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The following procedures (3.1.2 and 3.1.

3) can be done without V+ applied to


3000 Series Instructions ® Read Instructions Carefully! Setup Enable pin. Press and hold the left button
entire display flashes and then release.
on the front panel until the

3.1.2 Setting/Changing the Time-of-Day Clock


See Section 2­.6.2.
Without buttons With buttons
3.1.3 Resetting the
0 Maintenance
1 Hour Meter
Press the left button until the maintenance hour meter function is
displayed (the wrench icon will be illuminated). Press and hold both the
right button and the left button until the display flashes and the
maintenance hour meter is reset to zero. This can be performed at any time,
independent of the actual maintenance status.

3.2 Auto-range
Curtis enGage® II will automatically recognize battery voltage based on the
status of the auto-range input pin.
0 1

3.3 Output and Warning LED


Function LED Activated FET Activated
CURTIS INSTRUMENTS, INC. 200 Kisco Avenue, Mt. Kisco, NY 10549 Tel. (914) 666-2971 www.curtisinstruments.com
Fuel LMB LMB

1.0 Technical Specifications 2.5.2 enGage® II & Multifunction Design Temp RMB RMB

Curtis enGage®­II products can be configured in a variety of ways to maximize Pressure LMB & RMB LMB & RMB
1.1 Electrical customer value and efficiency. Because of this feature, the instruction manual
covers a broad spectrum of products. Please note that some sections of the Voltage 2nd LMB & RMB 2nd LMB & RMB
Operating Voltage Range: +/– 25% of nominal voltage.
Operating Current Range: Values reflect keyswitch in “on” position. instructions may refer to functions not included with your instrument. Tach RMB RMB

BDI LMB LMB


Operating Voltage
2.6 Configuring Your Gauge
Maintenance Due LMB LMB
Gauge (VDC) Nominal (mA) Max (mA) Access to these operations is sequential in this order. Adjustments of the
following functions can be performed in the Configuration Mode: KEY: RMB = Right Most LCD Bar / LMB = Left Most LCD Bar
12 VDC 12 19 35 1. Time-of-Day Clock
2. Battery Discharge Indicator profiles
12–48 VDC 12 14 20 3.4 LCD Icons
3. Maintenance interval
24 16 20 4. Settable hour meter Curtis enGage® II contains a number of icons to assist the user:
36 16 20 During configuration, the right button is used to increment. The left Hourglass Icon: Turned on (not blinking) to indicate that an hour meter is
button is used to: displayed in the numeric display. Flashes to indicate hour meter accumulation.
48 17 20 1. Enter a selection;
2. Advance to the next configurable item. Wrench Icon: Turned on (not blinking) to indicate that the maintenance hour
meter is displayed in the numeric display. Flashes when the maintenance
1.2 Mechanical If no change is desired to a specific gauge function, continue to press the left interval is reached.
button until the next desired function is reached.
Display: LCD with 10-segment bar and 5 digit numeric (5mm high). Colon: Flashes to indicate that the time-of-day clock is being displayed in
The time-of-day clock is entered by setting the hours digits between 01 and 12, the numeric display and that time is counting-up.
Hour Meter Range & Resolution: 9,999.9 Maintenance Hours; then “minutes” digits between “00” and “59”.
99,999 Total Hours Decimal Point: To indicate 1/10 of an hour on the maintenance hour meter
The profile of the BDI is settable with the front panel buttons. The Discharge
Hardware: Mounting Bracket Full profile (when the gauge will begin calculating ‘discharge’) is adjustable from Fuel or Battery Icon: Turned on (not flashing) depending on which function
1.80 through 2.30 volts per cell (VPC) in 0.01 VPC increments. The Discharge the gauge is programmed to monitor. It flashes when a low condition is
Panel Cutout: 52 mm / 2 1/16” diameter Empty profile (when the gauge will indicate ‘empty’) is adjustable from 1.50 detected.
through 2.20 VPC in 0.01 VPC increments.
Percent: Indicates remaining percentage of interval or level.
1.3 Environmental The maintenance interval (when the gauge signals that maintenance is due) is
configurable and should be set after the initial installation. The interval can be
Shock: SAE J 1378 Amplitude set between 1 and 9,999 hours in 1 hour increments.
3.5 Resetting BDI
44-55 g, half sine, 9-13 ms duration.
OCR—Open Circuit Reset: The BDI will reset when gauge is disconnected from
The settable hour meter can be set to any value between 0 and 99,999 hours.
Vibration: SAE J 1378 Double amplitude of 1.53mm with frequency sweep discharged battery and reconnected to a fully charged battery.
When the gauge is operational, the total hour meter will begin from this value.
for 10-80-10 Hz (20 g max) at 1 minute intervals.
CTR—Charge Tracking Reset: Battery state-of-charge will be tracked by gauge
Configuration Notes:
Operating Temp.: –40˚C to +85˚C. during charging period(s).
The gauge remains in configuration mode for 30 seconds without input from
Storage Temp.: –50˚C to +90˚C. the user.
Humidity: 95% RH (non-condensing). 4.0 Troubleshooting
When configuring each function (time-of-day, maintenance interval, etc.), you
IP Rating: 65 Front & Rear with AMP connector installed. must enter in all data for that function for it to be saved. If incomplete data BDI Function
65 Front, 40 Rear with Molex connector installed. is entered for a function and the programming mode is timed out (after 30
seconds of no input received by the gauge), the gauge will revert back to what Problem Possible Cause
was previously stored for that item.
2.0 Installation No Display Terminals not connected.
Improper voltage.
If you interrupt the data entry process in the Configuration Mode, the gauge
2.1 Terminal Assignments saves data in those sections already completed. To complete configuration,
Stays at FULL Instrument voltage does not match
re-enter configuration mode (2.6.1) and simply toggle past the completed
battery voltage.
Molex Pin # Description AMP Pin # sections and resume where you left off.
V+ connected to wrong terminal.

