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JESD47D Stress Test Qual
JESD47D Stress Test Qual
STANDARD
Stress-Test-Driven Qualification of
Integrated Circuits
JESD47D
(Revision of JESD47C.01)
NOVEMBER 2004
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DON’T VIOLATE
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CONTENTS
Page
1 Scope 1
2 Reference documents 2
2.1 Military 2
2.2 Industrial 2
3 General requirements 2
3.1 Objective 2
3.2 The use of generic data to satisfy qualification requirements 2
3.3 Test samples 3
3.3.1 Lot requirements 3
3.3.2 Production requirements 3
3.3.3 Reusability of test samples 3
3.3.4 Sample size requirements 3
3.3.5 Prestress and poststress test requirements 3
3.4 Definition of electrical test failure after stressing 3
3.5 Criteria for generic database adequacy 4
5 Qualification tests 6
5.1 General tests 6
5.2 Device specific tests 6
5.3 Wearout reliability tests 6
5.4 Flammability/oxygen index 6
Annex A 17
A.1 Definition of qualification family 17
A.2 Wafer tab 17
A.3 Assembly process 17
A.4 Multiple family qualification 18
Annex B 19
-i-
JEDEC Standard No. 47D
-ii-
JEDEC Standard No. 47D
Page 1
(From Board Ballots JCB-94-61, JCB-01-05, JCB-01-07, JCB-01-08, JCB-01-09, JCB-01-11, JCB-
03-60, JCB-04-69, and JCB-04-106 formulated under the cognizance of JC-14.3 Committee on
Silicon Devices Reliability Qualification and Monitoring)
1 Scope
This standard contains a set of most frequently encountered and accepted reliability stress tests.
These tests are used for qualifying new and changed technology/process/ product families as well
as individual products.
These reliability stress tests have been found capable of stimulating and precipitating
semiconductor device failures, in an accelerated manner.
This set of tests should not be used indiscriminately. Each qualification project should be
examined for:
In either case the set of reliability requirements/tests and/or conditions should be appropriately
modified to properly comprehend the new situations (for more guidance on this approach see
JESD34 "Failure-Mechanism-Driven Reliability Qualification of Silicon Devices").
The standard format is text for appropriate clarifications and tables summarizing the reliability tests
and conditions.
This document does not relieve the supplier of the responsibility to meet internal qualification
programs.
JEDEC Standard No. 47D
Page 2
2 Reference documents
The revision of the referenced documents shall be that which is in effect on the date of the
qualification plan.
2.1 Military
2.2 Industrial
UL94, Tests for Flammability of Plastic Materials for Parts in Devices and Appliances
3 General requirements
3.1 Objective
The objective of this procedure is to ensure that the device to be qualified meets the most
appropriate and accepted set of stress test driven qualification requirements.
The use of generic data for qualification will be based on a matrix of specific requirements
associated with major characteristics of the device and manufacturing process. Sources of generic
data may include a supplier's certified test lab, supplier's qualification, user-specific qualifications
and supplier's in-process monitor program. Refer to the process change qualification guidelines
(Table 3) and annex A.
Annex A defines guidelines by which components are grouped into a qualification family.
Table 3 suggests a negotiable set of qualification test guidelines to be performed for a proposed
component/process change.
JEDEC Standard No. 47D
Page 3
Test samples shall comprise representative samples from the qualification family. Manufacturing
variability and its impact on reliability shall be assessed. Where applicable the test samples will be
composed of approximately equal numbers from three (3) nonconsecutive lots, or other
appropriate means may be used, to evaluate variability.
All test samples shall be fabricated and assembled in the same production site and with the same
production process for which the device and qualification family will be manufactured in production.
Other electrical test sites may be used for electrical measurements after the electrical quality is
validated.
Devices that have been used for nondestructive qualification tests may be used to populate other
qualification tests. Devices that have been used in destructive qualification tests may not be used
in subsequent qualification stresses except for engineering analysis.
