance

(illuminated arrows)
Pin Assignment
1 Power source 1
2 GND
3 Control output 2
4 GND
5 Power source 3
6 GND
7 Power source 4
8 GND
9 Power source 5
10 GND
11 Power source 6
12 GND
13 Power source 7
14 GND
15 Control output 8
16 +5V
17 + 24 V
18 + 24 V
19 + 12 V
20 - 12 V
i Control of the user guidance depends on the system and is described

in the chapter "Function and Integration" in the section "Special
electronics".

PIN pad matrix

Pin Assignment
1 Matrix signal Y0
2 Matrix signal Y1
3 Matrix signal Y2
4 Matrix signal Y3
5 Matrix signal Y4
6 Matrix signal Y5
7 Matrix signal Y6
8 Matrix signal Y7
9 Matrix signal X0
10 Matrix signal X1
11 Matrix signal X2
12 Matrix signal X3
2 externally accessible jumpers

Pin Assignment
1 Mode 1
2 GND
3 GND
4 Mode 2

Internal inputs/outputs II
Pin Assignment
1 24 V control 1
2 24 V control 2
3 24 V control 3
4 24 V control 4
5 I2C bus data, only output
6 I2C bus clock, only output
7 Remote power-on
8 GND
9 LCD illumination control
10 GND
11 Power distributor clock
12 GND
13 Fan monitoring
14 GND
15 Logo illumination inquiry
16 GND
17 LCD illumination inquiry
18 GND
19 +5V
20 +5V
21 + 24 V
22 + 24 V
23 + 12 V
24 - 12 V
25 GND
26

Embedded PC P4-2000 / C4-1700
Overview of PC variants
Part number Description
01750057359 Intel Pentium IV processor 2.0 GHz
01750062076 Intel Celeron processor 1.7 GHz

Overview of PC variants Embedded PC P4-2000 / C4-1700
Technical data
Pentium IV and Celeron
ATX motherboard
Chip set Intel 845G
Microprocessors Intel Pentium IV 2.0 GHz
Intel Celeron 1.7 GHz
Front side bus 133 MHz / 266 MHz
Main memory 256 MB
DIMM slot 2 (SDRAM/DDR 133/266)
Flash EPROM BIOS update via diskette possible
Interfaces (rear side) 2 x USB
Interfaces (rear side) 2 x serial (9 pin)

1 x parallel (25 pin, EPP, ECP)
1 x keyboard (PS/2)
1 x mouse (PS/2)
2 x USB
1 x CRT
1 x DVI
1 x Game Port
1 x microphone
1 x Line in
1 x Line out / speaker out
1 x LAN
Interfaces (internal) 2 x IDE, primary & secondary

1 x floppy
1 x Wake-on-LAN
Floppy disk drive 3.5", 1.44 MB

Embedded PC P4-2000 / C4-1700 Overview of PC variants
Hard disk controller

Hard disk capacity min. 80 GB, 3.5"
CD-ROM drive
(only for 01750057359) ATAPI (52-speed)
Slots 5 x PCI
1 x AGP
Video Integrated graphics

Required memory at least 8 MB
Audio On-board sound card, 4W amplifier
LAN On-board LAN (Ethernet)
Electrical ratings
Supply voltage 110 - 120V / 220 - 240V
Line frequency 50 - 60 Hz
Max. power dissipation 200 Watt
Dimensions
Dimensions (W x D x H) 136 x 427 x 404 mm
Compatibility (references) Microsoft operating systems

(DOS, WIN NT/2000/XP)
Linux
OS/2

Rear side Embedded PC P4-2000 / C4-1700
Rear side
1 Power output 10 Line (out)

2 Power input 11 5 PCI slots
3 Power supply 12 V DC 12 Game port
4 LPT1 13 DVI-D
5 LAN on board (Ethernet) 14 2 USB interfaces
6 COM 2 15 CRT video
7 AGP slot 16 COM 1
8 Line (in) 17 Keyboard (top) and mouse
9 Microphone (bottom)

Embedded PC P4-2000 / C4-1700 Front side
Front side
1 RESET 5 2 USB interfaces

2 LED power (green) 6 ON/OFF button
3 CD-ROM 7 LED HDD (yellow)
4 3.5" floppy disk drive

ATX motherboard Embedded PC P4-2000 / C4-1700
ATX motherboard
1 COM 2 10 CPU socket

2 Wake-on-LAN 11 Fan 1 (CPU)
3 Fan 2 (system) 12 Floppy
4 LCD monitor 13 IDE (secondary)
5 2 USB interfaces and LAN 14 IDE (primary)
6 CRT monitor 15 IrDA
7 LPT1 16 USB 2
8 COM 1 17 Fan 1 (system)
9 Keyboard and mouse 18 USB 1

Embedded PC P4-2000 / C4-1700 ATX motherboard
Lithium battery
There is a lithium battery on the motherboard for preserving the date, time and
the CMOS. This battery needs to be changed about every three years.
Danger of explosion if replaced improperly.
Only use the same battery type or a type recommended by Wincor
Nixdorf International GmbH. For the disposal of old batteries please
observe the local regulations for the disposal of special waste.

Position of jumpers Embedded PC P4-2000 / C4-1700
Position of jumpers
1 JP 6 4 JP 1
2 JP 7 5 JP 2
3 JP 5

Embedded PC P4-2000 / C4-1700 Position of jumpers
Jumper settings
Auto FSB (1-2)

Jumper 1:
133 MHz (3-4)
Front side bus
100 MHz (4-5)
Jumper 2: Reset (2-3)
RTC reset
Normal (1-2)
5 V standby (1-2)
Jumper 5:
Vcc (2-3)
Keyboard power
Jumper 6: Enabled (1-2)
On-board AC97
Disabled (2-3)
Jumper 7:
Disabled (2-3)
On-board LAN
Enabled (1-2)

Pin assignment Embedded PC P4-2000 / C4-1700
Pin assignment
Voltage
3 Type of connector:
Molex Mini-Fit Jr. 4M
Pin Name
1 GND
2 GND
3 + 12 V DC
4 + 12 V DC

Embedded PC P4-2000 / C4-1700 Pin assignment
COM1
DSUB 9M
Pin Name
1 DCD
2 RXD
3 TXD
4 DTR
5 GND
6 DSR
7 RTS
8 CTS
9 RI

COM2
DSUB 9F
Pin Name
1 + 12 VDC FS
2 RXD
3 TXD
4 DTR
5 GND
6 DSR
7 RTS
8 CTS
9 + 5 VDC FS

LPT1
DSUB 25F
14
Pin I/O Standard Extended Enhanced

interface Capability Parallel Port
Port (ECP) (EPP)
1 I/O STROBE STROBE WRITE
2 I/O D0 D0 D0
3 I/O D1 D1 D1
4 I/O D2 D2 D2
5 I/O D3 D3 D3
6 I/O D4 D4 D4
7 I/O D5 D5 D5
8 I/O D6 D6 D6
9 I/O D7 D7 D7
10 I ACK ACK INTR
11 I BUSY BUSY, WAIT
PERIPHACK
12 I PE PE, PE
ACKREVERSE
13 I SLCT SLCT SLCT
14 O AUTOFD AUTOFD, DATASTB
HOSTACK
15 I FAULT FAULT, FAULT
PERIPHREQST
16 O INIT INIT, RESET
REVERSERQST
17 O SLCTIN SLCTIN ADDRSTB
18 GND GND GND
19 GND GND GND

Pin I/O Standard Extended Enhanced

interface Capability Parallel Port
Port (ECP) (EPP)
20 GND GND GND
21 GND GND GND
22 GND GND GND
23 GND GND GND
24 GND GND GND
25 GND GND GND
Keyboard / mouse
6 5 Type of connector:
Mini DIN 6F
4 3
2 1
Pin Name
1 Data
2 NC
3 GND
4 + 5 V FS
5 Clock
6 NC

USB
Type of connector:
USB 4F
Pin Name
1 VCC + 5 V
2 - Data
3 + Data
4 GND

DVI
1 8 C1 C2 Type of connector:
DVI-D (24 + 1) F
9 C5
17 24 C3 C4
Pin Name Active Comment

1 T.M.D.S DATA 2- Yes
2 T.M.D.S DATA 2+ Yes
3 T.M.D.S DATA 2/4 SHIELD Yes
4 T.M.D.S DATA 4- No
5 T.M.D.S DATA 4+ No
6 DDC CLOCK Yes
7 DDC DATA Yes
8 ANALOG VERT. SYNC No
14 + 5 V POWER Yes
15 GND Yes
16 HOT PLUG DETECT Yes
22 T.M.D.S CLOCK SHIELD Yes
23 T.M.D.S CLOCK+ Yes

Pin Name Active Comment

24 T.M.D.S CLOCK- Yes
C1 ANALOG RED No
C2 ANALOG GREEN No
C3 ANALOG BLUE No
C4 ANALOG HORZ SYNC No
C5 ANALOG GROUND Yes = digital ground
VGA
DSUB 15F
Pin Name
1 RED
2 GREEN
3 BLUE
4 NC
5 GND
6 GND
7 GND
8 GND
9 + 5 V FS
10 GND
11 NC
12 MONID 1
13 HSYNC
14 VSYNC
15 MONID 2

Audio Line-In
Pin Name
Tip Audio Left in
Ring Audio Right in
Sleeve GND
Audio Line-out
Pin Name
Tip Audio Left out
Ring Audio Right out
Sleeve GND
Audio Microphone
Pin Name
Tip Mono in
Ring Mic Bias voltage
Sleeve GND

Embedded PC P4-2000 / C4-1700 BIOS SETUP
BIOS SETUP
Bios version: 020925
Standard CMOS features
Date (mm:dd:yy)
Time (hh:mm:ss)
> IDE Primary Master ST380021A

> IDE Primary Slave None
> IDE Secondary Master SAMSUNG CD-ROM SC-1
> IDE Secondary Slave None
Drive A 1.44M, 3.5 in

Drive B None
Video EGA/VGA
Halt On All, But Keyboard

BIOS SETUP Embedded PC P4-2000 / C4-1700
Advanced BIOS features
Virus Warning Disabled

CPU L1 & L2 Cache Enabled
Quick Power On Self Test Enabled
First Boot Device Floppy
Second Boot Device CDROM
Third Boot Device HDD-0
Boot Other Device Enabled
Swap Floppy Drive Disabled
Boot Up Floppy Seek Disabled
Boot Up NumLock Status On
Gate A20 Option Fast
Typematic Rate Setting Disabled
Security Option Setup

APIC Mode Enabled
OS Select For DRAM > 64 MB Non-OS2

Report No FDD For WIN 95 No
Full Screen LOGO Show Enabled
Small Logo (EPA) Show Enabled

Advanced Chipset features
DRAM Timing Selectable By SPD
Turbo Mode Disabled

Command Pre Clock Auto
Memory Frequency For Auto
System BIOS Cacheable Enabled
Video BIOS Cacheable Disabled
Memory Hole At 15M-16M Disabled
Delayed Transaction Enabled
Delay Prior to Thermal 16 Min
AGP Aperture Size (MB) 64
On Chip VGA Enabled

On-Chip Frame Buffer Size 8 MB

Integrated peripherals
On-Chip Primary PCI IDE Enabled

IDE Primary Master PIO Auto
IDE Primary Slave PIO Auto
IDE Primary Master UDMA Auto
IDE Primary Slave UDMA Auto
On Chip Secondary PCI IDE Enabled
IDE Secondary Master PIO Auto
IDE Secondary Slave PIO Auto
IDE Secondary Master UDMA Auto
IDE Secondary Slave UDMA Auto
USB Controller Enabled
USB 2.0 Controller Enabled
USB Keyboard Support Enabled
AC97 Audio Auto
AC97 Modem Disabled
Init Display First PCI Slot
Onboard PCI Audio Enabled
IDE HDD Block Mode Disabled
POWER ON Function BUTTON ONLY
Onboard FDC Controller Enabled

Onboard Serial Port 1 3F8/IRQ4
Onboard Serial Port 2 2F8/IRQ3
UART Mode Select Standard
Onboard Parallel Port 378/IRQ7
Parallel Port Mode Standard
PWRON After PWR-Fail On

Game Port Address 200
Midi Port Address Disabled

Power Management Setup
ACPI function Disabled

ACPI Suspend Type S1(POS)
Power Management User Define

Video Off Method Blank Screen
Video Off In Suspend No
Suspend Type Stop Grant
Modem use IRQ 3
Suspend Mode Disabled
HDD Power Down Disabled
Soft-Off by PWR-BTTN Instant-Off
Wake-Up by PCI card Enabled
Power On by Ring Disabled
Wake Up On LAN Enabled
Resume by Alarm Disabled
Primary IDE 0 Disabled

Primary IDE 1 Disabled
Secondary IDE 0 Disabled
Secondary IDE 1 Disabled
FDD, COM, LPT Port Disabled
PCI PIRQ(A-D)# Disabled

PNP/PCI configurations
Reset Configuration Data Disabled
Resources Controlled By Auto(ESCD)
PCI/VGA Palette Snoop Disabled
PC Health Status
Shutdown Temperature 60°C/140°F

EICON C91
This card replaces the following X.25 cards by EICON:
− ISA PnP card C21
− ISA card S51
The cards are used for data transmission via the following connections:
− X.25
− 'X.25 via ISDN D channel' (X.31 interface)
PC cards
The order numbers for the EICON hardware and hardware/software packages
have changed as follows.
Old New
EICON card/C21 01750011987 EICON card/C91, PCI 01750032855
EICON card / C21 01750011989 EICON card/C91 01750032883
package DOS, OSI package DOS, OSI
EICON card/C21 01750011991 EICON card/C91 01750032884
package OS/2, OSI package OS/2, OSI
package OS/2, SNA package OS/2, SNA
package NT package NT
EICON card/S51 01750017105 EICON card/C91, PCI 01750032855
EICON card/S51 01750017106 EICON card/C91 01750032884
package OS/2, OSI package OS/2, OSI
EICON 01750017107 EICON card/C91 01750032885
card/S51package package OS/2, SNA
OS/2, SNA

View EICON C91
View
C91
LED
ISDN
1 LED
LED
V.24
14 1

EICON C91 Card accessories
Card accessories
− Terminator (1)
The terminator is not required for the standard ISDN access in Europe.
For more details see the enclosed supplier's Installation Guide.
− ISDN cable
− Driver software
Required hardware resources

The PCI card does not feature switches or jumpers. The setting of the
resources is made by the PC BIOS. An interrupt, two I/O segments (e.g. D800-
D87F and E000-E00F) and a shared memory area (e.g. FEDFBC00 -
FEDFBCFF) are required.

Manual installation EICON C91
Manual installation
i For error-free installation the configuration program ECCFG.EXE
assumes that the card to be configured is built in.
OSI Gateway for DOS
Copy gateway software from diskette to hard disk:
• Install gateway software at DOS level from the first floppy with a:\setup
<Return>.
Enter the boot drive when prompted (e. g. C:). Select target drive for
installation (e.g. C:).
Enter the directory to which the software is to be copied (e.g. C:\OSIGate).
Answer 'No' when the setup software asks you whether you wish to install
X.PAD (OSI).
The same applies to the 802.2 protocol (SNA).
i Ensure that the changes are written into a batch file, and, when exiting
from the setup program, enter them manually in AUTOEXEC.BAT
before running NCPSTART.EXE.

EICON C91 Manual installation
Configuration
• Select 'Communications Protocol Configuration'.
• F4 for Config.
• Enter the following parameters:

(If necessary, change entries using the space bar, move cursor with arrow
keys)
Interface type PCI
Number of Cards 1
Card Nr. 1
Card type EC C91
Frbs. Logical ports 0
Number of ports 1
Auto activate ports YES
Auto detect YES
ISDN NO
• Save the configuration with <F2 Save> and page to the gateway settings
using <F4 Config>.
• Ask your network administrator for the values required for the setting. If an
executable installation already exists, you can print out the configuration
and then make the entries.
• Save the setup by pressing <F2 Save> and quit by pressing <F10 Quit>.
• Then edit the AUTOEXEC.BAT file as described above (also see the
examples in the appendix).
If settings are to be changed later, you can call the configuration program
ECCFG.EXE again.

OS/2, OSI or SNA Gateway
Copy OSI or SNA gateway software from diskette to hard disk and
configure:
• Call setup in the OS/2 window:

[A:\]SETUP
OSI:'X.25 Connect VxRy Installation Utility' screen is displayed or
SNA: 'SNA Connect VxRy Installation Utility' screen is displayed.
• Accept the Software License Agreement with <Continue>.

'Install' screen
• Select the CONFIG.SYS update.
• Confirm the product number xxx-xxx-xx; version xx.xx.xx; feature: xxxx with
<OK> and have it installed.
The 'Install-directories' screen is displayed.
• Select the Eicon Card / PC (EC/PC), C21, S51 or C91 with the spacebar in
the 'Select the components that you want to install' field.
• Select the installation directory and confirm with <Install>.
The configuration program ECCFG.EXE is started automatically.
The 'Gateway Configuration' screen is displayed.
• Confirm the configuration file EC.CFG and the installation directory with
<F4 Config>.
'Hardware Configuration' screen is displayed.

EICON C91 Manual installation
It is recommended the following parameters be set for an X.25 connection:

Interface type PCI
Number of cards 1
Card no. 1
Card type EC C91
Frbs. Logical ports 0
Number of ports 1
Auto activate ports YES
Auto detect YES
ISDN NO
• Save the parameters with <F2 Save>.
• Page with <F4 Config> to the gateway settings. Ask your network
administrator for the required gateway settings.
• Save with <F2 Save> and exit the ECCFG.EXE configuration program with
<F10 Quit>.
With SNA Connect, the SNA configuration program ECSNACFG.EXE is also
called automatically: The 'Node Configuration' screen is displayed.
• Page with <F3 Add> to the protocol selection. Select the required protocol
with the function keys and then enter the parameters. Save with
<F2 Save> and exit from the screen with <F10 Cancel>, page back with
<F10 Quit> and confirm 'Exit to System' with <F1 Confirm>.
A message appears, which indicates that the software has been installed and
that CONFIG.SYS has been modified.
It is recommended that you reboot your PC.
i If SNA Gateway is installed for OS/2, the file C:\<Eicon

Directory>\BIN\SNACONN.CMD has to be changed manually. An
example is given in the appendix.
During the reboot the message is displayed that the ECBIOS Eicon Card
Driver is being installed. ECCARD START is called. The program is linked at
the first start, the card is initialised, and the ports are activated.
If settings are to be changed later, the configuration program ECCFG.EXE or
ECSNACFG.EXE can be called again. The programs are in the BIN
subdirectory of the default directory (e. g. \EICON\BIN\ECCFG).

Windows NT 4.0: Connection for Windows NT

V4R2b
Administrator rights are necessary for the installation of an Eicon card.
PnP OS = NO should be selected in the PC's BIOS.
The Eicon card is installed by the network configuration of Windows NT.
• Selection by menu: Start - Settings — Control Panel - Network
• For an installation of X.25 or X.31, NT-Network support is not required.
• The card is installed by pressing the button <Add> under Network Card.
• Selection of the network card: Button <Diskette ...>
• Specify the directory for the EICON CD in the window 'Insert floppy':
e.g.<CD-ROM drive>:\
• Select the card in the following window 'Select OEM option':

EICON (S-Series, C-Series, Other).
The card can be installed automatically or manually. For the C91 card
automatic installation is recommended, since the PCI card configuration is
performed by the BIOS and cannot be changed by the operating system or the
driver.

EICON C91 Automatic installation
Automatic installation
When the card is installed automatically, an attempt is made to detect the card
in the system and to define the hardware resources.
• In the 'Installation' screen, the standard parameters are adopted by clicking

<OK>:
Destination directory: C:\EICON and Installation Group: EICON.

Automatic installation EICON C91
After this selection, the Eicon software prepares the installation and copies
some files to the hard drive.
The result of automatic detection is displayed in the 'Detection Results' screen.

EICON C91 Automatic installation
• The screen is acknowledged with the <OK> button.

The 'Configuration' screen is displayed. How to proceed from here is described
in the section 'Configuration of WAN Services'.

Configuration of WAN Services EICON C91
Configuration of WAN Services

The 'WAN Services Install' screen is displayed. The Eicon card and the
protocols can be configured by acknowledging with <Yes>.
Specified sections can be selected inside the directory structure. The

dependent data is displayed on the right side and can also be changed there.
The parameters are saved by calling the function 'File-Save'.
i Ask your network administrator for the parameters for protocol

configuration.
The protocol configuration of the card can be saved by the function
'File-Export' and read again by the function 'File-Import'. This way, a
once set configuration can be set again on other systems. Hardware
settings of the card like I/O address, IRQ, etc. are not overwritten.
Configuration can be performed without using the mouse. You can
toggle between windows as well as the individual parameters by
pressing the <TAB> key. Tabs are selected by pressing <CTRL>-
<TAB>.

EICON C91 Configuration of WAN Services
• After leaving the program by means of the function 'File-Exit', the program
will be closed. If the parameters were not saved, there will be an additional
request.
• Answer the following query as to whether 'Eicon Wan Service' are to be

installed with 'No'.
• Installation and configuration are completed. The network installation

window can be closed by clicking the <Close> button.
• After installation the computer has to be restarted.
• Reinstall Service Pack 3 (or higher).

Checking the function of the installed card and software EICON C91
Checking the function of the installed card

and software
The faultless function of the card can be checked with the program 'ECCARD
STATUS'
EiconCard Management Utility
Copyright (C) Eicon Technology Corporation 1993-1999. All Rights Reserved.
EiconCard Configuration :
Card Type ID Status PCB IO Port IRQ Address
-------------------------------------------------------------------
1 C91 D LOADED 800339.1 E000 11 n/a
EiconCard Port mapping :

Card Port Port name Protocol
-------------------------------------
1 01 P1 X25
EiconCard Memory status :

Card Type Free Total
-------------------------------------
1 C91 259 K 512 K
Command completed successfully.
Status LOADED indicates, that the card could be started without errors.

EICON C91 Testing the card with ECTEST under DOS or OS/2
Testing the card with ECTEST under DOS

or OS/2
• Enter:
ecbios start /readport any
ectest /force /show
Output e.g.:
EiconCard Self-Test Utility
ECTEST 3.05 Rev. 05
Copyright (c) Eicon Technology Corporation 1999. All Rights Reserved.
-------------------------
Card #1: C91
CARD CONFIGURATION:
I/O Port Address : e800

Interrupt Request Level : 11
Memory size : 1024 K
Card Unique Id : 7b413722
CARD DIAGNOSTIC:
EC<->HOST INTERFACE
First 4K Memory test : Passed
CPU
Quick : Passed
MEMORY TEST
CPU->EC Memory test : Passed
Concurrent Memory Access test : Passed
HOST->EC Interrupt test : Passed
EC->HOST Interrupt test : Passed
ISDN S/T INTERFACE
ISDN S/T Interrupt test : Passed
CPU<=>SCC Loopback test : Passed
CPU<=>ISDN S/T Transceiver Loopback test : Passed
VHSI Port
Registers : Passed
Internal loop back : Passed
Interrupt(connector) : Passed
Drivers(connector) : Passed
EiconCard C91, Diagnostic: Passed
-------------------------
DIAGNOSTIC SUMMARY:
Card #1: Success.
-------------------------
i Under OS/2, the module ECBIOS.SYS is started in the CONFIG.SYS.

The output can differ for the various operating systems.

Technical data EICON C91
Technical data
PC Bus: PCI
Transmission rate: max. 64 Kbps
External interfaces: V.24 (RS-232-C) via 25-pin D-Sub connector
ISDN via RJ45 socket
Voltage requirement: +5V current consumption 1.5 A
+ 12 V current consumption 50 mA
- 12 V current consumption 50 mA
Voltage tolerance: ±5%
Ambient conditions Temperature 0 °C to 50 °C
(operation): Rel. humidity 0 to 90 % (non-condensing)
Dimensions: 15.8 cm x 9.6 cm

EICON C91 Pin assignment
Pin assignment
V.24 interface connector
Pin Signal Ground Description Direction

1 PGND Protective Ground Common
2 TXD Transmit Data Output
3 RXD Receive Data Input
4 RTS Request to Send Output
5 CTS Clear to Send Input
6 DSR Data Set Ready Input
7 SGND Signal Ground Common
8 DCD Data Carrier Detect Input
9
10
11
12
13
14
15 TCLK Transmit Clock (DCE) Input
16
17 RCLK Receive Clock Input
18 Test Local Loopback Aviation Output
19
20 DTR Data Transmit Ready Output
21 RLB Remote Loopback Output
22 RI Ring Indicator Input
23
24 DTECLK Transmit Clock (DTE) Output
25 TI Test Indicator Input

Appendix EICON C91
Appendix
Example for OS
Under DOS, identical configurations can be used for the EC/PC, C21 and C91
cards. The two cards are only distinguished by the settings in the ECCFG file.
An example for automatic installation under DOS can be found on
http://seeus.pdb.sni.de/ftp-user3/hw/lan_wan/eicon/c91/c91_faq.htm.
Example for OSI Gateway (depending on the

directory entered)
REM Eicon statement begin
C:
CD C:\OSIGATE
ECBIOS START /READPORT ANY
ECCARD START
REM Eicon statement end
…
Start of the CSC-M/OS operating systems
Examples for OS/2
Example 1: X.25 connection for OS/2 (OSI Gateway)

CONFIG.SYS for C91
LIBPATH=C:\EICON\DLL;...
SET PATH=C:\EICON\BIN;...
SET DPATH=C:\EICON\BIN;C:\EICON\CONFIG;C:\EICON\DLL;...
...
REM ******* Eicon Technology Corporation statements Start *******
SET CONFIG=C:\EICON\BIN;
DEVICE=C:\EICON\BIN\ECBIOS.SYS
rem **** the following entry only applies to the C21 card*****
rem DEVICE=C:\EICON\BIN\ECBIOS.SYS PnP
REM ******* Eicon Technology Corporation statements End *******
i Only the C21 card may be/has to be started with the PnP parameter,
otherwise a manual entry is required to acknowledge a faulty
configuration.