8 V(+) 4 2.6.1 Entering Configuration Mode Will Not Reset Instrument voltage does not match
1. Apply main power (9-60VDC) to V+, V–. battery voltage.
Supply Voltage Positive Terminal. For BDI applications, Battery not fully charged.
connection should be made as close to battery positive 2. Apply V+ (9-60 VDC) to Keyswitch Input.
Battery may be defective
as possible. 3. Apply V+ (9-60 VDC) to Set-up Enable.
Resets without Charging Battery Not connected directly to battery
4 V(–) 8 4. Press and hold the left button on the front panel until the entire
terminal
display flashes and then release.
Supply Voltage Negative Terminal For BDI EMPTY Too Soon V+ connected to wrong terminal.
applications, connection should be made as close to Instrument voltage does not match
battery as possible.
2.6.2 Setting the Time-of-Day Clock
battery voltage.
The display will flash the two “Hours” digits. Press the right Terminals not directly connected to
2 Keyswitch (+) 0 1 6
button to increment by one hour, or hold the button to increment battery.
When V+ is applied, the keyswitch turns on the gauge continuously. When the desired number of hours is reached,
display. For BDI applications, monitoring continues press the left button once. The display will flash the two Will Not / Cannot Configure Procedure in section 2.6.1 not being
when keyswitch is turned off. “Minutes” digits. Press the right button to increment by one minute or hold followed.
the button to increment continuously. When the desired number of minutes is No power to Setup Enable pin.
6 Setup Enable (+) 2 reached, press the left button once.

