Professional Documents
Culture Documents
MSC 3
H199, H200/H262, H201, H208 •
HD 8 - HD 14
Module 3 • Machine Technology Training
Order no.: 2556935 / Version 15
www.hamm.eu/ctt
A WIRTGEN GROUP COMPANY
Hamm AG
Hammstraße 1
95643 Tirschenreuth
info@hamm.eu
www.hamm.eu
The disclosure as well as the duplication of this document, the use and the
forwarding of its contents, are forbidden as far as not expressively permitted.
Violations will cause indemnities. With respect to patent, utility sample or
design patent registration all rights reserved.
www.hamm.eu/ctt
Confidential with No Personal Information
CHAPTER OVERVIEW
Machine overview 4
Operator´s stand 23
Engine 42
Fuel system 68
Exhaust system 73
Cooling engine/hydraulic 76
Hydraulics 80
Electrical system 113
Advance drive 121
Steering system 131
Water system 137
Chip spreader 146
Roller drum 151
Edge forming unit 163
Special equipment 169
MACHINE OVERVIEW
OVERVIEW 4
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OVERVIEW 5
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OSCILATION
HD 8 VV
HD 10C VV C Compactline
HD 13 VV HD 13 VO HD 13 VT
TT Tire front and rear
HD 14 VV HD 14 VO HD 14 VT HD 14 TT
OVERVIEW 6
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HD 10C VT
OVERVIEW 7
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Emission level [EU / USA] Stage IIIA / EPA Tier 4 Stage IIIA / EPA Tier 4
Engine Manufacturer / type KUBOTA / D1005-E3B KUBOTA / D1005-E3B
Cylinder 3 3
Power [KW/UpM] 14,8/2700 22,9/2700
OVERVIEW 8
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Static linear load [kg/cm] 12,1 12,7 12,1 13,2 11,2 11,4 11,1 11,8
front/rear
Vibration frequency I/II [Hz] 67 52 67 52 67 52 67 52
Amplitude I/II [mm] 0,54 0,54 0,54 0,54 0,52 0,52 0,52 0,52
Centrifugal force I/II [kN] 46 28 46 28 52 32 52 32
HD 10 VT HD 12 VT
OVERVIEW 9
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Emission level [EU / USA] Stage IIIA / EPA Tier 4i Stage IIIA / EPA Tier 4i
Engine Manufacturer / type KUBOTA / D1503-M-E3B KUBOTA / D1503-M-E3B
Cylinder 4 4
Power [KW/UpM] 22,9/2700 22,9/2700
OVERVIEW 10
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Static linear load [kg/cm] 15,5 15,1 15,8 16,5 15,8 15,7 15,8 16,5
front/rear
Vibration frequency I/II [Hz] 60 51 60 51 60 51 60 51
Amplitude I/II [mm] 0,51 0,31 0,51 0,31 0,51 0,31 0,51 0,31
Centrifugal force I/II [kN] 64 39 64 39 64 39 64 39
HD 13 VT HD 14 VT
OVERVIEW 12
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Emission level [EU / USA] Stage IIIA / EPA Tier 4i Stage IIIA / EPA Tier 4i
Engine Manufacturer / type KUBOTA / V2203 KUBOTA / V2203
Cylinder 4 4
Power [KW/UpM] 34,6/2700 34,6/2700
OVERVIEW 13
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OVERVIEW 15
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OVERVIEW 16
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2 3 4 5
OVERVIEW 17
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5 1 Drum suspension
2 Vibration drive
3 Drum drive
4 Clear side
(50mm permanent drum offset)
5 Rotary beacon
2 3 4
OVERVIEW 18
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6 1 Drum drive
2 3-point articulation
3 Outlet water tank
4 Water tank
5 4
5 Drive lever
6 Rotary beacon
7 Filler neck for additiv tank
(only VT Version)
1 2 3 1
OVERVIEW 19
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1
2
1
OVERVIEW 20
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Overview HD 10 until 14
1 Exhaust
2 3-point articulation
3 Foot lever all-wheel lock
on/off*
4 Steering wheel
1 5 Drive lever right
6 Rotary beacon
11 2
7 Filler neck water tank
10 3
8 Drive lever left*
9 4 9 Foot lever roller drum
sprinkeling*
8 5
10 Foot lever additiv (T-Version)*
11 Display
7 6
OVERVIEW 21
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OVERVIEW 22
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OPERATOR´S STAND
CABIN 23
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Display
Operation display
Compaction button
Sprinkling /
Additive sprinkling [1]
(Option)
CABIN 24
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Dashboard protection
CABIN 25
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Dashboard
1 Operating hours
1 2 3 4 5 6
2 Error code
3 Oil pressure
4 Air filter
5 Charge current
CABIN 26
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Dashboard
1 Indication on tank
1
2 All-wheel lock*
4 Coolant temperature
4 3 2
CABIN 27
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Dashboard
1 Additive sprinkling
2 Water sprinkling
(3 stepped speed-dependent
interval switching)
3 Pre-selection VO-HI-DO
4 Vibration big/small
