Always Moving Forward

Operating Manual
Please Read Before Operating Unit

Model WC301 Automatic Wire & Tubing Cutter

Service and All Spare Parts Available
The Eraser Company, Inc. Phone: (315) 454-3237
PO Box 4961/ Oliva Drive Fax: (315) 454-3090
Syracuse, NY 13221, USA Website: www.eraser.com
E-mail: info@eraser.com
 WC301 AUTOMATIC
WIRE & TUBING CUTTER
Production rates (in pieces per hour) at various Feedrates
Feedrate # / Length 1" 2" 6" 10" 20" 100"
0 8,755 6,173 3,243 2,219 1,239 273
1 9,073 6,522 3,689 2,817 1,873 510
2 9,978 7,525 4,569 3,571 2,365 640
3 10,876 8,499 5,441 4,356 3,015 872
4 11,222 8,885 5,792 4,663 3,297 985
5 11,780 9,504 6,356 5,172 3,673 1,104
6 12,154 9,923 6,757 5,542 4,058 1,308
7 12,414 10,204 7,031 5,788 4,286 1,411
8 12,535 10,339 7,166 5,906 4,451 1,582
9 12,857 10,702 7,513 6,233 4,723 1,689

ORDERING INFORMATION
WC301 Automatic Wire and Tubing Cutter
WC301 AUTOMATIC AR7111............................................................110V 60Hz
WIRE & TUBING CUTTER AR7112......................... 220/240V 50Hz, European plug
Optional Accessories
Maximum cut length.............99,999" (or 99,999 cm) AR0010 (DE100)...................Optional Turntable Dereeler
@ +/- 1% accuracy AR3801 (DE400).....................Optional Vertical Dereeler
Minimum cut length.........less than 0.100" (0.25 cm) AR0170 (DE700)..........Optional Compensating Dereeler
@ up to +/- 0.010" accuracy AR6201 (APF100)……......Optional Prefeeder (115Vac)
Maximum material size: AR6202 (APF100)……..….Optional Prefeeder (230Vac)
Tubing.............................0.312" OD (5/16") (ø0.92 cm)
IR5171..............................Optional Urethane Drive Roller
Wire.............................................10 AWG (ø0.26 cm)
IR1659......................................Optional Steel Idler Roller
stranded, or 12AWG (ø0.21 cm) solid
TR5169..............................Optional Drive Roller, Knurled
IR1038...........................................Custom Fixed Blade
Tolerance...................................................1% or better
dependent on material and feed (send material for sizing)
Batching……………up to 99 programmable batches IR1196.............................Optional Carbide Cutting Blade
Replacement Parts
IR0931...............................Replacement Moveable Blade
WC301 Linear Speeds IR0928......................................Replacement Fixed Blade
Linear speed IR5168...............................Replacement Grit Drive Roller
Feedrate # inches/sec cm/sec IR0961.......................Replacement Urethane Idler Roller
0 7.8 19.8
1 15.6 39.6 IMPORTANT SAFETY INSTRUCTIONS
2 19.5 49.5
READ ALL INSTRUCTIONS
3 27.3 69.3
4 31.2 79.2
5 35.1 89.1
WARNING: DO NOT OPERATE TOOL UNTIL YOU
6 42.9 108.9 HAVE READ THOROUGHLY, AND UNDERSTAND
7 46.8 118.8 COMPLETELY, ALL INSTRUCTIONS, RULES, ETC.
8 54.6 138.6 ON THIS PAGE, AND IN THE OPERATING MANUAL.
9 58.5 148.5 WHEN USING ELECTRIC TOOLS, BASIC SAFETY
PRECAUTIONS SHOULD ALWAYS BE FOLLOWED

Eraser Company Inc. • Syracuse, NY USA • Ph: 315-454-3237 • info@eraser.com • www.eraser.com • Fax 315-454-3090