EICON C91 Appendix
STARTUP.CMD
@ECHO OFF
CALL C:\EICON\BIN\X25CONN
EXIT
X25CONN.CMD
REM EICON statements begin
C:
CD C:\EICON\BIN
ECCARD START
REM Eicon statements end
Example 2: SNA connection for OS/2 (SNA Gateway)

CONFIG.SYS for C91
LIBPATH=C:\EICON\DLL;...
SET PATH=C:\EICON\BIN;...
SET DPATH=C:\EICON\BIN;C:\EICON\CONFIG;C:\EICON\DLL;...
REM ******* Eicon Technology Corporation statements Start *******

SET CONFIG=C:\EICON\BIN;
DEVICE=C:\EICON\BIN\ECBIOS.SYS
rem **** the following entry only applies to the C21 card*****
rem DEVICE=C:\EICON\BIN\ECBIOS.SYS PnP
REM ******* Eicon Technology Corporation statements End *******
i Only the C21 card may be/has to be started with the PnP parameter,
otherwise a manual entry is required to acknowledge a faulty
configuration.
STARTUP.CMD
@ECHO OFF
CALL C:\EICON\BIN\SNACONN
EXIT
SNACONN.CMD for C91

REM EICON statements begin
C:
CD C:\EICON\BIN
ECCARD START
ECSNA START /P 1 /N NODE1
REM Eicon statements end
i Replace the term 'node' with the generated terms in the SNACFG (e.g.
ECSAN START /P 1 /N Primary).

Default settings of the individual cards EICON C91
Default settings of the individual cards

Card C91 C21 EC/PC EC S51
1MByte
Interface type PCI Plug and Industrial Industrial
Play Standard Standard
Architecture Architecture
(PC bus) (PC bus)
Number of cards 1 1 1 1
Card number 1 1 1 1
Card type EC C91 EC C21 EC EC S51
Frbs. Logical ports 0 0 0 0
Number of ports 1 1 1 1
Auto activate ports YES YES YES YES
Auto detect (1) YES NO (1)
IRQ level 05 05 05
I/O port addr 360h 220h 220h
Unique ID 00000000 (2)
Mem segment 0CC00 (DOS) 0CC00 (DOS)
addr 0D0000 (OS/2) 0D0000 (OS/2)
1. The C21 card only functions with all operating systems and PCs
i when the required hardware resources are preset. Therefore the
Auto detect parameter must always be set to NO.
2. The default parameter can be adopted. No entry is required.

Ethernet Card 3C905CX-TXM
01750045281
Introduction
The 3Com PCI Ethernet card 3C905CX-TXM (no.: 01750045281) replaces the
previous PCI Ethernet card 3C905B-TX (no.: 01750019090). It has an RJ-45
port and is suitable for operation with unshielded twisted cables.
The drivers for this card are on the firmware / driver / utilities CD from Wincor
Nixdorf (version 1.0/14 and above) which is shipped with the card.
LNK LED
1
RJ-45 port
ACT LED

Introduction Ethernet Card 3C905CX-TXM 01750045281
The 3C905CX-TXM card connects your PCI-compatible PC to a 10 Mbit/s or

100 Mbit/s Fast Ethernet network, and supports various DynamicAccess®
technology functions for desktop and network administration.
DynamicAccess® technology functions supported:
− Remote activation
− MBA software (Managed PC Boot Agent)
− DynamicAccess LAN Agent for priority control and remote monitoring
(RMON and RMON2)
− Desktop Management Interface (DMI) 2.0
− Remote system alerts (heartbeat packages)

Ethernet Card 3C905CX-TXM 01750045281 Introduction
Meaning of the network card LEDs
The EtherLink PCI card has two light emitting diodes (LEDs) to indicate the
state of operation. The LEDs have the following meaning:
i The LNK LED can be yellow or green. The color shown depends on
the link that has been established:
− 10BASE-T: green
− 100BASE-T: yellow
LED State Meaning

LNK Constant green or yellow If a driver has been installed:
(link) The 10BASE-T link is active (green).
The 100BASE-TX or 100BASE-FX-link
is active (yellow).
If no drivers have been installed:
The power supply for the network card
is working.
Flashing green or yellow The polarity of the cable is incorrect.
Use another cable or contact your
system administrator.
Off No connection can be established
between the network card and the hub
or repeater.
ACT Flashing Network traffic
(activity)
Constant Heavy network traffic
Off No network traffic

Card settings Ethernet Card 3C905CX-TXM 01750045281
Card settings
The card requires the following settings, and is shipped with them.
Option Default Comment
Network Driver Optimization Normal
Full Duplex Auto select (N-Way)
Boot PROM Enabled See note
Media Type Auto select (N-Way)
I/O Port Address Example: F000H (PCI) Cannot be set
Interrupt Level Example: 10 (PCI) Cannot be set
i An additional memory area is needed beneath 1 MB for the boot

PROM. This is registered with the PC's PnP BIOS. There may be
conflicts in certain circumstances if ISA cards which do not support
PnP and require a shared memory area are used at the same time.
In such cases the boot PROM can be disabled with the
3C90XCFG.EXE configuration program.
DOS configuration program

The card can be tested and configured with the 3C90XCFG.EXE program.
This program is in the main directory of EtherCD 5.3 or on the second diskette
set of the installation set.
This installation set can be created with the firmware / drivers / utilities CD as
follows:
Launch the following program under Windows:
D:\Network\3Com\3c905cx\English\Dsk1Copy\Setup.exe
D:\ is the drive letter of the CD-ROM drive. Then follow the instructions shown
on screen.

Ethernet Card 3C905CX-TXM 01750045281 Launching from the CD
Two diskettes are created with the following content:

EtherDisk 1 contains:
− NDIS 3/4/5 driver
− Driver for NetWare clients and servers
− Driver for Windows for Workgroups
− Preparatory program for the network card
− README.TXT file
EtherDisk 2 contains:
− NDIS 2 driver
− PACKET driver
− Help text files
− DOS utilities
Launching from the CD

The following start screen appears when the DEMO32.EXE program is
launched from the main directory of EtherCD 5.3:
<CD-ROM>:\Network\3Com\3c905cx\DEMO32.EXE
Click on Europe. English is shown as the language and you have to choose
this. Other languages are not supported here.

Driver software Ethernet Card 3C905CX-TXM 01750045281
Then follow this self-explanatory menu:
Driver software
The driver software that is part of the package is compatible both with the
3C905B-TX card and with the 3C905CX-TXM card. This means that the two
cards can be operated with the same driver versions. Note that the driver
software for the card depends on the operating system that is being used, and
has to be reinstalled if there is a change of OS. It will not be possible to simply
replace the card in every case.

16-Port Multiport Card 01750034037
With this PCI multiport card (manufacturer: Impact, series: Fit Win) the number
of COM interfaces on the system unit is increased by another sixteen.
The multiport card assigns addresses and IRQs according to the Plug & Play
specification.
1 78-pin D-SUB male connector
There are no jumpers.

To operate the multiport card updated drivers are required. They are supplied
on a diskette shipped with the device or can be found in the intranet.

Pin assignment (78-pin D-SUB M) 16-Port Multiport Card 01750034037
Pin assignment (78-pin D-SUB M)

20 1
21
78
Pin Description I/O Pin Description I/O

1 NC N/A 26 RXD11 IN
2 TXD15 OUT 27 RXD10 IN
5 TXD12 OUT 30 NC N/A
6 GND N/A 31 RCV7 IN
7 TXD11 OUT 32 RCV6 IN
10 TXD8 OUT 35 GND N/A
11 NC N/A 36 RCV3 IN
15 TXD4 OUT 40 NC N/A
16 GND N/A 41 DTR15 OUT
17 TXD3 OUT 42 DTR14 OUT
20 TXD0 OUT 45 GND N/A
21 RXD15 IN 46 DTR11 OUT
25 GND N/A 50 NC N/A

16-Port Multiport Card 01750034037 Pin assignment (78-pin D-SUB M)
Pin Description I/O Pin Description I/O

51 DTR7 OUT 65 CTS11 IN
55 GND N/A 69 NC N/A
60 CTS15 IN 74 GND N/A
61 CTS14 IN 75 CTS3 IN
64 GND N/A 78 CTS0 IN

Pin assignment (78-pin D-SUB M) 16-Port Multiport Card 01750034037

Token Ring PCI Card 01750038747
As less and less ISA slots will be available in future PC generations, the PCI
token ring card 'Smart 100/16/4 PCI Ringnode' replaces the present ISA cards
(part number: 9069501409 and 01750012715).
Delivery package:
− Smart 100/16/4 PCI ringnode card
− CD with LAN support software 7.0(0).

Hardware default settings Token Ring PCI Card 01750038747
Current additional information to this card is published in the Intranet on the

following page:
− http://intranet.wincor-nixdorf.com/bd/HWSWSup/
− http://intranet.wincor-
nixdorf.com/bd/HWSWSup/hw/lan_wan/index.htm#Token-Ringcards
Hardware default settings

Parameter Setting Note
Ring speed Adapter will auto-
The Token ring card detects the ring
detect speed automatically.
I/O address e. g.: FC00 not adjustable, automatically assigned
by the PC bios
IRQ e. g.: 5 not adjustable, automatically assigned
by the PC bios
Smartrom Disabled Boot Prom is deactivated
LAA address Not using an LAA The MAC address of the adapters is not
address overwritten.
Promiscuous Promiscuous mode Mode, which enables reading data in
mode enabled the token ring. A corresponding
software is necessary.
The hardware parameters are set via the ASSIST program (see section "Test
programs").

Token Ring PCI Card 01750038747 General software information
General software information

The LAN support software 7.0(0) CD contains the drivers for DOS, OS/2 and
the Microsoft Windows environments. In addition, some tools which simplify
the installation and the support are available.
If installation or test diskettes are necessary, they can be produced via the
programs on the CD (see sections "Start LAN support software" and "Test
programs").
The software supports the following cards:
− 51-05 Smart 100/16/4 PCI ringnode
i The LAN support software 7.0(x) is not backwards compatible to the

older cards.
The software in directory <CD-ROM>:\ARCHIVE\MADGE\LSS611
supports the card:
- 52-03 Smart 16/4 AT Plus ringnode (part no.: 01750012715).
Older cards are not supported.

Start LAN support software Token Ring PCI Card 01750038747
Start LAN support software

The Madge CD ROM menu is displayed after inserting the CD or by the
command <CD-ROM>:\ MDGCD.EXE:
The following functions can be started via the menu points:

− Read the license
Display of the Madge software license and guarantee agreements
− Read the release overview
Information about LAN support software 7.0(0)
− Read the documentation
User manual about LAN support software
− Explore the CD
Access to the software structure of the CD
− Upgrade driver
Use of the Madge tool QuickREV for the upgrade of the miniport driver for
Windows 95/98 workstation versions.

Token Ring PCI Card 01750038747 Start LAN support software
− Create diskette
Creation of Madge diskettes for:
Disk 1: Assist (bootable test diskette)
Disk 2: Windows 9x/NT (NDIS3/NetWware)
Disk 3: Windows 9x/NT (NDIS4)
Disk 4: Windows 2000 (NDIS5)
− Install utilities
Installation of the following Madge tools:
Miniport status tool
DMI agent (Desktop management interface agent)
Version Indicator for the Madge driver.
− Madge on the Web
Madge in the Internet
− EXIT
Exit the program

Software installation Token Ring PCI Card 01750038747
Software installation
See the documentation of the various operating systems for the installation of
the different network drivers. You can find additional notes on the CD of the
LAN support software (see also the menu point 'Read the documentation' in
section "Start LAN support software").
Installation under WIN NT

The following example of a NT configuration guarantees that the connection
will be rebuild even when the line has been interrupted.
The parameter 'Quiet Mode: Enabled (reconnect)' is available starting with

LAN support software 7.0(0).

Token Ring PCI Card 01750038747 Installation under WIN NT
i The Windows NT driver, release v3.95.03 for the SMART 16/4 AT

PLUS is available on the Intranet page
http://pdbh9a9a.pdb.siemens.de/bd/hwswsup/hw/lan_wan/index.htm#
Token-Ringcards.

Installation under OS/2 Token Ring PCI Card 01750038747
Installation under OS/2

See the documentation of the OS/2 operating system for the installation of the
network driver.
The NDIS 2 drivers are no longer part of the LAN support software 7.0(0).
They are on the same CD in directory:
<CD-ROM>:\ARCHIVE\MADGE\LSS611\OS2NDIS
The driver names under OS/2 have been changed:
− The network adapter to be installed in release 5.0(2) was:
Madge Fastmac PLUS OS/2 NDIS MAC driver for Smart 16/4 Ringnodes.
− The name in release 6.1(1) has been changed into:
Madge Token-Ring Adapter.
Furthermore some driver settings in the PROTOCOL.INI are no longer
permitted. The setting AutoOpen=YES is part of the basic setting of the driver
and may no longer be specified.
Installation under DOS

The driver SMARTLSP.EXE may no longer be used, as the new PCI token ring
card has no memory on the card. The LLC2 / NetBIOS protocol stack is
replaced by the Client32 software. It needs only 2 KByte conventional memory
and approx. 800 KByte XMS/EMS memory. For that, the driver HIMEM.SYS /
EMM386.EXE has to be installed.
i The Client32 software can not be used with the ISA cards. For that
reason, you can find an operational configuration which detects the
installed card automatically and loads the corresponding driver under
the following Intranet address.
http://intranet.wincor-
nixdorf.com/bd/HWSWSup/hw/lan_wan/index.htm#Token-Ringcards
The software is on the CD in directory \NWDOSWIN.

Token Ring PCI Card 01750038747 Installation under DOS
A protocol stack can be produced as follows:
• Start the batch file <CD-ROM>:\ASSIST.BAT.

The following menu is displayed:
• Press the button [Make Disk].


Installation under DOS Token Ring PCI Card 01750038747
• Select the entry 'DOS Multi-protocol support using Client 32' from the
'Install Disks' list and confirm the selection with the button [Action]. A DOS
installation diskette is produced.
• Copy the contents of this diskette into a directory on the hard disk (e. g.
\Madge\Novell\CLIENT32).
The batch file STARTNET.BAT is in this directory. It can be adjusted as
follows:
STARTNET.BAT
@ECHO OFF
REM --- This file demonstrates how to load the Madge
LLC and NETB protocols.
REM --- This produces a low memory multi-protocol
solution for DOS/Win3.1
REM --- Install the Novell Client 32 handler and

support modules
CD \madge\novell\client32
SET NWLANGUAGE=ENGLISH
NIOS.EXE
LOAD LSLC32.NLM
LOAD CMSM.NLM
LOAD TOKENTSM.NLM
: CMDGODI
REM --- The following line loads the 32-bit ODI
network adapter driver.
REM --- Part of the file (CD-ROM):
\DOCS\ONLINE\DRIVERS\PARACMDG.HTM.
REM NODE=(n)
REM Use this parameter to specify a locally
administered node address
REM override for the adapter. This address will be
a 12-digit hexadecimal
REM number in the range 400000000000 to
7FFFFFFFFFFF. If you do not
REM specify an override (and this is the normal
case), the adapter's
REM unique burned-in address is used.
REM RINGSPEED=(4;16;100)
REM Override the current adapter setting for ring
speed (where possible).

Token Ring PCI Card 01750038747 Installation under DOS
REM In general, Madge recommends that you

configure the adapter's
REM ring speed using Assist.
LOAD CMDGODI.LAN FRAME=TOKEN-RING
REM Jump to CMDGODI if it was not possible to open
the token ring driver
REM (for example: if the date-cable is missing.
if error level 1 goto CMDGODI
REM --- The following line should be present if you

require IEEE
REM --- 802.2 (LLC) and/or NetBIOS protocol support.
LOAD MTOKRING
REM --- The following line should be present if you
require NetBIOS
REM --- protocol support.
LOAD MNETBIOS
REM --- Client applications that use LLC,NETB
interfaces can now be loaded.
REM --- End of STARTNET.BAT
• Start the protocol stack in the AUTOEXEC.BAT before NCPSTART or

CIPSTART.
CALL \Madge\\Novell\CLIENT32\STARTNET.BAT.
As the new protocol stack must be compatible to the SMARTLSP.EXE, the file
\Madge\Novell\Client32\Net.cfg must be produced as follows:
PROTOCOL MNETBIOS PIGGYBACK_ACK_TIMEOUT 0
If further configuration parameter have to be changed, the enclosed file

NET.TXT can be renamed into NET.CFG. All available parameters are
explained in the file.
The necessary parameters can be activated as follows:
PROTOCOL <Protocol name> ; Protocol entry at the
start of a line
Parameter value ; Indent parameter with
space characters

Test programs Token Ring PCI Card 01750038747
Test programs
The installed card can be configured or checked via the ASSIST program.
Proceed as follows:
• Start the ASSIST program by the command <CD-ROM>:\ASSIST.BAT.
i The program is on the first diskette of the diskette set and is

automatically started during the first booting.
• Select the network card as shown on the previous picture and confirm the
selection with the [Properties] or [Diagnostics] button.

Token Ring PCI Card 01750038747 Test programs
Button [Properties]
After the [Properties] button has been pressed, the current settings of the
network card are displayed:
If necessary, these can be changed as follows:
• Select the parameter to be changed and confirm the selection with the
[Change] button. The possible parameter values are displayed and can be
changed if necessary.

Test programs Token Ring PCI Card 01750038747
Button [Diagnostics]
After the [Diagnostics] button has been pressed, the following menu is
displayed:
• Select the index card 'Standard Diagnostics' and start the standard test by
pressing the [Test] button.
i In addition, a connection test can be performed. This requires a

second system with the same software to be started.
• Select the index card 'Connection Diagnostics' and start the connection test
by pressing the [Test] button.

Card Reader CHD V2x 01750049626
The card reader can process magnetic cards as well as chip cards. The
firmware can be loaded, if necessary, via the serial interface. The card reader
also features a I/O port which is used, for example, to control LEDs (stand-
alone version) or to connect an external pushbutton.

Device views Card Reader CHD V2x 01750049626
The device can handle the following cards:

Magnetic cards: ISO 7810 and ISO 7811-1 to 5 (R / W)
ISO 7811-6 HiCo (R)
Chip cards: ISO 7816-1 to 3 (protocol T = 0, T = 1)

EMC 3.1.1
ZKA
French cards
(Cartes Bancaires): GIE-CB, B0’, B1’
Card transport: 20 cm/s ± 10% for MM operations

30 cm/s other movements

Card Reader CHD V2x 01750049626 Device views
Device views
Overall view
1 Retaining bracket for MM sensor

2 Wheel for transporting card manually
3 Socket for SAM module
4 Card insertion slot

Device views Card Reader CHD V2x 01750049626
Front view
1 Shutter
2 Shutter lever to operate the shutter manually

Card Reader CHD V2x 01750049626 Device views
Rear view
1 I/O port
2 RS232C interface
3 Power supply

Device version used Card Reader CHD V2x 01750049626
Device version used

WN part number Manufacturer’s Tracks Chip card Comment
name
01750049626 V2XF-11JL-W01 T1 R/W Yes Standard
T2 R/W version
T3 R/W
The firmware modules are to be found on the CD 'Firmware/Driver/Utilities'

(part number 01750038200) which is shipped with all devices. The current
versions are also provided in the intranet / extranet.
Download behavior depends on the parameter settings of the firmware loader
in the various operating systems.
Name of corresponding firmware files:
V2X_B00.bin Basic module magnetic card
V2X_C00.bin Basic module chip card
for standard applications
V2X_C05.bin Chip card module EMV 3.1.1
V2X_C06.bin Chip card module ZKA
optional for
V2X_S00.bin Basic module SAM
SAM applications
All versions are prepared for the inclusion of MM-/CIM86 sensors. The sensors
are screwed. Due to a symmetric arrangement of the card insertion slot the
card reader can be installed in standard position or turned around by 180°. As
in former devices, functions such as detection of the card width, magnetic
track detection and shutter in the card transport route are also available.
To ensure that in case of a power failure the current function is terminated
properly, a capacitor can be built in as an option. The reaction to power
failures, however, can also be determined by the application.
The card reader features an internal memory for statistical data and a memory
for errors that occurred. This data can be read out and saved to a file.

Card Reader CHD V2x 01750049626 Position of components
Position of components
SW1 SW3 S1 MM SW4 S3 S4
SH S2 SL2
SW2 SL1 M1 Head
Abbreviation Meaning
S1 - S4 Sensors for card position
SW1 Pre-head sensor
SW2 Sensor for card width
SW3 Sensor to detect position of shutter blade
SW4 Sensor to detect IC contact completely down
SH Shutter
SL1 Solenoid which opens the shutter blade
SL2 Solenoid which pulls IC contact down
M1 Motor
MM MM / CIM sensor
Head Read/write magnetic head

Pin assignment Card Reader CHD V2x 01750049626
Pin assignment
RS232C interface
DSUB 9F, DELC-J9SAF-20L9 (JAE
Japan) or equivalent
Pin Assignment IN/OUT Function

1 NC - Free
2 RXD IN Receive Data
3 TXD OUT Transmit Data
4 DTR OUT Data Terminal Ready
5 GND -
6 NC - Free
7 NC - Free
8 CTS IN Clear To Send
9 Used internally - Used

Card Reader CHD V2x 01750049626 Pin assignment
I/O port
Version I (up to rev. 1B)
Molex 53780, 14-pin
Pin Assignment Function

1 GND
2 Port 0 Output
3 Port 1 Output
4 Port 2 Output
5 Port 3 Output
6 Port 4 Output
7 Port 5 Output
8 Port 6 Output
9 Port 7 Output
10 Port 0 Input
11 Port 1 Input
12 Port 2 Input
13 Port 3 Input
14 +5V

Pin assignment Card Reader CHD V2x 01750049626
Version II (as of rev. 1C)
JST PHD 14-pin, F

1 GND
2 Port 0 Output
3 Port 1 Output
4 Port 2 Output
5 Port 3 Output
6 Port 4 Output
7 Port 5 Output
8 Port 6 Output
9 Port 7 Output
10 Port 0 Input
11 Port 1 Input
12 Port 2 Input
13 Port 3 Input
14 +5V

Card Reader CHD V2x 01750049626 Pin assignment
Power supply
Type: 5046-04A (Molex Japan)
Pin Assignment
1 Line voltage (+ 24 V)
2 Ground (GND)
3 Minus external capacitor (XGND)
4 Auxiliary voltage from external capacitor (X24 V)

Technical data Card Reader CHD V2x 01750049626
Technical data
Operating voltage 24 V
Current consumption max. 2.0 A (during operation)
500 mA (Standby)
Temperature range 5 to 55 °C in operation
Interface RS232C
Line speed 1200, 2400, 4800, 9600, 19200, 38400 bps
(automatic detection)
Data bits 8
Parity even
Stop bits 1
Lifetime 2.000.000 passes o 6 years

(Chip card contact block: 500,000 contacts)
One pass includes transporting the card forwards
and back.
The number of passes depends on the system.
One transaction may consist of several passes
plus error correction.
Dimensions (H x W x L) 95 x 108 x 214.2 mm

Weight 2.0 kg
Testing
The function is tested using KDIAG.
A KDIAG test module for this component is available in the intranet / extranet.

Card Reader CHD V2x 01750049626 Maintenance and service
Maintenance and service
Maintenance
Maintenance should be performed after 6 months of operation. Preventive
maintenance (on-call) should be performed on the occasion of fault clearance
on the system.
• Remove any foreign objects from the card reader.
• Clean sensors S1 - S4 using the sensor cleaning card or compressed air

spray.
• Check the sensors using KDIAG. Sensor values must be at > 2.5 V.
• Clean the transport rollers, magnetic read heads and chip contacts using
the universal wet cleaning card; repeat, if necessary.

Maintenance and service Card Reader CHD V2x 01750049626
Cleaning and test utilities

The following cards should be used for maintenance and service purposes:
Test utilities
Hybrid test card: 01750000093
Cleaning material
Cleaning brush for MM / CIM 86 sensor: 01750012317

Sensor cleaning card: in preparation
Universal wet cleaning card for
chip contacts and magnetic head: 01750016388
Cleaning card CHD Austria
(wet cleaning card): 01750057227
Spare parts
Capacitor: 6221306535

Card Readers ID18
The ID18 card reader can process magnetic cards as well as chip cards. The
firmware can be loaded, if necessary, via the serial interface. The card reader
also features an I/O port which is used, for example, to control LEDs (stand-
alone version) or to connect an external pushbutton.
By pushing the button, cards that have been left inside the device can be
removed.
Magnetic card processing: ISO 7810 and ISO 7811 1 to 5.

Chip card processing: ISO 7816 1 to 3 (protocol T=0, T=1)
EMV 3.1.1 (only download version)
ZKA
Device version Watermark: option
French cards
(Cartes Bancaires): option
High Coercive cards (HiCo)

in accordance with 7811 – 6: option

Devices with firmware download Card Readers ID18
Devices with firmware download

WN delivery Manufacturer’s Magnetic Tracks Chip Comment
unit name track card
position
*1
01750038618 MVFW1 P56 Top/bottom T1 R/W No
replaces T2 R/W
ID183.05.0.14
*3
01750030259 MVFW1JDH- Top/bottom T1 R/W Yes HiCo version
P74 T2 R/W
T3 R/W
*1
01750017666 MVFW1JD-P51 Top/bottom T1 R/W Yes Standard
replaces T2 R/W new
01750011372 T3 R/W functions
*1
01750017665 MVFW1JD-Q51 Bottom T1 R/W Yes DL Bottom
replaces T2 R/W Down new
01750013781 T3 R/W
*2
01750017664 MVFW1XD-P60 Top/bottom T1 R/W Yes DL Version
replaces T2 R/W new France
01750012263 T3 R/W 16 pins
*1
01750017663 MVFWR3W7JD- Top/bottom T0 R Yes DL version
replaces P61 T1 R Watermark
01750012692 T2 R/W
T3 R/W
*2
01750012263 MVFW1XD-S60 Top/bottom T1 R/W Yes DL version
MEK 80 T2 R/W old France
T3 R/W 16 pins
*1
01750011372 MVFW1JD-S51 Top/bottom T1 R/W Yes Standard in
MEK 80 T2 R/W 'Standalone'
T3 R/W and PTT
*1
01750013781 MVFW1JD-B51 Bottom T1 R/W Yes Bottom
MEK 80 T2 R/W Down for
T3 R/W CSC 2xx/5xx
*1
01750012692 MVFWR3W7JD- Top/bottom T0 R Yes DL version
discontinued S61 T1 R Watermark
MEK 80 T2 R/W
T3 R/W
Current version

Card Readers ID18 Devices with firmware download
These devices allow the appropriate firmware to be loaded into the ID18
memory. Download behavior depends on the parameter settings of the
firmware loaders in the various operating systems.
Name of corresponding firmware files:
*1 MVF_DL.BIN Firmware Standard (incl. watermark function)
*2 MVF_DLFR.BIN Firmware France
*3 MVF_DLHC.BIN Firmware HiCo
i However, when replacing an older unit with a current version make

sure that a new device driver is loaded that complies with the
operating system or that such a device driver already exists as a result
of routine updates. The older drivers do not necessarily support new
functions. Furthermore, problems with the hardware detection could
arise.
A new device version must never be replaced by an old version since
this will result in version-specific certifications no longer being valid.
All versions are prepared for the inclusion of a MM-/CIM86 sensor. The
sensors are screwed. Due to a symmetric arrangement of the card supply slot
the hybrid card reader can be installed in standard position or turned around
by 180°. As in former devices, functions such as detection of the card width,
magnetic track detection and shutter in the card transport route are also
available.
In case of a power failure, an orderly termination of the current function is
ensured by a built-in capacitor. The reaction to power failures, however, can
also be determined by the application.

