Professional Documents
Culture Documents
39TF-EC (G) Installation and Maintenance Manual-2021 R1
39TF-EC (G) Installation and Maintenance Manual-2021 R1
Contents
1 Safety Precautions
Please read through the Safety Precautions carefully before installation and operation. Be
sure to understand and follow the instructions strictly.
WARNING
CAUTION
[Failure to follow the instructions may cause minor personal injury or property damage.]
• Installation and maintenance must be performed by qualified personnel who are
authorized by the supplier and are familiar with relevant local laws and regulations
and have experience in this type of equipment.
• Always keep the air inlet and supply paths unobstructed.
• Turn off the power supply if the unit will not be used for a long time.
• The air conditioning unit shall not operate in corrosive gas environment as it may
lead to damage to the unit enclosure, pipeline or electrical elements.
• Install and insulate the drain pipe according to the instructions to ensure smooth
water drainage and prevent condensation.
3
AHU
Note: Due to ordering difference, your unit may not have some functions contained in this
manual. Please inform us of the specific performance parameters before placing the order.
4
AHU
2 Unit Outline Dimensions and Specifications
Junction Box
A 135 C 40
Chilled Water
Outlet Pipe
L
Chilled Water
B
Inlet Pipe
Condensate
Drain Pipe
E D
E - 40
C - 40
Note:
1. Abbreviation:
3. The company reserves the right to change the specifications without prior notice.
5
AHU
6
AHU
prevent the unit from being affected by dirt, rain and snow or destroyed by animals,
and do not remove the protective film on the surface of the unit. Do not expose the
unit under direct sunshine to prevent deformation of the PU board.
If the unit needs to be installed outdoors, specify this requirement when placing the order
so that the factory can take special treatment measures.
7
AHU
4 Installation
4.1 Installation of the Unit
1. Carefully check whether the unit is damaged before unit installation. If any of the
following cases occurs, contact the distributor as soon as possible for repairing or
replacement:
a. Impact or serious deformation of the unit.
b. Damage of internal parts;
c. Malfunction of the fan.
2. The installation of the unit shall be conducted by professionals who are familiar with
the product and understand related local regulations. Do not collide or scratch the
unit during installation.
3. For the sake of safety, the supporting structure of ceiling type unit must be strong
enough to bear the weight of the unit and the vibration during unit operation. The
unit must also be kept horizontal to prevent overflow of condensate water from the
drain pan.
4. Space of at least 700 - 800 mm should be reserved around the unit, especially at
the side of the access door (panel) and external water pipe to ease the
maintenance and installation work.
5. The drain piping and exhaust valve are set at the side of heat exchanger header.
Loosen the exhaust valve to discharge air when water is supplied and tighten it
after finish discharging. Drain all the accumulated water in the unit if the unit is to
be stopped operating for a period of time.
8
AHU
9
AHU
Interface
Full Speed Adjustable Speed
PE
1
PE
8 8 2
+ PE1
- 1-10 V N
13 12
3 +
10 V → n = max L
1 V → n = min 5 -
<1 V → n = 0 A2
14
NC
6
Speed Adjustable COM
via Potentiometer 7
A1
11
0-10 V
13 8 0-10 V
RSB 47k 47k
10 RSB 470 nF
12 RSA
10k 11 RSA
GND
12 0V
12 10 V
13 10 V
10
Imax = 10 mA
10
AHU
Status relay, floating status contact; break for failure,
contact rating 250 VAC/2A (AC1)/min. 10 mA, basic
1 6 NC White 1
insulation on supply side and reinforced insulation on
control interface side.
Status relay, floating status contact; common
connection, contact rating 250 VAC/2A (AC1)/min.
1 7 COM White 2
10mA, basic insulation on supply side and reinforced
insulation on control interface side.
RSA
Full Speed Adjustable Speed 12
RSB
11
RSA
4 3/7 10 RSA
+ RSB
9 RSB
- 1-10 V GND
3 2/8 8 IN
10 V → n = max 0-10V 47k
7
1 V → n = min I O
4-20mA
<1 V → n = 0 6 1
+20V
5 20V
Set Value Requirement, Speed Adjustable +10V
eg. via Pressure via Potentiometer 4 10V
0-10V 33
3 100 47k 2.2μF
5 GND
+ 4 2
OUT
- 4-20 mV 1 OUT
6
3/7
10k
GND
2/8 KL2
NO
A2
14
12
3
COM
2
NC
1
A1
KL1
L1
3
L2 + P
2
L3 - N
1
PE
PE1 / Housing
11
AHU
12
AHU
13
AHU
(Selected directly
(Selected directly
D16C [...]
D12E [...]
D16A [...]
D101 [...]
D147 [...]
D104 [...]
D148 [...]