When V+ is applied, the gauge can be programmed via Sender Function


2.6.3 Setting the Battery Indicator Profiles
the front panel buttons if so equipped (see section 2.6).
0 1
The display will flash the
0 three1 digits of the 0discharge
1 full profile 0 1
Problem Possible Cause
7 Hour Meter
0
Enable
1
(+) 3 (factory setting is 2.09 VPC). Press the right button to No Display Terminals not connected.
When V+ is applied, accumulation of time occurs with increment by 0.01 VPC or hold the button to increment Improper voltage.
keyswitch turned on. continuously. When the display reaches 2.30 it will automatically
restart at 1.80 VPC. When the desired reset profile setting is reached, press the Stays at FULL V+ connected to wrong terminal.
5 Input A 1 left button once. Sender or sender connection problems.
Input for a voltage based sender OR auto ranging pin The display will flash the three digits of the discharge empty EMPTY Too Soon V+ connected to wrong terminal.
0 in BDI 1applications. See schematic diagrams for AMP profile (factory setting0 is 1.73 1VPC). Press the right 1 button 0 Sender or sender connection problems
0 1
and Molex connectors. to increment by 0.01 VPC or hold the button to increment
0 1
continuously. When the display reaches full it1will automatically Maintenance Function
1 Input B 5 0 1 0 1 0
restart at 1.50 VPC. When the desired reset profile setting is reached, press the
Input for resistance based senders. left button once. Problem Possible Cause

3 FET Output 7 Will not Reset Section 3.1.3 procedure not being
2.6.4 Setting the Maintenance Interval followed.
0 1
MOSFET (0.5A) open drain type internally tied to V(–). The display will flash the left digit (thousands of hours). Press
0 1
0 1
0 1 0
the right 0 button1 to increment by one or hold the button to
1

2.2 Typical Wiring Diagrams 0


increment continuously. When the desired number is reached,
1 0 1 0 1 5.0 Maintenance
press the left button once to proceed to the next digit.
Repeat this process for all 4 digits. The enGage® 3000 Series is not serviceable.
See wiring schematic drawings on reverse side of page.
2.6.5 Setting the Total Hour Meter
2.3 Mounting Safety Instructions
0 1 The display will flash the left digit (tens of thousands of hours).
Caution! Press the right 0
button1 to increment0 by one1 or hold the button
0 1 • This instrument was manufactured and tested according to the applicable
0 1
0 1 0
0
1
1
0
0
1
1 0
to increment 1
continuously. When the desired number is reached, technical standards. It complies with all the safety regulations as shipped from
Bracket is placed over gauge in reverse fashion for ease of shipping. Bracket press the left button once to proceed to the next digit. the factory.
has been designed to remain secured to the gauge upon proper installation. Repeat this process for all 5 digits. • Installation and startup must be performed by skilled personnel.
Once installed correctly, attempts to remove bracket from gauge may result in
damage to the bracket. • Failure to install and operate the unit in accordance with these instructions
2.6.6 Exiting Configuration Mode
may result in damage or injury.
See complete drawing with notes on reverse side of page. The configuration mode can be exited in three ways: • If safe operation of the instrument can no longer be ensured, stop and secure
Curtis enGage® II instruments are mounted in a 52mm round cutout. Serrations 1. Press and hold the left button
0 1 for three0 seconds.1 0 1
it against accidental operation.
on the barrel of the gauge, combined with the mounting bracket provided, 2. Leave buttons untouched for 30 seconds.
0 1 0 1 0 1
3. Press the left button after selecting the last (right) digit of the last • If instrument failure or malfunction may cause personal injury or material
insure fast and trouble free installation. To insure proper installation, the 2
locking tabs on either side of the inner diameter of the bracket should aligned function available. damage, use additional safety measures such as limit switches, guards, etc.
with the serrations on the barrel of the gauge0
(see 1drawing above). Next, slide • Read the Operating Instructions carefully before startup.
the bracket over the barrel of the gauge and press it firmly against back of
panel. You should hear the tab sliding over the serrations.
3.0 Operation • Note the safety instructions marked with this warning symbol
in this manual.
2.4 Interconnect When the main power (9-60 VDC) is applied to V+ and V–, a
power-up sequence is initiated. All display segments are illuminated
Warranty
0 1
Curtis enGage® II mates with either an 8-pin Molex connector (Molex pins for one second. The display is then turned off until the keyswitch
P/N 39-00-0039 FOR #18-24 AWG P/N 39-01-2085) or an 8-pin AMP connector is activated. Curtis Instruments’ products and/or components are guaranteed against
(AMP pins P/N 770904-X FOR #18-24 AWG P/N 794821-1). A preassembled
0 1 defects in workmanship and material for a period of two years, or as defined
mating connector kit (Curtis P/N 15369002=Molex , Curtis P/N 17633308-
03=AMP) with crimp-connect terminated wires (approx. 127mm in length) 3.1 Button Use During Normal Operation
0 1 0 1 0 1 in the individual product literature, from date of shipment from our factory,
when applied in a proper application within specified ratings. This guarantee
is also available. 0 1 3.1.1 Toggling Display Functions is limited to repair or replacement F.O.B. our factory. There is no further
warranty or implied representation, guarantee, promise or agreement as to
2.5 Product Identification Press the left button to sequentially toggle between the three numeric
0 1 any Curtis Instruments product and/or component. Curtis Instruments, Inc.,
gauge functions (time-of-day clock, maintenance hours, total0 hours). 1
2.5.1 Programmable Vs. Factory Set Instruments 0 cannot
1 assume 0 responsibility
1 or accept invoices for unauthorized repairs to
its products and/or components, even though defective. In no case will Curtis
Curtis enGage® II gauges are Instruments’ responsibility extend to products, components or equipment not of
available with or without front panel 0 1 0 1 0 1 its manufacture. Under no circumstances shall Curtis Instruments, Inc., be liable
buttons. Gauges without buttons are for any special or consequential damages or loss of profits or other damages.
0 1 0 1
factory set and cannot be adjusted in Returned goods will not be accepted unless identified by a Curtis Return
the field. Gauges with buttons have 0 1 0 1 0 1 Material Authorization (RMA).
field adjustable parameters and can be
programmed per section 2.6. 0 1 0 All
1 specifications
0 are
1 subject to change without notice.