Position of components Card Readers ID18
Position of components
Sensor MM / CIM ChiPcard

Chipkartencontact
Contactblock
Block
Shutter Shutter Sensor
Contact Block Sensor
Card width
Sensor
Card
dnbreit
sensor Card position
Sensor sensor
Kartenposition
S0 S2 S4
MaGnetspurerkennung
Magnetic track detector
Magnetic head / Watermark / HiCo
Watermark board

Card Readers ID18 Pin assignment
Pin assignment
RS232C interface
DSUB 9F, DELC-J9SAF-10L9 (JAE
Japan) or equivalent.
Pin Assignment IN/OUT Function

1 NC - free
4 DTR OUT Data Terminal Ready
5 GND -
6 NC - free
7 NC - free
8 CTS IN Clear To Send
9 Connected internally - used

Pin assignment Card Readers ID18
I/O port

1 GND
2 Port 0 Output
3 Port 1 Output
4 Port 2 Output
5 Port 3 Output
6 Port 4 Output
7 Port 5 Output
8 Port 6 Output
9 Port 7 Output
10 Port 0 Input
11 Port 1 Input
12 Port 2 Input
13 Port 3 Input
14 +5V

Card Readers ID18 Pin assignment
Power supply
Type: 5046-04A (Molex Japan)
Pin Assignment
1 Supply voltage (+ 24 V)
2 Ground (GND)
3 Minus external capacitor (XGND)
4 Auxiliary voltage from external capacitor (X24 V)

Maintenance and service Card Readers ID18

Use the following cards for maintenance and service:
Test utilities
Hybrid test card 01750000093
Cleaning utilities
Cleaning brush for MM / CIM 86 sensor 01750012317

Universal wet cleaning card for 10600018240 (Siemens SPLS)
ChipPine and magnetic head or 01750016388
Spare parts
Capacitor 6221306535

Card Readers ID18 Technical data
Technical data
Operating voltage 24 V
Current consumption max. 2.0 A (during operation)
500 mA (standby)
Temperature range 5 to 55 °C in operation
Interface RS232C
Line speed 1200, 2400, 4800, 9600, 19,200 bps
(automatic detection)
Data bits 8
Parity even
Stop bits 1
Lifetime 1,500,000 passes or 5 years

(Chip card contact block: 300,000 contacts)
The number of passes depends on the system.
One transaction may consist of several passes
plus error correction.

Technical data Card Readers ID18

DIP Reader

01750035058 Reads tracks 1 and 2 on the magnetic card
ID24102114 Reads tracks 2 and 3 on the magnetic card
italics DIP reader version used in the system
The card tracks will only be evaluated when the card is inserted or pulled out.
The application software determines whether the card will be read when it is
inserted, pulled out or in both cases.
At the front of the card insertion slot there is a small window with 2 LEDs.
Meaning of red LED: Read error
Meaning of green LED: Read process faultless
In the idle state the green LED is lit. As soon as a card is inserted into the
track, the green LED will go out and light up again immediately after a faultless
reading process. When the card is pulled out, the LED is switched off as well,
and after a faultless reading process, the LED is switched on again.

System connection DIP Reader
Installation position
Depending on the customer’s request, the insertion reader can be installed in

such a way that the magnetic track of the DIP card can either be on top or on
the bottom.
Special holders for either mounting position are not required.
System connection
The card reader is connected to the system via the V.24 interface (RS 232 C).
Pin Signal Name IN/OUT* Function
1 +5V IN Voltage Vcc
2 GND - Ground
5 RTS OUT Control signal
6 CTS IN Control signal
7 SG - Ground
* IN = Input signal
OUT = Output signal

DIP Reader Technical data
Technical data
Approved magnetic cards acc. to ISO 7810, 7811, 7813
Weight 120 g
Speed of card movement 10 cm/s to 100 cm/s
DC power supply +5V +5%
Current consumption < 100 mA
Climatic conditions
Temperature Humidity
(relative humidity)
Operation 0 °C to + 60 °C 10 % to 95 %
Storage - 30 °C to + 70 °C 10 % to 95 %

Use the following cards for maintenance and service purposes:
Test utility
Cleaning utility
Universal wet cleaning card 01750016388

Maintenance and service DIP Reader

DIP Hybrid Reader 01750041226
Functions
Reading of tracks 1, 2 and 3 of the magnetic stripe
Reading and writing during chip processing
Magnetic stripe
The card tracks can only be evaluated while the card is manually inserted or
pulled out. The application software determines if reading takes place when
the card is inserted or pulled out or in both instances.

System connection DIP Hybrid Reader 01750041226
Chip processing
When chip processing is activated, the card is locked inside the module by a
pin to prevent that the card is removed during processing.
LED
In the front of the card insertion there is an LED panel.

When voltage is turned on, the LED starts blinking green until the software is
activated.
The application software can be used to determine the color (red, green or
orange) as well as the type of display (off, permanent light, flashing frequency)
and what the individual displays mean.
You will find the error codes in the Programmer's Guide for the user software.
Mounting position
The DIP hybrid reader can be built into systems horizontally or vertically.
If it is built in horizontally make sure that the ID card's magnetic stripe faces
down. This ensures that foreign objects (coins, for example) can fall directly
through the insertion slot into the device.
System connection
The hybrid reader is connected to the system via the V.24 interface
(RS 232 C).
1 Optional connection for emergency capacitor

2 V.24 interface (RS 232 C) and power supply

DIP Hybrid Reader 01750041226 Pin assignment
Pin assignment
Optional connection for emergency capacitor
Pin Signal name Function

1 + 12 V Voltage Vcc
2 - Ground
V.24 interface (RS 232 C)
Pin Signal name IN/OUT* Function

1 + 12 V IN Voltage Vcc
2 GND - Ground
3 TXD OUT Transmitted data
4 RXD IN Received data
5 RTS OUT Control signal
6 CTS IN Control signal
7 N.C. - No Connection
8 SG - Signal Ground
9 N.C. - No Connection
10 FG. - Frame Ground
* IN = input signal
OUT = output signal

Block diagram DIP Hybrid Reader 01750041226
Block diagram
1 2 3 4 5 6 7
1 Locking pin 5 End sensor

2 Magnetic head 6 Chip contact station
3 Front sensor 7 Slide
4 ID card

DIP Hybrid Reader 01750041226 Function elements
Function elements
Rear view
1 Connector for optional emergency capacitor

2 Socket for optional SAM (security access module, chip card in ID-000
format)
3 V.24 connector and power supply

Function elements DIP Hybrid Reader 01750041226
Top view
1 Recess for removing foreign objects

2 Chip contact station
3 Card slide for end sensor activation and for making contact
with the chip card

DIP Hybrid Reader 01750041226 Function elements
Side view
1 Front sensor

Technical data DIP Hybrid Reader 01750041226
Technical data
Approved magnetic cards according to ISO / IEC 7810, 7811, 7813
Approved IC cards ISO / IEC 7816 / 1-3
EMV 96 Ver 3.1.1
(EMV = Europay, Mastercard, Visa)
Memory Card Read / Write SLE 4432, SLE 4442
Weight 170 g
Speed of card movement 10 cm/s to 100 cm/s
DC power supply + 12 V + 10 %
Current consumption:
Standby ≤ 150 mA
Lifting magnet attracted ≤ 400 mA
(card locked)
Communication mode ≤ 700 mA for 2 ms
Climatic requirements
Humidity
Temperature
(relative humidity)
Operation + 5 °C to + 45 °C 10 % to 95 %
Storage - 20 °C to + 70 °C 10 % to 95 %

DIP Hybrid Reader 01750041226 Maintenance and service

The following cards should be used for maintenance and service purposes:
Test utility
Cleaning utility
Universal wet cleaning card for chip 01750016388

contacts and magnetic head

Maintenance and service DIP Hybrid Reader 01750041226

Card Reject Module
Version Part number
Card reject module with long transport path 01750033689
Card reject module with short transport path 01750029082
General description
An ID card that is to be retained is transported to the card reject module to
prevent unauthorized access to the card. However, the application first checks
the card counter to determine that the reject cassette is not full.
A photosensor detects if an ID card is transported to the card reject module's
transport belt. The photosensor's signal starts the motor, the transport belts
start moving to transport the ID card into the reject cassette.
The motor stops automatically after running for about 8 seconds.

Views Card Reject Module
Views
Card reject module with short transport path
1 Reject cassette 4 Photosensor

2 Key lock 5 Transport belts
3 Motor

Card Reject Module Views
Card reject module with long transport path
4 5 6
1 Reject cassette 4 Cover

2 Key lock 5 Photosensor
3 Motor 6 Transport belts

Views Card Reject Module
Function elements
1 2 3 4 5
10 9 8 7 6
1 ID card 6 Free-wheel transport roller

2 Photosensor (transmitter & 7 Transport belts (two)
receiver) 8 Transport wedge
3 Motor 9 Deviating prism
4 Drive belt 10 Deflecting roller
5 Reject cassette

Card Reject Module How to test the card reject module
How to test the card reject module
Photosensor
• Cover the photosensor. The motor starts running immediately and stops
automatically after about 8 seconds.
Motor
• Cover the photosensor. The motor starts running immediately and stops
automatically after about 8 seconds.
• Cover the photosensor to start the motor. Keep the photosensor covered
until the motor stops automatically after about 8 seconds. Now uncover the
photosensor. The motor re-starts and stops automatically after about 8
seconds.
Troubleshooting
Problem What to check
ID cards are not – Check if the reject cassette is full.
transported to the – Check if the photosensor between card reader and
reject cassette card reject module is soiled.
– Check if foreign objects or ID cards are blocking the
transport path.
– Check if the motor is defective.

Pin assignment Card Reject Module
Pin assignment
MOLEX Mini-FIT
Connector:
MOLEX Mini-FIT
Pin Assignment
1 + 24 V
2 GND
Technical data
Motor
Rated voltage: 24 V
Load current: 310 mA
Load speed: 108 1/min ± 10 %
Load torque: 20 Ncm
Idle current: < 60 mA
Idling speed: 160 1/min ± 10 %
Transmission ratio: 30.8 : 1
Temperature range: - 30 °C to 60 °C

MM / CIM 86
General description
The MM code (MM = modulated feature) is printed on the front side of the ec
card. It is invisible, but can be read by the MM sensor. It is used to encode
certain data of the magnetic track. This data code is stored in field 20 of
magnetic track 3 when the card is manufactured.
After the ec card is inserted in the ATM, the data is encoded again in the MM
system and the result is compared with the stored code.
The MM / CIM 86 module can be tested with the test program KDIAG or, in
individual cases, with PDIAG.
All 11 test cards are requested successively.
Test card Remark
T 1, T 2 Check internal module parameter.
T3 Looks for external high-frequency spurious signals.
T4 Looks for external low-frequency spurious and noise signals.
T 5, T 6 Check the card transport speed.
T7 Checks the distance between sensor and ec card.
T 8, T 9 Checks the horizontal position of the sensor.
T 10 Checks the sensor’s sensitivity.
T 11 Helps to identify reflections in the card transport.
i Test cards must be provided by the customer.
The result of the individual tests are displayed via KDIAG or PDIAG.

General description MM / CIM 86

EPP (Krone)
Supplier: Krone
The EPP module (Encrypted PIN Pad) is used in PIN pads or combined
keyboards (see illustration below).
1 PIN pad with EPP (front side)

2 PIN pad with EPP (rear side)
3 Combi keyboard with EPP (front side)
4 Combi keyboard with EPP (rear side)

Description EPP (Krone)
Description
The EPP module contains the following functional elements:
− Keyboard with numeric pad (0 to 9) and 4 function keys for entering the PIN
and carrying out transactions,
− keyboard logic including extensive security circuit components for software
protection and the secret keys used in case of tampering with the housing
and the electronics,
− functions for secure encryption and decryption of the transmitted
information.
The keys for entering the PIN, the evaluating logic and the encoding
electronics are accommodated in a tamperproof housing.
The baud rate can be switched from 19,200 to 38,400 via the application
software. At every turn-on the default of 19,200 baud is set.

EPP (Krone) Maintenance work
Maintenance work
The EPP module can be tested and settings can be made by means of the
KDIAG test program.
During this test a message is sent for example if the battery voltage drops
below a defined threshold value. If this happens, replace the battery (see
section "Replacing the battery").
Replacing the EPP in the event of an error

After replacing the unit, arrange for the initialization and reloading of the keys.
Use application programs or the KDIAG test program for this purpose.
Replacing the battery

Replace the battery with the following battery type:
Type: Lithium circular cell CR ½ AA
Nominal voltage: 3V
Manufacturer: Varta
Order no. (Wincor Nixdorf): 3145607039
i The built-in lithium cell should be replaced every 5 years for security
reasons.
To be able to check battery life, the battery should be built-in in such a
way that the date of manufacture is readable.
The battery is located on the rear side behind the cover.

To prevent data and keys from getting lost when replacing the battery,
the EPP must be connected to the supply voltage while doing so.
When putting the new battery in, make sure that the polarity is correct.

Maintenance work EPP (Krone)
Remove the warranty seal (1) and all 6

fastening screws.
Remove the cover.
i The manufacturer offers a 1-year warranty. Removing the seal during

this time forfeits the warranty.
How to proceed from here depends on the EPP type (V4 or V4+).
The procedure is described below for both types.
Replacing the battery on the V4

Replace the battery (1).
Make sure that the polarity is correct.
• Install the cover.

EPP (Krone) Maintenance work
Replacing the battery on the V4+

Push both DIP switches (1) in the ON
position.
The LED (2) lights up.
Remove the battery holder (1) and

replace the battery (2).
Make sure that the polarity is correct.
• Push both DIP switches back to the OFF position.

The LED goes dark.
• Install the cover.

Pin assignment EPP (Krone)
Pin assignment
1 Connector type:
DSUB 9M
Pin Name
1 + 10 V to + 30 V
2 RXD
3 TXD
4 -------
5 GND
6 -------
7 -------
8 -------
9 -------

12.1" LCD Box DVI 01750059600
Views
Rear view
1 Power supply connection (+ 12 V) and background illumination on / off

2 DVI-D connector

Views 12.1" LCD Box DVI 01750059600
Front view

12.1" LCD Box DVI 01750059600 Important safety precautions
Important safety precautions

− If the LCD panel breaks and fluid seeps out, avoid coming into contact
with the fluid and do not inhale the vapors.
If fluid gets into the mouth or eyes, immediately wash your eyes or mouth
with water.
Wash any areas of skin or clothing which have come into contact with this
fluid with alcohol and carefully rinse them with water afterwards.
− Always switch off the power supply when connecting or disconnecting
cables.
− The polarization filter screen is very sensitive and must be protected
against scratches.
− To clean the display screen, only wipe it off with a soft cloth.
− Before cleaning the screen, it may be advisable to breathe on the screen or
to slightly dampen the cloth with cleaning spirit.
− Avoid any mechanical pressure in order not to break the glass.
Structure and functions

The LCD box consists of the following components:
− Metal casing
− TFT LCD module with integrated background lighting.
− Inverter board for the power supply of the background lighting
− Interface board to convert the TMDS signals from the PC to the
bit RGB signals for the LCD component
The backlight can be switched on or off by the user software via the special
electronics module in the device. If there is no connection to the special
electronics module, the backlight is always switched on.

Structure and functions 12.1" LCD Box DVI 01750059600
DVI interface board and inverter board
1 DVI interface board autoscaling

2 Inverter board

12.1" LCD Box DVI 01750059600 Structure and functions
LCD panel
1 Connection for inverter board 3 Plug connector TFT panel

2 Background illumination

Circuit diagram 12.1" LCD Box DVI 01750059600
Circuit diagram
PC TFT Flat Panel LCD (12.1”)
VGA
Motherboard DVI-D cable
DVI-D DVI-D
DVI interface board
autoscaling
+12V
Inverter for
background light
Background light on / off

(special electronics module)
DVI-D cable
Length Part number

2.3 m 01750058006
3.2 m 01750058007
5.2 m 01750058008

12.1" LCD Box DVI 01750059600 Pin assignment
Pin assignment
DVI-D connection
1 8 Connector type:
DVI-D (24 + 1) F
17 24 C5
Pin Signal Active Comment

4 T.M.D.S DATA 4- N.C.
5 T.M.D.S DATA 4+ N.C.
6 DDC CLOCK Yes
7 DDC DATA Yes
8 ANALOG VERT. SYNC N.C.
14 + 5 V POWER Yes
15 GND Yes
16 HOT PLUG DETECT Yes

Pin assignment 12.1" LCD Box DVI 01750059600
Pin Signal Active Comment

22 T.M.D.S CLOCK SHIELD Yes
23 T.M.D.S CLOCK+ Yes
24 T.M.D.S CLOCK- Yes
C5 N.C.
Voltage connection and backlight on / off
1 Connector type:
Molex Mini-Fit Jr. 4M
Pin Signal Comment

1 GND PC
2 GND Special electronics module
3 + 12 V PC
4 LCD illumination Signal from special electronics module
Connector: internal inputs / outputs II

12.1" LCD Box DVI 01750059600 Technical data
Technical data
General
Dimensions:
Length: 326 mm
Width: 216 mm
Height: 37 mm
Weight: 1900 g
Operation:
Temperature: 0 to + 50 °C
Humidity: 10 to 90 % r.h.
Storage:
Temperature: - 20 to + 60 °C
Humidity: 10 to 90 % r.h.
LCD
Screen diagonal: 31 cm (12.1")
Pixel: 800 x 600 (native resolution)
Resolution:
VGA: 640 x 480
SVGA: 800 x 600
XGA: 1024 x 768
Screen surface: Anti-reflection layer

Technical data 12.1" LCD Box DVI 01750059600

Touchscreen for LCD Monitor
Part number:
01750050175 with LCF for 12.1" LCD monitor (touch pane only)
01750052588 without LCF for 12.1" LCD monitor (touch pane only)
01750032691 Touch controller with 0.45 m cable
01750028418 Touchware CD

Structure Touchscreen for LCD Monitor
Structure
The touchscreen monitor consists of the standard LCD, the touch sensor
mounted on top of it and the controller with RS-232C interface. The power
(+ 8 V to + 15 V) is supplied via a cable.
Operation
The touch system employs the analogue-capacitive technology; it consists of a
glass plate with a fused-on transparent conductive thin film coating. An
additional glass coating protects the sensor. Thin electrodes are arranged
along the edges which create a uniform low voltage AC field over the
conducting layer.
When touching the monitor surface with the finger, the capacitive coupling with
the electric field causes a brief electrical current flow to the point of contact.
The electrical current from each point of contact is proportional to the distance
of the finger to the edges. The controller measures this ratio, on the basis of
which it determines the point of contact and signals its position via the
interface to the PC.

Touchscreen for LCD Monitor LED display on the touch controller
LED display on the touch controller

The controller has an LED indicator which enables a visual check of the ready
status and operability.
1 2
1 Touch controller 2 LED touch controller
The LED is lit as soon as the controller is provided with voltage. After receiving
a valid command, the LED becomes weaker. A touch of the sensor is indicated
by a brightly shining LED. The LED flashes if the power-on self-test reveals a
problem.
Error Flashing frequency within 10 seconds

RAM error 1
ROM error 2
A / D error 3
EEPROM error 4
Analogue error 5
If one of these errors appears, the controller is faulty. The complete monitor
must be replaced.

Pin assignment Touchscreen for LCD Monitor
Pin assignment
Touch controller cable
1 Connector type:
9-pin D-SUB F
Pin Signal Description Comment

1 DCD Carrier detect Connected to DSR and DTR
2 RXD Received data Data to PC
3 TXD Transmitted data Data from PC
4 DTR Data terminal ready
5 SGnd Signal Ground
6 DSR Data set ready
7 RTS Request to send
8 CTS Clear to send
9 ----- -----
A connector pin at the connector housing provides the controller with power.

Touchscreen for LCD Monitor Technical data
Technical data
Touchscreen
General information
Technology: Analogue to capacitive
Resolution: 1024 touch points per axis within the calibrated
field
Speed: Max. 115 touches per second
Active touch area: Exact coordinates from 0.1" distance from the
electrodes on the edges
Light transmission: 85 – 95 % at 550 mm
Sensor thickness: 0,125" (± 0,01)
Reliability
FCC certification: Class A

Technical data Touchscreen for LCD Monitor

Receipt Printer ND9C/ND9G/ND9E
This chapter describes the following versions of the thermal printers ND9C and
NG9G and the matrix printer ND9E:
Thermal printer ND9C

01750017274 Presenter: 40 mm
Paper width: 80 mm
Roll diameter: 180 mm
01750031090 Presenter: 40 mm
01750044762 (stainless Paper width: 80 mm
steel) Roll diameter: 180 mm
Memory expansion
01750017360 Presenter: 120 mm
Paper width: 80 mm
Roll diameter: max. 260 mm
01750026742 Presenter: 120 mm
steel) Roll diameter: max. 260 mm
Memory expansion
01750033319 Presenter: 120 mm
Memory expansion
italics Printer used in your unit

Connection of the printer Receipt Printer ND9C/ND9G/ND9E
Thermal printer ND9G (GDI interface)

01750051777 Presenter: 40 mm
Paper width: 80 mm
Roll diameter: 180 mm
Memory expansion
01750051780 Presenter: 120 mm
Paper width: 80 mm
Memory expansion
01750051779 Presenter: 120 mm
Paper width: 80 mm
Memory expansion
italics Printer used in your unit
Matrix printer ND9E

01750017277 Presenter: 40 mm
01750044765 (stainless Paper width: 70 76 82.5 mm
steel) Roll diameter:180 mm
01750020561 Presenter: 120 mm
01750044764 (stainless Paper width: 70, 76 and 82.5 mm
01750033320 Presenter: 120 mm
01750044768 (stainless Paper width: 70, 76 and 82.5 mm
Italics Printer used in your unit

Receipt Printer ND9C/ND9G/ND9E Connection of the printer
The thermal (matrix) printer ND9C / ND9G (ND9E) is a modular printer with a
thermal (matrix) printing unit, integrated cutter and the presenter for variable
receipt length. The paper path is controlled by several paper sensors.
The following description contains no information on the normal operation of
the printer. You can find this information in the operating manual of the cash-
out system. Installation and removal are described in the service manual of the
respective device.
Unlike the ND9C and ND9E, which are text-oriented printers, the receipt
printer ND9G can only print graphical representations (pixel-oriented).

