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ULTRASONIC CLEANING

USER MANUAL
SK-300
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Safetykleen Italy spa


Via XXV Aprile, 5
20016 Pear tree (Milan)

Phone: 02/3395591
Email: skitalia@sk-europe.com
www.safetykleen.it
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USER MANUAL
SK-300

INDEX:

1. General

2. Safety warnings 3. Installation

4. Before starting

5. Control panel and functions

6. Startup procedure and cleaning process 6.1


Waterflow system

7. Maintenance

8. Possible malfunctions

9. Technical specifications

10. Electrical diagram 11.


Declaration of conformity

12. Risk assessment

13. Warranty
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1. GENERAL. d) Make sure you have good grounding and the


proper supply voltage according to the specifications
You have just purchased an ultrasonic cleaning of the ultrasound machine itself.
system. We appreciate the trust shown in
SafetyKleen.
e) Do not touch or unplug the power cord with
Each SafetyKleen machine has been carefully wet hands.
tested and passed quality control. However, the
life span of the machine largely depends on you, f) This machine is designed for indoor use.
so we recommend that you take into consideration In case of external use, the computer may be
the information contained in this manual when damaged or a power failure may occur.
launching and using this ultrasound equipment.
Pay particular attention to the instructions we g) Do not access the electrical panels. These
have followed. zones are indicated on the machine with this
symbol.

Terms of use provided.

Equipment specially designed for cleaning engines,


engine spare parts and engine accessories. The
equipment has been designed not only to meet
the needs of the auto repair, grinding and engine h) Do not insert fingers or metal objects into the
rebuild shops, but also for marine and cogeneration terminal block located on the rear panel of the
engines, as well as for the aircraft industry. generator, as there is a risk of electric shock.

With SafetyKleen products you get high quality i) During the overhaul and maintenance of the
cleaning, with the effective elimination of any type transducers, the generator and the resistance,
of sediment: grease, oil, dust. make sure that the switch is in the OFF or “off”
With immersion washing in an ultrasonic tank, position, in addition remove the plug from the
excellent quality cleaning is obtained in any piece wall. So as to ensure that the main power is turned off.
that has compartments and cavities that are Otherwise there is a risk of electric shock.
difficult to access.
j) When the tank is emptied for cleaning, wait for
the heat to decrease before pouring cold water to
2. SAFETY WARNINGS. clean.

a) Wear personal protective equipment against the k) Do not place the device in direct sunlight or
risks associated with heat and splashes (gloves place it near heat sources. In such cases the
and goggles). internal temperature of the machine rises and can
cause malfunctions.
b) Carry out cleaning and maintenance operations
with the machine stopped.
l) Do not drop heavy objects into the tank, or press
c) Do not work with the machine if it is found to be the buttons with sharp objects. It can cause serious
damaged. damage to equipment or electric shock.

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m) The transducers are located on the bottom of the tank. Risk of electric shock:
It is very important to avoid shocks to the transducers and
to avoid falling parts directly on them. • Make sure that the appliances, equipment and systems
are in good condition.

n) If the machine is equipped with a pneumatic platform, • Follow the instructions in the manuals regarding
always lift the lid before activating the basket ascent. disconnection and maintenance of electrical equipment.

o) When using an acid or alkaline product for cleaning, the • Do not use the equipment or systems in the presence of
machine may be damaged, depending on the corrosive water or humidity on them or on the operator himself.
characteristics of the product. Ask first about the product Electrical equipment which should be placed in dry places
you plan to use, if it is not one of those recommended by and should never be exposed to water.
SafetyKleen. In any case, it is necessary to consider the
measures of use and safety of the product itself, in
particular those relating to the volatility and the volume of • If the operator detects any anomaly or damage, he must
product to be used. call the maintenance personnel and never try to carry out
the repair on his own.

p) Disconnect the device from the main during a storm or • In the event of a breakdown, the operator must warn
in case of prolonged inactivity of the machine. other workers, stop using the equipment and prevent
others from using it.

q) Do not pour liquids such as water, liquids, acids or • Use approved personal protective equipment and
alkalis near the control panel. devices.

r) Do not transport the machine with water in the tank. Before working on the electrical systems, remember
to: 1.
Disconnect all voltage sources.
s) Do not use the machine if it detects that it is com 2. Lock out the disconnecting devices (in switches,
promise. disconnectors, etc.).
3. Verify that there is no voltage.
Risk of entrapment in machines: 4. Ground and short all potential sources of voltage.