Sample sizes used for qualification testing and/or generic data submission should be consistent
with Table 1. Smaller sample sizes may be used on unique and/or expensive products. Acceptance
criteria for larger generic data sample sizes can be calculated using the method in 3.5.
Minimum required endpoint test temperatures are specified in the "Additional Requirements"
column of Table 2. Special circumstances (e.g., new technologies) will require testing either (a) at
the extreme application temperatures or (b) at a single guard-banded temperature with the
appropriate temperature correlation data.
Poststress electrical failures are defined as those devices not meeting the individual device
specification or other criteria specific to the environmental stress. If the cause of failure is the
result of "mishandling" or EOS, the failure shall be discounted.
JEDEC Standard No. 47D
Page 4
Passing all appropriate qualification tests specified in Tables 1 and 2, either by performing the test
or demonstrating acceptable generic data (using an equivalent total percent defective at a 90%
confidence limit for the total required lot and sample size), qualifies the device per this document.
When submitting test data from generic products to satisfy the Table 1 qualification requirements of
this document, the number of samples and the total number of defective devices occurring during
those tests must satisfy the following mathematical test:
Chi2 4.61
≤
SSgen (SS × # LOTS)T1
where:
(SS x #LOTS)T1 = Table 1 stress sample size multiplied by the number of lots specified in Table
1
# LOTSgen = # LOTST1
EXAMPLE Using generic data from 700 samples of Temperature Cycling, the maximum number of
failures that will meet the qualification test requirement is:
(700)(4.61 )
Chi2 ≤ = 13.94 and " c" ≤ 3 failures from the table A.
(3)(77)
New or redesigned products (die revisions) manufactured in a currently qualified qualification family
may be qualified using one (1) wafer/assembly lot.
Requalification of a device will be required when the supplier makes a change to the product
and/or process that could potentially impact the form, fit, function, quality and/or reliability of the
device.
Supplier will meet the requirements of JESD46 "Guidelines for User Notification of Product/Process
Changes by Semiconductor Suppliers" for product/process notification changes.
All product/process changes should be evaluated against the guidelines listed in Table 3.
Table 3 lists qualification plan guidelines for performing the appropriate Table 1 stresses. Samples
of any requalification failure group, same stress and same electrical characteristics, should be
analyzed for root cause. Acceptable resolution of root cause and successful demonstration of
corrective and preventive actions will constitute successful requalification of the device(s) affected
by the change.
The part and/or the qualification family can be qualified as long as containment of the problem is
demonstrated until corrective and preventive actions are in place.
JEDEC Standard No. 47D
Page 6
5 Qualification tests
Test details are given in Tables 1 and 2. Not all tests apply to all devices. The test that applies to
a particular package type is indicated in the "Note" column of Table 1 and the "Additional
Requirements" column of Table 2. The "Additional Requirements" column of Table 2 also serves to
highlight test requirements that supersede those described in the test reference.
The following tests must be performed on the specific device to be qualified for all hermetic and
plastic devices. Passing or failing these tests qualifies or disqualifies only the device under
qualification and not the associated qualification family:
2) Latch-up (LU) - Only for CMOS and merged technologies containing CMOS. See Table 1.
Qualification family testing for the failure mechanisms listed below must be available upon request
when a new wafer fabrication technology or a material relevant to the appropriate wearout failure
mechanism is to be qualified:
C Electromigration
The data, test method, calculations, and internal criteria need not be demonstrated or performed
on the qualification of every new device.
Physical Cpk>1.66
PD 16 HPN 1 30
Dimensions (NOTE 1)
45 leads; min of 5
Lead Integrity LI 7 HPD 1 0 (NOTE 1)
devices
Lid Torque LT 18 HD 1 5 0 (NOTE 1)
JEDEC Standard No. 47D
Page 8
NOTE 1 Manufacturability data, statistical process control data, or process capability study data (Ppk is
preliminary capability index; Cpk is process capability index etc.) may be substituted.
NOTE 2 ELFR process capability demonstration data is required for e ach Technology/Process/product family.
These data are generic in nature and may be the result of an internal reliability monitoring program. If the device
being qualified is the first in the Technology/Process/ product family, this requirement must be com pleted within
one (1) year of qualification completion.