Connection of the printer Receipt Printer ND9C/ND9G/ND9E
Connection of the printer

Connect the printer only when the system is disconnected from the
power supply.
Power supply
The printer is operated with 24 V DC. The 5 V voltage for the logic is
generated internally.
Data interface
The serial data interface (V.24 / RS232) is connected to the COM channel
defined in the cash or terminal system.
Block diagram ND9C
Mark control Paper holder Cutter Printing unit HTP576/832
Sensors Sensors Motor Sensors Print Paper Sensors

head transport
Interface thermal Paper transport Interface matrix

Interface paper sensors Interface cutter printing unit
printing unit control
MP312N
Receipt Printer Controller

V.24
V.24 driver Flash 128 KB Pin control of receipt/journal printer
SRAM 32 KB
MCU 8x930Ax with boot sector
FPGA XiIinx
INTEL 256 Bit EEPROM
optional expansion by
512 KB over I/O
USB 512KB over I/O
Interface
Control panel and

Interface presenter + 5 V generation
indicators
Motor Sensors
Presenter
Power supply

Receipt Printer ND9C/ND9G/ND9E Connection of the printer
Block diagram ND9G
C o n tro lle r T 1 9
Paper
P a p ieholder with
r h a lt e r m it d en Stepper
S c h r itt m motor
o to r fü r for D r Print
u c k k o head
p f N D 9ND9C,
C , H E C1
PWE
S e n s o rand
e n PPVEW E u sensors Type
C u tte rFTcutter
yp F Presenter
P r e s e n te r
n d PV E P a p ie rtransport
paper tr a n s p o r t HEC1, o d eHc2
r HC 2
A n s te u e r u n g A n s te u e r u n g A n s te u e r u n g
In t eInterface
r fa c e P a p iepaper
r s e n so r ik Paper transport
P a p ie r tr a n s p o r t Print
D r u c khead
k o p f A control
n s te u e r u n g TypeCFu tte
cutter
r T y p control
F Presenter
P r e s e n te rcontrol
JP 10
sensors JP10 controlJ PJP15 15 JP5,J6P 5and , 6 un d 13
13 JP15 J P 1 5 JP12J P 1 2
driver
V.24Treiber
Receipt Printer Controller T 19

V .2 4 J P 7
V24
H8SH 8with S m in-

it 128
S R AKB
M 1 SRAM
28 K B
optional
o p tin a l 22MMB
B optional
o p ti n a l 2 2
M MB
B
in t e r n e n 1 2 8 FPGA
FPGA
ternal 128KB N VR A M 256 DRAM DR A M
Flash F la s h
Flash
K B F la s h 256 BitB NVRAM
it
board
hip
chip
Tochterkarte
USBC
mit USB
Daughter
US B 1.1
with
Control
B e d iepanel
n fe l d +and +5V,
+ 5 V , 3.3V
3 ,3 V uand
n d 22.5V
,5 V
A n ze iiggen E rze u g u n g
indicators generation
Versorgungsspannung
Power supply
Block diagram ND9E
Printing unit
Mark control Paper holder Cutter Paper transport
MP312N
Paper
Sensors Sensors Motor Sensor
transport
Interface thermal Paper transport Interface matrix

Interface paper sensors Interface cutter control printing unit
printing unit
MP312N
Receipt Printer Controller

V.24
V.24 driver Flash 128 KB Pin control of receipt/journal printer
SRAM 32 KB
MCU 8x930Ax with bootsector
FPGA XiIinx
INTEL optional expansion by
256 Bit EEPROM
512 KB over I/O
USB 512 KB over I/O
Interface
Control panel and

Interface presenter + 5 V generation
indicators
Motor Sensors
Presenter
Power supply

Views of ND9C /ND9G Receipt Printer ND9C/ND9G/ND9E
Views of ND9C /ND9G
Overall view
1 Presenter (illustration shows the 120 mm model)

2 Cutter
3 Thermal printing unit
4 Paper drive
5 Operator keys
6 Display (LED)
7 Notch for paper roll

Receipt Printer ND9C/ND9G/ND9E Views of ND9C /ND9G
Detail views
1 Paper entry
2 Manual paper transport
3 Lever for lifting thermal head

Views of ND9C /ND9G Receipt Printer ND9C/ND9G/ND9E

2 Adjustable paper-low sensor / weekend sensor
3 Core diameter settings

Receipt Printer ND9C/ND9G/ND9E Views of ND9C /ND9G
1 Power supply connector

2 Data interface connector V.24 / RS232

Views of ND9E Receipt Printer ND9C/ND9G/ND9E
Views of ND9E
Overall view
1 Presenter (illustration shows the 120 mm model)

2 Cutter
3 Matrix printing unit
4 Paper drive
5 Operator keys
6 Display (LED)
7 Paper supply

Receipt Printer ND9C/ND9G/ND9E Views of ND9E
Detail views

2 Ribbon holder
3 Ribbon
4 Print head
5 Paper entry

Views of ND9E Receipt Printer ND9C/ND9G/ND9E
1 Adjustable paper-low sensor / weekend sensor

3 Core diameter settings
4 Notch to hold plate for paper width adjustment

Receipt Printer ND9C/ND9G/ND9E Views of ND9E
1 Power supply connector

2 Data interface connector V.24 / RS232

Paper path / photosensors (ND9C/ND9G)Receipt Printer ND9C/ND9G/ND9E
Paper path / photosensors (ND9C/ND9G)
TOF Top of Form detector (only ND9C)

BOF Paper-out detector (middle)
MK2 Mark detection 2 (right)
MK1 Mark detection 1 (left)
PVE Paper-low sensor
PWE Weekend sensor
PrA Presenter output

PrE Presenter input
LS8
LS4
LS5
LS6
LS7
LS1
LS2
LS3
Long presenter: The photosensor LS8 is located at the appropriate position at

the exit.

Receipt Printer ND9C/ND9G/ND9E Paper path / photosensors (ND9E)
Paper path / photosensors (ND9E)
Long presenter: The photosensor LS8 is located at the appropriate position at

the exit.

Paper path monitoring Receipt Printer ND9C/ND9G/ND9E
Paper path monitoring

Paper-low sensor: PVE The photosensor LS1 detects the paper low
indicator mark on the paper. The photosensor is
located at the paper roll holder.
Weekend sensor: PWE The photosensor LS2 detects that the paper
supply is insufficient for a weekend. The
photosensor is located at the paper roll holder.
Bottom of Form sensor: The photosensor LS5 detects that the paper
BoF supply is completely used up. It is used for
automatic feeding in of the paper. The
photosensor is located at the paper feed unit.
Top of Form sensor: ToF The photosensor LS6 controls the paper feed to
the cutter and to the first print position. The
photosensor is located at the paper feed unit.
The LS6 is integrated in the ND9G, but it is not
evaluated by the firmware.
Mark detection: MK 1, The photosensors LS3 and LS4 are used for mark
MK 2 controlling. The photosensors are located on the
left and on the right edge.
The right and left photosensors in the printers
ND9C and ND9G are fixed in place and cannot be
adjusted.
The right sensor is adjustable, the left sensor is
fixed.
Presenter input: PrE The photosensor LS7 is used to control the paper
path through the presenter. The photosensor is
located at the presenter entry.
In the printer ND9G, this photosensor acts as the
Top of Form sensor.
Presenter output: PrA The photosensor LS8 is used to control the paper
path through the presenter. The photosensor is
placed at the presenter exit.

Receipt Printer ND9C/ND9G/ND9E Status indicators
Status indicators
The status of the receipt printer is displayed by 3 LEDs.
Meaning of LEDs
Color Function
Green Online/Ready
Yellow Paper low / paper out
Red Error (when blinking)
Indicators only at power-on

Green Yellow Red Meaning
1 1 1 Hardware problem (fatal)
ML ML ML No running firmware (boot loader active)
bl bl bl Test mode (selection level)
1 LED is on
bl LED blinking (approx. at 2 Hz)
ML Moving light

Status indicators Receipt Printer ND9C/ND9G/ND9E
Indicators when ND9C/ND9G are online

1 0 0 Data set ready
0 bl 0 Physical end of paper (BoF)
0 1 1 Physical end of paper for a print job (paper
can be removed only with the help of hand
wheels)
0 1 0 Paper low status (PVE)
bl 0 0 Data transfer
0 0 1 Data processing active
Indicators when ND9E is online

1 X X Data set ready
X bl X Physical end of paper (BoF)
End of paper (if no paper in paper channel)
X 1 X Paper low status (PVE)
bl X X Data transfer
X X 1 Data processing active
0 LED is off
1 LED is on
X LED can be on or off

Receipt Printer ND9C/ND9G/ND9E Status indicators
Indicators in the event of an error

0 0 bl Device error
1 0 bl Error during print output
0 1 bl ND9C/ND9G: Thermal array too hot
ND9E: Print head too hot
1 1 bl Paper feed error
Indicators in test mode

0 LED is off
1 LED is on

Key functions Receipt Printer ND9C/ND9G/ND9E
Key functions
Power on
When switching on the printer (e. g. by connecting the V 24 plug) some special
settings can be executed with certain keys before the mechanical initialization
starts.
Pressed keys Function
None Normal turn-on characteristics of the printer.
TEST The internal test will be switched on.
FEED Forms control is enabled using mark detection.
TEST+FEED Parameters are set to standard values, NVRAM is saved.

Receipt Printer ND9C/ND9G/ND9E Key functions
Normal operation
By pressing keys during normal operation of the printer (no test mode, no error
handling) it is possible to give some functions a higher priority. Key functions
launch functions in mechanical control via a priority interface and are executed
with a higher priority than the functions launched from the emulation. It is up to
the user to ensure that normal operation of the emulation functions is not
hindered or falsified by key-launched functions.
Pressed keys Function
None None
TEST None
FEED Paper feed by 1/6 inch.
If the key is pressed longer, the continuous paper feed
will start until the key combination is changed.
TEST+FEED Initiates a paper feed.
i Paper feeds initiated by key functions leave the form position in the
emulation unchanged. When the form is output without mark control,
the output form is lengthened in keeping with the paths traversed.

Key functions Receipt Printer ND9C/ND9G/ND9E
Internal test
After starting the internal test (see section "Internal test") the selection mode is
activated. By pressing the keys the internal test can be controlled.
Pressed key Mode Function
None None
TEST Selection mode: If the key is pressed for less than 2
seconds, the execution mode will be
switched on and the test function will be
started (if valid). If the key is pressed for
more than 2 seconds, the test mode will
be turned off.
Execution The selection mode is turned on and the
mode: test function is turned off.
FEED Selection mode: Increment selection of test function: none
Execution
mode:
TEST+FEED None

Receipt Printer ND9C/ND9G/ND9E Key functions
Internal test
The print controller provides a test program divided into different test levels.
This program facilitates the check of the main printer functions.
The test mode is started when the TEST button is pressed at power on.
The controller disables the interface when starting the internal test. After
termination of the internal test the printer is initialized, the interface is re-
enabled and the 'power failure' message is issued.
The test levels 1 to 4 are general test functions which can be helpful in
diagnosing a fault. They can also be initiated when error handling is active.
The test levels 5 to 7 use functions of the emulation and can only be selected
and executed when paper has been loaded and the printer is online. Test
levels 5 and 6 turn the mark control off. Test level 7 turns the mark control on.
This setting is not saved. When the test mode is terminated, the firmware is
restarted and a complete initialization performed.
Automatic paper feeding in test mode is not possible. When paper sensors are
tested, a feed operation is started when paper is detected in paper-out
condition at BoF (PE). Feeding is suppressed, because no initialization of the
device control is carried out when the test mode is started, and thus paper
feeding is not enabled.

Displaying the test level Receipt Printer ND9C/ND9G/ND9E
Displaying the test level

In the selection mode (LEDs are blinking), the LEDs show the selected test
level in binary code when the FEED key is pressed. The LEDs have following
significance:
LED Significance
Red 4
Yellow 2
Green 1
Binary display of test level
Red Yellow Green Test level Name

0 0 1 1 Paper sensors (BoF (PE) /PVE/PWE)
0 1 0 2 Paper sensors (MK1/MK2)
0 1 1 3 ND9C/ND9G: NOP
ND9E: Carrier sensors
1 0 0 4 ND9C/ND9G: NOP
ND9E: Carrier
1 0 1 5 Cutter / presenter
1 1 0 6 Print test
1 1 1 7 Mark control
0 LED is off
1 LED is on

Receipt Printer ND9C/ND9G/ND9E Description of the test programs
Description of the test programs
Test level 1 (paper sensor 1)

In this test level the paper-out, paper-low and weekend sensors are displayed
after their actuation. The order of actuation is not specified. The operating
state of the photosensors are indicated by LEDs of the internal indicator panel.
LED Function
Green Paper out (BoF)
Yellow Paper low (PVE)
Red Weekend sensor (PWE)
Test level 2 (paper sensor 2)

In this test level the ToF, left-margin-mark and right-margin-mark are indicated
after their actuation. The order of actuation is not specified. The operating
state of the photosensors are indicated by LEDs.
LED Function
Green ToF
Yellow Mark on left (MK1)
Red Mark on right (MK2)
Test 3 (test carrier-sensors) (only ND9E)

In this test level, the two sensors for home position and timing are indicated
after their actuation. The actuation is made by moving the carrier drive by
hand. The operating state is of the sensors by LEDs.
LED Function
Green Home position
Yellow Timing T1
Red Timing T2

Description of the test programs Receipt Printer ND9C/ND9G/ND9E
Test 4 (test carrier) (only ND9E)

This test level is used to move the carrier back and forth. In this test level, the
two carrier sensors for home position and timing are indicated. The operating
state is of the sensors by LEDs.
LED Function
Green Home position
Yellow Timing T1
Red Timing T2
Test level 5 (cutter/presenter)

In this test level the paper is advanced about 100 mm (receipt length), cut off
and output via the presenter. Then the paper is retracted to the 1st print
position. The operating state of the photosensors are indicated by LEDs of the
internal indicator panel.
LED Function
Green Cutter home position
Yellow Presenter input sensor (PrE)
Red Presenter output sensor (PrA)

Receipt Printer ND9C/ND9G/ND9E Description of the test programs
Test level 6 (print test)

In level 6 the print test is performed. First, information about the firmware
(designation, version, order number and release date) and the loaded software
(release, date) is output.
At the end, the standard character set will be printed in 4 different character
pitches for printers ND9C and ND9E.
Afterwards the paper is advanced to the cutter with normal receipt length, cut
off and output via the presenter. Then the paper is automatically retracted to
the 1st print position. The test is terminated automatically after one run (return
to the test selection without message).
For this test, paper must be inserted, or the program will return to the test
selection level without a message.
Test level 7 (mark control)

This test level is used to check the mark control. The printer prints '1 print
position' at the 1st print position and then performs a form feed. The next
mark is looked for, the paper is then transported to the cutter, cut off and
output via the presenter. Then the paper is retracted to the 1st print position.
Errors
In the case of an error test levels, which use functions from the emulation -
(print output, paper positioning), are no longer practicable. Activated test levels
will be terminated in case of an error. The program is in the error handling
routine, which can only be terminated by switching the power supply off/on.
Test levels that query the photosensors can still be used in case of an error.

Paper control Receipt Printer ND9C/ND9G/ND9E
Paper control
How paper control is performed

The device control can move the paper in two ways:
1. A paper feed is executed by a number of motor steps and is not
dependent on the state of any paper sensors. No paper feed error can be
detected during this type of feed operation. Paper feeds are for example
initiated by LF from the application.
2. Paper positioning is carried out to move to special positions in the printer
(cutting position, print position, receipt output in the presenter). The
device control positions the paper dependent on the status of the paper
sensors. Paper positioning is started, for example, by commands (form
feed, eject, feed-in) from the emulation to the device control. Only the
device control knows the exact positions.
In the printer, the BoF and ToF photosensors are used for positioning. The PrE
and PrA photosensors are used in the presenter. Paper feeding is carried out
exclusively by the stepper motor for transport in the printer. When the paper
reaches the photosensor ToF or the presenter, the stepper motor in the
presenter is driven in addition. When the paper is ejected after a cut, only the
stepper motor in the presenter is driven.
The minimum paper length which is cut off at feeding in and the minimum
distance of the marks on the paper has to be large enough as to ensure
secure paper feeding in the printer at all times.

Receipt Printer ND9C/ND9G/ND9E Paper control
Mark detection
The marks on the paper are detected with enabled mark control and enabled
mark detection during forward paper feeding. If the paper is fed backwards
with mark detection enabled, a function-disabled counter for mark detection is
incremented for this distance. As long as a value is in the function-disabled
counter, no mark detection is carried out. Thus, the furthest selected mark is
always used for synchronization. When mark detection is enabled, the two
photosensors MK1 and MK2 are activated for mark monitoring. Photosensor
MK1 is given the highest priority. When the beginning of the mark is securely
detected by a photosensor, the other photosensor is switched off.
Synchronization on a mark takes place when the rear mark edge is detected. If
the length of a mark is exceeded, an error message' mark error' is issued, and
mark detection disabled. The mark is on the printable side of the receipt.

Reset at power on Receipt Printer ND9C/ND9G/ND9E
Reset at power on
This paper initialization is performed at power on or for the emulation
commands CANCEL and INIT if error handling is active. The paper
initialization sets the paper in the printer to print position.
When the printer is switched on, mark detection is disabled. The details of the
paper initialization depend on the paper in the printer, messages saved in
NVRAM (‘Paper error' and ‘Receipt printed’), power-on behavior (‘Default’ and
‘Special’) and switched-on mark control.
Initializing without paper
If there is no paper in the printer, the pending messages ‘Paper error’ and
‘Receipt printed’ are deleted and saved in NVRAM. End of paper is reported
and paper initialization is ended. The paper is set to print position with an
automatic feed.
Initialization with the message 'Paper error'
If paper is in the printer and the message ‘Paper error’ is set, a previous paper
feed error has not been cleared. In that case, the paper feed error is reported
again and paper initialization is aborted. 'Paper jam at presenter' is set in the
status information, and the emulation goes offline. Error handling for paper
feed errors is activated.
Initialization with the message 'Receipt printed'
If paper is in the printer and the message ‘Receipt printed’ is set, a previously
printed receipt has not been output. The handling of the printer receipt is
determined by the setting of the power-on behavior.
Initialization with power-on behavior 'Default'
A printed receipt must be transported out of the printer at paper initialization.

To that end the initialization is continued with the function for 'Reset at paper
feed'.

Receipt Printer ND9C/ND9G/ND9E Reset at power on
Initialization with power-on behavior 'Special'
A printed receipt may not be transported out of the printer at paper

initialization, but must rather be removed by hand by the operating staff. A
paper initialization error is reported and paper initialization is aborted. In the
status information, 'Paper jam at presenter' is set and the emulation goes
offline. Error handling for paper initialization is activated.
Initialization without saved messages
If there is paper in the printer and no messages 'Paper error' or 'Receipt

printed', the paper is set in the printer to print position. If, in positioning the
paper in keeping with the given maximal paper paths, an expected condition is
not detected at the photosensors, a paper feed error is detected and paper
setting is aborted. In the status information, 'Paper jam at presenter' is set and
the emulation goes offline. Error handling for paper feeding is activated.
The paper is fed at normal speed to a point past the ToF photosensor. If paper
is in the printer behind the ToF photosensor, the paper is fed backwards at the
normal paper feeding rate until it reaches the ToF photosensor. The function is
continued depending on the setting of the mark control.
If paper is set to print position, a check is made as to whether the presenter
sensors detect paper. If paper is detected, a paper feed error is reported and
the function ended.
Reset at power on without mark control

After passing the ToF photosensor, the paper is fed backwards until the
leading edge of the paper is detected by the ToF photosensor. The paper is
then positioned on the 1st print line.
Reset at power on with mark control

Resetting to the print position is the same as the resetting procedure without
mark control. The mark detection is enabled when the print position is
reached. Synchronization to the next mark is accomplished with 'FF' or 'Key
controlled paper feed'.

Reset at power on Receipt Printer ND9C/ND9G/ND9E
Reset at paper feed

The function paper feed is initiated when, in an empty printer, paper is
detected at the photosensor BoF, if at paper initialization a printed receipt is to
be output, or if a paper feed is requested via key input.
When it is fed in, the paper is transported to the ToF photosensor at a slow
speed and with mark detection turned off. The function is continued depending
on the setting of the mark control. The following paper feed operations are
carried out at a normal paper feed rate.
If the paper is reset properly with the 1st print line to the print position, error
handling is not enabled and no mark errors are detected, the emulation goes
into online status and the status information will be deleted.
Reset at paper feed without mark control

After reaching the ToF photosensor the paper is fed forward until a paper
section with the minimum length can be obtained. The paper is cut off and the
section is output via the presenter. The paper in the printer is fed backwards
until the leading edge of the paper is detected by the ToF photosensor. The
paper is then positioned on the 1st print line.
Reset at paper feed with mark control

Once the ToF photosensor is reached, mark detection is activated and the
path is executed forward in accordance with the minimal length for the paper
segment. Then the next mark is transported to the print position. With mark
detection disabled, the paper is then advanced to the cutting position, the
paper is cut and the section is output via the presenter. The paper in the
printer is fed backwards until the leading edge of the paper is detected by the
ToF photosensor. The paper is then positioned on the 1st print line. At the print
position the mark detection is re-enabled.
If after the enabling of the mark detection, no synchronization on a mark takes
place (paper without marks) and no paper feed error has occurred, mark error
is indicated and the feed-in function continues.

Receipt Printer ND9C/ND9G/ND9E Reset at power on
Form feed
If the data buffer still contains data, form feed initiates a printout. If both the
print position and the line position are on the left margin of the 1st line (ToF),
the command is ignored. Whether the function is continued depends on the
setting of the mark control. After finishing the paper feed, the new form length
is set and the position in the form is on the first print line on the left margin.
Form feed without mark control

The distance from the current position in the form up to the end of the form is
calculated and the calculated length of paper is transported forward at normal
transport speed. Then the paper is advanced from the print position to the
cutting position and the paper is cut. The section is output via the presenter.
The paper in the printer is fed backwards until the leading edge of the paper is
detected by the ToF photosensor. The paper is then positioned on the 1st print
line.
Form feed with mark control

If a detected mark is in front of the print position, the mark is fed directly to the
print position. If the last mark detected is behind the print position or no mark
has been detected yet, the next mark is searched for and moved to the print
position. The paper is then transported with enabled mark detection from the
print position to the cutting position and cut.
The section is output via the presenter. The paper in the printer is fed
backwards until the leading edge of the paper is detected by the ToF
photosensor. The paper is then positioned on the 1st print line. At the print
position the mark detection is re-enabled.
If no synchronization on a mark takes place when a new mark is searched for,
and no paper feed error has occurred, a mark error is indicated, and the form
feed function continues.

Print control Receipt Printer ND9C/ND9G/ND9E
Print control
i This section applies only to the printers ND9C and ND9G.
Switch-on time for heating elements

The switch-on time for the heating elements is determined anew (depending
on the power voltage) each time the print intensity changes or a change is
detected in the temperature of the print head. Up to a temperature of 25
degrees Celsius a maximum predefined value is assumed. From 25 degrees
Celsius upwards, the predefined value is reduced continually. The switch-on
time is determined from the predefined value and the print intensity that is set.
The print speed is adjusted if, as a result of the determined switch-on time, the
selected print speed is not possible.
Temperature measurement at the print head

The temperature at the print head is measured cyclically, evaluated and
reported internally for use in determining the switch-on time. If the measured
temperature at the print head is too high, the error message 'Temperature of
print head too high' is issued. If a drop in the excessive temperature is
detected, the error message 'Temperature of print head too high' is deleted. If
a measurement error is detected following a series of several measurements,
the error message ‘Measuring error of print head temperature' is issued and a
maximal temperature is set.
Print intensity
The print intensity setting makes it possible to adjust for the printer paper
being used. The print intensity can be set in eight levels and is saved
permanently after each change in NVRAM. In keeping with the setting for the
print intensity, the maximal switch-on time for the heating elements is reduced
in steps of 6% depending on the temperature measured at the print head.

Receipt Printer ND9C/ND9G/ND9E Mark control
Mark control
Switching on the mark control

If unprinted data is present, a print job is initiated. If the mark control has
already been enabled, the function is terminated without an error message. If
mark control was disabled, it is now enabled as well as the mark detection.
The next mark is searched for and advanced to the print position. With mark
detection disabled, the paper is fed from the print position to the cutting
position, the paper is cut and the section is output via the presenter. The paper
in the printer is fed backwards until the leading edge of the paper is detected
by the ToF photosensor. Then feeding from the ToF photosensor to the print
position is executed. At the print position mark detection is re-enabled. If the
procedure has been completed without errors, the mark control setting is
saved in the parameter memory. If the procedure has been finished with an
error, mark control and mark detection are disabled and the emulation goes
into offline status.
Disabling mark control

If mark control is disabled, the mark detection function is ignored. If it is
enabled, mark control and mark detection are disabled and the setting is
saved in the parameter memory. Paper transport does not take place.

Mark control Receipt Printer ND9C/ND9G/ND9E
Enabling mark control at power on

If, when the printer is switched on, the FEED key is pressed until printer
initialization starts, form control is enabled by mark detection. If possible, there
should be no paper in the printer at this time.
After the parameters have been loaded from the parameter memory, the
parameter setting for form control by marks is carried out and the parameters
are saved in the parameter memory. The printer behaves as if the setting of
the mark control is already available in the memory area.
Without paper in the printer, synchronization on a mark will take place at the
next paper feed (automatically by inserting paper) (see "Reset at paper feed
with mark control"). If there is paper in the printer, automatic synchronization
on a mark takes place at form feeding by the emulation or by a feed function
on the keypad (press TEST and FEED simultaneously while the printer is in
operation).
A deactivation of the mark control when switching on is only possible by
setting all parameters to default values.

Receipt Printer ND9C/ND9G/ND9E Eject
Eject
i This section applies only to the printers ND9C and ND9G.
If there is no paper in the printer, the function is ignored. If there is paper in the
printer, the paper is fed backwards (maximum feeding length is the eject
length). When the leading edge of the paper is detected by ToF, the distance
from the ToF to the BoF is moved in backward direction. Then the printer waits
until the paper is removed. The function is terminated if no paper is detected.
Then the printer is in the paper-out status and a new paper roll can be loaded
using the automatic feed feature.
Paper out
Physical end of paper

If no paper is detected at the BoF sensor any longer during cyclical monitoring,
'paper out' is defined and the status is reported internally. This internal
message is also sent when paper is removed manually after a paper feed
error.
If paper is detected at the BoF sensor during the paper out status, automatic
feeding is started.

Paper out Receipt Printer ND9C/ND9G/ND9E
Paper out during printing

If the device control unit detects 'paper out' or 'no paper' at the BoF sensor
when printing starts, a serious error has occurred.
The print function is aborted and an error handling procedure for paper out
during printing is activated.
The status information indicates a loss-of-job error, user error and paper feed
error. The emulation is set offline.
The error handling procedure indicates the error on the indicator panel
(analogous with paper feed error).
Paper-out detection
The status of the PVE photosensor is reported to the host as 'paper out'
message. The message does not have any influence on the operation of the
paper control.
Paper-low detection
The status of the PWE photosensor is reported to the host as paper low
status. The message is used to determine the last print jobs. The message
does not have any influence on the operation of the paper control.

Receipt Printer ND9C/ND9G/ND9E Mark errors
Mark errors
If a mark that is too large is detected at the mark detection, the mark error
status is reported internally, and the mark detection is disabled.
If no mark is found when searching for a mark, the mark error status is
reported internally and mark detection remains active.
If the internal mark error status occurs with the feed or form feed functions,
mark error is entered in the status information and the emulation is set offline.
Error handling is not activated.
Error handling
During an error handling procedure, the device control is disabled for
commands from the emulation. Starting functions in the device control via the
keypad is possible.
When an error handling is started, the emulation is switched offline and all
edited print data is lost. This is necessary because an emulation function can
be blocked while waiting for a free bitmap, thus hindering further processing of
emulation commands.
If CANCEL or INIT is executed in the emulation during error handling, the
active error handling is terminated and the device control is initialized
according to the switching-on procedure. Commands waiting in the job buffer
for the device control are destroyed during the initialization.