• Work clothes must be close-fitting and the operator must 5. Delimit and place the appropriate signs in the work
not wear any dangling elements, rings, bracelets, chains, area
etc. which could get entangled in the moving parts of the
machine dragging some part of the body.

3. INSTALLATION.

a) the unit must be at a distance of 30 cm. or more from


• Do not modify or remove the protections of some parts of
walls or other machines, as the semi-conductor integrated
the machine.
in the generator make them sensitive to temperature. High
temperature can cause malfunction.

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4. BEFORE YOU START.

a) Connect to an electrical outlet (see equipment


specifi cations).
30cm 30cm

b) Make sure the drain valve is closed.

c) Do not use the ultrasound equipment without


water. When the tank is started without fluid the
transducers, heating element and other components
can be damaged.
30cm

Make sure the


tank is full before
b) Connect to an electrical outlet with the voltage that using the
is indicated on the material, and always grounded. equipment

c) The cleaning tank must be placed horizontally


on a stable and well leveled surface. d) Fill the main tank up to the maximum level, i.e.
at the height of the separator placed between the
main tank and the supply tank (shown in the
image).

The cleaning tank must be placed


horizontally on a stable and
level surface
PLEASE NOTE: the minimum level indicated must
always be exceeded, otherwise damage could be
d) The equipment must be placed in a dry place. caused to the resistance and to the emitters.

e) Fill the supply vat from the main vat (allowing


e) The air connection must be capable of maintaining the liquid to overflow above the separator).
a constant pressure of 6 bar (recommended
working pressure).
f) Activate ultrasound.
f) The water connection is ½” for filling and 1” for
emptying. g) Activate the resistance (recommended temperature
from 70ºC to 75ºC).

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h) Before cleaning any part, and every time you Correct use.
change the water in the tank, you must DEGASS
some of the water. For this we must apply ultrasound The operator works from the front of the machine,
for 2 to 3 hours, depending on the hardness of the except for maintenance work, when he can access the
water. We will know when the water is degassed when machine from where it is necessary.
it stops letting out the small bubbles (the oxygen
molecules).
Do not work with a load greater than that specified in
When the diluted product is added to the tank, an the technical characteristics section.
abrupt change in the cavitation of the water is observed
for about two minutes, after which the bath is ready to
work. Do not insert pieces into the machine whose volume
Whenever water is added due to losses on pieces or is greater than 30% of the total volume of the vessel
evaporation, it is important to add the product in the approx.

same proportion.
neither.
Do not work if the water level is inadequate.

i) Do not place cleaning parts, baskets or cups directly


on the tank base. This is a common cause of vibration
defects, and also reduces the life of the transducers.
5.CONTROL PANEL AND FUNCTIONS

5 3 6 8 10
j) Immerse the pieces to be cleaned into the wash
tank gently, being careful not to hit the base or other
components. Such shocks can damage components
or shorten the life of the transducers.

k) The loss of effectiveness of the bath is observed


when cleaning is prolonged over time. It is therefore
necessary to proceed with the replacement.
It is not possible to establish the precise moment for
replacing the water and the product, as it depends on
the cleaning performed and the degree of dirt on the
parts to be washed.

l) Extracting the oil from the water extends the useful


life of the bath. As in the case of bath replacement,
there is no precise rule to establish the frequency of 1 2 4 7 9

oil extraction since it depends on the parts to be


washed and the dirt. This periodicity must be 1. Emergency button: button intended to avoid risks
evaluated by the personnel in charge of the equipment. capable of damaging people, the machine or the work
in progress.

2.Continuous US selector: to activate the ultra sounds


in continuous or timed mode.

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3. Temperature value display: to observe the FLOW ADJUSTMENT.


temperature at which you want the
vora.
If “LO” appears on the temperature display, check
the temperature probe. It may be broken or
disconnected

4. Temperature adjustment: allows you to increase


or decrease the working temperature, in steps of
1ºC.

5. Temperature programming: allows you to set


the chosen working temperature.