5 Vibration
manual/automatically
2
3
5 4
CABIN 28
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Dashboard
1 Warning lights
2 Rotary beacon
3 Side marker lamps/driving light
4 Operating light
7
5 Parking brake
6 Horn
7 Flashing light
5
4
3 2 1
CABIN 29
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CABIN 30
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Operator‘s platform HD 10 – HD 14
1 Rest water level
indicator sprinkling
2
2 Level transmitter
1
fuel tank
3 Filler neck
3
fuel tank
4 Connector
seat contact switch
CABIN 31
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Operator‘s platform HD 8 - 12
1 1 Drive lever - right
2 Zero-position lock
2
3 Proximity switch – B1 –
reverse*
3
4 Proximity switch – B2 – slow
4 5 Proximity switch – B3 – fast
6
Cable inlet inside
the storage room
Plate A6 –
see electric
CABIN 32
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Operator‘s platform HD 8 - 12
1 B1 - Proximity switch –
reverse (option)
2 Proximity switch perforated
plate
1
3 B2 - Proximity switch starting
lock
(2. sprinkling level, vibration off,
2 slow speed, Not-Stop if B1
permanent “ON”)
CABIN 33
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Proximity switch 2
mounted in the
center (marked “V”)
Proximity switch 1
mounted at the
bottom (marked
“A”)
Sensor clearance
1mm to max. 2mm Adjust proximity switches B1+B2 in the
oblong hole that the automatic vibration
system will function symmetrically in
forward and reverse.
CABIN 34
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Proximity switch HD 13 - 14
1 Right drive lever
1
2 Proximity switch B1 – drive lever 1
CABIN 35
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Display A1
• Dashboard is used for several series / types.
• Machine-Software is identical.
• For this reason, the series / types must be set using the thumb wheel.
• Consequences and malfunctions in case of wrong setting:
• Drive
• Vibration
• Water sprinkling
• When replacing the dashboard, check the setting according to the
Thumbwheel following table and set the correct value:.
Ausstattung / Equipment
Standard / standard = Basic main setting
Spezial 01 = Sprinkling continues in the lowest level and the
drive lever continues in neutral.
Offen / open = No assignment – setting Default is accepted.
CABIN 36
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Display A1
A1X1 Not Stop
X3 X8
A1X2 Feed-in, ground, VOHIDO
X1
A1X3 Lighting front
A1X4 Edge pressing assembly up/down
A1X5 Diesel tank sensor
A1X6 Vibration / Option
X15
X30
CABIN 37
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CABIN 38
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Cup holder
CABIN 39
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CABIN 40
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CABIN 41
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ENGINE
ENGINE 42
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Kubota D 1005-E3B
Three-cylinder
05-Series
Emission regulation
Engine - HD 10-HD 12
Kubota D 1503-M-E3B
Three-cylinder
03-M-Series
Emission regulation
Engine - HD 13-HD 14
Kubota V 2203-M-E3BG
Four-cylinder
03-M-Series
Emission regulation
2 Sensor coolant
temperature
4
3 Coolant reservoir
4 Stopping magnet
5 5 RPM control lever
6 6 Fuel pump M4
7 7 Water separator
8
8 Fuel filter
9 Engine oil filter
9
10 Hydraulic oil tank
11 Fuel pre-filter
12 Hydraulic oil filter HV1
12 11 10
ENGINE 46
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ENGINE 47
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3 Alternator G2
2
4 Starter M1
3 5 Oil pressure switch
6 Main fuse 80A
4
7 Starter relay K01
5 8 Battery G1
9
10
ENGINE 48
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2 Battery G1
1 2
ENGINE 49
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ENGINE 50
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6 5 4
ENGINE 51
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6 5 4 3 2 1 7 3 2 5
ENGINE 52
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Temperature sensor
cooling fluid
Pressure switch,
air filter S8
Distributor block
drive unit
with scavenge
(see below) HX1
(behind safety plate)
Central ground
Scavenge valve
ENGINE 53
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3 Alternator G2
4 a) Oil pressure switch
S7
b) Hydraulic oil tank
2 HX100
5 Engine oil drain
3
6 Brake combi valve
HQ1
7 Start relay K01
4a
8 Batterie G1
4b
9 Main fuse 80A
10 Battery isolating
switch Q1
5 6 7 8 9 10
ENGINE 54
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Brake magnet
Combination valve
HQ1
3-point-articulation
(3 greasing points!)
