JSC "AMKODOR - Holding Managing Company"

SELF-PROPELLED VIBRATORY COMPACTOR

AMKODOR 6811

Service book
6811.00.00.000SK

Minsk 2018
 Service book prepared by: E.B. Berezovskaya, L.A. Samuschenko

Editor-in-chief / Head of EDI: L.A. Samuschenko

Responsible for issue: Chief design engineer, G.V. Dogmash

AMKODOR 6811 Self-propelled vibratory compactor

Service book 6811.00.00.000SK / E.B. Berezovskaya, L.A. Samuschenko,
- Minsk: JSC "Amkodor - Holding Managing Company", 2017. — 43 p.

This service book contains information on the maintenance of the compactor

AMKODOR 6811
manufactured by “Amkodor-Pinsk” LLC
The service book is designed for drivers-operators and mechanics, as well as specialized service
personnel performing maintenance of compactors manufactured by JSC "Amkodor - Holding Managing
Company".

This service was prepared as of 30 March 2017.

All rights reserved. This book cannot be reproduced fully or in part without prior written consent from JSC
"AMKODOR - Holding Managing Company".

© JSC "Amkodor - Holding Managing Company", 2018

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 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ Copy No.1
MAINTENANCE SHEET
(for provision of warranty maintenance)
1 Product name
2 ID No.
3 Diesel No.
4 Seller
5 Owner
6 Address and telephone number of
the owner
7 Person responsible for operation of the product (chief engineer, mechanic)
(full name, phone number)

8 Date of receipt of the

product
9 Date of commissioning
10 Name of the maintenance center (distributor, dealer) that has accepted the product for warranty
maintenance, full name of the maintenance service head, phone number, e-mail address

11 Date of acceptance of the product for warranty maintenance

12 Number of working hours as of the date of acceptance for warranty maintenance
13 Number and date of the warranty service contract between the product owner and service center
_ _here

14 Special notes
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _Cut

Service center: Product owner:

Head Head

(signature) Full name (signature) Full name

Seal here Seal here

Note - The maintenance sheet is filled in three copies:

• one copy is for the owner and the other is for the service center;
• the third copy shall be sent by the service center to the JSC "AMKODOR - Holding Managing
Company" by fax within 3 days after the product is registered for warranty maintenance; the original
– is sent within the first 5 days of the month following the reporting month
____

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 0003_03_2017_R
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 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ Copy No.2
MAINTENANCE SHEET
(for provision of warranty maintenance)
1 Product name
2 ID No.
3 Diesel No.
4 Seller
5 Owner
6 Address and telephone number of
the owner
7 Person responsible for operation of the product (chief engineer, mechanic)
(full name, phone number)

8 Date of receipt of the

product
9 Date of commissioning
10 Name of the maintenance center (distributor, dealer) that has accepted the product for warranty
maintenance, full name of the maintenance service head, phone number, e-mail address

11 Date of acceptance of the product for warranty maintenance

12 Number of working hours as of the date of acceptance for warranty maintenance
13 Number and date of the warranty service contract between the product owner and service center
Cut here

14 Special notes

Service center: Product owner:

Head Head

(signature) Full name (signature) Full name

Seal here Seal here

Note - The maintenance sheet is filled in three copies:

• one copy is for the owner and the other is for the service center;
• the third copy shall be sent by the service center to the JSC "AMKODOR - Holding Managing
Company" by fax within 3 days after the product is registered for warranty maintenance; the original
– is sent within the first 5 days of the month following the reporting month
____

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 0003_03_2017_R
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 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ Copy No.3
MAINTENANCE SHEET
(for provision of warranty maintenance)
1 Product name
2 ID No.
3 Diesel No.
4 Seller
5 Owner
6 Address and telephone number of
the owner
7 Person responsible for operation of the product (chief engineer, mechanic)
(full name, phone number)

8 Date of receipt of the

product
9 Date of commissioning
10 Name of the maintenance center (distributor, dealer) that has accepted the product for warranty
maintenance, full name of the maintenance service head, phone number, e-mail address

11 Date of acceptance of the product for warranty maintenance

12 Number of working hours as of the date of acceptance for warranty maintenance
13 Number and date of the warranty service contract between the product owner and service center
Cut here

14 Special notes

Service center: Product owner:

Head Head

(signature) Full name (signature) Full name

Seal here Seal here

Note - The maintenance sheet is filled in three copies:

• one copy is for the owner and the other is for the service center;
• the third copy shall be sent by the service center to the JSC "AMKODOR - Holding Managing
Company" by fax within 3 days after the product is registered for warranty maintenance; the original
– is sent within the first 5 days of the month following the reporting month
____

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 1 GENERAL
Product
Configuration code
Id no.
Diesel No.
Seller
Purchase date
Responsible for pre-sale preparation

surname, initials, signature

Owner
Owner's address
Owner's phone
number
Date of commissioning

Dealer
Dealer's address
Dealer's phone
number

For additional information about dealer and service centers, please visit
www.amkodor.by.