6. Display of time (in minutes) set for cleaning:


The duration of ultrasonic cleaning can be set.
Once set, the time remaining until the end of the
cleaning appears.
In the internal part of the equipment there is the
possibility of equipment to regulate the flow of air
7. Ultrasonic cleaning time adjustment: increases
or decreases the cleaning time, in 1-minute in the pneumatic system of the platform or any
intervals; maximum time = 60 minutes. other system that uses air

To activate this function, the continuous US REGULATION OF THE SPEED OF THE CILIN
selector must be in the OFF position. PNEUMATIC DRO

8. Time Setting: Set your preferred working time. On the right side of the
machine, the lifting speed of
the pneumatic cylinder is
9. Movement selector: with this selector it is adjusted.
possible to raise the platform (left position), lower
it (central position) and perform the shaking (right
position).

10. Recirculation function: to operate the


recirculation pump which is used to remove the
oil from the main sump.
The pump runs as long as the button is pressed.
Commissioning and initial
operations should only be
This operation must be carried out when the
performed by SafetyKleen
cleaning process has ended and before lifting
personnel. Upon installation, a
the platform, to prevent the already cleaned
SafetyKleen representative will
pieces from being soiled by any traces of oil when
lifting. show you how to operate the machine and
give you any explanations he deems most
appropriate.
Installation and commissioning carried out
by unauthorized personnel can damage both
the operators and the machine.

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6. START-UP PROCEDURE AND CLEANING 6. Once you have the equipment at the right
PROCESS. temperature and mixed well with cleaner proceed to
cleaning the parts.

1. Operate the switch on the back of the device.


7. During the cleaning process, the stop system can
be activated (position to the right of rotary switch 9).

2. Set the working temperature with the regulators


(4), the maximum temperature is 80ºC.
8. Pump: to transfer the oil from the main tank to the
The selected temperature appears on the display (3).
born. supply tank.
Keep the button (10) pressed for the time deemed
necessary by the operator
3. . Set the working time. To obtain continuous US,
the selector (2) must be in the ON position.
The pump cannot be used when the subtank is empty.

To set the working time, the selector (2) must be in


the OFF position to be able to use the time regulators
This 3-speed pump is responsible for the drop of liquid
(6). The maximum time is 60 minutes.
into the auxiliary tank (use if necessary). After a flush
cycle, the pump will run automatically for one minute
The display (5) shows the time left until the end of the
job. and it is important to maintain a safe level of fluid to
avoid damaging the pump.
IMPORTANT NOTE: WHEN WORKING WITH
ULTRASOUND, KEEP THE BOXES WITH
TRANSDUCERS BELOW THE REQUIRED LIQUID
6.1 WATERFLOW SYSTEM.
LEVEL. IMPORTANT FAILURE MAY RESULT IN
YOUR EQUIPMENT IF YOU DO NOT FOLLOW
THESE INSTRUCTIONS.

4. The first program should be to deaerate the water,


by applying ultrasound long enough to stop small
bubbles from emerging.

Once the water is degassed, we can proceed to start


the “real” cleaning: set the detergent and immerse the
pieces.

5. Add the recommended product. The dosage of the With this system, the pump (described in step 8 above)
product generally varies between 3% and 5% of the creates a movement within the fluid that takes all of
capacity of the equipment (consult SafetyKleen first, the oil and other waste that is on the surface to the
as it depends on the soil to be removed and cleaned auxiliary reservoir.
parts). Once the product has been added, activate the
ultrasound (5 minutes before introducing the parts to With the valves in the open position, the pump works
be cleaned) to adjust and mix with the water in the to carry the oil from the main sump to the auxiliary
tank. tank. This is the normal position that the machine
should always have.

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To extract the oil from the auxiliary tank manually, 3. It is recommended to use cleaning products
without using a skimmer, proceed as follows: recommended by SafetyKleen, in order not to
cause damage to the parts to be cleaned or the
ultrasonic equipment itself.
- Open the drain valve and put a jug to drain the oil.
This operation is more effective in its application GENERATORS
with small injection volume. (This valve should Clean them once a month with a compressed air
always be closed when they are not doing so). gun. If the site where the equipment is located is
heavily soiled (for example, particles such as chip
dust, paint or polishing dust, etc.), clean it more
- Inject water (very slowly) from the lower valve of frequently.
the device (the amount of oil that comes out will be
slower than the injection of water into the tank). DO NOT clean with organic solvents such as thinner,
alcohol or kerosene as the paint layer of the
generator may be damaged or plastic parts of the
equipment may become deformed.
7. MAINTENANCE.