Steering cylinder
(2 greasing points!)
ENGINE 55
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2 2 2
3 7 3 5 4 8
ENGINE 56
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P1
X1
C1
T1
ENGINE 57
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to rear brake
T3
scavenge and leak oil from vibration
leak oil from and drive (rear)
T2
drive pump
ENGINE 58
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C1 C2 C3
M2
C4 P1
A B
T1
Cover plate (standard)
X1 respectively
leak oil from drive from T-port
KAG valve (Option)
and vibration steering
T4 return to tank (front)
ENGINE 59
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ENGINE 60
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Brake magnet
Dispatcher
Starter M1
ENGINE 61
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2 3 4 5 6
ENGINE 62
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ENGINE 63
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ENGINE 64
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5 4
ENGINE 65
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7 Blower free-wheel
5
8 Vo-Hi-Do valve
ENGINE 66
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ENGINE 67
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FUEL SYSTEM
ENGINE 68
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ENGINE 69
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ENGINE 70
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Refuelling
ENGINE 71
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ENGINE 72
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EXHAUST SYSTEM
ENGINE 73
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Exhaust system
1 Silencer
2 Exhaust gas hose
3 Flue gas pipe
ENGINE 74
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ENGINE 75
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COOLING ENGINE/HYDRAULIC
ENGINE 76
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ENGINE 77
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ENGINE 78
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ENGINE 79
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HYDRAULICS
HYDRAULICS 80
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Hydraulic system
HYDRAULICS 81
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HYDRAULICS 82
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Hydraulic tank – HD 10 – 12
3 1 Hydraulic oil tank HX100
2
2 Valve parking brake HQ1
3 Suction filter HV10
4
4 Breather HV100
HYDRAULICS 83
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Hydraulic tank – HD 13 - 14
4 5 6 1 Hydraulic oil drain
2 Hydraulic oil tank X100
with vandalism protection*
3
3 Filter
4 Filling neck & venting filter
HV100
7 5 Suction filter HV10
1 8
HYDRAULICS 84
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B Working connection
to distributor block HX1:P
Fe Feed pressure
to drive control block HX1:SP
HYDRAULICS 85
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HYDRAULICS 86
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Ps
2 1
HYDRAULICS 87
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B Connection
to drive pump HG1:X1
X1
HG1
X2
HYDRAULICS 88
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P Working pressure
from drive pump HG1:B
S Working pressure S
to drive pump HG1:A
SP Closed SP
T7 Leakage T7
SP T7 1
from hydraulic oil filter HE1:B
1 Scavenge valve
HYDRAULICS 89
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B2 Working pressure
rear backwards
to drive motor HM4:R
A1 Working pressure
front forwards
to drive motor HM2:L
B1 Working pressure
front backwards
to drive motor HM4:R
T4 T3 T2 T4 Leakage
from vibration motor HM11:T
resp. from drive motor HM3:1
T3 Leakage
from drive motor HM4:1
T2 Leakage
from drive motor HM2:1
HYDRAULICS 90
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T5 Leakage
from steering pump HG20:T
T1 Leakage
to brake control block HQ1:T2
T5 T1
HYDRAULICS 91
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B3 Pressure line
rear backwards
to drive motor HM4:L
A2 Pressure line
rear forwards
to drive motor HM3:L
B2 Pressure line
rear backwards
to drive motor HM3:R
1 Locking tappet
for machines without all-wheel
lock *
1
HYDRAULICS 92
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SP Pilot pressure
SP
L Working pressure
L from drive pump HG1:A
P P Working pressure
from drive pumpHG1:B
B
B Working pressure
D to drive motor B1
D Working pressure
