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5S Audit Checklist for Toluca Plant

The document is a checklist used to evaluate different aspects of an area based on the 5S methodology. It contains 25 questions across 5 categories to rate an area on classifications, order, cleaning, standardization, and discipline on a scale of 0 to 4. The checklist is used to audit an area and identify opportunities for improvement.
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0% found this document useful (0 votes)
54 views3 pages

5S Audit Checklist for Toluca Plant

The document is a checklist used to evaluate different aspects of an area based on the 5S methodology. It contains 25 questions across 5 categories to rate an area on classifications, order, cleaning, standardization, and discipline on a scale of 0 to 4. The checklist is used to audit an area and identify opportunities for improvement.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

TOLUCA PLANT

QUALIFICATION: DATE OF ISSUE: CODE:


11/5/2020
REPLACES:
Pamlaloluco gua,
CHECK LIST 5S's New
DOCUMENT TYPE : REVIEW DATE PAGE:
CHECK LIST 11/5/2020 February 1

AREA: PREVIOUS RATING CURRENT RATING

DATE:
AUDITOR:
P and S
SCORE
5S's # POINT TO CHECK DESCRIPTION
0 1 2 3 4

1 Materials or Parts Are there any unnecessary materials or parts in the area?
CLASSIFICATION

Are there unnecessary machines or other equipment in the


2 Machines or other equipment area?

3 Tool, parts or supplies Are there tools, parts or supplies on the floor?

4 Frequency Have items been classified by daily use VS those used


occasionally?

5 Written standards Are the standards followed in the area?

Are shelves and other storage areas marked with location


1 Location tags labels?
Does everything HAVE a place? IS everything in its
2 Article tags assigned place?
ORDER

Are the maximum and minimum storage quantities


3 Maximum Quantity Labels indicated correctly?

4 Signage of pedestrian Are pedestrian crossings and area delimitations correctly


crossings and areas identified?

5 Tools Are the tools functionally arranged to facilitate their


collection, use and return?

1 Floors Are the floors free of trash, water, dust, and/or oil?

Are the machines cleaned frequently? Are they free of


2 Machines trash, dust, spills and/or oil?
CLEANING

Is there a cleaning checklist? Is the established frequency


3 Cleaning and Control for the area followed? Is it effective? Is there any
abnormal condition that generates dirt?

Is it clear who is responsible for cleaning by area?


4 Cleaning responsible (Understood and Communicated)

5 Regular cleanings Do workers routinely clean their workstations without


being told (sweep floors, wipe equipment, desk, etc.)?
TOLUCA PLANT

QUALIFICATION: DATE OF ISSUE: CODE:


11/5/2020

CHECK LIST 5S's


REPLACES: Plonlaloluca - .
New
DOCUMENT TYPE : REVIEW DATE: PAGE:
CHECK LIST 11/5/2020 2 of 2
SCORE
5S's # POINT TO CHECK DESCRIPTION
0 1 2 3 4
1 Improvement audits Was the 5S's audit performed last week?
STANDARDIZATION

2 Upgrade ideas Were the improvement ideas from the last audit applied?

Are standard procedures clearly written and used


3 Key processes
frequently?

4 LUP's Are point lessons used to introduce key


activities/processes?
Have the first 3 S's (Classification, Order and Cleanliness)
5 The first 3 S's been maintained?

1 Training
Does all staff have their basic training (1,2,3 X Mi)?
DISCIPLINE

2 Tools and parts Have the tools and parts been ordered correctly?

3 Stock controls Are the standards followed in the area?

4 Procedures Are there outdated procedures and/or without control


numbers (visual aids, formats, etc.)?

5 Boards Are the boards used and updated frequently?

0= VERY BAD 1=BAD 2=ACCEPTABLE 3=GOOD 4=EXCELLENT TOTAL %

NAME AND SIGNATURE OF NAME AND SIGNATURE OF


AUDITOR TEAM OR LINE LEADER

OBSERVATIONS
IMPROVEMENT IDEAS CARD

DATE:
PROCESS/AREA
NAME
PAYROLL NUMBER

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