2
 Model WC301 Automatic Wire & Tubing Cutter
TO REDUCE RISK OF FIRE, ELECTRIC SHOCK,
AND PERSONAL INJURY, INCLUDING THE
FOLLOWING:
GROUNDING INSTRUCTIONS
In the event of a malfunction or breakdown, ground-
ing provides a path of least resistance for electric cur-
rent to reduce the risk of electric shock. This tool is
equipped with an electric cord having an equipment-
grounding conductor and a grounding plug. The plug
must be plugged into a matching outlet that is prop-
erly installed and grounded in accordance with all lo-
cal codes and ordinances. Do not modify the plug pro-
vided – if it will not fit the outlet, have the proper outlet
installed by a qualified electrician.
Improper connection of the equipment-grounding con-
ductor can result in a risk of electric shock. The green
conductor with or without yellow stripes is the equip-
ment-grounding conductor. If repair or replacement
of the electric cord or plug is necessary, do not con-
nect the equipment-grounding conductor to a live ter-
minal.
Check with a qualified electrician or service person-
nel if the grounding instructions are not completely
understood, or if in doubt as to whether the tool is
properly grounded.
Use only 3-wire extension cords that have 3-prong
grounding plugs and 3-pole receptacles that accept
the tool’s plug. Repair or replace damaged or worn
cord immediately.
GENERAL INSTRUCTIONS
REMOVE ADJUSTING KEYS AND WRENCHES.
Form habit of checking to see that keys and adjusting
wrenches are removed from tool before turning on.
KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
DON’T USE IN DANGEROUS ENVIRONMENTS.
Don’t use power tools in damp or wet locations, or
expose them to rain. Keep work area well lighted.
ALWAYS USE SAFETY GLASSES. Everyday eye-
glasses only
Eraser Company Inc. • Syracuse, NY USA • Ph: 315-454-3237 • info@eraser.com • www.eraser.com • Fax 315-454-3090
have impact resistant lenses; they are NOT safety
glasses. Also use face or dust mask if cutting opera-
tion is dusty.
WEAR PROPER APPAREL. Do not wear loose cloth-
ing, gloves, neckties, rings, bracelets, or other jew-
elry that might get caught in moving parts. Non-slip
footwear is recommended. Wear protective hair cov-
ering to contain long hair.
DON’T OVERREACH. Keep proper footing and bal-
ance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for best performance and to reduce the risk
of injury. Follow instructions for lubricating and chang-
ing accessories.
DISCONNECT TOOL before servicing; when chang-
ing accessories, such as blades, wheels, cutters, and
like.
USE RECOMMENDED ACCESSORIES. Consult the
operating manual for recommended accessories. The
use of improper accessories may cause risk of injury
to persons.
CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be
carefully checked to determine that it will operate prop-
erly and perform its intended function. Check for align-
ment of moving parts, binding of moving parts, break-
age of parts, mounting, and any other conditions that
may affect its operation. A guard or other part that is
damaged should be properly repaired or replaced.
DO NOT EXCEED THE MAXIMUM MATERIAL
SPECIFICATIONS.
DO NOT OPERATED UNIT WITHOUT GUARDS IN
PLACE OR GUARDS NOT IN WORKING ORDER.
DO NOT PERFORM MAINTENANCE OR ADJUST-
MENTS WITH POWER ON.
DO NOT PLACE FINGERS OR APPENDAGES IN
OR NEAR OPENINGS IN GUARDS.
3
 Model WC301 Automatic Wire & Tubing Cutter
DO NOT RUN UNIT WITH INCORRECT LINE VOLT-
AGE. REFER TO LABEL PLACED TO THE RIGHT
OF THE IEC CONNECTOR.
DO NOT ALLOW UNTRAINED OR UNQUALIFIED
PERSONNEL TO OPERATE UNIT.
DO NOT DEFEAT ANY OF THE SAFETY
FEATURES
IMPORTANT: No liability will be incurred by The
Eraser Co. for injury, death, or property damage
caused by a product which has been set up, oper-
ated, and/or installed contrary to Eraser’s written
operating manual, or which has been subjected
