Calculs des collets en SVR Selon EN13121

Inputs

design pressure PS op 1.0000 MPa

external diameter of the collar D2 800 mm

average collar diameter DN 700 mm

bGt 50 mm
EN 1591-1
dGt 750.00 mm

Agt 117809.72 mm2

Collorette thickness at the back of the flange tf 44.5 mm

flange pipe thickness

tp 7.7 mm
carding time
M 0 N.mm
diameter of LOOSE flange drilling circle
Dcpg 863.5 mm

inner diameter of Loose flange D1 751 mm

Exterior diameter of the loose flange OD 927 mm
average sealing diameter
DG 750.0 mm DG=D1

Exterior sealing diameter DextG 800.0 mm

effective joint section bgt 50.0 mm

EN 13121
surface pressure for clamping situations Pg0 2 MPa
pg 136

surface pressure for operating situations Pg1 4 MPa EN 13555

calculation coefficient µ 0.3 -

bolt diameter dbolt 33 mm

number of bolts n 28 -

"radial distance between drilling circle and circle

to which HA applies"
Ha 77.9 mm

"radial distance between drilling circle and circle

to which HF applies"
Hb 31.8 mm

"radial distance between drilling circle and circle

to which Hg1 applies"
Hg1 56.8 mm
 diameter of bolt holes d* 33 mm

Flexural strength fm 240 MPa

strength of the material (Roving Mat 800/300 g/m²) fi 240 MPa

yield strength of bolts A4-70 Re 450 MPa

breaking strength of bolts A4-70 Rm 700 MPa

Flange thickness - Mechanical strength N 89 mm

LF 95.6 mm

calculation coefficient A5,i 1.50 -

calculation coefficient ϒF,p 1.5 -

calculation coefficient ϒF,w 1.35 -

1- loads exerted by the pipes on the flanges

pressure exerted on the flange Pd,R 2.250 MPa

pressure loads Hp,d,R 865901.4751 N Equation (264)

load due to axial loads HM 0 N.mm

loads due to additional axial loads HR,d,R 0 N

total axial bending force HA,d,R 8.66E+05 N Equation (266)

bending force due to pressure on the flange face HF,d,R 1.28E+05 N Equation (267)

2- load on the seal and tightening torque

Equation (269)
service situation Hg1,d,R 4.71E+05 N

Equation (268)
Clamping situation Hg0,d,ε 235619.449 N

moment of tightening torque supported by GRP Mbolt 138847.1753 N.mm

According to EN13121-3 JULY 2016
 3- summary of expenses

"minimum bolt load for situations

Wm1,d,R 1465254.67 N
of service"

"minimum bolt load required for

Wm0,d,R 235619.449 N
the initial tightening situations"

4 Verification of bolts

stress applied to the bolts σb 75.4 MPa

σb< min (Rp/2,4;Re/1,5) ok

5- total bending moment

"total bending moment by bending for situation N.mm Equation (270)

of service" M1,d,R 4.65E+07

"total bending moment by bending for situations N.mm Equation (271)

of initial clamping" M0,d,R 7.48E+06
6- collar calculation

section module A-A Z A-A 1167600.104 mm3

section module C-C Zc-c 3179462.997 mm3

ys 77.65108863 mm

Ixx 17817992.64 mm4

 section module D-D Z D-D 1441022.859 mm3
Equation (280)

the constraint for the clamping and service situation σ A,d,R 39.84 MPa ok

stress of bending moments σ C,d,R 14.63 MPa ok

Shear stress on stub end τ d,R 7.043 MPa ok

The support contraint between the stub end and the counter flange σ 15.1 MPa ok
Thikness of stub end 89 mm

Calculation of tightening according to EN 13445-3

μ 0.3 -

Kb 11.88 mm §G.8.4

db0 33 mm

nb 28 -

Section résistante de l'ensemble des boulons Ab 19703.7 mm2 §G.8.3.2

Diamétre effective du boulons dbe 30.294 mm

Diamétre intérieur du boulons dbs 29.933 mm

Pas du boulons P 2.5 mm

Applied load on 1 bolt Fb0,Av 3429978.8 N §G.8.3.2

Maximum torque supported by bolts Mt,av 1455.3 N.m