Za Prikljucke Na Dancu

U-tube Heat exchanger
LF 0
1 8/31/2023
General interface Comsol LV
Select model Gewölbter Boden mit Stutzen

Select type of head Klöpperboden
Boundary conditions
Calculation temperature
195 °C
2.2 MPa
T
Calculation pressure p
Materials
Header
Material number 1.0345
Nominal design strength K 183.6 N/mm²
Safety factor S 1.5
Allowable stress f 122.4 N/mm²
Wall thickness manufacturing tolerance c1 0.6 mm
Corrosion allowance c2 1 mm
Modulus of elasticity at 20°C E20 212000 N/mm²
Nozzle
Material number 1.0345
Nominal design strength K 171.7 N/mm²
Safety factor S 1.5
Allowable stress f 114.5 N/mm²
Wall thickness manufacturing tolerance c1 0.4 mm
Corrosion allowance c2 1 mm
Modulus of elasticity at 20°C E20 212000 N/mm²
Geometry data
Header
Outside diameter Da 711 mm
Length of cylindrical board lcyl 46 mm
Nominal wall thickness enom 15 mm
Calculation wall thickness e 13.4 mm
Nozzle
Version Eingesteckter Stutzen
Flanged end of nozzle steif
Nominal Diameter DN 80
Outside diameter nozzle da 219.1 mm
External length of nozzle l 150 mm
Nominal wall thickness enom 3.2 mm
Calculation wall thickness e 1.8 mm
Radial offset ar 141 mm
Inclination nozzle to the axis floor θ 0 °
Rotation nozzle to the axis header ϕ 0 °
Reinforcement
Select reinforcement Keine Verstärkung
Net
Element size 88.9 mm
2 8/31/2023
Additional loads at end of nozzle

Reference plane load application Verschneidung
Reaction force at the end of nozzle due to internal berücksichtigen
pressure
Nozzle Specification NozzleSpec
Nominal Diameter DN 80
External Forces External

Moments
Force in direction X-axis Fx 3000 N Moment about 1400 N·m
Mx X-axis
Force in direction Y-axis Fy 4100 N
Force in direction Z-axis Fz 3500 N Results
Stress Rating
Body Stress Allowable Stress Utilization
Near nozzle / transition reinforcement
Local primarymembrane stress PL 157 N/mm² 183.6 N/mm² 85.52 %
Local primary membrane + secondary sPtrLe+sQs 405.3 N/mm² 367.2 N/mm² 110.4 %
Near transition brim
Local primary membrane + secondary sPtrLe+ss 74.41 N/mm² 183.6 N/mm² 40.53 %
Local primarymembrane stress PL+Q 169.9 N/mm² 367.2 N/mm² 46.28 %
Brim + Board
Local primary membrane + secondary sPtrLe+ss 82.71 N/mm² 183.6 N/mm² 45.05 %
Local primarymembrane stress PL+Q 191.7 N/mm² 367.2 N/mm² 52.2 %
General
General primary membrane stress Pm 65.23 N/mm² 122.4 N/mm² 53.29 %
General total primary stress Pm + Pb 103.2 N/mm² 183.6 N/mm² 56.21 %
Maximum utilization ΦUtil 110.4 %
Nozzle Stress Allowable Stress Utilization

Near header / reinforcement
Local primarymembrane stress PL 251.4 N/mm² 171.7 N/mm² 146.4 %
Local primary membrane + secondary 395.1 N/mm² 343.4 N/mm² 115.1 %
sPtrLe+sQs
General
General primary membrane stress Pm 218.6 N/mm² 114.5 N/mm² 191 %
General total primary stress Pm+Pb 478.9 N/mm² 171.7 N/mm² 278.9 %
Maximum utilization ΦUtil 278.9 %
Total maximum utilization max ΦUtil %
Nozzle Movement
Displacement at the end of the nozzle

Δx -0.7 mm Δy 0.81 mm Δz 0.6 mm
Rotation around axis

Δϕx 0.34 ° Δϕy 0 ° Δϕz 0.61 °
Kinear Buckling Analysis
Critical load factor LF 0
3 8/31/2023
Critical load factor LF 0
4 8/31/2023
Appendix: Material documentation
Section 2: SHELL/CYLINDER/INTERNALPRESSURE Section