NOTE FOR THE CUSTOMER

TELEPHONE NUMBERS OF THE MANAGEMENT OF MAINTENANCE SUPPORT OF PRODUCTS AND SPARE PARTS:
MOBILE MACHINERY MAINTENANCE SUPPORT DEPARTMENT: TEL./FAX (+375 17) 292-20-01; SERVISRF@AMKODOR.BY
SPARE PARTS DISTRIBUTION DEPARTMENT: TEL./FAX (+375 17) 284-39-78; PARTS@AMKODOR.BY.

“AMKODOR-PINSK” LLC
HEAD OF THE PRODUCT ASSURANCE MANAGEMENT QC DEPARTMENT: (+375 165) 37-13-50
WARRANTY SERVICE: (+375 165) 37-13-67

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 2 GUIDELINES FOR USING THE SERVICE BOOK

DEAR OWNER!
Long-term and trouble-free operation as well as reliability of the product purchased by you is
ensured only on condition of its proper maintenance and your compliance with all the
recommendations given in the operational documentation for the product, which is your direct
responsibility during operation of the machine. It is necessary to perform daily inspection of the
machine in order to prevent loose fastening, leakage of the cooling liquid and oils, removal of
dirt from its mechanisms as well as perform other preventive works to ensure workability of the
machine, its fire safety and safe implementation of works, as well as perform planned
maintenance.
During maintenance of the machine it is necessary to strictly comply with the periodicity of
change of oils and filters (filtering elements). Do not fill (refill) oils and lubricants not listed in the
machine operating manual and this service book. The service book contains the list of main
maintenance works depending on the time of operation in hours. In case of differences between
the lists of maintenance works as well as brands of oils and lubricants in the operation manual
and this service book, the priority is given to the requirements of this service book.
The best option is to charge a maintenance company

recommended by the seller of your machine with implementation of maintenance works, which
will ensure serviceability of the machine and its reliability over a long period of time. Qualified
specialists of this company, having the necessary equipment and special tools, will carry out
maintenance of the product purchased by you.
Maintenance shall be performed within the terms specified in this service book. Maintenance
sheets are filled: on page 25 - by the maintenance worker; on page 35 - by you in the presence
of the maintenance worker). Maintenance sheets (see page 25) remain with you as the
document certifying completion of maintenance works. After the end of the warranty period and
filling all the maintenance sheets (see page 35), they shall be sent by mail to the maintenance
company. Maintenance is performed by the maintenance company at the owner's expense
under the concluded bilateral agreement.
Upon receipt of the product and performance of the works from lists 1 and 2 by a
representative of the maintenance company, it is necessary to fill out the sheet
No.1 "During acceptance and before start-up" (see page 25) and "Acceptance confirmation"
(see page 13) and send (forward) them to the maintenance company.
This type of work is carried out free of charge.
In some cases, service maintenance can be performed by the owner of the machine by
agreement with the machine owner and filling only the maintenance sheets on page 25.

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 3 WARRANTY TERMS
Faulty parts are replaced by the company responsible for implementation of maintenance. In
specific cases, faulty parts and assembly units of the machine may be replaced by the owner
upon agreement with the seller and the dealer.
Replacement of assembly units and components in the event of their failure, as well as
elimination of faults occurred during the warranty period is performed at the expense of the
machine manufacturer, provided that the owner observes the operation, maintenance,
transportation and storage rules listed in the operating manual, and also observe the
recommended terms and amounts of maintenance listed in this service book. The maintenance
sheets on page 25 are also shall be filled.
Faulty parts shall be returned to the supplier upon request. The warranty does not cover
wear parts listed in the log book or the technical certificate. The warranty is void in case of the
following:
- the operation rules specified in the operating documentation were not observed;
- planned maintenance and seasonal maintenance were not performed within the terms specified in
this service book, and the maintenance sheets on page 25 were not filled;
- the owner failed to comply with the rules for transportation and storage of the product;
- any modification of the product or its structure have been made, or its spare parts have been
replaced with non-original parts and assembly units manufactured without prior agreement with the
manufacturer.
- repair and (or) replacement of spare parts were performed by the owner without prior written
consent from the manufacturing plant or the company responsible for repair of the machine during the
warranty period.