Pin assignment Receipt Printer ND9C/ND9G/ND9E
Pin assignment
Data connector
DSUB 9-pin, M
Pin Name I/O

1
2 RXD I
Serial data transfer from host to controller Transmission of
all print and control characters
3 TXD O
Serial data from controller to host
4 DTR O
Data set ready
5
6
7
8 CTS I
Processor ready to receive data
9 Ground

Receipt Printer ND9C/ND9G/ND9E Pin assignment
24 V connector
Type of connector:
AMP-Modu 2-pin, M
Pin Name
1 24 V
2 Ground

Technical data Receipt Printer ND9C/ND9G/ND9E
Technical data
Power supply
Supply voltage: 24 V DC +/- 5 %
Connector: AMP Modu 2-pin, M
Power input (ND9C / ND9G)

Operating mode 24 V DC: Typ. 1.2 A
Standby 24 V DC: Typ. 0.14 A
Peak current 24 V DC: Typ. 3.5 A
The printer has an integrated fuse.
Power input (ND9E)

Operating mode 24 V DC: Typ. 1.8 A
Standby 24 V DC: Typ. 0.15 A
Peak current 24 V DC: Typ. 4 A
The printer has an integrated fuse.
Life
Thermal printing mechanism ND9C / ND9G
Print head: 50 km
Printing mechanism ND9E
Print head: 100 million characters

Printing mechanism: 8 million characters (without head)

Receipt Printer ND9C/ND9G/ND9E Paper specification ND9C / ND9G
Paper specification ND9C / ND9G

Paper quality: KT 55 F18 (55 g/m2 ± 5 g/m2)
KT 80 EC (78 g/m2 ± 5 g/m2)
Paper: Thermal paper on rolls (thermal layer outside)
Paper color: white
Paper thickness: approx. 0.065 mm (KT 55 F18)
approx. 0.082 mm (KT 80 EC)
Paper smoothness (print
side): min. 200 Bekk sec. (KT 55 F18)
min. 300 Bekk sec. (KT 80 EC)
Receipt roll dimensions

Paper width: 80 mm - 1 mm
Roll diameter: max. 260 mm (ND9C/ND9G with 120 mm
presenter)
max. 180 mm (ND9C/ND9G with 40 mm
presenter)
Usable length (at 55 g/m²
paper and 25 mm roll
sleeve) approx. 700 mm (ND9C with 120 mm presenter)
approx. 300 mm (ND9C with 40 mm presenter)
End of paper: not glued to roll core
Inner diameter of roll
sleeve: 11, 18, 25, 40 or 50 mm (+ 1 mm)*
Roll sleeve wall
thickness: 3 ± 0.3 mm
Roll sleeve material: cardboard / plastic

Paper specification ND9C / ND9G Receipt Printer ND9C/ND9G/ND9E
Control mark print

Opacity: > 85 % acc. to DIN 53 146
PCS value control mark: > 70 % acc. to DIN 66 236
Position: left or right or both on the same level
Reflection factor Ro: > 70 % according to DIN 53 145 part 1
* When ordering the paper rolls you have to specify one value.
Control mark dimensions

Mark height h: 5 ± 0.1 mm
Mark width b: 8 ± 0.1 mm
Mark color: black, uncolored black
Control mark distance: min. 70 mm, max. 200 mm
1 1
2
min. 70 mm, max. 200 mm
2
1 1
b
h
1 Control mark 3 Print side, control mark and

2 Feeding direction thermal layer

Receipt Printer ND9C/ND9G/ND9E Paper specification ND9C / ND9G
Preprinting of receipts
i The receipts can be preprinted on the front and on the back side in the
hatched area (see illustration).
Preprinting must not exceed the PCS value of 40%.
The inhibited zone is 8.5 mm on the left and on the right.
8.5 mm
8.5 mm
1 Feeding direction

Paper specifications ND9E Receipt Printer ND9C/ND9G/ND9E
Paper specifications ND9E

Paper quality: Z 100 pulp
Paper: thermal paper on rolls
Paper color: white
Paper weight: 60 to 90 g/m2 *
Paper thickness: 0.07 - 0.1 mm
Paper smoothness (print
side): min. 20 Bekk sec.
Receipt roll dimensions

Paper width: 70 mm, 76 mm, 82.5 mm *
Roll diameter: max. 260 mm (ND9E with 120 mm presenter)
max. 180 mm (ND9E with 40 mm presenter)
Usable length (at 65 g/m²
paper and 25 mm roll
sleeve): approx. 700 mm (ND9E with 120 mm presenter)
approx. 300 mm (ND9E with 40 mm presenter)
End of paper: not glued to roll core
Inner diameter of roll
sleeve: 11, 18, 25, 40 or 50 mm (+ 1 mm)*
Roll sleeve wall
thickness: 3 ± 0.3 mm
Roll sleeve material: cardboard / plastic
Control mark print

Opacity: > 85 % acc. to DIN 53 146
PCS value control mark: > 70 % acc. to DIN 66 236
Position: left or right or both on the same level
Reflection factor Ro: > 70 % according to DIN 53 145 part 1

Receipt Printer ND9C/ND9G/ND9E Paper specifications ND9E
Control mark dimensions

Mark height h: 5 ± 0.1 mm
Mark width b: 8 ± 0.1 mm
Mark color: black, uncolored black
Control mark distance: min. 70 mm, max. 200 mm
1 1
2
min. 70 mm, max. 200 mm
2
1 1
b
h
1 Control mark 3 Print side and control mark

2 Feeding direction

Ribbon cartridge (only ND9E) Receipt Printer ND9C/ND9G/ND9E
Preprinting of receipts
i The receipts can be preprinted on the front and on the back side in the
hatched area (see illustration).
Preprinting must not exceed the PCS value of 40%.
The inhibited zone is 8.5 mm on the left and on the right.
8.5 mm
8.5 mm
1 Feeding direction
Ribbon cartridge (only ND9E)

Cassette: bar cassette
Ribbon: nylon
Width: 13 mm
Color: purple (standard), black (optional)
Model no.: purple: order no. 106 000 14620
black: order no. 106 002 03761
Productivity: purple: 6 million characters
black: 1.6 million characters
Drive: through carrier drive

Journal Printer ND98D
Part number:
01750017275
01750044763 Stainless steel version
The ND98D journal printer is a modular roll printer. It consists of a print

module, a control unit, a paper holder and a winder. The individual modules
are assembled on a mounting plate which contains the controller. The
mounting plate includes the interface connector, the power supply connector,
the controls and status indicators.
out or terminal system. Installation and removal of the printer are described in
the service manual of the systems which feature this printer.

Only connect the printer when the system is disconnected from the
power supply.
Power supply
Data interface

Connection of the printer Journal Printer ND98D
Block diagram ND98D
FTP312N Paper sensors

Paper feed unit printing unit BOF / PVE
Printing unit Paper sensors

Paper feed
interface interface
control
FTP312N
V_24
V_24
driver
MCU 8x930Ax EPLD SRAM

or 128 KB Flash
ALTERA with boot sector
8xC251SB 256 Bit
MAX series
Intel EEPROM
Control panel
+5V
and indicator
generation
control
Control panel
2 keys
3 LEDs 24 V DC
supply voltage

Journal Printer ND98D Views
Views
Overall view
1 Printer control panel 4 Ribbon cartridge

2 Paper roll 5 Paper bale
3 Print head 6 Take-up reel

Views Journal Printer ND98D
Control panel
1 Red LED 4 TEST key

2 Yellow LED 5 FEED key
3 Green LED

Journal Printer ND98D Views
Connections
1 24 V DC power supply
2 V.24-RS 232 C serial interface 9-pin D-SUB male

Functions Journal Printer ND98D
Functions
When the power is turned on, the firmware is started. The keys that are
pressed at power-on define the start conditions for the firmware. The
permanent parameters are loaded and the relevant settings made.
The firmware is not operable if an error is found during the test of external
storage or during initialization of the emulation. In this case, the firmware is
halted and it is no longer possible to communicate via the interface.
Power-on procedure
After the power is turned on, the printer is initialized. The following functions
are executed during the initialization:
− Processor initialization
− Memory test
− Define start conditions,
− Load values from parameter memory
− Execute mechanical reset (not in test mode),
− Establish ready state (not in test mode).
Module monitoring
If the power-on process detects missing firmware or an incorrect character set,
the boot loader remains active.
If incorrect IDs are detected for hardware and character set during the
firmware power-on process, a substitute processing loop that only permits
communications via interface and emulation in exceptions is launched.
Operation is not possible via the keyboard, nor can mechanical processes be
executed.

Journal Printer ND98D Status indicators
Status indicators
The journal printer status is indicated by three LEDs. The statuses of the
individual LEDs are identified by the following abbreviations:
Abbreviation Status
0 LED is off
1 LED is on
X LED can be on or off
bl LED blinks (approx. 2 Hz)
LL Moving light display
Indicators when online

If test mode is not activated and error handling inactive, the display information
for normal operating state is built cyclically and output to the display.
Green Yellow Red Status
1 x x Data set ready
x bl x Paper out
x 1 x Paper low
bl x x Data transfer
x x 1 Data processing active
Indicators at power-on
1 1 1 Hardware fault (fatal)
LL LL LL No operable firmware available (boot
loader active)
In case of a hardware error no functions can be executed. This status can only
be interrupted by switching the power off and on.

Functions of keys Journal Printer ND98D
Functions of keys
Switch-on
By pressing certain keys when switching on the printer prior to the start of the
mechanical initialization, functions for special settings can be executed.
Keys pressed Function
None Normal switch-on characteristics of the printer
TEST The internal test will be switched on.
FEED Normal switch-on characteristics of the printer
TEST + FEED Parameters are set to standard values, NVRAM
(nonvolatile RAM) is saved.
Normal operation
Pressing individual keys when the printer is in normal operational mode will
give priority to the execution of certain functions.
None None
TEST None
FEED Paper feed by 1/6". If the key is pressed for longer than
2 seconds, the paper is fed continuously until the key
combination is changed.
The key functions are triggered via a spontaneous Functions job channel in
the device controller and are executed with higher priority than the functions
from the emulation. For this reason, the user should not hamper or corrupt
emulation functions during operations by executing key functions.

Journal Printer ND98D Functions of keys
Internal test
Following activation of the internal test the selection mode is active. Individual
keys are pressed to control the internal test.
TEST The TEST key is used to start the internal test, to start
the test levels and to complete them.
FEED The FEED key is used to select the individual test
levels during the internal test.
TEST + FEED None

Internal test Journal Printer ND98D
Internal test
Calling and exiting the internal test

This program allows you to check the main printer functions.
• Press the TEST key when you switch the printer on and wait until all LEDs
go off. When you release the key, the printer is in the selection level for the
internal test (all LEDs blinking).
• Select a test using the FEED key (see section "Indicators for the selected
test level") and start the test by pressing the TEST key.
• Exit the test level by pressing the TEST key. The printer returns to the
selection level (all LEDs blinking).
• Exit the internal tests by pressing the TEST key for more than 2 seconds at
the selection level.
When entering the internal test, the controller disables the V.24 interface. After
completion of the internal test, the printer is initialized, the interface is enabled
again and the 'power failure' message is provided.

Journal Printer ND98D Internal test
Indicators for the selected test level

At the selection level (all LEDs blinking), the LEDs display the selected test
level in binary mode when you press the FEED key. The LEDs have the
following rating:
LED Rating
Red 4
Yellow 2
Green 1
Binary display of the test level
Red Yellow Green Test level Description

0 0 1 1 Paper supply sensors 1
0 1 0 2 Carrier sensors
0 1 1 3 Carrier
1 0 0 4 Print test
1 0 1 5 Not used
1 1 0 6 Not used
1 1 1 7 Not used
Meaning:
0 = OFF
1 = ON

Internal test Journal Printer ND98D
Description of the test levels
Test level 1 (paper sensor test)
At level 1, the two paper sensors 'Paper out' and 'Paper low' are displayed on
activation. The order in which they are to be tested is not specified. The LED
lights up to indicate a sensor status change.
LED Function
Green Paper out
Yellow Paper low
Test level 2 (carrier sensor test)
At level 2, the three carrier sensors 'Home position', 'Timing 1' and 'Timing 2'
are displayed on activation. They are activated by moving the carrier drive by
hand. The LED lights up to indicate a sensor status change.
LED Function
Green Home position
Yellow Timing 1
Red Timing 2
Test level 3 (carrier test)
At level 3, the carrier is moved back and forward. While it moves, the carrier
sensors 'Home position', 'Timing 1' and 'Timing 2' are displayed. The status
changes of the sensors are indicated by the LEDs lighting up.
LED Function
Green Home position
Yellow Timing 1
Red Timing 2

Journal Printer ND98D Internal test
Test level 4 (printer test)
At level 4, the printer test is executed. For this test, paper must be inserted, or
the program will return to the test selection level without a message. The
printer identifies itself as journal printer NDxx. This is followed by n lines with
information on reference number, program version, etc. Then 20 lines are
printed with the character ‘H’ in order to test the symmetry of the print image.
A test staircase is then printed to test the pins on the print head. This is
followed by a test of the line feed, outputting 6 lines at 6 lpi. The test ends by
printing out the standard character set at 4 different pitches. The test is
terminated automatically after one run (return to the test selection level without
message).
If an error occurs
If an error occurs the program exits the test level to enter the error handling
mode which can only be exited by switching the printer off and on.

Paper control Journal Printer ND98D
Paper control
Paper is fed in a forward direction only. It is not possible to feed paper
backwards, as this would impair remaining paper management when end of
paper has been recognized.
Inserting paper
Paper is inserted manually into the printer’s paper channel and transported to
the print position by pressing the FEED key.
Insertion of the paper must be followed by an initialization of the paper
monitoring. This is achieved by issuing the CANCEL command or releasing
the FEED key (not in test mode).
The status messages 'Paper out and 'Paper torn' are only canceled if paper is
detected at the paper-out sensor upon initialization of paper monitoring.
− If no paper is detected at the paper-out sensor and if there is still
i some paper left, the CANCEL command is used or the FEED key
is released to delete the remaining paper counter. In this case, a
subsequent print job or form feed generates an error.
− Paper monitoring is not initialized if the paper is inserted manually
without the FEED key being pressed or the CANCEL command
sent immediately afterwards.
− If the paper is fed into position by pressing the FEED key several
times, paper monitoring is initialized the first time the FEED key is
released and 'Paper out' is no longer reported to the system. If the
system is waiting for paper in order to continue with existing print
jobs, it is possible to print during operator intervention.

Journal Printer ND98D Paper control
Remaining paper supply

Once 'Paper out' is recognized, there is still a remaining quantity of paper
available for printing, namely 15 lines at 1/6 inch each.
If 'Paper torn' is detected, no more printouts can be executed.
To manage the remaining paper, the following function sequence must be
taken into account:
− Remaining paper management is initialized at power on, with the CANCEL
command or when the FEED key is pressed.
− When editing print characters, a potential printout to paper must be taken
into account.
− When a print process is launched, the amount of remaining paper is
checked.
Since the journal printer allows forward movements only, a backward
i feed need not be considered for the remaining paper.
Form feed via the FEED key disrupts processing of the forward feed
paths from the emulation. But since releasing the FEED key initializes
the remaining paper management, an error does not occur.

Error handling Journal Printer ND98D
Error handling
Error indicators
Error displays are shown once only. They are output at the start of error
handling.
Off Off Blinking Device error
On Off Blinking Error at printout
Off On Blinking Print head too hot
On On Blinking Paper feed error / paper jam
Offline status
The offline status was identified by the error bit set in the status byte. When an
offline status occurs, the printer waits for the status inquiry 'Esc v'. The printer
goes online again by the status inquiry. The error messages are not deleted by
the status inquiry. If the offline status is ignored and further print jobs are sent
to the printer, they will be destroyed (data loss). The bit 'loss of job' will then be
set in the extended error message, and the printer will remain offline.
After an error has occurred, the cause must be cleared by a CANCEL or INIT
command. Depending on the error, an operator intervention may first be
required. The printer resets after the CANCEL and INIT command, and the
error bit in the status byte and the error messages in the extended error
message are updated.

Journal Printer ND98D Error handling
Command monitoring
If an error occurs while a command is being processed, the error bit is set in
the status byte (Esc 'v'). The fault causes are indicated in the extended error
message (data request, extended error message). The proper execution of the
command can be monitored by querying the status byte and, if necessary, the
extended error message after every command. The printer goes offline when
an error condition occurs.
Paper-low message
The paper-low message is issued at the latest at a remaining number of
approx. 1800 lines (at 6 lpi). The message is only transferred in the status byte
(Esc 'v') and has no influence on the printer control.
Paper-out message
The end-of-paper sensor is provided in the status byte (Esc 'v'). After detection
of the end of the paper supply, 15 lines (6 lpi) can still be printed. If these
values are exceeded, the user error bit is set in the extended error message
and the printer goes offline. When the end of paper is indicated, the operator
must load a new roll of paper. A CANCEL or INIT must then be carried out by
the system to reset the printer. If a CANCEL command is issued at end of
paper before the remaining 15 lines have been printed, the printer can no
longer continue printing , since the counter for the remaining lines has been
deleted. In this case, the printer can only be used again after inserting a new
roll of paper.

Controller Journal Printer ND98D
Controller
The central control of the printer is implemented by an 16-bit microcontroller
that is compatible with the Intel 8051. To comply with the required range of
functions, the following function blocks are integrated in the controller:
Memory
− 128 KByte flash memory with boot sector for firmware and character
generators
− 32 KByte SRAM
− 256 bit NVRAM
EPLD (programmable logic)
− Contains memory addressing

− I/O decoding
Interfaces
− Serial V.24 including DTR / CTS hardware protocol

− USB
Power control
− Power driver for the paper feed unit stepper motor

− Power driver for the print head
Sensors
− Paper-low and weekend photosensors

− Settings of two photosensors

Journal Printer ND98D Pin assignments
Pin assignments
24 V connector
Type of connector:
AMP Modu 2-pin M
Pin Description
1 24 V
2 Ground

Pin assignments Journal Printer ND98D
Data connector (9-pin D-Sub-M)
9-pin DSUB-M
5 1
9-pin D-sub Signal name I/O Remark

1 n.c.
2 RXD I Serial data transmission from host to
controller. Transmission of all print and
control characters.
3 TXD O Serial data transmission from host to
controller.
4 DTR O Data set ready
5 GND Ground
6 n.c.
7 n.c.
8 CTS I Processor ready to receive data.
9 n.c.

Journal Printer ND98D Maintenance and care
Maintenance and care

− Remove paper residues, paper dust and foreign bodies, for instance with a
brush, after every paper change.
− Check the print head for wear.
When the print head is worn out, the entire print unit must be replaced.
Technical data
Life
Print head: 200,000,000 characters
Printing unit: 8,000,000 lines
Room classification
Storage temperature: - 20 °C ... + 70 °C
Operating temperature: 0 °C ... + 50 °C
Humidity:
Storage: 5 % ... 95 % (at 40 °C)
Operation: 10 % ... 80 % (at 40 °C)
Print head
Print mode: Impact serial
Print method: 9 pin
Vertical pin distance: 0.353 mm
Pin diameter: 0.30 mm
Max. pin frequency: 900 Hz
Copies: 1 original
Resolution:
Horizontal: 0.33 / mm
Vertical: 0.353 / mm

Technical data Journal Printer ND98D
Ribbon cartridge
Cartridge: Rod-type cartridge
Ribbon: Nylon fabric
Width: 13 mm
Service life:
Color: black 1,600,000 characters
Color: purple 6,000,000 characters
Paper feed unit

Drive: Bipolar stepper motor
Step width: 1/144"
Feeding rate: 104 mm/sec
FEED key: 1
Print function
Print direction: bidirectional
Print width: 65.7 mm max. at 200 dots
Print matrix: 6 x 9, 10 x 9 (h x v)
Character set: IBM character set II
Country-specific character
sets: download of user-defined characters possible
Printer emulation: ND71 (reduced)
Font attributes: normal type
bold type
double width
underlined

Journal Printer ND98D Technical data
Paper specifications
Paper quality: Z 100 pulp
Paper type: paper on rolls
Paper color: white
Paper weight: approx. 55 to 75 g/m2 *
Paper thickness: approx. 0.05 - 0.08 mm *
Paper smoothness: min. 20 Bekk sec.
Journal roll dimensions
Paper width: 76.2 mm – 1 mm (3 inch)

Outer roll diameter: 80 mm max.
Usable length: approx. 65 m
End of paper: not glued to roll core or not pressed
Inside diameter of roll
sleeve: 12.5 mm + 1 mm
Roll sleeve wall thickness: 2 mm + 1 mm
Paper roll sleeve material: cardboard / plastic

Initial winding of paper on the roll sleeve
1
2
max. 80 mm
1 Paper 2 Roll sleeve
Dimensions and weights

Depth: 315 mm
Width: 134 mm
Height: 155 mm (without paper roll)
Weight: approx. 4 kg

Journal Printer ND98D Technical data
Electrical characteristics
Supply voltage: 24 V + 5 %
Power consumption:
Printing: 1.8 A
Standby: 150 mA
Peak current: 4A
Connector: AMP Modu 2-pin M
Interface to the host

A V.24 compatible interface is available. The setting for the interface cannot
be changed and has the following operating data:
V.24 operating data
Baud rate: 9600

Data bits: 8
Stop bit: 1
Parity: odd
Protocol: handshake DTR / CTS


Journal Printer TH30
Part number:
01750039330
01750044769 Stainless steel version
The TH30 journal printer is a modular roll printer. It consists of a print module,
a control unit, a paper holder and a winder. The individual modules are
assembled on a mounting plate which contains the controller. The mounting
plate includes the interface connector, the power supply connector, the
controls and status indicators.
out or terminal system. Installation and removal of the printer are described in
the chapter "Installation/Removal of Components".

Only connect the printer when the system is disconnected from the
power supply.
Power supply
Data interface

Views Journal Printer TH30
Views
Overall view
1 Printer control panel 4 Take-up reel

2 Paper roll 5 Paper bale
3 Thermal printing unit

Journal Printer TH30 Views
Control panel
1 Red LED 4 TEST key

2 Yellow LED 5 FEED key
3 Green LED

Views Journal Printer TH30
Connections
1 24 V DC power supply
2 V.24-RS 232 C serial interface 9-pin D-SUB male

Journal Printer TH30 Functions
Functions
When the power is turned on, the firmware is started. The keys that are
pressed at power-on define the start conditions for the firmware. The
permanent parameters are loaded and the relevant settings made.
The firmware is not operable if an error is found during the test of external
storage or during initialization of the emulation. In this case, the firmware is
halted and it is no longer possible to communicate via the interface.
Power-on procedure
After the power is turned on, the printer is initialized. The following functions
are executed during the initialization:
− Processor initialization
− Memory test
− Define start conditions,
− Load values from parameter memory
− Execute mechanical reset (not in test mode),
− Establish ready state (not in test mode).
Module monitoring
If the power-on process detects missing firmware or an incorrect character set,
the bootloader remains active.
If incorrect IDs are detected for hardware and character set during the
firmware power-on process, a substitute processing loop that only permits
communications via interface and emulation in exceptions is launched.
Operation is not possible via the keyboard, nor can mechanical processes be
executed.

Status indicators Journal Printer TH30
Status indicators
The journal printer status is indicated by three LEDs. The statuses of the
individual LEDs are identified by the following abbreviations:
0 LED is off
1 LED is on
x LED can be on or off
bl LED blinks (approx. 2 Hz)
LL Moving light display
Indicators when online

If test mode is not activated and error handling inactive, the display information
for normal operating state is built cyclically and output to the display.
1 x x Data set ready
x bl x End of paper
x 1 x Paper low
bl x x Data transfer
x x 1 Data processing active
Indicators at power-on
1 1 1 Hardware fault (fatal)
LL LL LL No operable firmware available
(bootloader active)
In case of a hardware error no functions can be executed. This status can only
be interrupted by switching the power off and on.

Journal Printer TH30 Functions of keys
Functions of keys
Switch-on
By pressing certain keys when switching on the printer prior to the start of the
mechanical initialization, functions for special settings can be executed.
None Normal switch-on characteristics of the printer
Test The internal test will be switched on.
FEED Normal switch-on characteristics of the printer
TEST + FEED Parameters are set to standard values, NVRAM (non-
volatile RAM) is saved.
Normal operation
Pressing individual keys when the printer is in normal operational mode will
give priority to the execution of certain functions.
None None
Test None
FEED Paper feed by 1/6" (4.23 mm). If the key is pressed for
more than 2 seconds, the paper is fed continuously
until the key combination is changed.
The key functions are triggered via a spontaneous Functions job channel in
the device controller and are executed with higher priority than the functions
from the emulation. For this reason, the user should not hamper or corrupt
emulation functions during operations by executing key functions.

Functions of keys Journal Printer TH30
Internal test
Following activation of the internal test (see section "Internal test"), selection
mode is active. Individual keys are pressed to control the internal test.
TEST The TEST key is used to start the internal test, to start
the test levels and to complete them.
FEED The FEED key is used to select the individual test
levels during the internal test.
TEST + FEED None

Journal Printer TH30 Internal test
Internal test
Calling and exiting the internal test

This program allows you to check the main printer functions.
• Press the TEST key when you switch the printer on and wait until all LEDs
go off. When you release the key, the printer is in the selection level for the
internal test (all LEDs blinking).
• Select a test using the FEED key (see section "Indicators for the selected
test level") and start the test by pressing the TEST key.
• Exit the test level by pressing the TEST key. The printer returns to the
selection level (all LEDs blinking).
• Exit the internal tests by pressing the TEST key for more than 2 seconds at
the selection level.
When entering the internal test, the controller disables the V.24 interface.
After completion of the internal test, the printer is initialized, the interface is
enabled again and the 'power failure' message is provided.

Internal test Journal Printer TH30
Indicators for the selected test level

At the selection level (all LEDs blinking), the LEDs display the selected test
level in binary mode when you press the FEED key. The LEDs have the
following rating:
LED Rating
Red 4
Yellow 2
Green 1
Binary display of the test level
Red Yellow Green Test level Description

0 0 1 1 Paper supply sensors 1
0 1 0 2 Not used
0 1 1 3 Not used
1 0 0 4 Print test
1 0 1 5 Not used
1 1 0 6 Not used
1 1 1 7 Not used
Meaning:
0 = OFF
1 = ON

Journal Printer TH30 Internal test
Description of the test levels
Test level 1 (paper sensor test)
At level 1, the two paper sensors 'paper out' and 'paper low' are displayed on
activation. The order in which they are to be tested is not specified. The LED
lights up to indicate a sensor status change.
LED Function
Green Paper out
Yellow Paper low
Test level 2
Level 2 has no function.
Test level 3
Level 3 has no function.
Test level 4 (printer test)
At level 4, the printer test is executed. For this test, paper must be inserted, or
the program will return to the test selection level without a message. The
printer identifies itself as journal printer TH30. This is followed by n lines with
information on reference number, program version, etc. Then 20 lines are
printed with the character 'H' in order to test the symmetry of the print image.
A test staircase is then printed to test the thermal printing unit. This is followed
by a test of the line feed, outputting 6 lines at 6 lpi. The test ends by printing
out the standard character set at 4 different pitches. The test is terminated
automatically after one run (return to the test selection level without message).
Errors
If an error occurs the program exits the test level to enter the error handling
mode which can only be exited by switching the printer off and on.