NOTE 3 Minimum total sample. Smaller sample sizes from several wafer lots may be substituted.
NOTE 4 Generic data may be used to meet the three (3) lot requirement. If the amount of data exceeds
3-times -the-sample-size, the methodology of 2.6 must be employed. If there are fewer than three (3) lots of generic
data, stress testing must be performed to ensure that the total data meets the 3 -times -the-sample-size
requirement.
For parts that are deemed expensive, a new technology to the supplier or represent limited risk/low exposure the
supplier may run a total sample size specified in the "sample size per lot" column divided into three (3) sublots
(i.e., 1/3 lot sample size times 3). The supplier is then expected to accumulate data, generic and/or part specific,
over a period of time after qualification that meets the full 3-times -the-sample-size requirement.
NOTE 5 The acceptance number of zero (0) means that all the devices must be considered while determining
the classification of the device. The data shall be available to the customer upon request.
N C Nondestructive test, devices can be used to populate other tests or they can be used for production.
Methods:
NOTE 6 Subject to either Autoclave or UnBiased HAST. UnBiased HAST is recommended for organic
substrates .
Table 3 C Process change qualification guidelines for the selection of tests
7 11
Test # From
2 3 6 or 8 9 - 15 16 17 18 19 20 21 22 23 24 25 27 28 29
Table 2
7a 14
AC or
Process Attribute HTOL HTB THB TC PTC MSQ EV PD LI LT BPS BS DSS ESD LU IWV SD ET ELFR ED EM HCI TDB
UHAST
DESIGN
Active element
C C C m C C dJ C C d d d
design
Circuit rerouting that
f a m C C f g C
impacts reliability
Wafer dimension C e me e e e e C C
WAFER
Lithography C C C m C C g C
Diffusion/doping C m C C g C
Polysilicon C C m C C dJ C
Metalization C C C C m C C C C
Passivation/oxide C k k C m C k C C dJ g n C C C
Backside operation C C m H C m C
FAB site transfer C C C C m H C C C C C J C C C C C
ASSEMBLY
Die overcoat C C C C C m H
Leadframe plating C C C C m C C C C C
Leadframe material C C C m H C C C C C C
Leadframe
Page 13
Page 14
JEDEC Standard No. 47D
7 11
Test # From
2 3 6 or 8 9 - 15 16 17 18 19 20 21 22 23 24 25 27 28 29
Table 2
7a 14
AC or
Process Attribute HTOL HTB THB TC PTC MSQ EV PD LI LT BPS BS DSS ESD LU IWV SD ET ELFR ED EM HCI TDB
UHAST
Die attach C C C C m H C H C
Molding compound C C C C C m C C C C C
Molding process C C C C C m C C C C
Hermetic sealing H H H H H H H H H
New package C C C C C m H C C C C C C C H C C C
Ass'y site transfer C C C C m H C C C C C C H C C C
2. High Temperature Operating Life 21. Die Shear a Only for peripheral routing
3. High Temperature Bake 22. Electrostatic Discharge b For symbol rework, new cure t, T
6. Temperature Humidity Bias 23. Latchup c If bond to leadfinger
7. Autoclave 24. Internal Water Vapor d Design rule change
7a. Unbiased HAST 25. Solderability e Thickness only
8. Temperature Cycling 27. E2PROM Testing f Dependent on amount of rerouting
9. Power Temperature Cycle 28. Early Life Failure Rate g Only from non-100% burned-in part
11-14 Mechanical Sequence 29. Electrical Characterization H Hermetic only
15. External Visual EM Electromigration J EPROM or E2PROM devices only
16. Physical Dimensions HCI Hot Carrier Injection k Passivation only
17. Lead Integrity TDB Time Dependent Dielectric m For devices requiring PTC
18. Lid Torque n Passivation and Gate Oxide
19. Bond Pull Strength p Passivation and interlevel dieelectric
20. Bond Shear
NOTE A letter or "C" indicates that performance of that stress test should be considered for the appropriate process change.