4 LIST 1
Works performed by a representative of the maintenance company during acceptance
and before commissioning
1 Check the conformity of the received product in the presence of the owner.
2 Introduce the operating documentation to the owner.
3 Conduct operational and maintenance safety training, including instructions on:
- operation of power and cooling systems;
- maintaining the required levels of fuel and lubricants in crankcases of various assembly units of the
machine;
- cleaning and maintenance of fuel and oil filters;
- operation and maintenance of the transmission;
- operation and maintenance of the hydraulic system;
- operation and maintenance of the braking system;
- operation and maintenance of electrical equipment, lighting and alarm systems;
- lubrication of the machine according to the lubrication table and diagram.
3 Perform test start and operation of the working equipment.
4 Perform one-day operation of the product by the owner's personnel under supervision of a
representative of the company performing maintenance works.
5 Participate in filling the maintenance sheet No.1 "During acceptance and before start-up" in section
"Maintenance sheets" and "Acceptance confirmation" in section 7.

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 5 LIST 2
Daily maintenance (DM) performed by the owner

The DM works are listed in table 10.1 of this service book.

6 LIST 3
Maintenance operations after break-in (30 hours) performed by a representative of the
maintenance company or by the owner upon agreement with the seller and the dealer

List of maintenance works performed after break-in is given in table 10.1 of this service book.

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 7 ACCEPTANCE CONFIRMATION

AMKODOR
model

ID No.
Diesel No.
(maintenance
company)

I hereby confirm that the above product was received by me in proper condition and
conforms to the order. Maintenance staff have received the necessary instructions as well as
the required documents.

Test start of the product, as well as maintenance Confirmation No.1

during acceptance and before start-up according to
lists No.1 and No2 were completed During acceptance and before start-up

(Owner, position, full name, (Responsible company, position, full name,

date, seal and signature) date, seal and signature)

8 CERTIFICATE OF MAINTENANCE AFTER BREAK-IN

AMKODOR
model

ID No.
Diesel No.
(maintenance
company)

I hereby confirm that the above product was received by me in proper condition and
conforms to the order. Maintenance staff have received the necessary instructions as well as
the required documents.

After break-in maintenance was performed as per Confirmation No.2

list No.3
After break-in

(Owner, position, full name, (Responsible company, position, full name,

date, seal and signature) date, seal and signature)

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 9 OPERATIONAL MATERIALS

Use only recommended brands of operational materials for the machines. Fuel, engine oil
and cooling liquid, transmission oils, working fluids for hydraulic systems (hydraulic oils) and
plastic greases shall be used in accordance with the season and climatic conditions for
operation of the machines.
List of petroleum, oil and lubricants (POL) and recommendations for their application
depending on the ambient air temperature are given in the table 9.1.
Operational materials for the main machine units listed in the table 9.1 correspond to the
operational materials listed in the operating manuals supplied with the machine.
Brands of foreign lubrication materials that are similar in their characteristics to the equivalent
brands manufactured in the CIS countries are given in the table 9.2.

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 0003_03_2017_R

Table 9.1 – List of POL

Name and designation of POL brands
Filling
weight POL change
No. Lubrication point
Main Duplicate Spare Foreign (volume), interval, h
kg (dm3)

Diesel fuel, technical specification of

which complies with the
requirements of EN 590:2009 with a
Diesel fuel, technical specification of
sulfur content of not greater than
which correspond to the requirements
50mg/kg (0.005%).
STB 1658-2012, environmental class
K4 or higher, grade (for moderate
1 Fuel tank N/A N/A Diesel fuel, type I, type II, type III (200) -
climate) or class (for arctic and cold
GOST R 52368-2005,
winter climate) in accordance with the
grade (for moderate climate) or class
ambient temperature in the area of
(for arctic and cold winter climate) in
engine operation.
accordance with the ambient
temperature in the area of engine
operation.
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 Table 9.1 (continuation)
16

Name and designation of POL brands

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Filling
weight POL change interval,
No. Lubrication point
Main Duplicate Spare Foreign (volume), kg h
(dm3)

Stable ambient air temperature above 5 °С

Engine oils NAFTAN DZ, SAE 10W-40,

SAE 15W-40,
SAE 20W-50
TU BY 300042199.010-2009;
N/A N/A See table 9.2 4.3
Lukoil Avantgarde
SAE 10W-40, SAE 15W-40;
Lukoil Avantgarde Extra
2 Engine case SAE 10W-40, SAE 15W-40 16 (18) 250

Stable ambient air temperature below 5 °С

Engine oils NAFTAN DZ, SAE 10W-40

TU BY 300042199/010-2009,
N/A N/A See Table 9.24.3
Lukoil Avantgarde Ultra
SAE 5W-40

Notes
1. Use of engine oils depending on the operation conditions:
a) 5°С and higher: SAE 30; SAE 10W-40 (30); SAE 15W-40 (30); SAE 20W-40 (30);
b) -10°С and higher: SAE 20; SAЕ 10W-40 (30);
2. It is allowed to use engine oils of other manufacturers corresponding to classes CF-4 and higher according to the API and E3 classification and above; 4-99 and 5-02 according to the ASEA
classification, viscosity according to the ASAE classification, with ambient temperature as at the engine operation site.
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 Table 9.1 (continuation)
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Name and designation of POL brands