to misuse, negligence, or accident, or which has
been repaired or altered by anyone other than
Eraser, or which has been used in a manner or for
a purpose for which the product was not designed.
OPERATING INSTRUCTIONS
DO NOT OPERATE TOOL UNTIL YOU HAVE READ
THOROUGHLY, AND UNDERSTAND COMPLETELY,
ALL INSTRUCTIONS, RULES, ETC., ON THESE
PAGES. THESE ARE IMPORTANT SAFETY IN-
STRUCTIONS AND SHOULD BE KEPT FOR FUTURE
REFERENCE. CONTACT ERASER IF INSTRUCTIONS
ARE NOT CLEAR.
The following instructions apply for firmware created
after June 07, 2005. For previous versions, use in-
structions appropriate for those. When the machine
is powered up, the “splash” screen will reveal which
instructions are to be used:
THE ERASER COMPANY
WC301 06-07-05
A date in the third line of the display indicates revised
firmware and that the following instructions apply. No
firmware written before this date displays the revision
date on the splash screen.
SET-UP:
The WC301 is supplied with one fixed stationary blade
and one moveable blade insert. Also included is one 5/
64" Allen wrench, one 7/64" Allen wrench, and one 5/
32" Allen wrench.
Eraser Company Inc. • Syracuse, NY USA • Ph: 315-454-3237 • info@eraser.com • www.eraser.com • Fax 315-454-3090
CAUTION: The WC301 comes with the blades com-
pletely installed. These blades are intended for use
on wire and tubing and are extremely sharp. Cau-
tion must be used when removing or installing ei-
ther of these blades.
Place the unit on a sturdy workbench, with the right side
of the exit chute even with the right side of the bench.
Short and long cut lengths will drop out the right side of
the exit chute. Material collection bins can be placed to
collect the cut material as it exits the WC301. If using
the DE700 , the APF100, or any other dereeler, place
the dereeler to the left side of the WC301, at least 24"
from the entrance bushing in a straight line and align
the lower or exit pulley of the dereeler with the entrance
guide block of the WC301.
If this WC301 is to be used the automatic pre-feeder
(APF100), insert the communication cable (part #
PR1212) into the DB9 connector labeled “COMMUNI-
CATION PORT” on both machines. This allows the
WC301 to pause processing in the event of a material
mis-feed on the Prefeeder. This feature can be used to
stop the WC301 by an external signal applied to the
pins of this port (a DC voltage from 5V to 24V or higher
if applied briefly). This allows the WC301 to be controlled
by an external process. Call factory for details.
Insert the power cord into the IEC connector, and plug
the unit into the appropriate power supply (either 115V
60Hz OR 230V 50Hz). Connect the unit to the appropri-
ate power supply using the correct plug. The American
plug is for use on 110 /120V 60 Hz mains supply. The
European plug is for use on 220/240V 50 Hz mains sup-
ply. The United Kingdom plug is for use on 220/240V 50
Hz mains supply. Use a properly grounded mains sup-
ply.
Caution: Environmental conditions for proper operation
should be 50°F-104°F (10°C-40°C) and 30-75 % rela-
tive humidity. The operation of the WC301 should be in
a well-ventilated open workspace. This machine may
be affected by outside environmental disturbances. The
unit is rated for continuous use and is protected with
two fuses located in the IEC connector and two resetable
fuses located inside of the machine.
Caution: Safety glasses or other suitable eye protec-
tion should be worn when operating this unit.
4
 Model WC301 Automatic Wire & Tubing Cutter
Turn the WC301 on using the lighted I/O switch on the
back side of the unit. To open the front guard, pull the
handle. The guard is magnetically latched. Feed the tub-
ing or wire through the entrance guide block, under the
out of material arm, through the guide tube, between
the feed rollers into the stationary blade and through the