Machine maintenance should only be performed For the cleaning:

by SafetyKleen trained personnel. If your


machine requires more cleaning or shortened • Open the rear of the equipment. Extract the filters
maintenance intervals, please contact your from the generators (they are placed in the rear
SafetyKleen delegation. Any accident or damage part). Blow with the air gun.
should only be repaired by a SafetyKleen
representative. • Blow the generators.

• Fit the filters on the generators.


1.It is necessary to replace the used cleaning liquid
periodically. It may happen that the particles settle • Replace the rear panel removed to access the
on the bottom of the clogged wash tank, transducers, generator.
resistance and other components, causing loss of
ELECTRICAL CABINET
quality and intensity of cleaning and shortening the
life of the transducers. Clean the inside of the cabinet approximately every
2 months with a compressed air gun. If the working
environment is too dirty, increase the frequency of
cleaning.

¡! CLEAN REGULARLY
THE TUB RESISTANCE
Check that the inside is clean every time you change
the water.
2. The emitter surface erodes after many years. It is In case of clogging caused by the presence of
necessary to examine periodically before use. sludge, a failure could occur.
When eroded, it greatly reduces the cleaning effect,
DISPLAY
holes appear on the surface and can cause
malfunctions. Do not touch with wet hands or hands with traces of
chemical products.

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When necessary, clean with a cloth and light soap. - Check the fuse located on the power cable.

Cleaning with more aggressive chemical products could -Replace the fuse if necessary.
cause irreparable damage to the display.
2. The indicators do not work: - Call for
PNEUMATIC SYSTEM If assistance.
necessary, bleed the filter regulator.
Check that the air network does not contain humidity. 3. Weak Ultrasonic Cavitation:
- Clean the tank base of dust and parts
The presence of humidity in the pneumatic circuit could cells.
damage the solenoid valve and the cylinder. - Change the water level.
- Empty the tank and fill it with water
Periodically spread a little lubricating oil on the cylinder clean.
rod. Make sure it is never dry.
4. Generator 1.
Does not issue US.
UPPER GUIDE SYSTEM Smear a little - Verify that the ultrasonic partial circuit breaker is
oil or Teflon-coated grease on the upper part of the guide activated.
bar (the part where it does not contain liquid). -Check that the voltage reaches the generator
bull.
-If the checks do not reveal any anomalies, contact
WATER FLOW SYSTEM the technical service.
Periodic cleaning of the supply tank using the water change.
5. Resistance 1.
It usually gets soaked in oil which sometimes dries out and Does not heat up.
builds up on the bottom and extraction cup. -Check that the car switch is activated
partial matic.
ULTRASONIC EMITTERS Clean -Check on the display that the temperature set point is
periodically using the water change. correct.
-Check that the temperature probe is in contact with
the tank.
N.B.: NEVER clean them when they are very hot, but
let them cool down and rinse them together with the 6. Pneumatic system
bottom of the tub. To facilitate the process, drain the 1. There is no air in the system.
hot water from the tub and mix it with cold water to - Check for the presence of air in the network outside
gradually reduce the temperature. Proceed like this to the equipment.
avoid a sudden change in temperature at the emitters - Check that the filter-regulator tap is suitable for the
(US boxes). working pressure
-Check that the tap is open.
-RVisually check the circuit to make sure there are no
leaks.
8. POSSIBLE MALFUNCTIONS. -Check that the flow regulator is in the correct position

1. No power: -Check the power


7. Movimiento 1.
cord and plug
Failure of the shaking system.
na.
-Check that the cylinder sensors do
-Check the switch and power supply
turn on the LED.
net.

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-Check that the flow regulator is in the correct position 5. 7,000W heating.
and not completely closed.
6. 1mm Proof steel fingerprint skirt.
-For any other anomaly, contact the technical service.

7. ½” water inlet ball valve and 1 ½” drain ball valve.


8. WFS
1. There is no water movement in the system
theme. 8. 20 mm thick thermal-acoustic insulation.
-Check that the power supply voltage
get to the pump. 9. P. pneumática payload of 250 Kgs.
-The pump does not work. Contact the servants
technical uncle. 10. Stainless steel heat insulated lid.
-Check the cleanliness of the system, both in the
suction of the auxiliary tank and at the inlet of the
main tank. 11. Compressed air gun for drying the pieces
-Check that the pump rotor is not
clogged.