Filling
No weight POL change
Lubrication point
. Main Duplicate Spare Foreign (volume), interval, h
kg (dm3)

Engine cooling system (with
3 36732629-99
radiator)
Low-freezing cooling
liquids: “Tosol (-45) FELIX”
(up to -45 °С)
Low-freezing cooling liquid MIL-F-5559 (BS 150)
TU 2422-006-
Tosol-AMP40 (USA);
N/A (35) Every other year
(up to minus 40 °С) FL-3 Sort S-735
“CoolStream Standart 40”
TU BY 101083712.009-2005 (UK)
(up to minus 40 °С)
TU 2422-002-13331543-
2004

Note. The customer shall check the cooling liquids by acceptance testing.
At an ambient air temperature from minus 20 °С and higher
TNK Hydraulic HVLP 32
TU 0253-028-44918199-2006;
N/A N/A
Lukoil Geyser LT 32
(120,
Gazpromneft Hydravlic HVLP 32
including 1000, seasonal
4 Hydraulic system See Table 9.24.3
At an ambient air temperature of 45 to -10 °С hydraulic oil maintenance
tank 90)
TNK Hydraulic HVLP 46
TU 0253-028-44918199-2006;
N/A N/A
Lukoil Geyser LT 46;
Gazpromneft Hydravlic HVLP 46

5 Vibrator housings (3.0х2)

Transmission oil
Tap-15V GOST 23652-79;
6 Pump drive gearbox Transmission oil of class 2.2
Transmission oil
GL5 SAE Grade 80W-90 as N/A See Table 9.24.3 1000
Axle housing TNK Trans 80W-90;
7 per the API classification (28)
Transmission oil
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151.7 3005 А
TNK Trans Gipoid 80W-90
8 Axle drive gearbox (4)
17
 Table 9.1 (end part)
18

Name and designation of POL brands

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Filling
weight POL change interval,
No. Lubrication point
Main Duplicate Spare Foreign (volume), kg h
(dm3)

9 Drum support bearings

10 Swing hydraulic cylinder bearing 125

11 Articulation hinge bearing 2.2

Grease Zh-SKa 2/6-2 for all
Litol-24 GOST 21150-87 N/A See Table 9.24.3
12 Hand lever pivot shafts GOST 23258-78 lubrication
points
1000
13 Remote control pivot shafts

14 Battery terminals and wire ends 500

Model with Carraro or Dana axle

15 Axle housing (14.5)

Transmission oil of class GL5
Transmission oil
16 Axle wheel gearboxes SAE Grade 80W-90 as per the N/A See Table 4.39.2 (1.3х2) See table 4.1 10.1
TNK Trans 80W-90
API classification

17 Axle drive gearbox (2)

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 Table 9.2 — List of POL foreign equivalents
Lubrication material
Classification,
manufactured in the CIS Manufacturer Name
specification
countries
Engine oil
Hessol Turbo Diesel SAE 15W-40
NAFTAN DZ
SAE 10W-40, ALPINE Turbo SAE 15W-40
SAE 15W-40,
SAE 20W-50 ALPINE RST Super SAE 15W-40
TU BY 300042199.010-2009,
Lukoil Avantgarde ALPINE Turbo Super SAE 10W-40
SAE 10W-40, API
SAE 15W-40, CF-4 and higher; OIL Platinum Ultor Progress
Lukoil Avantgarde Extra ORLEN
ASEA SAE 10W-40
SAE 10W-40, ЕЗ and higher
SAE 15W-40 OIL Platinum Ultor Futuro
ORLEN
SAE 15W-40
NAFTAN DZ
ALPINE Turbo Super SAE 10W-40
SAE 10W-40
TU BY 300042199.010-2009,
Lukoil Avantgarde Ultra OIL Platinum Ultor Progress
ORLEN
SAE 5W-40 SAE 10W-40

Transmission oil
Shell Spirax GX 80W-90
ExxonMobil Mobilube GX 80W-90
TSp-15К TAp-15V API GL-4
BP Energear EP 80W-90
TNK Trans 80W-90 SAE 80W-90
Total EP 80W-90
Castrol Manual EP 80W-90
Shell Gear oil 90 LS
ExxonMobil Mobilube SHC-LS
TNK Trans Gipoid 80W-90 API GL-5 BP Energear Hypo 80W-90
Total Transmission TM 80W-90
Castrol AXLE EPX 80W-90
Hydraulic oil
TNK Hydraulic HVLP 46, Lukoil Shell Tellus 46
Geyser LT 46; Mobil Mobiloil DTE Oil 25
ISO-6074-HM-46
GazpromneftHydravlic
HVLP 46 BP Energol HLP 46