53034 Rev E 6/10


0 1
0 1 0 0 1 1 0 0 1 1 0 1
2.3 Mounting/Dimension Drawing LOGO AREA/SCALES
AS REQUIRED
Information is for standard design units only. Customers should review 58.5
specific diagrams for custom units.
53.6 MAX 60.0

46.0 MAX

8 5

4 1

51.5 MAX

LABEL

SEAL
USED FOR DEVICE CONFIGURATION
DO NOT CONNECT WHEN INSTALLING GAUGE MOUNTING BRACKET
MEMBRANE SWITCH USED
FOR FUNCTIONALITY SETUP
LABEL 6.3 OF GAUGE

NOTES:
1.0 Mating Connector: 8-pin Molex P/N 39-01-2085 with UL-
Rating 94V-0, pins P/N 39-00-0039 for #18-24 AWG
2.0 52mm meters are provided in a standard round package for
mounting in a 52mm DIA dash panel hole. See detail for panel cutout with key.
3.0 Material: Case- Polycarbonate; Lens- clear Polymethylmethacrylat (pmma);
Cover, Overlay & Mounting Bracket- Polycarbonate.
4.0 This unit is designed for a mounting panel thickness of 0.8mm - 6.4mm.
5.0 Environmental protection: Front- IP-65; Rear- IP-40.
6.0 Weight: 0.095 kg max, including mounting bracket.

LOCKING TAB
LOCKING SERRATIONS

LOCKING TAB MUST ALIGN WITH LOCKING SERRATIONS

2.2 Typical Wiring Diagrams


Information is for standard design units only. Customers should review
specific diagrams for custom units.

Molex Connector AMP Connector

HOUR METER SETUP HOUR METER SETUP


ENABLE ENABLE KEYSWITCH ENABLE ENABLE KEYSWITCH
HOUR METER SETUP
ENABLE ENABLE KEYSWITCH
HOUR METER SETUP
ENABLE ENABLE KEYSWITCH
HOUR METER
V+
SETUP LOAD * V+
HOUR METER SETUP LOAD *
+ ENABLE KEYSWITCH
ENABLE + ENABLE ENABLE KEYSWITCH