D00C [1]
via IO mode)
via IO mode)
D130 [0]
D130 [1]
D130 [2]
D130 [5]
D130 [4]
INPUT OUTPUT
● Ain1 0-10V/PWM: Analog input Ri=100K, characteristic curve parameterizable, fPWM=1k..10kHz, SELV D158 [2] ● ●
IO1
● Tach out (Open collector output) Umax=50VDC, Imax=20mA, SELV D158 [5] ●
● Diagnostics out (Open collector output) Umax=50VDC, Imax=20mA, SELV D158 [6] ●
Not active: Pin open or applied voltage < 1.5VDC
● Din2 (Active high): Digital input D159 [0] ● ● ● ● ●
Active: Applied voltage 3.5-50VDC, SELV
IO2 ● Ain2 0-10V/PWM: Analog input Ri=100K, characteristic curve parameterizable, fPWM=1k..10kHz, SELV D159 [2]
● ●
● Ain2 4-20mA: Analog input Ri=125R, characteristic curve parameterizable, SELV D159 [3]
Not active: Pin open or applied voltage < 1.5VDC
● Din3 (Active high): Digital input D15A [0]
Active: Applied voltage 3.5-50VDC, SELV
● ● ● ● ●
IO3 Not active: Pin open or applied voltage 3.5-50VDC
● Din3 (Active low): Digital input D15A [1]
Active: Applied voltage < 1.5VDC, SELV
40Hz - 10kHz, characteristics parameterizable
● PWMin3: Digital input Not active: Pin open or applied voltage 3.5-50VDC D15A [7] ●
Active: Applied voltage < 1.5VDC, SELV
● Aout3 0-10V: Analog output Function parameterizable, Max. 5mA, Max output frequency 300Hz, SELV D15A [4] ● ● ● ● ●
● Tach out (Pulses), Analog output 0-10V max. 5mA, Max output frequency 300Hz, SELV D15A [5] ●
● Diagnostics out (Pulses) 0-10V max. 5mA, Max output frequency 300Hz, SELV D15A [6] ●
RSA
● RS485 bus connection MODBUS RTU, Specification V6.0, SELV ● ● ● ● ● ●
RSB
Voltage parameterizable 3.3...24VDC +/- 5,5%, Pmax=800mW,
● Voltage output D16E [...]
Short-circuit-proof, Supply for external devices, SELV
Vout ● Alternatively: Input auxillary power supply for
parameter-ization via RS485/MODBUS RTU 15...50VDC
without line voltage
14
AHU
0-10 V
+10 V
COM
GND
RSB
RSA
PE
NC
1 N
2 L
1
7
3
2
6
5
Figure 4.2: Junction Box Connection Diagram for Single Phase, 200-277V EC Fan.
4 Ain1U
9 COM
6 DIN1
5 GND
7 Aout
RSA
2 RSB
3 10V
8 NC
PE
L1
2 L2
3 L3
1
1
Figure 4.3: Junction Box Connection Diagram for 3 Phase, 380-480V EC Fan
(K3G355RG5602).
9 COM
3 Vout
RSA
2 RSB
5 GND
4 IO2
6 IO1
7 IO3
8 NC
PE
L1
2 L2
3 L3
1
Figure 4.4: Junction Box Connection Diagram for Single Phase, 200-277V EC Fan.
Note: The wiring will be connected as shown above unless otherwise specified by the
customer.
15
AHU
16
AHU
5 Test Run
5.1 Pre-Startup Inspection
1. Ensure that the unit is mounted securely to the supporting structure and is kept
level.
2. Check that all the ducting and piping are connected correctly to the unit.
3. Check that the electrical wiring of the fan is complete and in accordance with the
wiring diagram. Make sure that the fan is grounded.
4. Open the exhaust valve on the water return pipe and close it after air is removed
from the coil and pipeline.
5. Rotate the fan impeller manually to check whether there is any abnormal friction
sound. If yes, eliminate the cause.
6. Ensure the condensate drainage is unobstructed and properly installed.
7. Verify that the interior of the unit is clean and free from dirt, tool, or any other
foreign objects.
8. Check the condition of the filter and make sure that the duct connected to the unit is
clean.
9. Make sure that the power supply matches the device voltage.
17
AHU
6 Routine Maintenance
Note: Maintenance work can only be carried out after the unit has been completely
stopped.
Check the unit operating status on an irregular basis, and implement long-term and
effective maintenance for the unit so as to greatly improve the unit operation reliability and
service life.
1. To ensure good ventilation and achieve high heat exchange efficiency, check the
condition of air filters on a monthly basis, or on a weekly basis in places where air
environment is poor. Once the maximum pressure drop has been reached, clean or
replace the filter. The factory recommended the following maximum pressure drop:
Filter Maximum Pressure Drop (Pa)
MERV 5 (Primary Efficiency) 100
2. Inspect the condition of coil quarterly to confirm whether it is necessary to clean the
coil. Clean when fouling is observed. After the unit has been used for 2-3 years,
clear the water scale inside the pipe.
