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1. INTRODUCTION
and calculation tools, according to Bodner et al, (2002).The two key roles of a
warehouse, according to Heragu et al, (2004), are (1) temporary warehousing and
the security of goods, and (2) the provision of value-added services such as
fulfillment of individual consumer orders, packaging of merchandise, after-sales
services, maintenance, monitoring, inspection, and assembly. Using readily
accessible data from the warehouse manager, the author created a statistical model
and a heuristics algorithm that together decide the distribution of items to the usable
areas of the warehouse and the scale of each region. The software eM-plant,
developed by Hsieh and Tsai (2006), will be used as a simulation and analytical
tool, and a warehouse design database will be developed, based on the minimum
global travel distance as an optimal performance index. The cross-sectional
quantity, warehouse layout, storage assignment, collection route planning, collection
density, and type of order mix will be optimally integrated and planned. Baker and
Canessa (2009) investigated a systematic warehouse architecture approach as well
as research on the methods and strategies employed in particular study fields. The
literature's overall findings were then validated and refined for storage design firms.
Gu et al. (2007) found a slew of documents that covered operational design for
various aspects of a warehouse, though some aspects have received far more
attention than others. The reader can look over this document for techniques that can
help them figure out how to operate specific warehouse activities. Gu et al. (2010)
reviewed the literature on warehouse architecture, efficiency assessment, real-world
case studies, and computational support methods. The characteristics of a
warehousing system in which storage and retrieval orders are performed by a tower
crane were investigated by the author Koh et al (2002). Mathematical travel time
models for this warehousing system based on the S/R crane's ability to move in both
radial and circumferential directions at the same time. René et al., (2017)
Warehousing study is not restricted to conventional topics such as enhancing
productivity in low-level order picking circumstances or traditional automation
systems such as AS/R systems. New automated technology, such as very high-
density storage systems and AVS/R systems, are receiving more publicity, as are
other factors (such as human factors) that aid warehouse efficiency. Wang et al.
(2015) suggest a statistical model for shuttle and lift mission scheduling. The work
scheduling dilemma is modeled as a concurrent job problem on an assembly line.
They suggest a statistical model for a multi-objective approach for a specific time
window. Lee and Murray (2019) investigate an integrated novel order picking
dilemma in which the time it takes to send all products on a select list to the packing
station is minimized. The pick, place, and transport vehicle routing problem is the
name of this problem. To answer those three related research questions, a mixed-
integer linear programming formulation is developed. Lerher (2018) studied at an
SBS/RS that has shuttles that can change aisles at the same tier level. In that system
design, he developed analytical models for load travel time estimation. Multi-tier
shuttle warehousing systems are becoming increasingly popular due to their high
flexibility and robustness, according to Wang et al (2015). By analyzing the
mathematical model, which generates the scheduling task queue model in the
specified time window, the task scheduling problem between shuttles and lifts is
converted into an assembly line parallel job problem. In addition, to solve the multi-
objective optimization function in the task scheduling problem, a Pareto optimal
based on an elitist non-dominated sorting genetic algorithm is used. Finally, we use
a practical example to illustrate the study's findings. The optimization scheduling
solution can reduce total lift idle time and total shuttle waiting time, according to
the results. It can also improve warehousing efficiency and reduce operating costs.
Roy et al. (2012) explored the architecture trade-offs in a single tier of an AVS/RS
utilizing a semi-open queuing network (SOQN) model. The proposed models will
capture the influence of vehicle positioning within a tier by considering different
vehicle groups and class switching probabilities. To find an estimated solution to the
problem, a decomposition method is suggested. The findings indicate that a design
of several zones is preferable. This is attributed to the reality that travel time in the
cross-aisle is shortened in this scenario. In addition, Roy et al. (2015) present
stochastic models for unit-load multi-tier warehouse structures focused on
autonomous vehicle technologies. They create semi-open queuing network models
that can be used to assess congestion effects in the system's storage and retrieval
transactions. Bortolini et al., (2020) This paper builds on previous work by
incorporating dual command operations into an original analytic model that supports
the concept of non-traditional warehouses with symmetric straight diagonal cross-
aisles and a random storage assignment strategy. The expected cycle travel distances
are computed using closed-form expressions, allowing the aisle location to be
optimized. As opposed to a conventional layout and taking into consideration the
lack of floor capacity owing to the inclusion of the extra aisles, an industrial case
study utilizes the model and obtains distance savings varying from 11 to 17 percent.
Although diffuse indicators to measure and evaluate concept models rely on treating
performances as technological criteria influencing everyday management, service
level, and storage costs Zhang et al, (2017). G Richards (2017) Industrial firms
utilize warehouses to balance out volatile demand volatility and gain substantial
advantages, such as increased quality levels and reduced time-to-market. Reis et al.