JEDEC Standard No. 47D
Page 15
DIE REDESIGN (New/change): Feature design rules (e.g., size, type; NOT a Major Change if
required to correct a design rule violation)
WAFER DIAMETER
WAFER FAB PROCESS: Utilizing different process techniques at critical points (excluding wafer
transport equipment)
WAFER BACKSIDE OPERATION: Metal composition, design rules, process and/or technique
ASSEMBLY LOCATION
The following changes do not require requalification but do require mature qualification
maintenance programs, e.g., Statistical Process Control (SPC) programs, Process Capability
Studies, Wafer Level Reliability (WLR) programs and/or Reliability Monitor programs to assure
successful implementation.
1) The movement of product manufacturing (wafer fab or assembly) from one location to another
where the new location is already qualified for the same process and techniques only requires
completion of manufacturability tests at the new location.
2) The change of product from one qualified manufacturing process for a given technology to
another qualified manufacturing process for the same technology only requires completion of
manufacturability tests using the second qualified manufacturing process.
3) The addition of previously qualified equipment requires completion of process capability study
only, to assure that the added equipment delivers an adequate process distribution.
5) Any change in a process, product or material parameter that does not exceed the current
production process range is not a major change.
JEDEC Standard No. 47D
Page 17
Annex A - (informative)
A qualification family will be defined by its wafer fab or its assembly attributes.
All devices using the same IC technology, process and materials with major elements defined
below, are categorized as one qualification family and are qualified by association when one family
member successfully completes qualification. Family requalification is required when the process
or material is changed.
Typical considerations for Wafer Fab process description: design rules, lithography technique,
metalization, polysilicon, dielectrics etc.
The processes for plastic and hermetic package technologies must be considered and qualified
separately.
All devices using the same process and materials, major elements defined below, are categorized
as one qualification family and are qualified by association when one family member successfully
completes qualification.
PACKAGE TYPE
ASSEMBLY PROCESS
Typical considerations for assembly process description: leadframe, die attach, package material,
bonding, external lead finish etc.
ASSEMBLY SITE
JEDEC Standard No. 47D
Page 18
When the specific product attribute to be qualified will affect more than one wafer fab or assembly
family, the qualification test vehicles should be:
1) One lot of a single device type from each of the three (3) families that are projected to be most
sensitive to the changed attribute, or
2) Three lots total from the most sensitive families if only one or two exist.
Below is the recommended process for qualifying changes across many process and product
families:
2) Identify the critical structures and interfaces potentially affected by the proposed change.
3) Identify and list the potential failure mechanisms and associated failure modes for the critical
structures and interfaces. Note that steps 1 to 3 are equivalent to the creation of an FMEA.
4) Define the product groupings or families based upon similar characteristics as they relate to the
structures and device sensitivities to be evaluated, and provide technical justification for these
groupings.
5) Provide the qualification test plan, including a description of the change, the matrix of tests and
the representative products, that will address each of the potential failure mechanisms and
associated failure modes.
6) Robust process capability must be demonstrated at each site (e.g. control of each process
step, capability of each piece of equipment involved in the process, equivalence of the process
step-by-step across all affected sites) for each of the affected process steps.
JEDEC Standard No. 47D
Page 19
The following list briefly describes most of the changes made to entries that appear in this
publication, JESD47D, compared to its predecessor, JESD47C.01 (November 2004). If the change
to a concept involves any words added or deleted, it is included. Punctuation changes may not be
included.
The following list briefly describes most of the changes inJESD47C.01, compared to its
predecessor, JESD47C (November 2004).
The following list briefly describes most of the changes in JESD47C, compared to its predecessor,
JESD47B (August 2003).
The following list briefly describes most of the changes in JESD47B, compared to its predecessor,
JESD47A (November 2001).
The purpose of this form is to provide the Technical Committees of JEDEC with input from the
industry regarding usage of the subject standard. Individuals or companies are invited to submit
comments to JEDEC. All comments will be collected and dispersed to the appropriate
committee(s).
If you can provide input, please complete this form and return to:
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