TNK Hydrauliz HVLP32, Lukoil Shell TellusTX 32

Geyser LT 32; Mobil Rando HDZ 32
ISO-6074-HV-32
GazpromneftHydravlic
HVLP 32 BP Univis N 32
Plastic grease

Shell Alvania EP2 Retinax EP2

Litol-24 MIL-G-18709A
Mobil Mobilux EP2 Mobilux EP3
Grease Zh-SKa 2/6-2 MIL-G-10924C

BP Energrease L2 Multipurpose LS3

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 10 TABLE OF SCHEDULED IN-SERVICE MAINTENANCE
Frequency and scope of scheduled in-service maintenance are specified in Table. 10.1.
Table 10.1 — Types and frequency of maintenance
Frequency
Work No. Work description DM M-1: 2M-1: M-2: M-3: 2M-3:
10 h 125h 250h 500h 1000h 2000h

Maintenance before break-in of the compactor

Perform daily maintenance of the compactor and maintenance of the axle and vibrator:
• check the oil level in the crankcase, wheel gearboxes and the axle gearbox; refill if necessary;
• check the oil level in the vibrator housings; refill if necessary;
• check the outer bolted connections and tighten if necessary, paying special attention to the vibration drum
bolts, the bolts securing the wheel gearsboxes to the axle housing and bolts fixing the axle to the frame of
the compactor.
Maintenance after break-in of the compactor (30 hours)
1. Perform visual inspection of the compactor and fix the faults found.
2. Change the engine lubricant in the following order:
• drain hot oil from the engine case;
• drain fuel and the sump of the fuel tank; drain the fine and coarse fuel filters;
• replace the engine oil filter (undismountable oil filter) or paper filter insert (dismountable oil filter);
• refill the fuel system and the engine lubrication system with fuel and lubricant;
• replace filter elements of the drive and vibrator hydraulic systems;
3. Check the condition all control elements, especially of the steering, drive, vibrator and electrical
equipment.
4. Check the tightness of the bolts and nuts of the drum, vibration drum and wheels.
5. Check the tension of the engine and compressor fan belts (if available).
6. Check the outer threaded connections of the engine and tighten if necessary.
7. Check tightness of the starter mounting bolts and tighten them if necessary
8. Check the condition of the parking brake system.
9. Check air tightness of all connections of the air purifier and the intake channel.
10. Check the condition of the battery.
11. Check the tire pressure and tighten the wheel nuts.
12. Check the engine interlock.
13. Fill in the break-in and maintenance sheets of the "After break-in maintenance"service book.
Maintenance works performed once
(these works shall be performed at the same time with the other maintenance works)

During the first maintenance M-1 (125h)

• Replace the hydraulic system filter element;
• change oil in the pump drive gearbox.
Two configurations variants of the compactor with axle 151.73.005A
• change oil in the driving axle and check the bearing adjustment of the main gear drive pinions.

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 Table 10.1 (continuation)

No. Frequency
of the Work description DM M-1: 2M-1: M-2 M-3 2M-3:
operation 10 h 125h 250h 500h 1000h 2000h
For the configuration variant with the CARRARO axle
• change oil;
- axle housing;
- housings of the wheel gearboxes;
- axle drive gearbox;
• clean the axle magnetic plug;
• clean the axle breather

1 Clean and wash the machine. +

Perform visual inspection, paying attention at:
completeness and fastening of assembly units and
component parts; condition of wheels and tires;
2
possible leaks of lubricants, fuel, cooling and working +
fluids; condition of sleeves and pipelines
of the hydraulic system

3 Check oil level in the engine crankcase, +

Check the cooling liquid level in the engine cooling
4
system +
5 Check the fuel level in the fuel tank +
Check working liquid level in the hydraulic system cooling
6
tank and refill if necessary +
Inspect the systems, assemblies and mechanisms of the
7 compactor for any leaks; check the condition of threaded
connections and wiring
+
Check the condition of warning lights and instruments on
8
the control panel +
9 Check the condition of lighting and alarm devices +
10 Check oil level in the driving axle and refill if necessary +
11 Check oil level in the pump drive gearbox +
12 Check oil level in the vibrators housing +
13 Check the engine interlock. +
Check oil level in the drum support bearings. Refill if
14
necessary. +
Check the tire pressure, tightening of the wheel nuts and
15
nuts securing the axle to the frame. +
16 Lubricate the bearings of the turning hydraulic cylinder +
17 Lubricate the articulation pivot bearings +

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 Table 10.1 (continuation)
Frequency
Work No. Work description DM M-1: 2M-1: M-2: M-3: 2M-3:
10 h 125h 250h 500h 1000h 2000h