exit chute. Most wire and tubing can be fed through the
feed wheels by using the manual control keys located
on the keypad (the <JOG>, <+> and <-> keys). The <+>
key jogs the material through the machine and the <->
key reverses this movement . Press the <CUT> key when
the material has successfully been fed through to the
exit chute to eliminate the excess length on the first piece.
Alternatively, the idler roller may be lifted up manually
by depressing the lever arm located behind and to the
left of the idler wheel and then the material may be fed
through to the exit chute. If the guard is fully open, the
material cannot be fed past the end of the exit chute,
until the cover is closed. Material must be located under
the “out of material” arm. The Out of Material sensor will
not allow another piece to be processed. Tighten the
pressure between the idler roller and the feed roller, by
simply turning the adjusting knob clockwise. The roller
adjustment will prevent tubing and wire from slipping,
but it can also affect length. If the material is slippery,
more tension may be applied to the feed rollers by turn-
ing the tension-adjusting knob clockwise. Apply only
enough tension to transport the material. Do not over-
tighten the feed rollers. Over tightening the feed rollers
may cause sticky material to stick to the feed rollers,
thus creating excessive drag. The feed rollers should
be adjusted by tightening until there is enough tension
to transport the material or tubing. More feed roller pres-
sure may be added if the cut lengths are inconsistent.
Do not turn the feed roller adjustment knob counter clock-
wise too far, as this will release the spring tension block.
Note: once material has been fed through the blades
and roller tension is set, close the guard and use the
<JOG>, <+> and <-> keys to feed the material manu-
ally and the <CUT> key to cut the material. When using
the <JOG> key, this will place the controller in Manual
mode. When in the Manual mode, the following indica-
tion comes to the display:
MANUAL PROCESS
LENGTH: 0.0
ABORT -ESC
The length indication increments or decrements with
regard to the motion induced by the <+>, <-> or <JOG>
keys. The indicator resets to zero when the cut key is
Eraser Company Inc. • Syracuse, NY USA • Ph: 315-454-3237 • info@eraser.com • www.eraser.com • Fax 315-454-3090
pressed. Press the <ESC/PAUSE> key to return to
the Batch select screen. The unit now is ready for pro-
gramming.
PROGRAMMING:
START UP
When the unit is turned on, the splash screen will dis-
play briefly:
THE ERASER COMPANY
WC301 06-07-05
The model number and the firmware revision date are
displayed in the third line.
The main Batch Select screen is displayed next:
DO ONE OF THESE: 0
0 FOR NO BATCH SAVE
ENTER . FOR KIT
NEXT NEW BATCH #1
The number on the first line will be the last batch run,
or in this case, 0, since no processing has occurred
after power-up. A “batch” is a set of parameters for a
quantity of one length to be cut (i.e. the units, the cut
length, length correction, quantity and feedrate). The
number on the last line is the next available batch that
has not yet had parameters stored (i.e. it is a clean
memory location and is the location of the next batch
to be stored). The system requires that batches be
created in sequence, so numbers higher than the num-
ber on the last line will not be accepted. As batches
are created, the number on the last line will increase,
until the current maximum of 99 batches is reached.
Press the <ENTER> key to select the default batch,
or type in a new number and press <ENTER>. The
line being edited will display a blinking cursor. Param-
eters entered while using batch 0 are never stored
(i.e. the “0” batch is a “scratch pad” memory location).
Parameters for all other batches are stored, so the
next time that particular batch is called, those param-