12. Level sensor: to prevent the machine from running


9. Ultrasound emitters without water.
1. They do not emit ultrasound.
-Contact the technical service 2. 13. Dimensions (length x width x height):
They do not clean properly. -Interior: 1150x650x710 mm.
-Contact the technical service -Exterior: 1390x890x1030 mm.

Situations and sites where the machine cannot be used. INSPECTION DOORS: Access
to the resistance and generator from the rear.

The machine must never be used in bad weather or in sites Access to the electrical cabinet from the right
with an excessively dirty environment. If working in a dirty
environment cannot be avoided, carry out maintenance
more often
neither.

9. TECHNICAL SPECIFICATIONS.

1. Power Supply: 400V

2. Volume: 300 litres.

3. Tank made of 2 mm AISI 304 stainless steel.

4. An ultrasound generator with a power of 3.200W and a


frequency of 40KHz Sweep System ±2.

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10. ELECTRICAL DIAGRAM


SK-300

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11. DECLARATION OF CONFORMITY.

TIERRA TECH, SL.


Parque Empresarial de Morero, Parcela 2-11 Ships
3 and 4.
39611 Guarnizo
CANTABRIA. ESPAÑA
DECLARATION OF CONFORMITY
B-39502976
DECLARATION OF CONFORMITY

Nosotros / We TIERRA TECH, SL

Parque Empresarial de Morero, Parcelas 2-11

Ships 3 and 4

39611 Guarnizo

We declare ourselves alone and complete Product description

responsibility for the product SK-300

Product Description
We declare under our sole and complete
SK-300
responsibility that the product
Series Type/ Series Type

8300-0027

To whom this declaration is submitted complies with the following standards or documents:

That this declaration complies with the following rules and regulations:

2006/42/EG: Security of the teams SN EN 1037:2008

2006/42/EG: Machine Safety SN EN 13849-1:2006

SN EN 954-1:1997

SN EN 953:2009

SN EN 12100-1:2004

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2006/95/EG: Security of the teams SN EN 60204-1:2006

2006/95/EG: Machine Safety SN EN 60269-1:2007

SN EN 60446:2007

SN EN 61310-3:2008

2004/108/EG: Electromagnet compatibility SN EN 61000-6-2:2005

2004/108/EG: Electromagnetic compatibility SN EN 61000-6-4:2007

Guarnizo (CANTABRIA), 03/10/2014

Lugar y Fecha

Place and date

Fernando Cobo del Valle

Director General/ General Manager

DECLARATION/ STATEMENT

We declare, that the Technical File of the SK-300 equipment looks in our direction:

Morero Business Park. Parcelas 2-11. Ships 3 and 4. Garnish. CANTABRIA. ESPAÑA

It is available for any need.

We declare that the Technical Sheet of the SK-300 SW machine is kept at our address :

Morero Business Park. Parcelas 2-11. Ships 3 and 4. Garnish. CANTABRIA. ESPAÑA.

The card is available for any kind of need.

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12. RISK ASSESSMENT

Ultrasonic cleaning equipment is used to clean and degrease pieces or details: the process involves immersing the
pieces in an ultrasound tank with water and detergent. The detergent is chosen by the system owner.

The operator works from the front of the machine, except for maintenance operations, when he can access the machine
from where it is necessary.
Brief description of the operation of the machine:

The operator must stand in front of the machine and, since in this case he has a manual platform, he must always lift the
lid before activating the basket ascent, therefore the equipment has a two-hand control device, i.e. the push-button panel
it must be operated with the fingers of both hands to lift the platform after manually lifting the lid, thus avoiding the danger
of entrapment.

Once the lid is completely open and with the basket on top, the tank is full of water and product (chosen by the system
owner) and the pieces to be cleaned are immersed in it manually or by mechanical means, depending on the pieces to
be immersed and the means available. Given that the tank is full of water at a temperature which is usually 75 ºC (before
immersing the pieces, it is advisable to start the machine so that it is already at the optimum working temperature),
during the immersion splashes or splashes of product may occur from the pieces, therefore the worker must always wear
gloves and goggles.

The standard signals indicating the compulsory use of personal protective equipment are inserted on the machine.

Once the pieces have been immersed, lower the platform and manually close the lid (logically the equipment must work
with the lid closed) and then program the required cleaning cycle.