to drive motor B2
HYDRAULICS 93
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3 Flow divider
SP Connection closed
SP D1 Nozzle
Ø=0,6mm
D2 Nozzle
D1 Ø=0,6mm
2 D2 3
HYDRAULICS 94
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HYDRAULICS 95
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L Working connection
from distributor block HX1
X Brake pressure
from brake control block HQ1
R 1 X 3 L 2
HYDRAULICS 96
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A2 Pressure line
A2 PA B2
to vibration motor HM11:B
B1 Return line
from vibration motor HM10:A
B2 Return line
from vibration motor HM11:A
Function HA10:a HA10:b
PA Pressure line
Vibration front 1 0 to hydraulic oil filter HV1:B
Vibration rear 0 1
MPA Pressure line brake
Vibration front & rear 1 1 to brake control block HQ1:P1
Static 0 0
HYDRAULICS 97
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3 PRV 20
2 popen=200bar
MA T
HYDRAULICS 98
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Y6
Y5
Y5
Return line
B1 A1 T (via brake release valve)
A B2
2 T
PA MA
HYDRAULICS 100
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Solenoid valve
rear
PE
Vibro valve
front
Solenoid valve
front
HYDRAULICS 101
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B Working line
from vibration control block
HA10:A1 front / HA10:A2 rear
T Leakage
HM10:
to brake control block HQ1:T1
HM11:
to distributor block HX1:T4
HYDRAULICS 102
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B Working line
from vibration control block
HA10:A2
T1 Leakage
to distributor block HX1:T4
T2 Closed
HYDRAULICS 103
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3 4 Bleed screw
5 Seal set
4 6 Filter head
7 Filter insert
6 8 Filter cartridge
HYDRAULICS 104
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3 PRV popen=30bar
4 Screw parking brake release
see instruction manual!
M1
HYDRAULICS 105
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T1 Leakage
from vibration motor HM10:T
X1
C1 Pressure line brake
P1 to drive motor HM2:X
T1 P2 Check valve
T2 Leakage
C1
from distributor block HX1:T1
P2 T2 T4 T4 Leakage
to hydraulic oil tank HX100
HYDRAULICS 106
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P4 Closed
C2 T3 P4 1
HYDRAULICS 107
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3 Check valve
P1 Working pressure
T1 Leakage
T2 Leakage
flanged to brake control block
HCQ1:T4
3
T3 Leakage
2 flanged to hydraulic tank HX100
T2
HA50
T1
P1
HYDRAULICS 108
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1 2 Solenoid valve
Y8 / HA50.HQ2
EFU down
3 Solenoid valve
2 Y10 / HA50.HQ3
Change EFU right-left
A1 B1 EFU right up
B2 EFU left up
B1
M1 Measuring port working
pressure
M1 A2
HYDRAULICS 109
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VV/VO VT
HYDRAULICS 110
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B Suction line
from drive pump HG1:S
T Leakage
to distributor block HX1:T5
HYDRAULICS 111
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HYDRAULICS 112
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ELECTRICAL SYSTEM
ELECTRICS 113
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Central electrical
K1 K4 K3
K5
X30
Permanent K2 K6
positive
X15 Ignition
plus K9
K8
K7
K10
K11
ELECTRICS 114
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F1 = All-wheel lock
F2 = Timer (glow lamp)
K1 = Terminal 15 (1) F3 = Drum light
K2 = Terminal 15 (2) F4 = Driving light left
F5 = Driving light right
K3 = Water pump
F6 = Back-up light
K4 = Additive pump F7 = Working spotlights
K5 = Rotating-beacon light F8 = Light bulb
K6 = Signal horn F9 = Edge pressing assembly
K7 = Driving light F10 = Foot whiper water
F11 = Seat heating
K8 = Back-up light
F12 = Reserve
K9 = Working spotlights F13 = Plug socket
K10 = Drum light F14 = Signal horn
K11 = All-wheel lock F15 = Additive pump
F16 = Water pump
F17 = Rotating-beacon light
ELECTRICS 115
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Slot F17
30 (left) + COM:
RKL flash also if ignition out
15 (right) + COM:
30 15 RKL flash only if ignition on
Slot F1
A + COM: All wheel lock
B + COM: not used
A B
ELECTRICS 116
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ELECTRICS 117
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Battery
Main fuse W1
ELECTRICS 118
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Function diagram
ELECTRICS 119
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ELECTRICS 120