Paper control Journal Printer TH30
Paper control
Paper is fed in a forward direction only. It is not possible to feed paper
backwards, as this would impair remaining paper management when end of
paper has been recognized.
Inserting paper
Paper is inserted manually into the printer’s paper channel and transported to
the print position by pressing the FEED key.
Insertion of the paper must be followed by an initialization of the paper
monitoring. This is achieved by issuing the CANCEL command or releasing
the FEED key (not in test mode).
The status messages 'Paper out and 'Paper torn' are only canceled if paper is
detected at the 'paper out' sensor upon initialization of paper monitoring.
− If no paper is detected at the 'paper-out sensor and if there is still
i some paper left, the CANCEL command is used or the FEED key
is released to delete the remaining paper counter. In this case, a
subsequent print job or form feed generates an error.
− Paper monitoring is not initialized if the paper is inserted manually
without the FEED key being pressed or the CANCEL command
sent immediately afterwards.
− If the paper is fed into position by pressing the FEED key several
times, paper monitoring is initialized the first time the FEED key is
released and 'paper out' is no longer reported to the system. If the
system is waiting for paper in order to continue with existing print
jobs, it is possible to print during operator intervention.

Journal Printer TH30 Paper control
Remaining paper supply

Once 'paper out' is recognized, there is still a remaining quantity of paper
available for printing, namely 15 lines à 1/6 inch.
If 'Paper torn' is detected, no more printouts can be executed.
To manage the remaining paper, the following function sequence must be
taken into account:
− Remaining paper management is initialized at power on, with the CANCEL
command or when the FEED key is pressed.
− When editing print characters, a potential printout to paper must be taken
into account.
− When a print process is launched, the amount of remaining paper is
checked.
Since the journal printer allows forward movements only, a backward
i feed need not be considered for the remaining paper.
Form feed via the FEED key disrupts processing of the forward feed
paths from the emulation. But since releasing the FEED key initializes
the remaining paper management, an error does not occur.

Error handling Journal Printer TH30
Error handling
Error indicators
Error displays are shown once only. They are output at the start of error
handling.
On Off Blinking
Off Off Blinking Paper torn
Off On Blinking
On On Blinking Print head too hot
Offline status
The offline status was identified by the error bit set in the status byte. When an
offline status occurs, the printer waits for the status inquiry 'Esc v'. The printer
goes online again by the status inquiry. The error messages are not deleted by
the status inquiry. If the offline status is ignored and further print jobs are sent
to the printer, they will be destroyed (data loss). The bit 'loss of job' will then be
set in the extended error message, and the printer will remain offline.
After an error has occurred, the cause must be cleared by a CANCEL or INIT
command. Depending on the error, an operator intervention may first be
required. The printer resets after the CANCEL and INIT command, and the
error bit in the status byte and the error messages in the extended error
message are updated.

Journal Printer TH30 Error handling
Command monitoring
If an error occurs while a command is being processed, the error bit is set in
the status byte (Esc 'v'). The fault causes are indicated in the extended error
message (data request, extended error message). The proper execution of the
command can be monitored by querying the status byte and, if necessary, the
extended error message after every command. The printer goes offline when
an error condition occurs.
Paper-low message
The paper-low message is issued at the latest at a remaining number of
approx. 900 lines (at 6 lpi). The message is only transferred in the status byte
(Esc 'v') and has no influence on the printer control.
Paper-out message
The paper-out sensor is provided in the status byte (Esc 'v'). After detection of
the end of the paper supply, 15 lines (6 lpi) can still be printed. If these values
are exceeded, the user error bit is set in the extended error message and the
printer goes offline. When the end of paper is indicated, the operator must load
a new roll of paper. A CANCEL or INIT must then be carried out by the system
to reset the printer. If a CANCEL command is issued at end of paper before
the remaining 15 lines have been printed, the printer can no longer continue
printing , since the counter for the remaining lines has been deleted. In this
case, the printer can only be used again after inserting a new roll of paper.

Controller Journal Printer TH30
Controller
The central control of the printer is implemented by an 16-bit microcontroller
that is compatible with the Intel 8051. To comply with the required range of
functions, the following function blocks are integrated in the controller:
Memory
− 128 KByte flash memory with boot sector for firmware and character
generators
− 32 KByte SRAM
− 256 bit NVRAM
EPLD (programmable logic)
− Contains memory addressing

− I/O decoding
Interfaces
− Serial V.24 including DTR / CTS hardware protocol

− USB
Power control
− Power driver for the paper feed unit stepper motor

− Power driver for the print head
Sensors
− Paper-low and weekend photosensors

− Settings of two photosensors

Journal Printer TH30 Pin assignments
Pin assignments
24 V connector
Type of connector:
AMP Modu 2-pin M
Pin Description
1 24 V
2 Ground

Pin assignments Journal Printer TH30
Data connector
9-pin DSUB-M
5 1
Pin Signal name I/O Remark

1 n.c.
2 RXD I Serial data transmission from host to
controller. Transmission of all print and
control characters.
3 TXD O Serial data transmission from host to
controller.
4 DTR O Data set ready
5 GND Ground
6 n.c.
7 n.c.
8 CTS I Processor ready to receive data.
9 n.c.

Journal Printer TH30 Maintenance and care
Maintenance and care

− Remove paper residues, paper dust and foreign bodies, for instance with a
brush, after every paper change.
− Check the thermal array for wear.
When the thermal array is worn out, the entire print unit must be replaced.
Technical data
Life
Print head mechanical: 50 km at 12.5 % printing ratio
Print head electrical: 50 * 106 pulse / dot
Room classification
Storage temperature: - 20 °C ... + 70 °C
Operating temperature: 0 °C ... + 50 °C
Humidity:
Storage: 5 % ... 95 % (at 40 °C)
Operation: 10 % ... 80 % (at 40 °C)
Print head
Print mode: non impact serial
Print method: thermal
Vertical dot pitch: 0.125 mm
Dot diameter: 0.125 mm
Print speed: max. 400 dot lines/s = 50 mm/s at 50 % printing
ratio
Resolution: 8 dots / mm (horizontal and vertical)

Technical data Journal Printer TH30
Paper feed
Drive: Bipolar stepper motor
Step width: 0.125 mm
Paper advance: 104 mm/sec
FEED keys: 1
Print function
Print width: 72 mm max.
Print matrix: 20 x 22 (h x v) max.
Character set: IBM character set II
Country-specific
character sets: Download of user-defined characters possible
Printer emulation: ND71 (reduced)
Font attributes: Normal type
Double width
Underlined
Paper specifications
Paper quality: KT 55 F18 (55 g/m2 ± 5 g/m2)
KT 80 EC (78 g/m2 ± 5 g/m2)
Paper type: Thermal paper roll (thermal layer on the outside)
Paper color: white
Paper thickness: approx. 0.065 mm (KT 55 F18)
approx. 0.082 mm (KT 80 EC)*
Paper smoothness
(print side): min. 200 Bekk sec. (KT 55 F18)
min. 300 Bekk sec. (KT 80 EC)

Journal Printer TH30 Technical data
Journal roll dimensions
Paper width: 76.2 mm – 1 mm (3 inches)

Outer roll diameter: 80 mm max.
Usable length: approx. 65 m
End of paper: not glued to roll core or not pressed
Inside diameter of roll sleeve: 12.5 mm + 1 mm
Roll sleeve wall thickness: 2 mm + 1 mm
Paper roll sleeve material: cardboard / plastic
Initial winding of paper on the roll sleeve
1
2
max. 80 mm
1 Paper 2 Roll sleeve

Technical data Journal Printer TH30
Dimensions and weights

Length: 315 mm
Width: 134 mm
Height: 135 mm (without paper roll)
Weight: approx. 4 kg
Electrical characteristics
Supply voltage: 24 V + 5 %
Power consumption:
Printing: 2.1 A
Standby: 150 mA
Peak current: 4A
Connector: AMP Modu 2-pin M
Interface to the host

A V.24 compatible interface is available. The setting for the interface cannot
be changed and has the following operating data:
V.24 operating data
Baud rate: 9600

Data bits: 8
Stop bit: 1
Parity: odd
Protocol: handshake DTR / CTS

Cash Media Dispenser (CMD-V4)
A separate service manual is available for the Cash Media Dispenser (CMD-
V4). The manual can be ordered from the publications office. It is also
available in the intranet.
Order number of german edition: 01750060161
Order number of english edition: 01750060162

Cash Media Dispenser (CMD-V4)

Image Processing Module II
01750044701
The image processing module (IP module) performs all tasks related to image
processing. It selects, digitizes, scales, filters and compresses the video
images of the connected cameras.
The processed video images are made accessible on the system unit in the
form of JPEG files.
To be independent of the system unit and the operating system installed on it,
the image processing module communicates with the system unit via a V.24
interface.

Scope of delivery Image Processing Module II 01750044701
Scope of delivery
The scope of delivery of the image processing module II cpl. (01750044701)
consists of the following components:
Contents Part number Quantity
Image processing module II 01750036217 1
Cable set (consisting of the camera cable and 01750044702 1
V.24 cable (incl. power supply))

Image Processing Module II 01750044701 Scope of delivery
Cables
1 V.24 cable (incl. power supply)

2 Camera cable

Function elements Image Processing Module II 01750044701
Function elements
Front
1 Camera connection 1 (LED 1) 4 Camera connection 3 (LED 3)

2 Camera connection 2 (LED 2) 5 Reserved
3 Ready indicator (LED 5)

Image Processing Module II 01750044701 Function elements
Rear
1 Multi I/O socket for V.24 / power 3 LED 12

supply 4 Reserved
2 LED 6 - LED 11 5 LED 13

Circuit diagram Image Processing Module II 01750044701
Circuit diagram
Portrait camera
V.24 interface
Camera 1
Multi I/O
Impage processing
module
24 V

Image Processing Module II 01750044701 Meaning of LEDs
Meaning of LEDs
LED 1 - LED 4 (camera connection)

Color Meaning
Red Video signal present
None No video signal
LED 5 (ready indicator)

Color Meaning
Green Ready
Red Not ready (error)
LED 6 - LED 11
LEDs 6 - 11 have no meaning.
LED 12 - LED 13 (data transfer)

Color Meaning
Yellow Data transfer with the system unit
(flashing)
None No data transfer with the system unit

Malfunctions Image Processing Module II 01750044701
Malfunctions
LED 1 - LED 4 (camera connection)

Color Meaning Remedy
None There is no video signal. Check if the camera cables are
plugged in properly on the
image processing module and
the portrait cameras.
Check if the cameras are ready
to operate.
Replace the image processing
module.
LED 5 (ready indicator)

Red The image processing module Check if the connector is
is not ready for operation. plugged in properly.
Check if the image processing
module is connected to the
power supply.
module.
LED 12 and LED 13 (data transfer)

None Data is not transferred from and Check if the V.24 cables are
to the system unit. plugged in properly on the
image processing module and
the V.24 distributor.
module.

Image Processing Module II 01750044701 Pin assignments of IP module
Pin assignments of IP module
Camera connection (HOSIDEN socket, 6-pin, F)
4 3
2 1
6 5
Pin Description Meaning

1 GND Y Standard video signal
2 GND C Only for Y/C (Hi 8 or S-VHS) camera
3 Signal Y Standard video signal
4 Signal C Only for Y/C (Hi 8 or S-VHS) camera
5 Voltage

Pin assignments of IP module Image Processing Module II 01750044701
Multi I/O socket (25-pin, D-SUB, F)

1
14
Pin Description
1 VCC (24 V)
2 RXD
3 TXD
4 CTS
5 RTS
6 GND (24 V)
7 GND
8 Open (Baud 0)
9 Open (Baud 1)
10 Open (Baud 2)
11 GND (Baud)
12 n.c.
13 n.c.
14 n.c.
15 n.c.
16 n.c.
17 n.c.
18 n.c.
19 n.c.
20 n.c.
21 n.c.
22 n.c.
23 n.c.
24 n.c.
25 n.c.

Image Processing Module II 01750044701 Pin assignments of cables
Pin assignments of cables
Data socket (9-pin, DSUB-F)
Pin Description
1 n.c.
2 TXD
3 RXD
4 CTS
5 GND
6 n.c.
7 n.c.
8 RTS
9 n.c.

Pin assignments of cables Image Processing Module II 01750044701
24 V connector (AMP, 2-pin)
Pin Description
1 GND
2 24 V
Multi I/O connector (25-pin, D-SUB, M)
14
For the pin assignment please refer to the table for the multi I/O socket (25-
pin, D-SUB, F) in the section "Pin assignments of IP module".

Image Processing Module II 01750044701 Bit rate
Bit rate
The bit rate can be set on pins 8, 9 and 10 of the 25-pin D-SUB connector.
The default setting is 57,600 bps. With this setting all three pins are not
connected.
Transmission parameters
Bit rate (Bps)

8 data bits
None parity
1 stop bit

Bit rate Image Processing Module II 01750044701

Portrait Camera (Maku)
Part number Camera version
01750048416 Portrait camera for PAL standard
01750050429 Portrait camera for NTSC standard
01750050790 Portrait camera for PAL standard with wide angle lens
01750050792 Portrait camera for NTSC standard with wide angle lens
Scope of delivery
The delivery package includes the black-and-white portrait camera and an
adapter cable.
Portrait camera
1 Video output connector 2 Power supply connector

Instructions for replacement Portrait Camera (Maku)
Adapter cable
1 System cable connection 2 Camera connection
Instructions for replacement

Before installing the portrait camera,
remove the protective cap (1).

Portrait Camera (Maku) Technical data
Technical data
Parameter Specification
Manufacturer MAKU
Type 1/3" Interline Transfer CCD
Lens (standard) 3.6 mm / max. horizontal opening angle 75°
Lens (wide angle) 2.5 mm / max. horizontal opening angle 100°
CCD chip Interline type 1/3 Inch
Picture elements 520 x 492 (EIA), 500 x 580 (CCIR)
Synchronization Internal
Horizontal resolution 420 lines
Photosensitivity > 0.04 lux (at focal distance F 2.0)
Signal-to-noise ratio > 48 dB
Gamma correction > 0.45
Output signal 1 Vss, 75 Ohm
Power consumption max. 150 mA
Electronic iris up to 1/100.000 s
Input voltage DC 12 V +/- 10 %
Operating temperature
range - 10° to + 50°
Weight 100 g
Dimensions (W x H x D) 50 x 43 x 35 mm
Connection:
Video BNC female connector
Voltage Molex-Minifit Jr., 2-pin connector
Cable lengths free from
fixture point (cable ties):
Video cable 250 mm
Power cable 900 mm (incl. adapter cable)

Pin assignment Portrait Camera (Maku)
Pin assignment
Power supply
Connector type:
Molex-Mini-Fit Jr. 2-pin, F
Pin Assignment
1 GND
2 + 12 V

Audio Changeover Switch with
Volume Key 01750059867
The electronic changeover switch allows an additional headset to be
connected, with volume control via a key.
If there is no headset connected, instructions etc. are displayed on the monitor
via the application and the loudspeakers are turned on. At the same time the
application monitors the gameport (PIN 2: PORTBIT = Low Level).
If a headset is connected to the headset jack, the loudspeakers are turned off
via a relay and the headset output is enabled. At the same time PORTBIT (PIN
2) is switched to VCC (High Level) and the signal is evaluated by the
application which then issues voice instructions through the headset.
If the headset is removed, the PORTBIT is reset. With a delay of 3 seconds
switchover is made to the loudspeakers.
The volume of the headset connection can be set to four levels via a key.
Pressing the key increases the volume by one level. Once the key has been
pressed four times, you return to the initial volume.
If the headset is removed, the volume is reset to the lowest level.
The volume of the headset connection can be aligned with environmental
conditions on the potentiometer of the audio changeover switch. Turning the
potentiometer to the left reduces the volume, turning it to the right increases it.
The value that is set on the potentiometer is only transferred after the headset
has been disconnected.

Circuit diagram Audio Changeover Switch with Volume Key 01750059867
1 Key connection 4 System unit connection

2 Headset connection 5 Potentiometer
3 Loudspeaker connection

Audio Changeover Switch with Volume Key 01750059867 Circuit diagram
Circuit diagram
The number of loudspeakers at / in the customer panel is device-
i dependent.
Loudspeakers at / in
the customer panel
L R
Line Out
(Speaker Out)
Headset
PC
jack Audio
Headset Gameport
changeover switch
Key

Pin assignment Audio Changeover Switch with Volume Key 01750059867
Pin assignment
System unit connection
1 Connector type:
5 x 2-pin JST-PHD 90° connector

1 Potentiometer A X Connection to gameport PIN 3
2 +5V Connection to gameport PIN 1
3 Potentiometer A Y Connection to gameport PIN 6
4 NC
5 PORTBIT (Key A1) Connection to gameport PIN 2
6 NC
7 GND Connection to gameport PIN 4
8 Audio ground
9 AUDIO_LE Connection to PC audio output
Headset / left loudspeaker
10 AUDIO_RI Connection to PC audio output
Headset / right loudspeaker

Audio Changeover Switch with Volume Key 01750059867 Pin assignment
Loudspeaker connection
Connector type:
4 x 1-pin JST-PH 90° connector
1

1 SPEAKER_LE Loudspeaker left
2 Audio ground
3 SPEAKER_RI Loudspeaker right
4 Audio ground
Headset connection
Connector type:
1

1 HEAD_LE Left headset
2 HEAD_RI Right headset
3 Audio ground

Pin assignment Audio Changeover Switch with Volume Key 01750059867
Key connection
Connector type:
1

1 Key Signal
2 Key GND

Audio Changeover Switch
01750042748
The electronic changeover switch enables the connection of an additional
headset.
If there is no headset connected, instructions etc. are displayed on the monitor
via the application and the loudspeakers are turned on. At the same time the
application monitors the gameport (PIN 2: PORTBIT = Low Level).
If a headset is connected to the headset jack, the loudspeakers are turned off
via a relay and the headset output is enabled. At the same time PORTBIT (PIN
2) is switched to VCC (High Level) and the signal is evaluated by the
application which then issues voice instructions through the headset.
If the headset is removed, the PORTBIT is reset. With a delay of 3 seconds
switchover is made to the loudspeakers.
In some system units (PCs), revision level 0 may cause problems.
i In this case, replace the audio changeover switch rev. level 0 with an
audio changeover switch with rev. level 1 or higher.
1 Headset connection 3 System unit connection

2 Loudspeaker connection

Circuit diagram Audio Changeover Switch 01750042748
Circuit diagram
The number of loudspeakers at / in the customer panel is device-
i dependent.
Loudspeakers at / in
the customer panel
L R
Line Out
(Speaker Out)
Audio PC
Headset Headset changeover switch Gameport
jack

Audio Changeover Switch 01750042748 Pin assignment
Pin assignment
System unit connection
1 Connector type:

1 Potentiometer A X Connection to gameport PIN 3
2 +5V Connection to gameport PIN 1
3 Potentiometer A Y Connection to gameport PIN 6
4 NC
5 PORTBIT (Key A1) Connection to gameport PIN 2
6 NC
7 GND Connection to gameport PIN 4
8 Audio ground
9 AUDIO_LE Connection to PC audio output
Headset / left loudspeaker
10 AUDIO_RI Connection to PC audio output
Headset / right loudspeaker

Pin assignment Audio Changeover Switch 01750042748
Loudspeaker connection
Connector type:
1

1 SPEAKER_LE Loudspeaker left
2 Audio ground
3 SPEAKER_RI Loudspeaker right
4 Audio ground
Headset connection
Connector type:
1

1 HEAD_LE Left headset
2 HEAD_RI Right headset
3 Audio ground

Customer Connector Panel
The system can include either of the two following customer connector panels:
− Customer connector panel RSI / Alarm 01750047685
− Customer connector panel 3338700112
A label attached near the customer connector panel contains information that
identifies the customer connector panel that is included.

Customer connector panel RSI 01750047685 Customer Connector Panel
Customer connector panel RSI

01750047685
Description
This customer connector panel is connected to the special electronics. In
conjunction with the application software, it enables the following functions:
− Control of the system through external signal equipment
− Control of an external facility
− Monitoring of a UPS
− Operation of a remote status indicator
In addition, an external alarm signal can also interrupt an external alarm line
and set off an external alarm. Pressing the built-in button closes the alarm line
again (see the section "Control and display elements").

Customer Connector Panel Customer connector panel RSI 01750047685
Control and display elements
1
2
1 Button 2 LED

Resetting the external alarm

The triggering of an external alarm is signaled by the LED (2). It can be reset
as follows:
• Open the safe door (see the ProCash 2050xe operating manual, chapter
"Basic Operation", section "Opening / closing the safe door (with factory
setting)" or "Opening / closing the safe door (with customized lock)").
• Use a screwdriver to press button (1) down (see arrow) to reset the
external alarm.
1
2

Pin assignment
Connectors A, B
These two 3-pin connectors are related by their function. A signal with a
strength of 3 V - 24 V at pin 1 of connector B opens the switch of the relay
belonging to connector A. This switch remains open until the switch contact of
the relay is closed again by pressing button (1). When the contact is open,
LED (2) is on (see section "Control and display elements").
The maximum load on the relay contacts is 24 V / 1 A.
Do not connect any wires to contact 3 of either connector.
i
Connector C
This 3-pin connector is used for a relay changeover contact. This relay can be
switched by the application. The maximum load on the changeover contact is
24 V / 1 A.

Connector D
Do not connect any wires to this connector.
i
Connector E
This 4-pin connector is reserved for the monitoring of an optional UPS by the
application software.
The connector passes messages from the UPS to the special electronics.
Connector F
This 4-pin connector is reserved for connection of the Remote Status Indicator
(operating display 01750047663).
The interface is designed to handle up to a maximum of 24 V / 20 mA.
Connectors G, H
By bridging the contacts with the contacts of customer equipment, e.g.
photosensors, motion detectors, etc., a signal is generated in the customer
connector panel and passed to the special electronics (customer feedback 1 -
4).
Connector I
Connector for the connecting cable to the special electronics.
How the pins of connectors A to H are used is shown in the following

i terminal diagram.

Technical data
Terminal diagram
5 6 7 9
1 A 1 C 1 E 1 G
2 4
15 16
1 1 B 3 D 1 F 1 H
11 12 13 14 8 10
1 Alarm signal for alarm line 9 Customer feedback 3

2 Alarm line 10 Customer feedback 4
3 Not activated 11 Service display 'red'
4 Relay for external features 4 12 Service display 'yellow'
5 UPS in battery operation 13 Service display 'green'
6 UPS battery capacity empty 14 Ground
7 Customer feedback 1 15 LED red
8 Customer feedback 2 16 RESET button

Sample connection of customer feedback

Sample customer feedback 3:
Contact bridged,
7 9 feedback is generated
1 G
Pin assignment
Connector I for connecting special electronics
1 D-SUB, 15-pin F
Pin Signal Meaning

1 24 V
2 24 V
3 Relay for external features 1 Connector F: service display 'red' (11)
4 Relay for external features 2 Connector F: service display 'yellow'
(12)
5 Relay for external features 3 Connector F: service display 'green'
(13)
6 Relay for external features 4 Connector C: customer relay
7
8 GND
9 GND
10 UPS in battery operation Connector E: (5)
11 UPS battery capacity empty Connector E: (6)
12 Customer feedback 1 Connector E: (7)
13 Customer feedback 2 Connector H: (8)
14 Customer feedback 3 Connector G: (9)

Customer Connector Panel Customer connector panel 3338700112
Customer connector panel 3338700112
Description
This customer connector panel is connected to the special electronics. In
conjunction with the application software, it enables the following functions:
− Control of the system through external signal equipment
− Control of external equipment
− Monitoring of a UPS

Customer connector panel 3338700112 Customer Connector Panel
Pin assignment
Connectors A, B, C, D
These 3-pin connectors are used for relay changeover contacts. The relays
can be switched by the application.
The maximum load on a changeover contact is 24 V / 1 A.
Connector E
This 4-pin connector is reserved for the monitoring of an optional UPS by the
application software.
The connector passes messages from the UPS to the special electronics.
Connector F
Not used

Connectors G, H
By bridging the contacts with the contacts of customer equipment, e.g.
photosensors, motion detectors, etc., a signal is generated in the customer
connector panel and passed to the special electronics (customer feedback 1 -
4).
Connector I
Connector for the connecting cable to the special electronics.
How the pins of connectors A to H are used is shown in the following

i terminal diagram.

Technical data
Terminal diagram
5 6 7 9
1 A 1 C 1 E 1 G
2 4
1 1 B 3 D 1 F 1 H
11 12 13 14 8 10
1 Relay 1 8 Customer feedback 2

4 Relay 4 11 Not used
5 UPS in battery operation 12 Not used
6 UPS battery capacity empty 13 Not used
7 Customer feedback 1 14 Ground

Sample connection of customer feedback

Sample customer feedback 3:
Contact bridged,
7 9 feedback is generated
1 G
Pin assignment
Connector I for connecting special electronics
1 D-SUB, 15-pin F
Pin Signal Meaning

1 24 V
2 24 V
3 Relay for external features 1 Not used
6 Relay for external features 4 Connector C: customer relay
7
8 GND
9 GND
10 UPS in battery operation Connector E: (5)
11 UPS battery capacity empty Connector E: (6)
12 Customer feedback 1 Connector E: (7)
14 Customer feedback 3 Connector G: (9)


Remote Status Indicator
Description
This display can be installed physically separate from the system. It serves to
inform the operator of the current status of the system.

Displays Remote Status Indicator
Displays
Indicators
Indicator Meaning Action

1 (red) SERVICE REQUIRED Follow the instructions on the
system's operator panel or
monitor.
2 (yellow) SUPPLIES REQUIRED Follow the instructions on the
system's operator panel or
monitor.
3 (green) IN SERVICE The system is in service.