Given the high temperatures at which the machine works, the equipment is equipped with a warning signal - high
temperature - thermal risk.

Furthermore, the equipment is equipped with:

- Pump, responsible for the recirculation of the liquid.


- Auxiliary tank, for collecting water, when the degreasing process ends.
- Filter bag (if the machine is equipped with a filter), in which the sediments from cleaning the parts accumulate.

- Steam extractor (if the machine is equipped with one): when the lid is opened, it extracts the steam to prevent it from
escaping outside.

It also has an emergency button and perfectly legible CE marking.

The methodology used to assess the risks of the machine is as follows:

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EVALUATION METHODOLOGY (Method of the National Institute for Health and Hygiene at Work)

Risk level estimation

In order to determine whether the identified risks are significant or not and to order preventive action, it is
necessary to be able to classify these risks according to their level. The level is assessed starting from two
variables: the seriousness of the accident and the probability that it will occur.

Severity

Indicates the damage that the worker may suffer if the risk materializes. The classification criteria are as
follows:

MINOR DAMAGE

• Contusions, erosions, superficial cuts. •


Irritations. •
Heachache. •
Malaise, eyestrain. • Small superficial
burns. • In general, injuries or
ailments that do not require medical treatment or in any case are not grounds for discharge.

SERIOUS DAMAGES

• Lacerations. •
Widespread burns.
• Loss of a few fingers or vision in one eye. • Hearing loss. • Emotions.
• Major crushing and
bumps. •
Significant cuts. • Minor fractures. •
Chronic illness leading
to minor disability
(deafness, dermatitis, asthma). • Musculoskeletal disorders.

VERY SERIOUS DAMAGE

• Amputations, multiple injuries. •


Severe fractures.
• Intoxications. •
Cancer. •
Chronic diseases that severely shorten life. • Permanent
disability. • Great disability.

• Death.

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Chance

Indicates whether or not the risk is likely to materialize under existing conditions. The classification criteria are as
follows:

LOW

• It rarely happens or is not expected to happen. • It has never happened


before. • It is known to have
happened somewhere. • It could happen under
certain circumstances. • Exposure to danger is occasional.

• Damage would rarely occur.

AVERAGE

• It would not be strange for the damage to occur. •


Sometimes it happened.
• There are known injuries or accidents with the same cause.

The systems and measures applied for risk control do not prevent the risk from manifesting itself at any time given
the exposure.
• Damage will occur on certain occasions.
• Exposure to danger is frequent or affects a fairly large number of people.

HIGH

• This is the most likely outcome if exposure is continued or if it affects many people. • It will happen with
some probability in the medium or long term.

Damage will always or almost always occur.

Classification of the risk of accident or occupational disease

Once the probability and severity of the risk have been determined, the classification is obtained with the following
table. Simply enter probability and severity data into it to determine classification.

Level of
SEVERITY OF THE INJURY
risk

SLIGHT SERIOUS VERY SERIOUS


Intervention priority

Low risk Tolerable Moderate


LOW risk risk
PROBABILITY

imprecise LOW AVERAGE

Tolerable Moderate Important


MEDIUM risk risk risk
LOW AVERAGE HIGH

modern risk Important


HIGH ato risk Intolerable risk
AVERAGE HIGH VERY HIGH

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Risk prioritization and application of preventive measures

The first step, after the risk assessment, is to prioritize the selected improvement actions. To do so, the following
criteria apply, already reported in the previous table:

RISK LEVEL APPLICATION PRIORITY


BASS imprecise
TOLERABLE LOW
MODERATE M EDIA
IMPORTANT A LTA
INTOLERABLE VERY HIGH

LOW (PRIORITY INACCURATE)

• Establish controls to verify that risk does not increase. • Put simple
solutions into practice.

TOLERABLE (LOW priority)

• Improve preventive intervention (tolerable with control). • Periodically


verify that the effectiveness of the control measures is maintained.

MODERATE (Priority MEDIUM)

• A commitment to reduce risk is required. • Measures


need to be implemented quickly. • Monitoring the
adoption of measures and evaluation once they are in place.

IMPORTANT (Priority HIGH)

• Work should not be started until the risk has been reduced. • If work is in
progress, risk mitigation measures must be taken immediately. • Evaluate after taking measures.

