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    Lowan64
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    This document provides specifications for three package sorting processes: 1. PS1 sorts packages discharged at 600 feet per minute to air chutes, which are collected and transported to the next location. It operates at 10,500 packages per hour. 2. PS2 requires use of the PS1 recirculation line, routing all packages to chute 3. It operates at both 10,500 packages per hour and 7,200 packages per hour. 3. PS3 is a ground sort with 6 in-feeds operating at 150-250 feet per minute, manually loaded at 1 package per 5 seconds with overlaps. It specifies unload rates.

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    This document provides specifications for three package sorting processes: 1. PS1 sorts packages discharged at 600 feet per minute to air chutes, which are collected and transported to the next location. It operates at 10,500 packages per hour. 2. PS2 requires use of the PS1 recirculation line, routing all packages to chute 3. It operates at both 10,500 packages per hour and 7,200 packages per hour. 3. PS3 is a ground sort with 6 in-feeds operating at 150-250 feet per minute, manually loaded at 1 package per 5 seconds with overlaps. It specifies unload rates.

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    © All Rights Reserved
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    3 views10 pages

    System ATP Overviews

    Uploaded by

    Lowan64
    This document provides specifications for three package sorting processes: 1. PS1 sorts packages discharged at 600 feet per minute to air chutes, which are collected and transported to the next location. It operates at 10,500 packages per hour. 2. PS2 requires use of the PS1 recirculation line, routing all packages to chute 3. It operates at both 10,500 packages per hour and 7,200 packages per hour. 3. PS3 is a ground sort with 6 in-feeds operating at 150-250 feet per minute, manually loaded at 1 package per 5 seconds with overlaps. It specifies unload rates.

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    © All Rights Reserved
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    of 10

    PS1 Air Sort

    (MCP10) to SS1 (MCP01)

    Package discharge shall be 600 FPM 10,5


    00P
    PH
    directed at Air Chutes four through @2
    50 F
    eight. Packages shall be collected PM
    (bul
    and transported to next location. k) 10,500 PPH @ 250 FPM (bulk)
    10,500 PPH w/45cm avg
    4 Monotainers per chute
    2 person per chute 9,792 PPH w/52cm avg
    650 FPM
    Need to clarify
    transport
    method

    IN FEED POINTS

    7 In-feeds
    100 FPM per in-feed
    2 persons per in-feed
    754 pieces per in-feed
    6/10sec feed rate

    In-feed rate shall maintain 3 packages per 5


    seconds per loader. With less than 15 inch
    separation.

    RESOURCES
    22 Resources to man unloads and chutes (2 per)
    1 Spiral chute entry monitor
    1 Scale exit monitor
    2 Singulator monitors
    2 Collector belt monitors
    Total 28 resources required
    PS2 Blended
    (MCP09) to SS2 (MCP02)
    The PS2 test will require the
    use of the PS1 recirculation
    line.
    10,5
    00 P
    All packages coming through PH @
    250
    PS2 will be permanently FPM (
    BUL
    routed to chute 3, forcing the PS1 @ 550 FPM K) 10,500 PPH @250 FPM (BULK)
    recirculation train to feed PS2.
    7,200 PPH@200 FPM (BULK)

    FPM
    450 FPM

    600
    7,111 PPH w/52cm avg
    7,200 PPH w/45cm avg
    RE1
    PS1 Recirculation from chute RE1 SS1 PS1 Recirc In-Feed
    FPM
    100FPM 4,561 PPH @ 34in Pitch
    450

    AS1

    AS2 PS2 In-Feeds PS1 In-Feeds All Unload In-feeds are max
    1500 PPH @ 100 FPM
    IN FEED POINTS
    AS3
    5 In-feeds
    2 PS2 In-feeds
    3 PS1 In-Feeds
    100 FPM per in-feed
    AS4
    2 persons per in-feed
    730 pieces per in-feed
    5/10sec feed rate

    In-feed rate shall maintain 1 packages per 2 seconds per loader.

    Package discharge RESOURCES


    shall be directed at Air 18 Resources to man unloads and chutes (2 per)
    Chutes AS1 thru AS4. 1 Spiral chute entry monitor
    Packages shall be 1 Scale exit monitor
    collected and 2 Singulator monitors (PS2)
    transported to next 1 Singulator monitor (PS1)
    location. 2 Collector belt monitors
    Total 24 resources required
    4 transports per chute
    2 person per chute
    PS3 Ground Sort - COY
    6 In-feeds shall be utilized
    (MCP08) to SS3 (MCP03)
    2 resources per in-feed UL10-4 6,80PPH @150FPM

    PH @150FPM UL10-3 6,80PPH @150FPM


    UL10-1 6,080PPH @ 150 FPM (2" Gap) UL10-2 6,80P

    PS3-9 8,630 PPH @ 250 FPM


    Manual loading shall be at 1 packages per 5 seconds per
    in-feed, and shall be loaded with as many overlaps a
    possible. The tie-in conveyor from the
    existing system will not be active.

    600 FPM
    600 FPM

    550 FPM
    8,630 PPH w/45cm avg

    600 FPM
    8,311 PPH w/52cm avg

    GS1
    DISCHARGE POINT

    GS2

    Chutes 4 through 8 shall be enabled on Shoe Sorter 3


    GS3 (SS3).

    2 resources shall be used per spiral chute discharge.


    GS4
    2 person crew per chute shall be responsible for keeping
    the chute clear during discharge and clear of any jams.

    GS5
    SS1 - Air Shoe Sorter - MCP01
    10,500 PPH @ 650 FPM
    SS2 - Air/Ground Blended Shoe Sorter - MCP02
    7,200 PPH @ 450 FPM
    SS3 - Ground Shoe Sorter - MCP03
    8,630 PPH @ 600 FPM
    Transport Belts - MCP04
    Shoe Sorter Recircs to Blended and To Existing Building
    Geni-Flex Diverts - (NCY) - MCP05
    NC1 3,000 PPH @ 190 FPM
    Geni-Flex 3,000 PPH @ 300 FPM
    Geni-Belt - (FLYERS) - MCP06
    NC1 3,000 PPH @ 190 FPM
    Geni-Flex 3,000 PPH @ 300 FPM

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