TEST CODE 01247032

FORM TP 2005148 MAY/JUNE2005

CARIBBEAN EXAMINATIONS COUNCIL
SECONDARY EDUCATION CERTIFICATE
EXAMINATION

TECHNICAL DRAWING
OPTION - MECHANICAL ENGINEERING DRAWING
Paper 03/2 - General Proficiency
PRACTICAL
3 hours 10 minutes
(12 MAY 2005 (a.m.))

GENERAL INFORMATION

1. Each candidate should have the following for this examination:

Traditional Drawing Method

Two sheets of drawing paper (both sides may be used)

Drawing instruments
Drawing board and T -square
Metric scale rule

Computer-Aided Drafting Method

A minimum of six sheets of size (84-" x 11 ")OR three sheets size (11" x 17'') paper
Personal Computer with monitor, keyboard, mouse and printer
Computer-Aided Drafting Software

N.B. ALL solutions to questions attempted for this Option MUST be submitted, printed
on sheets of paper.

2. All dimensions are given in millimetres unless otherwise stated.

3. When first-angle or third-angle is not specified, the choice of projection is left to the
candidate's discretion, in which case the type of projection used MUST be clearly stated.

4. The candidate should use his/her own judgement to supply any dimensions or other details
not directly shown on the drawings.

5. The number of each question answered MUST be written next to the solution.

6. Each candidate MUST enter his/her school code and registration number in the appropriate
space at the bottom right-hand corner of the drawing paper.

DO NOT TURN THIS PAGE UNTIL YOU ARE TOLD TO DO SO

Copyright © 2003 Caribbean Examinations Council.

All rights reserved
01247032/F 2005
 - 2 -

MECHANICAL ENGINEERING DRAWING

This paper has TWO sections: Assembly Drawing, and Sketch and Design OR 3D Solid Model
Design Drawing.

Answer ONE question from Assembly Drawing, and ONE question from Sketch and Design OR
3D Solid Model Design Drawing.

Candidates MAY use EITHER the Traditional Drawing Method OR the Computer-Aided Drafting
Method.

Assembly Drawing

Answer ONE question from this section.

Do NOT spend more than ~ hours on this section.

1. Figure 1, on one of the enclosed sheets, shows the first-angle orthographic projection details of
the parts that make up a machine vice assembly. In assembly, the fixed jaw plate G), is secured
to the body CD by three countersunk screws G). The moving jaw plate @) is secured to the
moving jaw C1) by the remaining three countersunk screws ® . The tommy bar @) fits into the
adjusting screw (j) which fits into the body CD and controls the moving jaw @ .
(a) Draw, FULL SIZE, in first-angle or third-angle orthographic projection, the following
views of the fully assembled machine vice with the jaw plates 20 mm apart:

(i) A FULL plan showing ALL hidden details

(ii) A FULL sectional front elevation taken on the cutting plane line A-A

(b) Show SIX main dimensions including a length, a diameter, a radius and a metric screw
thread specification.

(c) Print the title, 'Machine Vice Assembly', the scale used, and show the projection method
used by the symbol.
(80 marks)

GO ON TO THE NEXT PAGE

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 - 3 -

2. Figure 2, on one of the enclosed sheets, shows the first-angle orthographic projection details
of the parts that make up a grinding attachment assembly. In assembly, the rest G) is secured to
the body@ by a Ml2 hexagonal bolt and plain washer. The body G) is secured to the base CD
by two MlO hexagonal bolts and plain washers.

(a) Draw FULL SIZE, in first-angle or third-angle orthographic projection, the following
views of the fully assembled grinding attachment:

(i) A FULL plan showing ALL hidden details

(ii) A FULL sectional front elevation taken on the cutting plane line B-B

(b) Show SIX main dimensions, including a length, a diameter, a radius and a metric screw
thread specification.

(c) Print the title 'Grinding Attachment Assembly', the scale used, and show the projection
method used by the symbol.
(80 marks)

GO ON TO THE NEXT PAGE

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Sketch and Design OR 3D Solid Model Design Drawing

Answer ONE question from this section.

3. Make neat, well-proportioned, sectional orthographic sketches to illustrate any THREE of the
following types of sections:
(i) Half (two views required)
(ii) Local (one view required)
(iii) Off-set (two views required)
(iv) Revolved (one view required)
(v) Aligned (two views required) (20 m arks)

4. Figure 3 shows the body of a wheel cylinder which is used in the braking system of a car.

6 4 6 6 4 6
15 15

a« or*> ol/J
« «1

A
M8 M6
Anchor Bleeding nipple

ri

22

Figure 3

Make a neat isometric sketch, of good proportion, of the wheel cylinder body with the point A
being the LOWEST point of the sketch. (20 marks)

END OF TEST
01247032/F 2005
 3-holes M4
lOmin. Full threacP

RIO

(1) BODY 1 off. MS

( 6) T O M M Y B A R I off MS

2 chamber at 45°

(7) ADJUSTING SCREW 1 off MS

01247032/F 2005
 M4
10 min length
full thread

(2) MOVING JAW 1 off MS

3-holes 04 c'sunk 010

(3) FIXED JAW PLATE 1 off MS

3-holes 04 c'sunk 010

4) MOVING JAW PLATE 1 off MS

(5) C'SUNK SCREW 6 off MS

Unspecified radii to be R5

MACHINE VICE ASSEMBLY

All dimensions in mm

Figure 1
 2-s'face 024

2- mlO
throu.

(1) BASE C.I.

M12 24 min. length full thread

2- M 8,16 min. length full thread

(3) REST C.I.

01247032/F 2005
 2 holes 010 C'bore 024 x 4 deep

(2) BOBY C.L

All fillet radii to be R3

Also required to complete the assembly:
(i) one M12 Hexagonal head bolt and plain washer
(ii) two M10 Hexagonal head bolt and plain washers

GRINDING ATTACHMENT ASSEMBLY

All dimensions in mm

Figure 2