INTOLERABLE (VERY HIGH priority)

• It can lead to the blocking of the activity until the adoption of a solution, at least temporary, capable of reducing
the risk to a tolerable level. • The interim solution
must be made definitive as soon as possible.

To analyze and classify hygiene risks, those deriving from ergonomic or psychosocial factors associated with
the work task, or those deriving from work organization and preventive management, it may be necessary to
carry out specific measurements or studies by applying methodologies established by current legislation, by
national, European or international standards, or known methods with proven reliability.

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Severity: G: (L= Mild; G= Severe; MG= Very Severe)

Probability: P: (B= Low; M= Medium; A= High)


RISKS OF WORK MACHINERY AND EQUIPMENT
Risk level: LR: (B= Low; T= Tolerable; M= Moderate; I= Important; NT=
Intolerable)
No. Risk Condition detected GP LR Suggested preventive
measure The use of mechanical means is recommended for
When you immerse the pieces to be cleaned in immersing pieces in the tank. A preventative measure is not
Falling objects LBB
1 the tank, either manually or by mechanical means suggested, as it depends on the owner of the facility. The
operator is advised to wear safety shoes.

Splashes of liquid a Always wear personal protective equipment, safety goggles


When immersing the pieces in the vat high
2 temperature GBT and protective gloves. Work clothes must be close-fitting.

Work clothes must be close-fitting and the operator must not


Entanglement Possibility of entrapment in moving parts wear any dangling elements, rings, bracelets, chains, etc.
3 LBB
in moving parts of the machine The machine has a methacrylate protection. Not

On the machine there are standard pictograms indicating the


possibility of burns or high temperatures, since a high
Possibility of contact with hot parts of the
4 Burns GMM temperature is required for correct operation. Always wear
machine
personal protective equipment. Do not touch the hot parts or
lean on the machine.

Risk of burns and splashes during execution To perform maintenance on the machine, always wait
of maintenance operations on the
5 Other risks GBT
cleaning and maintenance with the machine stopped. Always
tank water collection, etc. wear personal protective equipment.

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13. WARRANTY.

SafetyKleen certifies that this product has passed quality controls and guarantees its functioning during the time the service
contract is in effect.

The machine is owned by SafetyKleen. SafetyKleen, as part of its service, agrees to change the machine free of
charge if the fault cannot be repaired on site.

EXCLUSIONS
All machines falling within the following cases are excluded from the above coverage:

A - MISUSE
- Use of the machine for jobs other than those indicated in the instruction manual.
- Use of corrosive products capable of damaging the components, the structure and/or the conservation
of the equipment.
- Connecting the equipment to an electrical voltage other than that specified in the relative
technical features.
- Switching on the equipment without water in the tank.
- Starting the pump dry or with the tap closed.
- Failure to carry out maintenance on the machine as indicated in the manual.
- In case of failure caused by failure to periodically clean the ultrasonic generators.

B - TAMPERING CARRIED OUT BY PEOPLE OUTSIDE THE OFFICE TECHNICAL ASSISTANCE SERVICE
WELL
- In the event of tampering with the equipment under warranty without the knowledge of the Service
SafetyKleen Technical Assistance.
- Tampering with, partial or total disassembly of the machine, except for operations whose execution is expressly
authorized by SafetyKleen personnel.
- Repairs of any kind, carried out by personnel not authorized by SafetyKleen.
- Use of spare parts other than those recommended by SafetyKleen.

C - IMPACTS, FALLS AND ACCIDENTS NOT RELATED TO THE OPERATION OF THE MACHINE:
- Internal parts broken due to this cause.
- Accessories and complementary elements broken due to this cause.
- If the fault is caused by fire, flooding, meteorological phenomena, knocks or crushing
you.

- If the fault is caused by the penetration of some foreign body into the pump rotor.
- Voltage fluctuations in the power line.

EQUIPMENT ACQUIRED FROM: SAFETY KLEEN ITALIA

MODEL: SK-300 SERIAL NUMBER: 8300-0027

DATE OF PURCHASE : 06/10/2014 WARRANTY END DATE: 06/10/2016

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ULTRASONIC CLEANING

Safetykleen Italy spa


Via XXV Aprile, 5
20016 Pear tree (Milan)

Phone: 02/3395591
Email: skitalia@sk-europe.com
www.safetykleen.it

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