2: Shell-20°C / CYLINDER / INTERNAL PRESSURE Section 3:
Shell / CYLINDER / EXTERNAL PRESSURE Section 4: Shell /
TORISPHERICAL HEAD
Section 4: Shell-20°C / TORISPHERICAL HEAD
Section 5: Shell / 5 EN08
Section 6: Verstaerkung / Reinforcement (1) / 6 EN09
Section 8: Verstärkung 2 / reinforcement 2 / 8 EN09
Section 22: Shell / 2 EN07 - Copy
Section 22: Shell-20°C / 2 EN07 - Copy
Section 32: Shell / 3 EN08 - Copy Section
33: Shell / 4 EN07 - Copy Section 33: Shell-
20°C / 4 EN07 - Copy Section 34: Shell / 5
EN08 - Copy
Section 35: Verstaerkung / Reinforcement (1) / 6 EN09 - Copy
Section 38: Verstärkung 2 / reinforcement 2 / 8 EN09 - Copy
Section 9: Shell-20°C / 9 EN07
Section 13: Shell / 13 EN08 Section
12: Shell / 9 EN07 - Copy
Section 12: Shell-20°C / 9 EN07 - Copy
Section 37: Shell / 10 EN08 - Copy Section
40: Shell / 40 EN07
Section 41: Shell / 13 EN08 - Copy
Section 18: Shell / 18 EN16.07
Section 18: reinforcing / 18 EN16.07
Section 18: Lug / 18 EN16.07
Section 21: Shell material / 21 EN16.08
Section 21: Reinfocement material / 21 EN16.08 Section
47: Schale / N4
Section 48: Schale / N8
Material specification:
Material code: 1.0345 Regulation: Spec. No.: EN 10028-2:2009
Short name: P235GH Product: Plate
Delivery condition: +N
Design conditions and dimensions:

Temperature [°C]: 150 Thickness [mm]: 14
Pressure [bar]: 190 Outside diameter [mm]: 711
Material values for test and design conditions:

Test condition Operating condition
Nominal design strength [N/mm²]: 235 198
Safety factor: 1.05 1.5
5 8/31/2023
Allowable stress [N/mm²]: 223.8 132

Modulus of elasticity [kN/mm²]: 212 203
Wall thickness tolerance [mm]: 0.5 acc. to EN 10029 Class A
Strength values at 20°C

Notch impact work ReH density Elong. strength Tensile strength Tensile strength ultimate strain
KV . . RP0.2 Rm, min Rm, max A
. N/mm² kg/dm³ N/mm² N/mm² N/mm² %
t≤16 t≤16 . t≤16 t≤16 t≤16 t≤16
40 235 7.85 235 360 480 24
Strength values as a function of temperature

T °C condition 20 50 100 150 200 250 300 350 400
RP0.2 N/mm² t≤16 235 227 214 198 182 167 153 142 133
Strength values as a function of temperature with design lifetime of 100000 h

T °C condition 380 390 400 410 420 430 440 450 460 470 480
RP1.0 N/mm² 100,000h 118 106 95 84 73 65 57 49 42 35 30
Rm, min N/mm² 100,000h 165 148 132 118 103 91 79 69 59 50 42
Young's modulus-values in dependence of the temperature

T °C -100 20 50 100 150 200 250 300 350 400 450 500 550 600
E kN/mm² 217 212 210.1 207 203 199 195.5 192 188 184 179.5 175 169.5 164
Mean coefficient of thermal expansion-values in dependence of the temperature

T °C -100 0 20 100 200 300 400 500 600
αm 1e-6/K 10.8 11.7 11.9 12.5 13.0 13.6 14.1 14.5 14.9
Differential coefficient of thermal expansion-values in dependence of the temperature

T °C -100 0 20 100 200 300 400 500 600
αdiff 1e-6/K 9.3 11.6 11.9 13.0 14.0 15.0 15.9 16.6 16.4



6 8/31/2023

Temperature [°C]: 150 Thickness [mm]:
Pressure [bar]: 190 Outside diameter [mm]:


Modulus of elasticity [kN/mm²]: 212 211.7


Nominal design strength [N/mm²]: 235 183.6
Allowable stress [N/mm²]: 223.8 122.4
7 8/31/2023
Section 6: Stutzen / Nozzle (1) / 6 EN09