eters will be presented as defaults. If any parameters
are edited, the new edited values will be stored for the
next time that batch is entered. All batches that have
parameters stored can be edited by entering the de-
sired batch number.
5
 Model WC301 Automatic Wire & Tubing Cutter
CREATING A NEW BATCH pensated +/-1% to +/- 10% of the inputted length. The
Enter the number on the last line of the batch prompt length compensation display will show (-) for a nega-
screen, in this case 1, and then press the <ENTER> tive value. Example: If 10" (25.4cm) is entered as the
key. desired length, but the actual average cut piece mea-
sures 9.8" (24.9cm), a length compensation of +2%
The first edit screen will appear: will increase the cut length by .200 (0.5 cm) to the
desired 10" (25.4 cm). The <+> or <-> keys may be
UNITS in #1 used to add or decrease length compensation value.
CUT LENGTH 0.0 NOTE: Often it will not be known if length compensa-
LENGTH ADJUST 0 tion is needed until after a trial run is completed. When
QUANTITY 0 programming a batch, leave the field at 0 and edit the
batch later if necessary to add length compensation.
The current batch number is shown beside the # at Once a value has been entered, or if the default of 0
the top right. The cursor will be flashing just before is to be used, press the <ENTER> key. The length
the in (inch), indicating that the field is currently compensation will remain with the batch program.
editable. In general, the line being edited will display
a blinking cursor. Press the <ENTER> key to accept After the quantity is entered, the rate edit screen
the default of inches, or press the <+> or <-> key to appears:
toggle to cm, for centimeters, then press the
<ENTER> key to store cm. Each time the <ENTER> FEED RATE 3 #1
key is pressed, the cursor advances to the next pa- -MAX SPEED 8.0
rameter. -MAX ACCEL 20.0
-MAX DECEL 40.0
Enter a value for the length parameter. If the
<ENTER> key is pressed accidentally before a value The default feed rate is feed rate #3, as depicted
is entered, press the <ESC> key to go back to the above. The feed rate can be changed at this point by
main batch select menu. If a mistake is made during entering a number (0 through 9) or by pressing the
data entry, press the <BACKSPACE> key to back <+> or <-> keys. Feed rate #3 is a good starting point.
space over the entry. If the <ENTER> key has been Adjust this value upward if the production rate isn’t
pressed, press the <ESC> key and start over. All val- high enough and adjust this value down if there is a
ues entered so far will have been stored, so you would lot of slippage at the feed belts. As the value is
only have to press the <ENTER> key until you re- changed, the rate values are updated to show what
turned to the parameter where that is incorrect-the values are active for that feed rate. The following table
values would not have to be entered again. The cut represents the maximum speed at any feed rate of
length parameter requires a value between .01 and the feed belts:
99,999 to be entered. The limitation here is that the
value can be a maximum of 6 characters, including WC301 Linear Speeds
the decimal place. For example, 123456, 123.45 and Linear speed
1234.5 are permissible but the value 1234.56 isn’t al- Feedrate # inches/sec cm/sec
0 7.8 19.8
lowed.
1 15.6 39.6
2 19.5 49.5
Due to variations in materials, pre-feed systems and
3 27.3 69.3
feed wheel pressure, actual cut length may vary from
4 31.2 79.2
the inputted length by a proportional amount. If the
5 35.1 89.1
cut lengths are consistent with each other, the ma- 6 42.9 108.9
chine requires no further adjustment to pre-feed sys- 7 46.8 118.8
tem or feed wheel pressure. The WC301 incorporates 8 54.6 138.6
a length compensation feature to provide an easy 9 58.5 148.5
adjustment in these cases. The length can be com-