Remote Status Indicator Pin assignment
Pin assignment
Pin Signal
1 Service display 'red' (pin11 on the customer connector panel)
2 Service display 'yellow' (pin12 on the customer connector panel)
3 Service display 'green' (pin13 on the customer connector panel)
4 GND (pin14 on the customer connector panel)

Pin assignment Remote Status Indicator

Operator Panel 01750018100
The lit operator panel replaces the panels used up to now. In its basic setting,
it is largely compatible with the older types 6562.00 (high end) and 6578.00 /
6578.01 (low end with/without key-operated switch); however, if necessary it
can be set to full compatibility with the respective types via the setup
procedure.

Mechanical construction Operator Panel 01750018100
Mechanical construction
Cap
F1
MGL(S)-240128T F2
F3
F4
A D 1 2 3 Abbruch Kunde
B E 4 5 6 Korrektur Geld
C F 7 8 9 , Papier
* 0 .
Service
Bestä-
Betrieb
tigung
Housing Cap Logic board

Operator Panel 01750018100 Labeling of keys and indicators
Labeling of keys and indicators

The labeling of the keys and indicator elements can be customized using the
supplied sets of labels.
F1
Replaceable
Replaceable
MGL(S)-240128T F2
lable
lable
F3
F4
A D 1 2 3 Abbruch Kunde
B E 4 5 6 Korrektur Geld
C F 7 8 9 , Papier
* 0 .
Service
Bestä-
Betrieb
tigung
Replaceable
Operator panel
logic unit
lable

Labeling of keys and indicators Operator Panel 01750018100
Perform the following steps to change the labels:
• To avoid damage to the logic by static, discharge the static by touching a

grounded surface.
• Release the connector lock and disconnect the connector from the operator
panel.
• Remove a cap by loosening the respective screws on the rear of the

housing.
• Remove the M4 countersunk screw on the rear of the device.
• Remove the electronics module from the guides of the housing.
• Replace the labeling strip.
• Reassemble in reverse order of removal.
i If only the label strip of the lower key block must be changed, it is
sufficient to remove the lower cap.

Operator Panel 01750018100 Switching on
Switching on
As soon as the supply voltage is applied, the operator panel switches on
automatically and performs a power-on routine with an internal test.
A beep sounds at the beginning and at the end of this test. The device is ready
to operate after completion of the test.
The following screen is displayed briefly after completion of the test.

Message if an
HARDWARE TEST
error occurred
Check sum ok
error
Display ok error
Extern RAM ok error
Intern RAM ok error
Displ. RAM ok error
EEPROM ok error
Cable with 12/24V
Quit program .. CANCEL
i If the used connecting cable is not suitable for operation with lighting
(usually in systems that were delivered until the end of 1998), the
following display appears:
Cable without 12/24V
If an error occurred during the internal test, the red Service LED is lit, provided
that it is not disabled by the application.
i Replace the device if the error keeps occurring after the unit has been
switched on repeatedly.

Operation Operator Panel 01750018100
Operation
In the operating mode, the operation of the operator panel including the LED
indicators is taken over by the application.
Simulating the key-operated switch function
In the high end and low end mode, the function of the key-operated switch is
shown on the upper two function keys (F5 and F6) to the left of the display.
This can be made clear by using the enclosed labeling strip.
F5 (1st key from top) = key-operated switch ON
F6 = key-operated switch OFF

Operator Panel 01750018100 Display lighting
Display lighting
With the operator panel 01750018100 it is possible to activate an LCD
background lighting. This requires a cable which supplies the operator panel
with 12 V or 24 V.
The lighting is activated after switching on, and 10 minutes after activation or
the last time a key was pressed it switches to save mode. In order to reach the
max. MTBF of the display, it is recommended that the lighting not be activated
constantly.
The lighting can be switched on again by activating the keyboard, by V.24
lighting jobs and by using keys.
The effect of key acknowledgements on the lighting or the output of key codes
in the individual OP modes is shown in the following table.
Low End Mode High End Mode LE/H Mode
Keyboard switched off, light on light on
light off
Keyboard switched on, light on + key light on light on + key
light off code code
Keyboard switched off, light on for Light on for
light on another 10 min. another 10
min.
Keyboard switched on, Light on for Light on for Light on for
light on another 10 min. another 10 min. another 10
+ key code + key code min. + key
code

Setup Operator Panel 01750018100
Setup
The setup mode is invoked if any key is pushed during the internal test in the
power-up phase (time frame: between the two beeps).
Setup program start mask
SETUP-PROGRAMM:
WARNING: This program is for
authorized personnel only!
Exit program................ 0
Operatorpanel Type.......... 1
Language.................... 2
Line Setup ................. 3
Display Contrast Settings .. 4
Special Functions .......... 5
Press the corresponding numeric keys to select the setting menus.

Operator Panel 01750018100 Setup
Setting the operator panel type
OPERATORPANEL-TYPE:
Low End OP ........... 0

High End OP .......... 1
HighEnd & LowEnd...... 2
Active Mode: 2
Quit Program ......... CANCEL

Values OK ............ ACCEPT
HighEnd & LowEnd-OP(2) = Default value
i During system installation and running application, the default setting

can lead to a faulty display output. In this case it is recommended to
set the compatible mode (0 or 1) supported by the application.
Setting the national language

When entering 0, 1, 2 or 3, the screen changes immediately to the respective
language version which, however, is only stored when the CONFIRM key is
pressed.
LANGUAGE:
German ............... 0
English .............. 1
French .............. 2
Spanish .............. 3


Setting the interface parameters

INTERFACE PARAMETERS
Baudrate: 9600 9600 baud =

Default value
Correction necessary.. CORR.
When ABORT or CONFIRM is pressed, the following menu is displayed. Save

the baud rate setting by pressing CONFIRM.
INTERFACE PARAMETERS
Baudrate: 38400
Parity: even Even= Default
value
Quit menu item ....... ABORT
Change setting ....... CORR.
Setting OK ........... CONFIRM
CONFIRM saves the setting and ABORT exits the menu item without saving
baudrate and parity.
Setting the display contrast
DISPLAY CONTRAST SETTING:
Display brighter.... 0
Display darker ..... 1
Quit Program ....... CANCEL

Values OK .......... ACCEPT

Calling the special functions
SPECIAL FUNCTIONS
Keyboard Test ........ 0

Hardware Test ........ 1
Display Test ......... 2
Firmware Version...... 3
Special functions: keyboard test
SPECIAL FUNCTIONS

Display Test.......... 2

Key:
Output of function keys

next to the display:
left F5 to F8
right F1 to F4
Output of function keys next to the numeric pad:

CORR / , / ACCEPT

Electronic test
A beep sounds when starting the test and all LEDs are selected during the
test.
HARDWARE TEST
Checksum ok
Display ok
Extern RAM ok
Intern RAM ok
Displ. RAM ok
EEPROM ok
Cable with 12/24V
Quit Program ....... CANCEL
In the event of an error, the message changes from ok to error.

If the connecting cable used is not suitable for operation with lighting, the
following display appears:
Cable without 12/24 V
Display test
In the character mode 2 (30 x 10 character) first characters are displayed from
20 (hex) to FF (hex) on the display. Next a displaced chessboard pattern
appears which makes it possible to detect the defective lines or columns. After
a few seconds the display is completely dark, so the adjustment for the display
window can be checked. Then the setup main menu appears.

Firmware version
SPECIAL FUNCTIONS

Display Test ......... 2
Firmware: Release.Version - Date
Example:
Firmware: 02.01 - 18.09.96
corresponds to release 02, version 01 of 18 Sept 96.
Starting with FW release 03.00, the improvement in performance and the
lighting control are included and the date format has changed to comply with
ISO 8601.
Example: 1998-09-28

Maintenance Operator Panel 01750018100
Maintenance
i Due to the lack of compatibility with the predecessor types regarding
connectors and mechanical securing, old and new units cannot be
interchanged.
Technical data
Dimensions: 239 mm x 170 mm x 28.5 mm (L x W x H)
Power source: 5V
12 V or 24 V for lighting
Interface: RS 232

Operator Panel 01750018100 Pin assignment
Pin assignment
1 8 pin Western plug, F
Pin Signal name Function

1 TxD Transmit data
2 RxD Receive data
3 RTS Request to send (output)
4 CTS Clear to send (input))
5 GND Ground
6 GND Ground
7 5V Supply voltage electronic
8 12 V / 24 V Supply voltage lighting

Pin assignment Operator Panel 01750018100

Smart UPS 700
Type Material number Description
120 V 01750007996 UPS for 120 V power supply systems
240 V 0324000000 UPS for 240 V power supply systems
Controls
Front
Voltage reduction On/Test

Overload
Battery charging/
Devices line voltage
Online Battery mode

Voltage amplification Off Replace battery

Controls Smart UPS 700
Rear
Configuration button
Computer interface port Configuration LED
TVSS earthing Accessories slot
Power output
Power connector Automatic output

switch

Smart UPS 700 Switching on
Switching on
Press the ON / Test button.
The UPS issues an acoustic signal
and carries out a self-test, while the
connected devices are immediately
supplied with power (see the section
"Self-test").
Switching off
Press the OFF button to switch the
output power of the UPS off.
Under certain circumstances it may be
useful to use the ON / Test and OFF
buttons of the UPS as power switches
for the devices connected.
i The UPS is switched on (the internal processor is running) when the

power cable is connected and line power is available. Even after the
UPS has been switched off, it maintains the battery charge and
responds to commands from the computer interface port and the
accessories board.

Self-test Smart UPS 700
Self-test
The self-test can be used to test the
UPS operation and the battery charge
level.
If the UPS is connected to a normal
safety socket, a self-test is carried out
when the ON / Test button is pressed.
The UPS issues a beep, and the
online LED flashes.
i As a default, the UPS carries out a self-test whenever it is switched

on, and every 14 days.
During the self-test the UPS supplies the connected devices with
battery power for a short time (the battery LED shines). If the UPS
passes the self-test, it switches back to line power. The battery LED
goes off, and the online LED shines constantly.
If the UPS does not pass the self-test, it switches to line power
immediately, and the LED indicating that the battery needs replacing,
lights up. The connected devices are not affected by a replacement.
Charge the battery over night and repeat the self-test. If the LED
'Replace battery' still lights up after the battery has been charged, the
battery must be replaced.
See section "Error messages" in this chapter. How to replace the UPS
is described in the chapter "Removal/Installation of Components".

Smart UPS 700 Indicators and warnings
Indicators and warnings

LED Indicator Meaning Audible alarm
Online Permanent The connected devices are
light provided with supply current.
Flashing Executing the self-test. Beep
Voltage Permanent The UPS compensates for
increase light low voltage (no power-fail
mode).
Voltage Permanent The UPS compensates for
reduction light low voltage (no power-fail
mode).
Overload Permanent Load of > 700 VA / 450 W Continuous tone
light
Battery Permanent The connected devices are 4 beeps every
operation light provided with supply current 30 sec.
via the battery.
Replace Permanent End of battery life. Short beeps of
battery light 1 min.
repeat interval
every 5 hours.
Left row of Permanent Device load >
LEDs light
80 % 67 % 50 % 33 % 17 %

Indicators and warnings Smart UPS 700

Right row of Permanent Battery capacity >
LEDs light
100 % 80 % 60 % 40 % 20 %
Bottom LEDs are flashing:

2 minutes operating time
left.
Push and hold ON/ Test pushbutton.
Permanent Line voltage >
light
264V 247V 230V 213V 196V

Smart UPS 700 Indicators and warnings

Configuration permanent Voltage threshold
(rear side) light normal (default)
bright
permanent Voltage threshold
light reduced setting
faint
off Voltage threshold
low setting
If ON/Test button is pressed
bright Warning time setting 2
minutes
faint Warning time setting 5
minutes
off Warning time setting 7
minutes
all LEDs continuously Switching off the UPS via
alternating computer interface.
all LEDs Permanent Internal UPS problem. Continuous tone
light Turn off immediately and
repair!

Error messages Smart UPS 700
Error messages
Problem Possible cause Elimination
UPS cannot be A test button has not Press ON/Test button to switch the
switched on. been pressed. UPS and the system on.
UPS automatic cutout Disconnect connected components
tripped. from the UPS and examine for
power supply faults. Eliminate
errors, connect components and
push in automatic cutout.
Very low or no line Check power supply with
voltage. voltmeter.
UPS cannot be Problem with the Interrupt the connection to the
switched ON or computer interface. computer interface. If the UPS
OFF. works normally, check the
interface cable and the connected
system control unit.
UPS works with Very high, low or Check the input voltage on the line
battery although distorted line voltage. voltage indicator of the UPS. Fuel-
normal line driven generators of moderate
voltage is quality can lead to voltage
available. distortion. Reduce voltage
threshold of the UPS, if necessary.
UPS beeps Normal UPS None.
occasionally. operation.
Indicators on The UPS was turned None.
the front flash off by the system The UPS restarts as soon as
one after the control unit (PC). supply current is available again.
other.

Smart UPS 700 Error messages
Problem Possible cause Elimination

UPS does not The battery is weak Charge battery. The batteries of
offer the due to a recent line the UPS must be charged after a
expected power failure or has longer power failure. Batteries get
backup time. only a short lifetime weak faster if they are operated
left. often or at increased
temperatures. If the battery has
reached almost the end of its life,
it could be replaced even if the
indicator for battery replacement
did not yet come on.
UPS is overloaded. Check the load on the UPS device
load indicator. Check connected
components.
All indicators Internal UPS problem. Do not use the UPS, turn off
are lit and a immediately and repair.
continuous tone
sounds.
The low battery The UPS is turned off None.
LED is lit and and the battery is The UPS returns automatically to
the online LED exhausted due to an normal operation as soon as
is off. extended power power is restored and the battery
failure. is charged sufficiently.
The LED for Weak battery. Charge the batteries for at least
replacing the four hours. Replace the batteries if
battery is lit. the problem still exists after
charging.
Replacement batteries Check the battery connections.
not connected
properly.
i For detailed operating and maintenance instructions refer to the

enclosed separate UPS device description.

Data interface Smart UPS 700
Data interface
To evaluate the status messages of the UPS and to control the switching on /
off, a data interface is available.
Pin assignment
1 2 3 4 5
6 7 8 9
Pin Assignment Meaning

1 UPS switch-off/TX input (V.24)
2 Line failure/RX output (V.24)
3 Switching contact, N/O contact between pin Battery operation
3/4
4 Base contact for the switch contacts 3, 5, 6
5 Switching contact, N/O contact between pin Weak battery
4/5
6 Switching contact, N/C contact between pin
4/6
7 UPS ON/OFF (input signal)
8 Unregulated output, 24 V DC
9 GND

Smart UPS 700 Technical data
Technical data
Rated power 700 VA / 450 W
Input
Voltage ≈ 176 to 282 V
Rated frequency: 50 or 60 Hz ± 5 %
Primary fuse Resettable automatic cutout
Output (battery operation)
Output voltage ≈ 196 to 253 V
Output frequency 50 Hz, ± 1%
Waveform Sinusoidal wave with low distortion
Power-fail buffering
Transfer time line ⇔ battery max. 4 ms
Batteries
Battery type Lead, sealed and maintenance-free
Charging period Approx. 2 to 5 h
Lifetime: 3 to 6 years (depending on
temperature and number of discharge
cycles)
Ambient conditions
Electrical safety EN 50091
Electromagnet. compatibility IEC 801
Ambient temperature (operation) 0 to 40 °C at max. 95 % r.h.
Dimensions
Height / width / depth 158 x 137 x 358 mm
Weight 13.1 kg

Safety precautions Smart UPS 700
Safety precautions
− Unplug the plower plug of the UPS before installing the UPS computer
interface cable. Reconnect the power cord only after all signal connections
have been restored.
− The UPS is equipped with an internal energy source (battery).
The current output is active even if the device is not connected to the
power supply.
− Press the OFF button for at least one second to interrupt the power supply
of the UPS so that the UPS is turned off. Then disconnect the power plug
of the UPS. Finally, disconnect the power supply by the battery.
Maintenance and installation
Special settings
The settings are made by pressing the configuration button on the back side of
the UPS with a pointed object (e.g. a ballpoint pen). The settings change by
one value within the adjustment range each time the button is pressed.
Meaning of the LED symbols
Bright Faint Dark

Smart UPS 700 Maintenance and installation
Voltage threshold
normal
reduced
low
The UPS senses irregularities in the line voltage like voltage peaks, black-
outs, under- and overvoltages as well as distortions which are caused by fuel-
driven generators of moderate quality. The UPS reacts to irregularities by
utilising the battery to protect the devices. The UPS changes to battery
operation more frequently if the current is of bad quality. If the devices function
normally under these conditions, battery performance and capacity can be
improved by lowering the UPS sensitivity.

Repairs and battery replacement Smart UPS 700
Warning interval with low battery charge
i Press the configuration button and hold down the ON/Test button on
the device front at the same time to change this setting.
The UPS is pre-set so that you are warned two minutes before the battery runs
out. If this warning time is not sufficient in the application, it can be set to a
higher value.
Repairs and battery replacement

Repairs and battery replacement must be carried out by the repair center.

EDM 0279801000
1 EDM-PROM 2 Handle
The EDM (encryption/decryption module) encodes and decodes data

transmitted between the system and the PC.
The program of the EDM-PROM converts the commands that are sent from
the PC via V.24 into control sequences and signals for the logic. Messages to
the PC are also converted into command sequences and sent back to the PC.

EDM 0279801000

Thermostat 0284502000
The thermostat has an electronics module which eliminates the need to adjust
the thermostat. It measures the temperature and controls the heating elements
by means of the sensors connected to it.
The DC voltages required for the electronic module are created in the
thermostat itself.
Switching points of heating control

Heating on: Temperature ≤ 8 °C
Heating off: Temperature ≥ 12 °C
Response threshold of safety
temperature monitor in the
heating element: Temperature ≥ 130 °C
Supply voltage: 120/230 V (selector switch)
Fuse for heating cable: T 8 A, Ø 6.35 mm x 31.75 mm
Fuse for electronics module: T 40 mA, Ø 6.35 mm x 31.75 mm

Ready indication Thermostat 0284502000
1 Connection for power supply

2 Connection for both heating elements by means of a Y cable
3 LED (green and red)
4 Connector for temperature sensor
5 Function key
Ready indication
ready green LED
Cable for heating element is
carrying voltage red LED

Thermostat 0284502000 Pin assignment of thermostat (4 pins)
Pin assignment of thermostat (4 pins)
Pin Assignment
1 12 V (connection for temperature sensor)
2 n.c.
3 Temperature sensor input
4 GND
Temperature sensor
The temperature sensor is located underneath the customer panel.
Maintenance
The function of the heating unit can also be checked if the temperature is
above 8 °C. For this purpose press the key integrated in the electronic control.
While it is pressed, it is checked whether a sensor is connected and whether
the power supply is switched through to the heating elements. If the sensor is
not connected, the heat is not turned on even if the key is pressed.
Pressing the test button turns on the heat automatically for five minutes.

Maintenance Thermostat 0284502000

User Guidance
Structure
The user guidance comprises a plastic frame, a metal plate, the LED board
and the optical indicator.
1 Plastic frame 3 Optical indicator

2 Metal plate 4 LED board

Versions User Guidance
The LED board includes the connector and an IC with the LED, which is the
light source for the optical indicator.
1 Connector
2 IC with LED
Versions
Optical indicator set 1

Order number: 01750037351

User Guidance Versions



Pin assignment User Guidance

Pin assignment
Connector type:
1
Dubox 3-pin, M
Pin Signal
1 Source
2 Not connected
3 GND
i The control is described in the chapter "Function and Integration".

User Guidance 01750058806
Structure
The user guidance comprises a plastic frame, the LED board and the optical
indicator.
1 Plastic frame 3 LED board

2 Optical indicator

Pin assignment User Guidance 01750058806
The LED board includes the connector and an IC with the LED, which is the
light source for the optical indicator.
1 Connector
2 IC with LED
Pin assignment
Connector type:
1
Dubox 3-pin, M
Pin Description
1 Source
2 Not used
3 GND
i The control is described in the chapter "Function and Integration".

Removal/Installation of Components
This chapter describes the removal and installation of the ProCash 2050xe
components.

Device views Removal/Installation of Components
Device views
Front view
1 Customer panel 2 Safe

Removal/Installation of Components Device views
Customer panel
1 Customer panel illumination 8 User guidance for card readers

2 LCD monitor with softkeys 9 Card input CHD V2x or
3 User guidance for cash output ID18 or insertion reader or
4 Cash output DIP hybrid reader
5 EPP keypad 10 Logo area for ID card
6 User guidance for presenter 11 Portrait camera
7 Receipt output

Rear view
1 Operating unit door 6 Key-operated lock

2 Operator panel window 7 Lock for operator panel window
3 Door lock of the operating unit 8 Handle
4 Number combination lock
5 Locking lever of the safe door

Door of operating unit open
1 Gas pressure spring 6 Special electronics module

2 System unit (PC) 7 Power distributor
3 Customer panel latch 8 Central power supply unit
4 Receipt printer 9 Operator panel
5 Journal printer

External connections
1 System unit (PC) 3 Keyboard connection

2 Monitor connection
i The external connections for a keyboard, for example, are situated at

the right side of the system unit (1).

Printer carriage pulled out
1 Card reader 3 Receipt printer

2 Card reject tray or card reject 4 Journal printer
box 5 Capacitor

Safe door open
1 Image processing module 3 Cash media dispenser (CMD)

2 Uninterruptible power supply 4 Heating control
(UPS) 5 Customer connector panel

Removal/Installation of Components Opening / closing the device
Opening / closing the device
Opening / closing the operating unit

Opening it:
Open the lock of the operating unit (1)
(90 degree turn to the right).
Swing the door of the operating unit
upwards.
Closing it:
Push the door of the operating unit
down.
Close the lock of the operating unit (1)
(90 degree turn to the left).

Opening / closing the device Removal/Installation of Components
Pulling out / pushing in the customer panel
• Open the door of the operating unit (see section "Opening / closing the
door of the operating unit").
Pulling it out:
Push both unlocking levers for the
customer panel down (see arrows).
Grasp the customer panel on both

sides (1) and (2) and pull it out of the
operating unit as far as it will go.

Secure the pulled out customer panel

by tightening the knurled securing
screw on the left inside the customer
panel (1) until it fits in the lower
groove of the track.
Pushing it in
Unscrew the securing screw until it is
no longer in the lower groove of the
track.
Push the customer panel into the
device until the release lever clicks
into place.
Opening / closing the operator panel window

Opening it:
Open the lock of the operator panel
window (1) (90 degree turn to the
right).
Holding the handle (2), push the
window to the left as far as it will go.
Closing it:
Holding the handle (2), push the
window to the right as far as possible.
Close the lock of the operator panel
window (1) (90 degree turn to the left).

Pulling out / pushing in the printer carriage
Pulling it out:
Push the release lever (1) towards the
center of the device and pull the
printer carriage out of the device by
the green grip (1) as far as possible.
Pushing it in:
Push the printer carriage into the
device as far as possible by the green
grip.

Lifting the operator panel up
Lifting the keyboard up:
Pull the locking to the side (1) and the
swing up the operator panel (2).
Ensure that the latching mechanism

locks into position.
Swing into home position:

Lift the operator panel mounting
slightly (1) and press below the joint
(2) to fold back the mounting.
When folding it back, make sure that

the mounting locks into home position.

Pulling out / pushing in the cash media dispenser

Pulling it out:
Pull the cash media dispenser out of
the device by the green lever (1) as
far as possible.
Pushing it in:
Hold the cash media dispenser on
both sides and push it into the safe.
Emergency release
i It may not be possible to pull out the cash media dispenser as

described above.
If this is the case, proceed as follows:
Check to see whether parts of the

stacker (e.g. the clamp) protrude
above the reject/retract cassette (see
arrow).
If they do, try to reposition the parts
carefully so that they are not damaged
when the CMD is pulled out.
Then press emergency release (1)

and pull the CMD out of the device by
the green lever (2) keeping the
emergency lock key pressed.

Removal/Installation of Components Door lock of operating unit
Door lock of operating unit

Remove nuts (1) and (2).
Remember the key classes.
i
Remove screws (3) and (4) and
remove the lock.
Reinstall it by following the same

steps in reverse order.
Lock of operator panel window

Remove nut (1), the release lever (2)
and nut (3).
Remove the lock.


Operator panel Removal/Installation of Components
Operator panel
• Lift the operator panel up (see section "Lifting up / lowering the operator
panel").
Detach connector (1) and remove
screw (2) at the rear.
Take the operator panel out of its

holder.


Removal/Installation of Components Gas pressure spring of oper. unit door
Gas pressure spring of oper. unit door

i Without the gas pressure springs, the door of the operating unit does
not stay in an open position.
If you let go of the door, it may drop shut.
The two gas pressure springs are removed in the same way.
Therefore, removing the springs is described for the right gas
pressure spring by way of example.
First remove the rear SL safety catch
and washer (1), then remove the front
SL safety catch and washer (2).
Unhook the gas pressure spring first

in back, then in front.


Journal printer Removal/Installation of Components
Journal printer
operating unit") and pull out the printer carriage (see section "Pulling out /
pushing in the printer carriage").
i Mount the consumables (e.g. paper roll) in the new printer (see
operating manual).
Detach connectors (1) and (2).
Loosen the screws (1) and (2). Pull

the journal printer a little in the
direction of the arrow and lift it up and
out.


Removal/Installation of Components Receipt printer
Receipt printer
i Mount the consumables (e.g. paper roll) in the new printer (see
operating manual).
Detach connectors (1) and (2).
Loosen the knurled screw (3).
Loosen the knurled screw (1) on the

opposite side.
Remove the receipt printer upwards

(see arrow).


Card reader ID18 / CHD V2x Removal/Installation of Components
Card reader ID18 / CHD V2x

i When replacing the CHDV2x card reader check if there is a chip card
in the SAM socket. If so, remove it and insert in the new card reader
(see the operating manual).
i Make sure the device is installed in the correct position.