Section 8: Stutzen 2 / Nozzle 2 / 8 EN09
Section 19: Shell / 19 ER06
Section 35: Stutzen / Nozzle (1) / 6 EN09 - Copy Section
36: Stutzen / Nozzle (1) / 7 EN09 - Copy Section 51:
Stutzen / Nozzle (1) / 50 EN09 - Copy Section 38:
Stutzen / Nozzle (1) / 8 EN09 - Copy Section 38: Stutzen
2 / Nozzle 2 / 8 EN09 - Copy Section 39: Shell / 19 ER06
- Copy
Section 15: Stutzen / Nozzle (1) / 15 EN09 Section 16:
Stutzen / Nozzle (1) / 15 EN09 - Copy Section 17:
Stutzen / Nozzle (1) / 17 EN09
Section 17: Stutzen 2 / Nozzle 2 / 17 EN09
Section 20: Shell / 19 ER06 - Copy
Section 42: Stutzen / Nozzle (1) / 14 EN09 - Copy Section 43:
Stutzen / Nozzle (1) / 15 EN09 - Copy Section 44: Stutzen /
Nozzle (1) / 15 EN09 - Copy - Copy Section 45: Stutzen /
Nozzle (1) / 17 EN09 - Copy Section 45: Stutzen 2 / Nozzle 2 /
17 EN09 - Copy Section 46: Shell / 19 ER06 - Copy - Copy
Section 23: Pipe / 23 EN13.04
Section 47: Stutzen / N4 Section
48: Stutzen / N8 Section 49:
Stutzen / N3 Section 52: Stutzen /
N5 Section 53: Stutzen / N9
Section 54: Stutzen / N1 Section
55: Stutzen / N2
Material code: 1.0345 Regulation: Spec. No.: EN 10216-2:2004
Short name: P235GH Product: Seamless tube
Delivery condition:


Allowable stress [N/mm²]: 0 0
Wall thickness tolerance [mm]: 7.1 acc. to EN 10216-2:2004

density
.
kg/dm³
7.85
8 8/31/2023
T °C condition 400 410 420 430 440 450 460 470 480 490 500
Rm, min N/mm² 100,000h 141 128 114 100 88 77 66 56 47 39 32

T °C -100 20 50 100 150 200 250 300 350 400 450 500 550 600
E kN/mm² 217 212 210.1 207 203 199 195.5 192 188 184 179.5 175 169.5 164

T °C -100 0 20 100 200 300 400 500 600
αm 1e-6/K 10.8 11.7 11.9 12.5 13.0 13.6 14.1 14.5 14.9
Differential coefficient of thermal expansion-values in dependence of the temperature

T °C -100 0 20 100 200 300 400 500 600
αdiff 1e-6/K 9.3 11.6 11.9 13.0 14.0 15.0 15.9 16.6 16.4




density Elong. strength Tensile strength Tensile strength ultimate strain, longitudinal Ultimate strain, lateral
. RP0.2 Rm, min Rm, max A A
kg/dm³ N/mm² N/mm² N/mm² % %
. 16<t≤40 16<t≤40 16<t≤40 16<t≤40 16<t≤40
7.85 225 360 500 25 23

T °C condition 20 100 150 200 250 300 350 400 450
RP0.2 N/mm² 16<t≤40 225 198 187 170 150 132 120 112 108


9 8/31/2023








Pressure [bar]: Outside diameter [mm]:


density Elong. strength Tensile strength Tensile strength ultimate strain, longitudinal Ultimate strain, lateral
10 8/31/2023
. RP0.2 Rm, min Rm, max A A

kg/dm³ N/mm² N/mm² N/mm² % %
. t≤16 t≤16 t≤16 t≤16 t≤16
7.85 235 360 500 25 23

T °C condition 20 100 150 200 250 300 350 400 450
RP0.2 N/mm² t≤16 235 198 187 170 150 132 120 112 108



Wall thickness tolerance [mm]: 4 acc. to EN 10216-2:2004
11 8/31/2023
Section 23: Schraube / 23 EN13.04