18 Drain the sump of the coarse engine fuel filter +

19 Check the tension of the engine alternator belt +
Check the engine air cleaner for clogging (the
20
condition of the filter element) +
21* Clean the axle breather Every month or every 300-400h
Check the tightening torque of the main threaded
22
connections: +
Wash the breathers of the axle gearbox, axle
23**
crankcase and the pump drive gearbox +
24 Clear rotor of the engine centrifugal oil filter +
25 Replace the engine oil filter +
26 Change oil in the engine crankcase +
Check the condition of the terminals and the ven
holes of the battery, check the electrolyte level in
27 the battery; refill with distilled water if necessary;
check the battery discharge rate by density and
+
temperature of the electrolyte

28 Lubricate the battery terminals and wire ends +

29 Drain the sump of the fine engine fuel filter +
Check the air tightness of all engine air cleaner and
30
intake channel connections +
Check the gaps between the engine valves and
31
rockers +
32 Perform maintenance of the air cleaner +
33*** Change the hydraulic system filter elements +
34** Check oil level in the driving axle housing +
Change the filter element of the fuel engine fine
35
filter +
Change the air filter of the hydraulic tank filler
36
neck +
Flush the hydraulic tank and replace the working
37
fluid +
38 Wash the coarse engine fuel filter +
Change oil;
- axle housing;
39*
- housings of the wheel gearboxes; +
- axle drive gearbox
40* Clean the axle magnetic plug +

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 Table 10.1 (continuation)
Frequency
Work No. DM M-1: 2M-1: M-2: M-3: 2M-3:
Work description
10 h 125h 250h 500h 1000h 2000h
Check tightness of the bolts fastening engine cylinder
41****
heads +
Check tightness of the starter mounting bolts and tighten
42
them if necessary +
43 Change the main filtering element of the air cleaner +
44 Change oil in the pump drive gearbox. +
45 Change oil in the vibrator housings +
46 Lubricate the steering column bearings +
Lubricate the shafts of the control levers and the pivot
47
shafts of the remote control cables +
Check the condition of the insulation of electrical
48
equipment wires +
49 Check the fastening of the switches and sensors +
50 Change oil in the pump drive gearbox. +
51 Change oil in the axle drive gearbox. +
52 Change oil in the axle +
53 Wash the engine breather +
54 Wash the driving axle breathers +
Change oil in the driving axle and check the bearing
55
adjustment of the main gear drive pinions +
56 Check the fuel pump on a workbench +
57 Check the fixer advance angle of fuel injection +
Check the start-to injection pressure of the nozzles and
58
quality of fuel atomization +
Check the condition of the engine starter (brushes,
59
manifold, springs, contacts, etc.) +
60 Change the reference filtering element of the air cleaner +
61 Flush the cooling system to remove scale +
Check the pressure set points of the following components +
and adjust if necessary: and upon
- main and makeup safety valves of the drive; change
62
- safety valve of the vibrators drive; of the
- safety valve of the pump high-
of the steering control; pressure
hose

63 Perform the autumn-winter seasonal maintenance works

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 Table 10.1 (end)
Frequency
Work No. Work description DM M-1: 2M-1: M-2: M-3: 2M-3:
10 h 125h 250h 500h 1000h 2000h
64 Perform the spring-summer seasonal
maintenance works
65 Change the hydraulic system high-pressure In 2 years or 4000h
hose
* For the configuration variant with the CARRARO axle.
** For the configuration variant with the 151.7 3005 A driving axle.
*** The filter element is also must be replaced if the clogging indicator lamp on the control panel lights
up.
**** This operation is not required to be performed during the warranty operating period.

Deviation from the given periodicity of maintenance sessions is allowed within 10%.
Upon performance of each specific planned maintenance it is also necessary to carry out lubrication works according to the
lubrication diagram and all additional maintenance works described in this manual and documentation supplied with the
machine, as well as all previous maintenance works (i.e. when performing M-3 after 1000 hours of operation it is also
necessary to perform works of DM, M-1, 2M-1 and M-2).

11 SEASONAL MAINTENANCE
11.1 AUTUMN-WINTER MAINTENANCE WORKS
Check the operation of the cabin heater as follows:
• start the engine and set the cooling liquid temperature to 50–60 °С;
• open the heater inlet pipeline valve;
• turn on the heater fan drive electric motor by the heater switch.
The heater shall start to supply heated air into the cabin in 3-5 seconds.
Adjust the battery electrolyte density to the winter norm (depending on the climatic region);
Flush the fuel tank and fill it with a winter grade fuel; Rinse the hydraulic tank and replace the
working fluid in accordance with the season; Change the oil in the crankcase from summer to
winter grade;
Disassemble, clean and lubricate the locks and hinges of the doors; Perform seasonal
maintenance lubrication works.
SPRING-SUMMER MAINTENANCE WORKS
Disconnect the cabin heater, install the fan and check its operation.
Adjust the battery electrolyte density to the summer norm (depending on the climatic region);
Flush the fuel tank and fill it with fuel of summer grade.
Flush the hydraulic tank and change the working fluid in accordance with the season;
Change the engine crankcase oil from winter to summer grade;
Perform seasonal maintenance lubrication works.