Eraser Company Inc. • Syracuse, NY USA • Ph: 315-454-3237 • info@eraser.com • www.eraser.com • Fax 315-454-3090

6
 Model WC301 Automatic Wire & Tubing Cutter
NOTE: The slower the feed rate, the more accurate JOG - JOG
in length the cut pieces will be. It is advised to start CUT - CUT
with the lowest feed rate and check results, then ad- MAIN MENU - ENTER
just the feed rate if desired. START - RUN

If an incorrect key is pressed for a given parameter
input (e.g. a number key is pressed at the prompt for
a unit of measure or for the length correction factor),
a long beep will sound that is distinctly longer than
the confirmatory beep heard after each key press.
Also, if the value entered is out of range or isn’t ac-
ceptable as an input for that parameter (e.g. to enter
more than 99,999 inches as a length, to use more
than 1 decimal point, etc.) a letter appears in the lower
right corner of the display indicating the error:
This menu allows several options: to run a test piece,
to cut a piece, to enter the newly created batch pa-
rameters into memory without running the batch and
to run the batch. If the operator chooses to run some
test pieces before commencing the batch, press the
<JOG> key and the manual process screen comes
up:
MANUAL PROCESS
LENGTH: 0.0

UNITS in #1 ABORT -ESC

CUT LENGTH 0.0
LENGTH ADJUST 0 This screen looks like the manual mode screen but
QUANTITY 0 R
A legend to determine the cause of the input is given
below:
INPUT ERROR DIAGNOSTIC LEGEND
Error Indicator Explanation
Error indicator Explanation
R Data out of range
D An extra decimal point
W A decimal only was entered as an input
N Nothing to delete. Back space key
pressed too many times.
L Length out of range
F Too many decimal places.
In general, an <ENTER> key press advances to next
parameter, a <RUN> key press jumps over items on
the current screen and advances to the next screen
or menu and an <ESC/PAUSE> key press returns
back to the previous screen. Also, when editing an
existing batch parameter, an <ENTER> key press is
necessary to re-write a new value into memory. A
<RUN> key press simply advances to the next screen
without over writing the old value.
Once the feed rate is decided, press the <ENTER>
key to advance to the batch start screen:
has a subtle difference. When the <JOG> or <+> keys
are pressed, the wire or tubing will transport the cut
length parameter. If 5.0" was entered as a cut length,
5" of material would move through the machine and
5.0 would be displayed for a length. Another <JOG>
key press would again advance 5 inches of material
through the machine and 10.0 would be displayed as
the length. When the <CUT> key is pressed, the cut
mechanism activates and the length is reset to zero.
If the start option is selected (a <RUN> key press), a
batch run screen is displayed:
PIECES XXXX #1
PIECES LEFT XXXX
ESC TO STOP/BREAK
RUN TO CONTINUE
The first line indicates the quantity parameter and the
current batch number and the second line indicates a
running count of the pieces left to process. The pieces
left count is decremented after each piece is cut. When
a batch is successfully completed, a batch comple-
tion screen appears:
RUN COMPLETE #1
PIECES LEFT 0
PUSH ANY KEY

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7
 Model WC301 Automatic Wire & Tubing Cutter
This screen indicates a successful completion of a is closed, we again see the exceptional event recov-
batch and the batch number. A key press brings the ery screen:
main batch select menu back to the screen.
JOG - JOG
RUNNING AN EXISTING BATCH CUT - CUT
Once a set of one or more batches are created, a ABORT - ESC
batch may be started with three key presses. Enter CONTINUE - RUN
the existing bath number and press the <RUN> key
at the batch select menu and press the <RUN> key The WC301 checks for the presence of material con-
again to start the batch at the batch start menu. tinually during a feed. If the wire or tubing is depleted
during a feed, the operator will see:
JOG - JOG
CUT - CUT MATERIAL OUT!
MAIN MENU - ENTER
START - RUN This screen remains until the operator lifts the material
sensor to load more into the machine. The count dis-
played on the subsequent batch run screen will display
A number of events can interrupt a batch during pro-
the correct count. At this point, the firmware displays the
cessing and stop the machine. If the WC301 is paired
event recovery screen as in the two conditions above.
with the Eraser APF100 pre-feeder and the optional
The processing of material can be halted by a
communication cable is in place, a mis-feed or wire
<ESC/PAUSE> key press as well. When the operator
jam at the pre-feeder will stop the WC301 from pro- presses the esc key, the WC301 immediately comes to
cessing any more pieces: a halt and again displays the exceptional event recov-
ery screen:
EXTERNAL
MISFEED! JOG - JOG
CUT - CUT
When the condition is relieved, the exceptional event ABORT - ESC
recovery screen appears: CONTINUE - RUN