3. Check that the condensate discharge has no clogging and leaking issues.
4. Clean the drain pan and water seal elbow on an annual basis.
5. Check the flexible connector of air duct regularly. In case of air leakage, repair it in
time.
6. Inspect the wiring to make sure that the connections are tight and well insulated.
7. After checking, make sure that the EC fan terminal box is completely closed and that
all screws and cable glands have been properly tightened.
8. Inspect the fan for proper operation and soiling. Only clean when the fan is not in
motion. Do not disconnect the fan from power supply, just switch it off via control input
to prevent startup of the fan.
9. Use dry cleaning method (e.g. compressed air) to clean the fan. Deposition of dirt on
the motor housing can cause overheating of the motor, and soiling of the impeller can
cause vibration that will shorten the service life of the fan. Do not use aggressive
cleaning agent such as acid, alkali, or solvent-based cleaning agent.
10. If cleaning does not eliminate vibrations, the fan may need to be rebalanced. To have it
rebalanced, contact the supplier.
11. The fan is equipped with maintenance-free ball bearings. The lifetime lubrication of the
ball bearings is designed for a service life of at least 40,000 hours. If bearing
replacement is necessary after that period, contact the supplier.
12. Do not perform any repairs on the fan. Send it to supplier for repair or replacement.
18
AHU
13. If the unit is under prolonged downtime in winter, turn off the power supply and fully
drain the coil to prevent freezing. Compressed air can be utilized to remove residue
water in the coil. During the downtime, start and operate the EC fan at full speed for
one hour at least every four months to move the bearings and allow any condensate
that may have ingressed to evaporate.
14. To remove the service panel, do not pull it out from the bottom. Remove it slowly
from the top, otherwise the lining board of service panel would be damaged by
pulling.
Service panel
Heat exchanger
Service panel Heat exchanger
15. Before installing the removed service panel, clean the dried sealant at the side of
drain pan near to the service panel, and then apply it again for sealing to prevent
air and water leakage.
19
AHU
7 Troubleshooting
Common Fault Possible Cause Solution
1. Loosening of fan mounting. 1. Fasten the bolt.
2. Presence of foreign matter in the impeller. 2. Clear the foreign matter.
3. Loosening of air duct and regulating valve. 3. Fasten them.
Abnormal sound
4. Incorrect size of flexible connector. 4. Replace it with a proper flexible connector.
5. Loosening of connection ducts at unit’s inlet and
5. Fasten them.
outlet.
1. Dirty filter. 1. Clean the filter.
2. Poor air duct sealing. 2. Check the air duct and fix the pipeline leakage.
Low air supply
3. Presence of obstacle in the air duct. 3. Check the pipeline and remove the obstacle.
volume
4. Close of air damper. 4. Open the damper.
5. Low fan rotation speed. 5. Adjust the fan speed.
High air supply
1. High fan rotation speed. 1. Adjust the fan speed.
volume
1. Splashing of water caused by high air speed. 1. Reduce the unit air flow.
2. Check whether the prepared drainage U-trap is
Water leakage 2. Overflow of water from drain pan. properly installed, and clear the dirt from the
drainage pipe.
3. Condensation due to unit air leakage. 3. Seal the air leakage point.
1. High inlet water temperature supplied to the coil. 1. Adjust the inlet water temperature.
Insufficient 2. Fouling of coil. 2. Clean the coil.
cooling capacity
3. Eliminate the cause of insufficient air supply
3. Insufficient air supply volume.
volume and increase the air supply volume.
Impeller not 1. Clean the device; replace it if imbalance persists
running 1. Imbalance in rotating parts after cleaning. Make sure no weight clips are
smoothly removed during cleaning.
1. Switch off, isolate from supply and remove
1.Mechanical blockage
mechanical blockage.
2. Check line voltage, restore power supply. The
2.Line voltage faulty error message resets automatically. Device
restarts automatically without warning.
3. Isolate from supply, correct connection; see
3.Faulty connection
connection diagram.
4.Broken motor winding 4. Replace device
5. Improve cooling. Let the device cool down. To
reset the error message, switch off the line voltage
for at least 25s and then switch it on again.
5.Deficient cooling
Motor not Alternatively, reset the error message by applying
turning a control signal of < 0.5 V to Din1 or by shorting
Din1 to GND.
6. Reduce the ambient temperature. Let the device
cool down. To reset the error message, switch off
the line voltage for at least 25 s and then switch it
6.Ambient temperature too high
on again. Alternatively, reset the error message by
applying a control signal of < 0.5 V to Din1 or by
shorting Din1 to GND.
8. Correct the operating point. Let the device cool
down. To reset the error message, switch off the
7.Impermissible point of operation (e.g. back line voltage for at least 25 s and then switch it on
pressure too high) again. Alternatively, reset the error message by
applying a control signal of < 0.5 V to Din1 or by
shorting Din1 to GND.
20
AHU
8 Spare Part
EC Fan K3G280RR03H2 1
EC Fan K3G500RA2803 1
21