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ADVANCE DRIVE
DRIVE 121
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3 1 High-pressure drive L
1 2
2 High-pressure drive R
3 Leakage Vibration
4 High-pressure Vibration B
5 High-pressure Vibration A
4 5
DRIVE 122
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Leakage 1
Brake X
Leakage vibration
High-pressure L
High-pressure vibration A
High-pressure R Return line vibration B
DRIVE 123
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Brake X High-pressure R
High-pressure R High-pressure
Vibration B small
Amplitude
High-pressure Vibration
A big Amplitude
DRIVE 124
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DRIVE 125
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Advance drive
T6
To cooler
P
Distributor block
S
and output HX1
SP
T1 A
T1
Fe
T2
DRIVE 126
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Advance drive
Version VV, VO Version VT
Distributor block
and output HX1
A2
B2
T3
B3T4
A3
Advance drive
1
R L
T3
B2
A2
L 1R
Advance drive
DRIVE 127
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Advance drive HD 14 TT
Distributor block and
scavenge valve HX1
1
R
1
L R
L
DRIVE 128
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Parking brake
Version VV, VO Version VT
Distributor block
and output HX1
C1
M1
Distributor block
X and output HX1
X
C1
M1
M1
DRIVE 129
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DRIVE 130
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STEERING SYSTEM
STEERING 131
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Steering
1 Steering unit HQ20 with
mounting plate HX20
2 Pump steering hydraulic HG20
3 Valve block parking brake HQ1
1
4 Distributor block and output
2 HX1
5 Steering cylinder HM20
4
3
STEERING 132
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Orbitrol
T To T3 brake release unit
P To steering pump
L Steering cylinder go out
R Steering cylinder go down
STEERING 133
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3-point articulation
Benefits
• Equal weight distribution on front and
rear axles and so a equal compaction
• Drive stability and -safety
• Enhanced directional stability
• No roll in the asphalt by cornering
STEERING 134
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Drum offset
1 1 Screws
2 Steering cylinder
3 3-point articulation
Adjustment of
50 mm available
2 3
STEERING 135
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STEERING 136
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WATER SYSTEM
WATER 137
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Sprinkling / Overview
Choice box
- On/Off
- Intensity
Foot control
additional water
WATER 138
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Sprinkling interval
HD 8/10c
Tandem + Combi Interval time [sec.]
LED1
Proximity switch at sprinkling level
LED2
Speed B1 B2 pump on time Less Middle Much
low 0 1 2,7 14,0 7,5 4,0 LED3
middle 0 0 1,5 5,0 2,0 1,0
high 1 0 1,0 2,0 0,8 0,0
Display LED3 LED2 LED1
HD 10/12
Tandem + Combi Interval time [sec.]
Proximity switch at sprinkling quantity (level)
Speed B1 B2 pump on time Less Middle Much
low 0 1 2,9 12,0 6,0 2,8
middle 0 0 1,6 4,0 1,6 0,5
Pre-select switch to change the interval
high 1 0 1,1 1,8 0,6 0,0
rest between individual sprinkling the
Display LED3 LED2 LED1
bandage.
The sprinkling time (closing time for
HD 13/14
the pump) is depending on from the
Tandem + Combi Interval time [sec.]
type (coding switch) and the speed
Proximity switch at sprinkling quantity (level)
level (proximity switch at the drive
Speed B1 B2 pump on time Less Middle Much
lever).
low 0 1 3,6 18,0 10,0 5,0
middle 0 0 2,0 5,0 2,5 1,0
high 1 0 1,3 2,0 1,0 0,0
Display LED3 LED2 LED1
WATER 139
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Sprinkeling
1 Pump room
2 Water drainage
1 2
WATER 140
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Sprinkeling
1 2 3 4 1 Water tank
2 Filter with bypass
3 O-Ring (green)
4 Cap with pressure room
5 Pressure line
(from Water pump)
Nozzles
Pump
6 5
WATER 141
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Sprinkeling
1 Water pump M2
1 2 Plug M2X1
3 Cover plate
S Suction line
P Pressure line
2 Tension: 12 [V]
4 Power supply
3 5 Mass Kl. 31
P
S
WATER 142
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Sprinkeling
Spray nozzle
Spray bar
The HD10C VT, HD10VT and HD12VT have a splash plate that the Additive is not spraying over
the tires.