The position of the track is clearly identified by the connections.
• Remove the paper roll from the receipt printer (please refer to the operating
manual).
Detach connectors (1) and (2) from
the card reader.
The position of the plugs
i depends on the track position.
Remove screw (3) and remove the
card reader with its retainer and the
components attached to it towards
the rear (see arrow).
Remove screws (1) and (2) on the

base of the retainer.
Remove the card reader.
Mount the new card reader onto the

retainer with the screws removed
earlier.


Removal/Installation of Components Capacitor
Capacitor
remove the capacitor from the printer
carriage.
Loosen screw (1) and remove the

cable.
Remove the cable tie (2) and the

rubber cap (3), loosen the screw
underneath and remove the cable.

When installing the capacitor, be sure to take note of the polarity.
Card reject module

i Removal is described later.

DIP hybrid reader Removal/Installation of Components
DIP hybrid reader

When replacing a defective module,

check if there is a chip card in the
SAM socket (1).
If so, remove the chip card and insert

it in the new module.
MM interface
CIM board
Encryption / decryption module (EDM)

Insertion reader

Removal/Installation of Components Central power supply unit
Central power supply unit

i Remember the position of the connectors on the central power supply

unit (mark if necessary).
Disconnect all plugs from the central

power supply unit and loosen the
screws (2) and (3).
Pull the central power supply unit a

little to the rear, lift it up and remove it.

Special electronics module

i Remember the position of the connectors on the special electronics

module (mark if necessary).
Disconnect all plugs from the special

electronics module (1) and loosen the
screws (2) and (3).
Push the special electronics module a

little in the direction of the arrow and
remove it to the rear.


Power distributor Removal/Installation of Components
Power distributor
i Remember the position of the connectors on the power distributor

(mark if necessary).
Detach all connectors from the power

distributor (1) and loosen screw (2).
Lift the power distributor a little and

remove it backwards from the device.
(The power distributor is only hooked
in front.)


Removal/Installation of Components Customer connector panel

• Open the safe (please refer to the Operating Manual).
i Remember the position of the connectors on the customer connector

panel (mark if necessary).
Detach all connectors from the

customer connector panel (1) and
loosen screw (2).
Push the customer connector panel a

little forwards, lift it up and remove it
backwards.
(The customer connector panel is only
hooked in front).

Portrait camera
• Pull the customer panel out of the device (see section "Pulling out /
pushing in the customer panel").
Disconnect plug connections (1) and
(2).
Remove the screws (1) and (2) and

remove the portrait camera.


Image processing module Removal/Installation of Components

• Open the safe (please refer to the Operating Manual).
Detach all connectors from the image
processing module (1).
Pull the image processing module

from the hook-loop tape and remove
it.

Headset jack
• Pull out the customer panel (see section "Opening / closing the device").
Remove the screws from the headset
connector socket (1) on the rear of the
customer panel and remove all
connectors.
Press the headset connector socket

(1) out forwards.
• Remove the silicon and clean the contacts.
• Apply silicon and mount the new headset connector socket.
Reinstall it by following the same steps in reverse order.

Removal/Installation of Components System loudspeaker
System loudspeaker
Remove screws (1) and (2).

the loudspeaker and remove the
loudspeaker.

Audio loudspeaker

CMD output transport Removal/Installation of Components
CMD output transport

• Pull the cash media dispenser out of the device (see section "Pulling out /
pushing in the cash media dispenser").
Detach connector (1) from the CMD
controller.
Remove screws (1) and (2) on the

opposite side.
Push the two plates outwards (see
arrows) and remove the output
transport (3) upwards.

i For installing the new output transport only use the screws removed
earlier or screws of the same type.

Removal/Installation of Components CMD stacker
CMD stacker
i Be sure to remember the position of the connectors on the controller

of the cash media dispenser. Mark them if necessary.
Detach all connectors from the CMD

controller (1).
Remove the reject/retract cassette (1)

(see the chapter "Cash Media
Dispenser (CMD-V4) - Vertical Cash-
Out", section "Removing the cassette"
in the operating manual").

CMD stacker Removal/Installation of Components
Release the stacker by lifting the

locking/unlocking lever (1) a little,
pressing it in the direction of the arrow
and pushing it down again slightly.
Push the stacker in the direction of the

arrow (1) and the device as shown in
the illustration.
Take hold of the stacker by the bar (1)

and the board (2) and remove it with
the controller and the output transport
upwards.

Removal/Installation of Components CMD stacker
Set the stacker down and pull the

CMD controller (1) off the securing
pins.
Remove the screws (1) and (2) on

the opposite side.
Press the two side panels outwards

a little (see arrows) and remove the
output transport (3) upwards.

i To fasten the output transport only use the screws removed earlier or
screws of the same type.

CMD controller Removal/Installation of Components
CMD controller
• Remove the CMD stacker with the CMD controller and the CMD output
transport (see section "CMD output transport").
Pull the CMD controller (1) off the
securing pins.
The controller is replaced with the
protective cover.

CMD distributor board

Remove the cash-out cassettes (1) to
(4) (see the chapter "Cash Media
in the operating manual").

Removal/Installation of Components CMD distributor board
Detach the tab connectors (1) and (2)

from the CMD controller.

the CMD distributor board.
Open the four covers (5) to (8).
To do so, press catches (1) and (2) in

the direction of the arrows and open
the hinged cover (3).

CMD distributor board Removal/Installation of Components
On all four connectors press catches

(1) and (2) in the direction of the
arrows while pulling off connector (3).
Pull the CMD distributor board (1) off

the securing pins and remove it
downwards.
The distributor board is replaced with
the protective cover.


Removal/Installation of Components CMD dispensing units
CMD dispensing units

Remove the screws (1) to (4) and
remove the protective cover.

CMD dispensing units Removal/Installation of Components
Lower dispensing unit

Remove the cash-out cassettes (1)
and (2) (see the chapter "Cash Media
in the operating manual).
Release the lower dispensing unit by

turning the locking/unlocking levers
each 90° counterclockwise.

Removal/Installation of Components CMD dispensing units

distributor board and remove the
lower dispensing unit in the direction
of the arrow.

Upper dispensing unit

Remove the cash-out cassettes (1)
and (2) (see the chapter "Cash Media
in the operating manual).
Detach connector (1) for the thickness

measuring station from the CMD
controller.

CMD dispensing units Removal/Installation of Components
Release the upper dispensing unit by

turning the locking/unlocking levers
each 90° counterclockwise.

distributor board and remove the
upper dispensing unit in the direction
of the arrow.


Removal/Installation of Components CMD chassis
During installation of the upper

dispensing unit, make sure that the
loop of the thickness measuring
station cable sits in the cutout (1).
CMD chassis
• Remove the stacker with the controller and the output transport (see
section "CMD output transport").
• Remove the dispensing units (see section "CMD dispensing units").

Remove securing screws (1) and (2).

CMD chassis Removal/Installation of Components
Hold the chassis in front (1) and in

back (2).
Lift it at the rear (2) a little and remove

it to the rear in the direction of the
arrow.
Remove screws (1) to (4) and remove

the panel (5).
Mount the panel on the new cash

media dispenser.
Remove the CMD distributor board (6)

(see section "CMD distributor board").
Remove screws (1) to (4) on the

opposite side of the chassis and
remove the panel (5).
Mount the panel on the new cash

media dispenser.

i Before installing the reject/retract cassette, make sure you mount the
two securing screws.
For further information about the CMD please refer to the service
manual for the CMD which is available in German and English.

Removal/Installation of Components System unit (PC)
System unit (PC)

Pull the PC (1) out of the device far
enough to be able to access the back
side.
Detach all connectors from the rear of

the PC (1) and remove the PC.


User guidance Removal/Installation of Components
User guidance
The optical indicators for the receipt
output (1), card reader (2), and for
cash output (3) are all removed in the
same way.
Screw-on optical indicators

detach connector (3).
Remove the optical indicator from the

retaining bracket (4).

Plug-in optical indicator

Removal/Installation of Components EPP keypad
EPP keypad
Detach connector (1).
Loosen the knurled screws (2) to (5).
Push both plates in the direction
shown by the arrow and remove the
EPP keypad.
The retaining bracket is not replaced.

24 V distributor
i Remember the position of the connectors on the 24 V distributor (mark

if necessary).
Detach all connectors from the 24 V

distributor (1).

remove the 24 V distributor.


V.24 distributor Removal/Installation of Components
V.24 distributor
CMD-V4 shutter
Detach connector (1).
Remove screw (2) and unhook the
ground strap (3).
Loosen the screws (1) and (2).
Push the shutter a little in the direction

of the arrow and remove it.
Feed the cable (3) through the

opening.


Removal/Installation of Components Monitor
Monitor
Loosen the knurled screws (1) to (4).
Lift the monitor, tilt it forwards at the

top and set it down in the two mounts
of the mounting plate.
Detach connectors (1) and (2) and

remove the monitor.

i When installing a new monitor, make sure you remove any protective
foil from the display.

Pane / Softkeys Removal/Installation of Components
Pane / Softkeys
i The two softkeys are always replaced together.
Disconnect plug connections (1) and

(2).
Pull the PIN / Softkey adapter off pins

(3).

the pane with the softkeys (9).

Removal/Installation of Components PIN / softkey adapter

the softkeys or the pane.

i When installing the softkeys, be sure to take note of the polarity of the
tab connectors; they are not coded.
PIN / softkey adapter

i Remember the position of the connectors on the PIN / softkey adapter

(mark if necessary).
Detach all connectors from the PIN /

softkey adapter (1).
Carefully pull the adapter off pins (2)

and (3).


Touch controller Removal/Installation of Components
Touch controller
Lower heating
• Remove the monitor (see section "Monitor").
Disconnect the plug connection (1)
and remove the screws (2) and (3).
Pull the heating at the right side
forwards and remove it upwards (see
arrow).

Upper heating
Disconnect the plug connection (1).

Removal/Installation of Components Heating control
Loosen the screw (1).
Remove the heating backwards (see

arrow).

Heating control
• Open the safe (please refer to the operating manual).
Detach connectors (1) to (3).
Loosen the screws (4) and (5), push

the heating control back some and
remove it downwards.


Uninterruptible power supply Removal/Installation of Components
Uninterruptible power supply

• Disconnect the device from the power supply (see chapter "Introduction",
section "General power interrupt").
Loosen the screw (1) and lift the
retaining bracket up some.
Pull out the UPS (2) and disconnect

all plugs at the rear.


Maintenance and Service
The information required for carrying out troubleshooting and maintenance on
the individual components can be found in the sections on the various
components in this manual.
When carrying out work on components and modules that carry an
electrical charge, this equipment must first be disconnected from the
mains. Due to construction, it is not enough to switch off the power
switch on the power distributor. In addition, the safety plug must be
disconnected from the power distributor.
If the system is equipped with a UPS, you should note that the UPS
continues to supply power even after it has been disconnected from
the mains.
Additional equipment such as heaters or UPS (uninterruptible power
supply) are connected to the power supply by means of separate
power cables.
Systems with UPS: see also chapter "Smart UPS 700".
Test options
− All components of the system unit (PC) can be tested using the SDIAG test
program.
− As a rule, the integrated components can be checked with KDIAG or, in
individual cases, with PDIAG.
− It is also possible to carry out a check of the components with DSP
(Diagnostics and Service Package). This requires, that DSP has been
installed on the hard disk of the system unit (PC) either during the system
installation or later by a service technician.
The current versions of the test programs are available in the intranet /
extranet.
Intranet: http://intranet.wincor-nixdorf.com
Extranet: http://extranet.wincor-nixdorf.com

Maintenance Maintenance and Service
Maintenance
Journal printers ND98D and TH30, receipt printer

ND9E
The printers are maintenance free.
• Remove any paper scraps, paper dust and foreign material in the printing
area. You can use tweezers, a brush or a vacuum cleaner to do this.
The operator should carry out the maintenance procedure at least with every
change of paper. Pin heads have to be replaced after about three years
(subject to a charge).
Receipt printers ND9C and ND9G

The printer is maintenance free.
• Remove any paper scraps, paper dust and foreign material in the printing
area. You can use tweezers, a brush or a vacuum cleaner to do this.
The operator should carry out the maintenance procedure at least with every
change of paper. A thermal print array has to be replaced after about
50 km of paper (subject to a charge).

Maintenance and Service Maintenance
ID18 card reader
• Clean the card transport rollers with isopropanol or isopropyl alcohol.
• Clean the shutter (switch, magnetic track pre-recognition unit) with a brush
or with isopropyl alcohol.
• Clean the sensors with a high-pile card.

In the event of problems, the operator has to clean the magnetic heads / chip
contacts using the universal cleaning card for ID card readers.
Insertion reader
• Remove residues of dirt from the card insertion slot using a brush.
In the event of problems, the operator has to clean the magnetic heads using
the universal cleaning card for ID card readers.
PIN pad and EPP keypad

The PIN pad is maintenance free.
• Check that the battery for the EPP works. Replace it if necessary (after
about five years; subject to a charge).
The operator should clean this using the professional cleaning set for IT
equipment.
Soft and function keys, operator panel

The keyboards are maintenance free.
• The operator should clean this using the professional cleaning set for IT
equipment.

EDM
• Check the battery function. Replace the battery if necessary (after about
five years; subject to a charge).
MM / CIM
• Remove the sensor head. Clean it with a brush or cloth, or with a specific
cleaning brush.
• Use test cards to check the functioning of the read head.

Cleaning by means of the cleaning brush is to be done by the operator. If
performed by the engineer this cleaning procedure is subject to a charge.
System unit (PC)

The system unit is maintenance free.
• Check that the fan works and moves easily.
• Clean the fan using a brush or vacuum cleaner.
Housing
• Clean the housing with a vacuum cleaner or cloth.
• Repair damage to paint if necessary and possible.
Portrait camera
The portrait camera is maintenance-free.

Heating
• Check the function using an internal test.
User guidance
• Check if it is functioning.
Fan
• Check the functioning and easy movement of the fans, and clean them.
Monitors, LCD boxes

The operator has to clean the panes and monitor / LCD screens as required
using the professional cleaning set for IT equipment.

General
• Check that the components have been installed correctly.
• Check that all cables have been laid safely and fastened correctly.
• Delete the BEB statistics with KDIAG.
• Check the door pads and replace them if necessary.
• Check the ground connections and replace them if necessary.
• Check the parts protecting the cables and replace them if necessary.
• Check the functioning of locks and make contacts and adjust them.
• Check that the telescopic runners work.

Approved maintenance materials

The articles listed below can be ordered from us or from our service partners
via electronic channels.
Orders: http://extranet.wincor-nixdorf.com
http://its.siemens.de/lobs/its/its_log/ersin_gr.htm
E-mail for logistics
queries: mailto:serviceslogistic@wincor-nixdorf.com
E-Mail for technical
queries: mailto:servicesupport@wincor-nixdorf.com
Commercial name / product name Code number Stock

number
Ballistol oil NCA:31399.00.0.52 6383009
Barrierta oil 10ml GFI:BARRIERTA- 2056293
10ML
Multi-purpose grease BP LS2, 50ml 01750049230 2085328
Screw lacquer, red, 20 ml NCA:39692.00.0.52 6410170
SNI special grease NCA:32555.00.2.52 6387748
Heat-insulating packing for gas soldering SON:QC1 2032858
iron
Portasol gas soldering iron, filled NCA:30071.00.8.40 6377157
Exxon gas WVC:079517 2030869
Maintenance fluid, 100ml — pump spray TPI:VC891 2030745
ID18 test card SNP:01750000093 2028030
Test card for ID card reader NCA:85684.00.2.28 6538991
MSR reference card NCA:31006.00.4.44 6380930
Monitor cleaner SON:screen cleaner 1908480
200 ml
Screen cleaner, 250ml SNP:01750035530 02071484
ECS-260
Data medium cleaning solution, 250 ml NCA:32246.00.9.52 6386105
Compressed air R134A, 500 ml * MSG:79507167 2031656
Flat paintbrush 1" NCA:77059.00.6.40 6517714
Flat paintbrush 1.5" NCA:77060.00.6.40 6517722

Commercial name / product name Code number Stock

number
Graffiti removal, cloth GFI:110001 2050881
Graffiti removal set GFI:7423 2032713
Kleenex cleaning cloths NCA:65439.00.8.40 6476929
LUBRA metallic care fluid, 12 ml TDG:55002 2030522
Q-tips NCA:65441.00.5.40 6476953
Cleaning card for HPR4915 (in envelope) SNP: 01750019358 2059143
Cleaning card for card reader SNP: 01750016388 2062932
Sensor cleaning card ID18 SNP:0175000094 2028025
Sensor cleaning brush for card reader SNP:01750012317 2037175
Texpad cleaning cloth (TX801) NCA:61970.00.2.28 6466206
Universal cleaning cloth NCA:30069.00.1.40 6377122
Roller cleaner for note transport SON:ECS163-200 1802984
Roller cleaner for platen SON:VP08 100 ml 1709925
Roller cleaner W1 halogen free NCA:32263.00.4.52 6386210
Touch-up pen anthracite, 9ml PKY:LACKS- 2036471
ANTHRAZIT
Touch-up pen, ERGO Gray 611, 9 ml PKY:LACKS- 2031441
ERGOGRAU-611
Touch-up pen, pale gray SNI Standard, 9 PKY:LACKS- 2031440
ml HELLGRAU-SNI
Touch-up pen Light Basic, 9 ml PKY:LACKS-LIGHT- 2034208
BASIC
Touch-up pen, slate gray, 9 ml PKY:LACKS- 2036173
SCHIEFERGRAU
Touch-up pen, ultramarine, RAL 5002 PKY:LACKS- 2052834
ULTRAMARINBLAU
Touch-up pen Wincor-Nixdorf silver, 9ml 01750043814 2084233
* The screw valve and 1.5 m tube of Pressair compressed air can also
be used with high-pressure gas R134A. If required, the valve can be
obtained from our partner Siemens SPLS quoting order no.
1060003336.
You will find the address in the Internet:
http://www.wincor-nixdorf.com/internet/index.html

You will find a list of all the cleaning and maintenance materials released by
Wincor Nixdorf in the intranet or extranet.
i Please note the manufacturer's specifications on the packaging and

on the enclosed information sheet.
The product may be damaged or soiled if materials are used that are
not approved or if they are used improperly.
Dispose of the packaging and the empty containers in compliance with
national regulations.


Index
A 3338700112 10-9
Audio changeover switch Customer connector panel RSI /
01750042748 9-25 Alarm 01750047685 10-2
Audio changeover switch
01750059867 9-19
D
Audio loudspeaker / headset 2-9 Description of the device 1-7
DIP hybrid reader 01750041226
B 5-29
Block diagrams DIP reader 5-25
Audio loudspeaker / headset 2- Door switch 2-10
5
Cash Media Dispenser 2-4 E
Illumination with CCFL 2-3
Journal printer 2-4 EDM 0279801000 10-49
Portrait camera 2-5 EICON C91 4-25
Receipt printer 2-4 Embedded PC P4-2000 / C4-1700
4-1
C EPP (Krone) 5-47
Card reader CHD V2x 5-1 Ethernet card 3C905CX-TXM
Card readers 01750045281 4-45
Overview 2-18
Card readers ID18 5-15
I
Card reject module 5-39 ID18 card readers 5-15
Cash Media Dispenser 2-21 Image processing module II
Cash Media Dispenser (CMD-V4) 01750044701 9-1
8-1 Image transmission 2-10
CCTV monitoring 2-9 Important safety precautions 1-2
CHD V2x card reader 5-1
K
Overview 2-17 Keyboards 2-21
01750058403 A ProCash 2050xe - Service Manual I-1

Index
M Power Distributor 0323900000 3-

11
Maintenance and service 12-1
Power supply
Manual (Structure) 1-8 DC voltage 2-7
MM / CIM 86 5-45 Line voltage 2-6
Monitor Power supply unit 01750049728
12.1'' LCD box DVI 6-1 3-1
Touchscreen for LCD 6-11 Printer
Monitors ND98D 01750017275 7-49
Overview 2-16 TH30 01750039330 7-75
Multiport card Printers
16-port 01750034037 4-51 Overview 2-15
N R
ND98D 01750044763 7-49 Receipt printer ND9C / ND9G /
ND9E 7-1
O Remote status indicator 2-17
Operating the flat displays 2-16 Remote Status Indicator
01750047663 10-15
Operator panel 01750018100 10-
19 Removal/Installation of
Components
Optical indicator set 1 10-56 Audio loudspeaker 11-27
Optical indicator set 2 10-57 Card reject module 11-21
Optical indicator set 3 10-57 CIM board 11-22
Optical indicator set 4 10-58 DIP hybrid reader 11-22
Encryption / decryption module
Optical indicators (EDM) 11-22
Assignment 2-8 Headset jack 11-26
Heating control 11-49
P Insertion reader 11-22
Lower heating 11-48
PC
MM interface 11-22
Embedded 4-1
Touch controller 11-48
Embedded PC system settings
Upper heating 11-48
2-12
V.24 distributor 11-44
Overview of PC cards 2-14
Overview of PCs 2-11 Removal/Installation of
Components
Portrait Camera (Maku) 9-15
I-2 ProCash 2050xe - Service Manual 01750058403 A

Index
24 V distributor 11-43 Receipt printer 11-19

Capacitor 11-21 Softkey / PIN adapter 11-47
Central power supply unit 11-23 Softkeys 11-46
CMD chassis 11-39 Special electronics module 11-
CMD controller 11-32 23
CMD dispensing units 11-35 System loudspeaker 11-27
CMD distributor board 11-32 System unit (PC) 11-41
CMD output transport 11-28 Uninterruptible power supply
CMD stacker 11-29 unit (UPS) 11-50
CMD-V4 shutter 11-44 User guidance 11-42
Customer connector panel 11-
25 S
Device views 11-2
EPP keypad 11-43 Smart UPS 700 10-35
Gas pressure spring of Special electronics III
operating unit door 11-17 01750003214 3-13
ID18 card reader 11-20 Special electronics module 2-8
Image processing module 11-26
Journal printer 11-18 Structure of the manual 1-8
Lock of operating unit 11-15
Lock of operator panel window T
11-15
Technical data 1-10
Monitor 11-45
Opening / closing the device Temperature control 2-20
11-9 TH30 01750039330 7-75
Opening / closing the operating Thermostat 0284502000 10-51
unit 11-9
Token Ring PCI card
Opening / closing the operator
01750038747 4-55
panel window 11-11
Operator panel 11-16 Touchscreen
Pane 11-46 Overview 2-15
PIN / softkey adapter 11-47 Touchscreen for LCD monitor 6-
Portrait camera 11-25 11
Power distributor 11-24
Pulling out / pushing in the cash U
media dispenser 11-14
Pulling out / pushing in the Uninterruptible power supply unit
customer panel 11-10, 11-13 (UPS) 2-21
Pulling out / pushing in the User guidance 2-19
printer carriage 11-12
01750058403 A ProCash 2050xe - Service Manual I-3

Index
User guidance 01750058806 10-

59
I-4 ProCash 2050xe - Service Manual 01750058403 A

Notes
01750058403 A ProCash 2050xe - Service Manual

Published by
33094 Paderborn
Germany
Printed in Germany
Order No.: 01750058403 A 2 GB

Service Manual ProCash 2050XE

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ProCash 2050xe - Service Manual 01750058403 A

Edition July 2003

© Wincor Nixdorf International GmbH 2003

All rights, including rights of translation and

All rights, including rights created by patent

All names of hardware and software

This manual was

ProCash 2050xe - Service Manual 01750058403 A

2 Function and Integration...............….....

4 PCs and PC Cards..................................

5 Card Readers and Keyboards................

7 Printers and Scanners............................

8 Cash-out Module / Deposit Unit.............

12 Maintenance and Service.......................

01750058403 A ProCash 2050xe - Service Manual 0-1

Introduction .................................................................................................. 1-1

Function and Integration ............................................................................. 2-1

01750058403 A ProCash 2050xe - Service Manual C-1

Customer panel illumination ................................................................ 2-3

C-2 ProCash 2050xe - Service Manual 01750058403 A

Power Supply Unit 01750049728................................................................. 3-1

Power Distributor 0323900000 .................................................................. 3-11

Special Electronics Module III 01750003214............................................ 3-13

Embedded PC P4-2000 / C4-1700................................................................ 4-1

01750058403 A ProCash 2050xe - Service Manual C-3

Rear side........................................................................................................ 4-4

EICON C91 .................................................................................................. 4-25

C-4 ProCash 2050xe - Service Manual 01750058403 A

Appendix ...................................................................................................... 4-42

Ethernet Card 3C905CX-TXM 01750045281 ............................................. 4-45

16-Port Multiport Card 01750034037 ........................................................ 4-51

Token Ring PCI Card 01750038747........................................................... 4-55

Card Reader CHD V2x 01750049626........................................................... 5-1

01750058403 A ProCash 2050xe - Service Manual C-5

Card Readers ID18 ..................................................................................... 5-15

DIP Reader .................................................................................................. 5-25

DIP Hybrid Reader 01750041226............................................................... 5-29

Card Reject Module.................................................................................... 5-39

C-6 ProCash 2050xe - Service Manual 01750058403 A

MM / CIM 86................................................................................................. 5-45

EPP (Krone) ................................................................................................ 5-47

12.1" LCD Box DVI 01750059600 ................................................................ 6-1

Touchscreen for LCD Monitor................................................................... 6-11

Receipt Printer ND9C/ND9G/ND9E ............................................................. 7-1

01750058403 A ProCash 2050xe - Service Manual C-7

Detail views............................................................................................... 7-7

C-8 ProCash 2050xe - Service Manual 01750058403 A

Temperature measurement at the print head ......................................... 7-34

Journal Printer ND98D ............................................................................... 7-49

01750058403 A ProCash 2050xe - Service Manual C-9

C-10 ProCash 2050xe - Service Manual 01750058403 A

Journal Printer TH30 .................................................................................. 7-75

01750058403 A ProCash 2050xe - Service Manual C-11

Paper specifications................................................................................ 7-94

Cash Media Dispenser (CMD-V4)................................................................ 8-1

Image Processing Module II 01750044701................................................. 9-1

Portrait Camera (Maku).............................................................................. 9-15

Audio Changeover Switch with Volume Key 01750059867.................... 9-19

C-12 ProCash 2050xe - Service Manual 01750058403 A