Section 24: Schraube / OC1 Section
25: Schraube / OC2 Section 26:
Schraube / OC3 Section 27: Schraube /
TC1 Section 28: Schraube / TC2
Section 29: Schraube / TC3 Section
30: Schraube / SSC Section 31:
Schraube / EXC
Material code: 1.7709 Regulation: Spec. No.: EN 10269:2014
Short name: 21CrMoV5-7 Product: Bolt
Delivery condition: +QT



Notch impact Elong. Tensile Tensile ultimate strain, Ultimate strain,
density
work strength strength strength longitudinal lateral
KV l . RP0.2 Rm, min Rm, max A A
. kg/dm³ N/mm² N/mm² N/mm² % %
d≤160 . d≤160 d≤160 d≤160 d≤160 d≤160
63 7.85 550 700 850 16 60

T °C condition 20 50 100 150 200 250 300 350 400 450 500
RP0.2 N/mm² d≤160 550 542 530 515 500 480 460 435 410 380 350

T °C condition 420 430 440 450 460 470 480 490 500 510 520 530 540 550
RP1.0 N/mm² 100,000h 365 340 315 288 262 235 208 182 156 132 109 89 71 56
Rm, min N/mm² 100,000h 399 375 350 325 300 274 249 224 199 174 150 126 103 82

T °C 20 50 100 150 200 250 300 350 400 450 500 550 600
E kN/mm² 211 211 204 200 196 191 186 182 177 172 164 152 127

T °C 20 100 200 300 400 500 600
αm 1e-6/K 11.1 11.1 12.1 12.9 13.5 13.9 14.1
12 8/31/2023


13 8/31/2023

Za Prikljucke Na Dancu

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Za Prikljucke Na Dancu

Uploaded by

Copyright:

Available Formats

U-tube Heat exchanger

General interface Comsol LV

Select model Gewölbter Boden mit Stutzen

Additional loads at end of nozzle

External Forces External

Force in direction Z-axis Fz 3500 N Results

Nozzle Stress Allowable Stress Utilization

Total maximum utilization max ΦUtil %

Displacement at the end of the nozzle

Rotation around axis

Critical load factor LF 0

Appendix: Material documentation

Section 2: SHELL/CYLINDER/INTERNALPRESSURE Section

Design conditions and dimensions:

Material values for test and design conditions:

Allowable stress [N/mm²]: 223.8 132

Wall thickness tolerance [mm]: 0.5 acc. to EN 10029 Class A

Strength values at 20°C

Strength values as a function of temperature

Strength values as a function of temperature with design lifetime of 100000 h

Young's modulus-values in dependence of the temperature

Mean coefficient of thermal expansion-values in dependence of the temperature

Differential coefficient of thermal expansion-values in dependence of the temperature

Design conditions and dimensions:

Material values for test and design conditions:

Design conditions and dimensions:

Wall thickness tolerance [mm]: 0.6 acc. to EN 10029 Class A

Design conditions and dimensions:

Wall thickness tolerance [mm]: 0.3 acc. to EN 10029 Class A

Design conditions and dimensions:

Material values for test and design conditions:

Design conditions and dimensions:

Material values for test and design conditions:

Section 6: Stutzen / Nozzle (1) / 6 EN09

Design conditions and dimensions:

Material values for test and design conditions:

Wall thickness tolerance [mm]: 7.1 acc. to EN 10216-2:2004

Strength values at 20°C

Strength values as a function of temperature with design lifetime of 100000 h

Young's modulus-values in dependence of the temperature

Mean coefficient of thermal expansion-values in dependence of the temperature

Differential coefficient of thermal expansion-values in dependence of the temperature

Design conditions and dimensions:

Wall thickness tolerance [mm]: 9.450001 acc. to EN 10216-2:2004

Design conditions and dimensions:

Material values for test and design conditions:

Wall thickness tolerance [mm]: 4.8 acc. to EN 10216-2:2004

Strength values at 20°C

Strength values as a function of temperature

Design conditions and dimensions:

Material values for test and design conditions:

Nominal design strength [N/mm²]: 0 0

Design conditions and dimensions:

Material values for test and design conditions:

Design conditions and dimensions:

Material values for test and design conditions:

Design conditions and dimensions:

Material values for test and design conditions:

Design conditions and dimensions:

Material values for test and design conditions:

Wall thickness tolerance [mm]: 0.4 acc. to EN 10216-2:2004

Strength values at 20°C

. RP0.2 Rm, min Rm, max A A