The Spray bar is wind shielded plugged in the roller.
WATER 143
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Sprinkeling
Additive tank (only at T-Version)
WATER 144
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WATER 145
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CHIP 146
Confidential with No Personal Information
CHIP 147
Confidential with No Personal Information
Chip spreader
CHIP 148
Confidential with No Personal Information
CHIP 149
Confidential with No Personal Information
CHIP 150
Confidential with No Personal Information
ROLLER DRUM
DRUM 151
Confidential with No Personal Information
Vibration / Oscillation
Vibration
fr-re-do Amplitude Frequency automatic
DRUM 152
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4 3
DRUM 153
Confidential with No Personal Information
DRUM 154
Confidential with No Personal Information
3 8 Middle shaft
6 8
5
2
7
DRUM 155
Confidential with No Personal Information
2 DRUM 156
Confidential with No Personal Information
7 5 Tension pulley
1
6
6 Toothed belt
3 7 Toothed wheel
5
8 Middle wave
3
5
6 2
4
DRUM 157
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2 Compensation line
from vibration control block
HA10:T
to brake control block HQ1:P3
3
3 Pressure line
from vibration control block
HA10:MPA
to brake control block HQ1:P1
A1 Working line
HA10:A1 – HM2:A
B1 Working line
B2 T2 A2 HA10:B1 – HM2:B
HM2
DRUM 158
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B2 Working line
HA10:B2 – HM4:B
B2 T2 A2
HM4
B1 T1 A1 HG10
HM2
DRUM 159
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DRUM 160
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Scraper
Scraper VV and VO Scraper VT
Scraper TT
front rear
DRUM 161
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DRUM 162
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EDGE 163
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KAG up/down
EDGE 164
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EDGE 165
Confidential with No Personal Information
EDGE 166
Confidential with No Personal Information
Switch
on/off
EDGE 167
Confidential with No Personal Information
EDGE 168
Confidential with No Personal Information
SPECIAL EQUIPMENT
OPTIONS 169
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OPTIONS 170
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Holding frame
Thermal apron
in three parts:
left, right
and rear
foldable
protective blade not available for H199
OPTIONS 171
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OPTIONS 172
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OPTIONS 173
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OPTIONS 174
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StVZO lights
OPTIONS 175
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Front
OPTIONS 176
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Special equipment
OPTIONS 177
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OPTIONS 178
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OPTIONS 179
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OPTIONS 180
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Interface
OPTIONS 181
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OPTIONS 182
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1 Clamp 30 (12V) X
2 31 Mass X
3 Clamp 15 switched (12V) X
4-5 Not coated
6 CAN High X
7 CAN Low X
8-12 Not coated
OPTIONS 183
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OPTIONS 185
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Special equipment
OPTIONS 186
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Component Homologation
OPTIONS 187
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Special equipment
Foldable ROPS*
Cabin*
OPTIONS 188
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All-wheel lock
Manual
operation
with foot
switch S10
OPTIONS 189
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Pilot lights indicate the material compaction The vibrating drum must not be lifted
magnitude. The compaction value depends on from the ground (jump operation) during
the material to be compacted. In case of compaction in earth moving work.
compaction work with the vibration turned on, A slow flashing of the display indicates
increasing HMV values show an increasing that the drum is immediately before
material densification, or carrying capacity. If jump operation.
the value remains constantly at a A fast flashing of the display indicates
precompacted place, no further compaction is that the drum is in jump operation.
possible there. Use is only permissible
with vibration in earthmoving applications.
OPTIONS 190
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OPTIONS 191
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OPTIONS 192
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Special equipment
Comfort seat (Grammer) with seat heating
Switch
on/off
OPTIONS 193
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OPTIONS 194
Confidential with No Personal Information
OPTIONS 195