(2017) proposes building a framework that reveals the state-of-the-art in order to
improve understanding of the main aspects involved in warehouse design. The main
aspects of warehouse design that have been highlighted in academic literature were
covered in this study. Researchers, on the other hand, can identify gaps in the
warehouse design area by systematizing it, which could lead to future research.
Ekren et al.,(2020). This paper discusses a hierarchical solution approach for multi-
objective optimization of a warehouse design using an autonomous vehicle-based
storage and retrieval system (AVS/RS). It is also hoped that this work will draw
practitioners' attention to the importance of multi-objective performance
optimization. Pareto-optimal solutions are presented for multi-objective
optimization. Relocating items in a warehousing system is usually used when the
handling machines become the bottleneck, according to Chen et al, (2011). This
paper looks at the problem of warehouse relocation optimization with a dynamic
operating policy. A formulation for integer linear programming is proposed. To
generate an initial solution, a two-stage heuristic method is developed. To improve
the solution, a tabu search algorithm is proposed. The effectiveness of two different
relocation policies is compared. Many supply chains strive to reduce the time
between a customer's order and the actual delivery of the ordered goods, according
to Vis and Roodbergen (2011). One option for reducing response times is to use
cross docking. Cross docking facilities are fast-paced environments where goods
arrive and depart on the same day.
Stock Availability:
Table 1: For central pumping station of 10kw
Elements Cycle stock (day) Safety stock (day)
Central station 13*1250 3*1250
complete
Container 12*1250 *2 2*1250*2
Base 10*1250 2*1250
Pump 11*1250 4*1250
Electric motor 15*1250 5*1250
External structure 14*1250 3*1250
Electronic cards 13*[4*1250 = 5000 8*[4*1250 = 5000
3*1250 = 3750 3*1250 = 3750
4*1250 = 5000 4*1250 = 5000
2*1250 = 2500] 2*1250 = 2500]
Small mechanical 12*[100*1250 = 12500 10[100*1250 = 12500
5. CONCLUSION
Many of these changes were made with little downtime, in fewer than two
business days with three people on the job, and at a low expense that the firm
would recoup within two years. If this initiative is to be attempted again, it would
be useful to look at the company's ordering policy. It's conceivable that they didn't
need the same amount of room if inventory could be minimized by smarter
ordering practices. The project would have been more complete and the outcome
would have been a more robust approach if this method had been examined.
6. REFERENCE
6.1. Journal Article
16. Zhang, Guoqing, Tatsushi Nishi, Sarina DO Turner, Keisuke Oga, and
Xindan Li. "An integrated strategy for a production planning and warehouse
layout problem: Modeling and solution approaches." Omega 68 (2017): 85-
94.
17. da Cunha Reis, Augusto, Cristina Gomes de Souza, NayaraNogueira da
Costa, Gustavo Henrique CordeiroStender, Pedro Senna Vieira, and
NélioDominguesPizzolato. "Warehouse design: a systematic literature
review." Brazilian Journal of Operations & Production Management 14, no.
4 (2017): 542-555.
18. YetkinEkren, Banu. "A multi-objective optimisation study for the design of
an AVS/RS warehouse." International Journal of Production
Research (2020): 1-20.
19. Chen, Lu, André Langevin, and Diane Riopel. "A tabu search algorithm for
the relocation problem in a warehousing system." International Journal of
Production Economics 129, no. 1 (2011): 147-156.
20. Vis, Iris FA, and Kees Jan Roodbergen. "Layout and control policies for
cross docking operations." Computers & Industrial Engineering 61, no. 4
(2011): 911-919.
6.2. Book
22. Yoon, Chang S., and Gunter P. Sharp. "A structured procedure for analysis
and design of order pick systems." IIE transactions 28, no. 5 (1996): 379-
389.
23. BOZER, YAVUZ A., and JOHN A. WHITE. "A generalized design and
performance analysis model for end-of-aisle order-picking systems." IIE
transactions 28, no. 4 (1996): 271-280.
24. Bodner, D. A., T. Govindaraj, K. N. Karathur, N. F. Zerangue, and L. F.
McGinnis. "A process model and support tools for warehouse design."
In Proceedings of the 2002 NSF design, service and manufacturing grantees
and research conference, pp. 1-8. 2002.
25. Roy, Debjit, Ananth Krishnamurthy, Sunderesh S. Heragu, and Charles J.
Malmborg. "Performance analysis and design trade-offs in warehouses with
autonomous vehicle technology." IIE Transactions 44, no. 12 (2012): 1045-
1060.