12 STORAGE MAINTENANCE
Maintenance works performed during storage are specified in the "Storage and preservation"
section of the compactor operating manual.

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 MAINTENANCE SHEETS
To be filled by the maintenance personnel (kept by the owner)

ID No.

Diesel No.
(maintenance company)

(product name and index)

Conventional symbols on the maintenance sheets:
В – M-1, every 125 hours;
2B – 2M-1, every 250 hours;
С – M-2, every 500 hours;
D – M-3, every 1000 hours;
2D – 2M-3, every 2000 hours

Maintenance during acceptance and Maintenance after 375h of

before start-up, as well as the works operation
under Lists 1 and 2 have been completed

No.1
No.4
During
(observed life, h) (observed life, h)
acceptance
В 375 h
and before
start-up

(performed by: company, position, full name, date, (performed by: company, position, full name, date,
seal and signature) seal and signature)

Maintenance after 125h of Maintenance after 500h of

operation operation

No.2 No.5
(observed life, h) (observed life, h)
В 125h С 500 h

(performed by: company, position, full name, date, (performed by: company, position, full name, date,
seal and signature) seal and signature)

Maintenance after 250h of Maintenance after 625h of

operation operation

No.3 No.6
(observed life, h) (observed life, h)
2В 250h В 625h

(performed by: company, position, full name, date, (performed by: company, position, full name, date,
seal and signature) seal and signature)

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 Maintenance after 750h of Maintenance after 1250h of
operation operation

No.7 No.11
(observed life, h) (observed life, h)
2В 750 2В 1250h

(performed by: company, position, full name, date, (performed by: company, position, full name, date,
seal and signature) seal and signature)

Maintenance after 875h of Maintenance after 1375h of

operation operation

No.8 No.12
(observed life, h) (observed life, h)
В 875ч В 1375h

(performed by: company, position, full name, date, (performed by: company, position, full name, date,
seal and signature) seal and signature)

Maintenance after 1000h of Maintenance after 1500h of

operation operation

No.9 No.13
(observed life, h) (observed life, h)
D 1000h С 1500h

(performed by: company, position, full name, date, (performed by: company, position, full name, date,
seal and signature) seal and signature)

Maintenance after 1125h of Maintenance after 1625h of

operation operation

No.10 No.14
(observed life, h) (observed life, h)
В 1125h В 1625h

(performed by: company, position, full name, date, (performed by: company, position, full name, date,
seal and signature) seal and signature)

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 Maintenance after 1750h of Maintenance after 2250h of
operation operation

No.15 No.19
(observed life, h) (observed life, h)
2В 1750 2В 2250h

(performed by: company, position, full name, date, (performed by: company, position, full name, date,
seal and signature) seal and signature)

Maintenance after 1875h of Maintenance after 2375h of

operation operation

No.16 No.20
(observed life, h) (observed life, h)
В 1875h В 2375 h

(performed by: company, position, full name, date, (performed by: company, position, full name, date,
seal and signature) seal and signature)

Maintenance after 2000h of Maintenance after 2500h of

operation operation

No.17 No.21
(observed life, h) (observed life, h)
2D 2000h С 2500h

(performed by: company, position, full name, date, (performed by: company, position, full name, date,
seal and signature) seal and signature)

Maintenance after 2125h of Maintenance after 2625h of

operation operation

No.18 No.22
(observed life, h) (observed life, h)
В 2125h В 2625h

(performed by: company, position, full name, date, (performed by: company, position, full name, date,
seal and signature) seal and signature)

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 Maintenance after 2750h of Maintenance after 3250h of
operation operation

No.23 No.27
(observed life, h) (observed life, h)
2В 2750 2В 3250h

(performed by: company, position, full name, date, (performed by: company, position, full name, date,
seal and signature) seal and signature)

Maintenance after 2875h of Maintenance after 3375h of

operation operation

No.24 No.28
(observed life, h) (observed life, h)
В 2875h В 3375h

(performed by: company, position, full name, date, (performed by: company, position, full name, date,
seal and signature) seal and signature)

Maintenance after 3000h of Maintenance after 3500h of

operation operation

No.25 No.29
(observed life, h) (observed life, h)
D 3000h С 3500h

(performed by: company, position, full name, date, (performed by: company, position, full name, date,
seal and signature) seal and signature)

Maintenance after 3125h of Maintenance after 3625h of

operation operation

No.26 No.30
(observed life, h) (observed life, h)
В 3125h В 3625h

(performed by: company, position, full name, date, (performed by: company, position, full name, date,
seal and signature) seal and signature)

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 Maintenance after 3750h of Maintenance after 4000h of
operation operation

No.31 No.33
(observed life, h) (observed life, h)
2В 3750 2D 4000h

(performed by: company, position, full name, date, (performed by: company, position, full name, date,
seal and signature) seal and signature)

Maintenance after 3875h of

operation

No.32
(observed life, h)
В 3875h

(performed by: company, position, full name, date,

seal and signature)

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 MAINTENANCE SHEETS
To be filled by the product owner (kept by the maintenance company)

ID No.