*
RESISTANCE BASED SENDER

RESISTANCE BASED SENDER

V+ LOAD

8V+ 7 6 5 LOAD * + 4 3 2 1
+
SUPPLY * SUPPLY
*
RESISTANCE BASED SENDER

V+ LOAD
+ 4 1 3 2 +
V+
8 7 6 5 LOAD
RESISTANCE BASED SENDER

4 3 2 1
RESISTANCE BASED SENDER

8 7 6 5 SUPPLY
RESISTANCE BASED SENDER

- - V-
SUPPLY V- 8 7 6 5 4 83 72 6
1 5
SUPPLY 4 3 2 1 SUPPLY
4 3 2 1 8 7 6 5
- V-

- - V-
V-
- V-
PIN 7 = 0.5A FET
PIN 3 = 0.5A FET SETUP
HOUR METER
KEYSWITCH
HOUR METER SETUP Resistive based sender input (i.e. temp, fuel and pressure). ENABLE ENABLE
ENABLE ENABLE KEYSWITCH
PIN 7 = 0.5A FET
PIN 3 =PIN 3 FET
0.5A = 0.5A FET PIN 7 = 0.5A FET
HOUR METER SETUP
HOURHOUR SETUPSETUP V+ LOAD*
KEYSWITCH
METER
METER ENABLESETUP
HOUR METER ENABLE
ENABLE
V+ ENABLE ENABLE KEYSWITCH
ENABLE KEYSWITCH LOAD * + ENABLE ENABLE KEYSWITCH
+
4 3 2 1
8V+ 7 6 5 SUPPLY *
SWITCH

SUPPLY
V+ LOAD * *
V+
8 7 6 5 *
LOAD

++
V+ LOAD
+ + LOAD
SWITCH

CLOSED = 12 or 36

4 3 2 1
OPEN = 24 or 48
SWITCH= 12 or 36

-
CLOSED = 12 or AUTO-RANGE

V-
OPEN = 24 or 48

- 8 7 6 5 4 43 32 2
1 1
CLOSED = AUTO-RANGE

SUPPLY V-
8 7 6 5 SUPPLY
SUPPLY
AUTO-RANGE SWITCH

AUTO-RANGE SWITCH
AUTO-RANGE SWITCH

SUPPLY 4 3 2 1 8 87 76 6
5 5
AUTO-RANGECLOSED
12 or 36

4 3 2 1
36

CLOSED = 12 or 36
CLOSED = 12 or 36
OPEN = 24 or 48

OPEN = 24 or 48

OPEN = 24 or 48

-
OPEN = 24 or 48

V-
-- V- V-
- V-
PIN 7 = 0.5A FET

PIN 3 = 0.5A FET


HOUR METER SETUP
ENABLE ENABLE KEYSWITCH
HOUR METER SETUP PIN 7 = 0.5A FET
PIN 3 = 0.5A FET KEYSWITCH
ENABLE ENABLE PIN 7 = 0.5A FET
BDI (with auto-­range switch)
PIN 3 = 0.5A FET
V+ LOAD *
HOUR METER
ENABLE
SETUP
ENABLE KEYSWITCH + HOUR METER SETUP
ENABLE KEYSWITCH
ENABLE
V+
HOUR METER SETUP LOAD * HOUR METER SETUP
+ ENABLE ENABLE KEYSWITCH ENABLE
4 3 2
ENABLE
1
KEYSWITCH

SUPPLY
V+
8 7 6 5 LOAD * V+ 8 7 6 5 LOAD *
+
SUPPLY +
4V+ 3 2 1 LOAD * - V- V+ LOAD *
+ 8 7 6 5
+
4 3 2 1
SUPPLY
- V- SUPPLY PIN 7 = 0.5A FET
4 3 2 1 8 47 36 5
2 1
8 7 6 5
SUPPLY SUPPLY
- V-
4
PIN 3 = 0.5A FET
3 2 1 - V- 8 7 6 5
- V- PIN 3 = 0.5A FET
- V- PIN 7 = 0.5A FET

PIN 3 = 0.5A FET PIN 7 = 0.5A FET

Voltmeter

*Use of output FET driver requires installation of suppression diodes across all inductive loads.

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