Diesel No.
(maintenance company)

(product name and index)

Conventional symbols on the maintenance sheets:
В – M-1, every 125 hours;
2B – 2M-1, every 250 hours;
С – M-2, every 500 hours;
D – M-3, every 1000 hours;
2D – 2M-3, every 2000 hours

Maintenance after 4000h of Maintenance after 3625h of

operation operation

(identification No.) (identification No.)

No.33 No.30

2D 4000h (observed life, h) В 3625h (observed life, h)

(position, full name, date, (position, full name, date,

seal and signature) seal and signature)

Maintenance after 3875h of Maintenance after 3500h of

operation operation

(identification No.) (identification No.)

No.32 No.29

В 3875h (observed life, h) С 3500h (observed life, h)

(position, full name, date, (position, full name, date,

seal and signature) seal and signature)

Maintenance after 3750h of Maintenance after 3375h of

operation operation

(identification No.) (identification No.)

No.31 No.28

2В 3750h (observed life, h) В 3375h (observed life, h)

(position, full name, date, (position, full name, date,

seal and signature) seal and signature)

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 Maintenance after 3250h of Maintenance after 2750h of
operation operation

(identification No.) (identification No.)

No.27 No.33

2В 3250h (observed life, h) 2В 2750h (observed life, h)

(position, full name, date, (position, full name, date,

seal and signature) seal and signature)

Maintenance after 3125h of Maintenance after 2625h of

operation operation

(identification No.) (identification No.)

No.26 No.22

В 3125h (observed life, h) B 2625h (observed life, h)

(position, full name, date, (position, full name, date,

seal and signature) seal and signature)

Maintenance after 3000h of Maintenance after 2500h of

operation operation

(identification No.) (identification No.)

No.25 No.21

D 3000h (observed life, h) C 2500h (observed life, h)

(position, full name, date, (position, full name, date,

seal and signature) seal and signature)

Maintenance after 2875h of Maintenance after 2375h of

operation operation

(identification No.) (identification No.)

No.24 No.20

В 2875h (observed life, h) В 2375 h (observed life, h)

(position, full name, date, (position, full name, date,

seal and signature) seal and signature)

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 Maintenance after 2250h of Maintenance after 1750h of
operation operation

(identification No.) (identification No.)

No.19 No.15

2В 2250h (observed life, h) 2В 1750h (observed life, h)

(position, full name, date, (position, full name, date,

seal and signature) seal and signature)

Maintenance after 2125h of Maintenance after 1625h of

operation operation

(identification No.) (identification No.)

No.18 No.14

В 2125h (observed life, h) B 1625h (observed life, h)

(position, full name, date, (position, full name, date,

seal and signature) seal and signature)

Maintenance after 2000h of Maintenance after 1500h of

operation operation

(identification No.) (identification No.)

No.17 No.13

2D 2000h (observed life, h) C 1500h (observed life, h)

(position, full name, date, (position, full name, date,

seal and signature) seal and signature)

Maintenance after 1875h of Maintenance after 1375h of

operation operation

(identification No.) (identification No.)

No.16 No.12

В 1875h (observed life, h) В 1375h (observed life, h)

(position, full name, date, (position, full name, date,

seal and signature) seal and signature)

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 Maintenance after 1250h of Maintenance after 750h of
operation operation

(identification No.) (identification No.)

No.11 No.7

2В 1250h (observed life, h) 2В 750h (observed life, h)

(position, full name, date, (position, full name, date,

seal and signature) seal and signature)

Maintenance after 1125h of Maintenance after 625h of

operation operation

(identification No.) (identification No.)

No.10 No.6

В 1125h (observed life, h) B 625h (observed life, h)

(position, full name, date, (position, full name, date,

seal and signature) seal and signature)

Maintenance after 1000h of Maintenance after 500h of

operation operation

(identification No.) (identification No.)

No.9 No.5

D 1000h (observed life, h) C 500h (observed life, h)

(position, full name, date, (position, full name, date,

seal and signature) seal and signature)

Maintenance after 875h of Maintenance after 375h of

operation operation

(identification No.) (identification No.)

No.8 No.4

В 875ч (observed life, h) В 375 h (observed life, h)

(position, full name, date, (position, full name, date,

seal and signature) seal and signature)

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 Maintenance after 250h of Maintenance after 125h of
operation operation

(identification No.) (identification No.)

No.3 No.2

2В 250h (observed life, h) В 125h (observed life, h)

(position, full name, date, (position, full name, date,

seal and signature) seal and signature)

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