JOG - JOG
CUT - CUT
ABORT - ESC
CONTINUE - RUN
This menu allows the operator to continue the batch if
the current piece is unaffected, to discontinue the
batch or to remedy the current piece by allowing a
manual jog and cut until the machine is setup to re-
sume. When the guard is opened during a running
batch, it is considered an exceptional event as well:
GUARD OPEN!
The machine will finish the feed and stop just before
actuating the cut mechanism. In manual mode, the
firmware allows the feed wheels to move but doesn’t
allow cut mechanism to actuate. In general, the guard
must be closed to activate the cutter. When the guard
Eraser Company Inc. • Syracuse, NY USA • Ph: 315-454-3237 • info@eraser.com • www.eraser.com • Fax 315-454-3090
This action allow the operator to halt the machine for
any reason and to resume with concern to the piece
being fed (e.g. if a 28" piece is interrupted at 8", the
WC301 will continue to feed to 28" when the continue
option is selected).
KIT FEATURE
The WC301 also has a kit feature. This allows a col-
lection (or set) of batches to be run sequentially. A kit
can be defined (for an example) to be batches 4 (one
6.0” pieces), 5 (three 8.0” pieces) and 6 (one 2.0”
pieces) (not necessarily in that order). The WC301
will then feed and cut all pieces in batch number 4,
then batch 5, then batch 6 will run. The quantity of kits
are entered when defining a kit. The default batch
select screen below:
DO ONE OF THESE: 0
0 FOR NO BATCH SAVE
ENTER . FOR KIT
NEXT NEW BATCH #1

8
 Model WC301 Automatic Wire & Tubing Cutter

Allows the user to enter kit mode by a <.> key press. To continue with the example outlined above, batch 4
The screen will then go to the kit selecting screen: will be the first batch to be run in this kit so it will be
entered at index 0. The operator enters 4 and then
SELECT KIT 1 press the <ENTER> key.

NEXT NEW KIT #2 INDEX #0 F KIT#1

SELECT BATCH: 4 D
At this point, the operator has 3 options. LENGTH 6.0
1) The operator selects a kit previously defined and QUANTITY 1
assigned a number. The screen then moves on to the
first kit editing screen, displaying the first batch in that The batch #, length and quantity are displayed for this
kit [see kit editing screen below]. batch and the allowable action indicator changes to a
2) The operator can back out of the kit mode (back to “D”, signifying that this batch number is removable
first screen) by pressing the <ESC> key. (see table above for complete explanation). When
3)The operator can define a new kit. This looks simi- the operator is satisfied he/she has chosen the cor-
lar to the kit editing screens except that a zero ap- rect batch, press the <+> or <ENTER> key to move
pears as the batch. to the next index:
Position Indicator
INDEX #0 F KIT#1 INDEX #1 N KIT#1
SELECT BATCH: 0 A SELECT BATCH: 0 A
LENGTH .0 LENGTH .0
QUANTITY 0 QUANTITY 0
Allowable Action Indicator
The second location is numbered index #1 (the count-
The index is the “place holder” in the kit that stores ing for indexes starts at zero), the position indicator
the batch. The first batch in any kit is stored at index displays an “N” (indicating a new index position) and
0, the next position in the kit is index 1 and so forth. the allowable action indicator displays an “A” (a batch
When the operator gets to this screen, the cursor is at can be added to this location). The operator then
the batch select parameter. The position indicator dis- presses the <5> key and then the <ENTER> key to
plays an “F”, meaning that this is the first batch in this place batch number five in the second place in this
kit (see table below for position indicator key). In ad- kit:
dition, the allowable action indicator displays an “A”,
meaning that a batch may be added (see table be- INDEX #1 L KIT#1
low). SELECT BATCH: 5 D
POSITION INDICATOR LENGTH 8.0
Symbol Definition QUANTITY 3
F First batch in kit (index #0).
M Middle batch.
The location indicator now displays an “L” (the last
L Last batch (last index in kit, can be deleted).
N New batch (this status is temporary until this index is saved). batch in this kit so far) and the allowable action indi-
cator displays a “D” (meaning that this batch can be
ALLOWABLE ACTION INDICATOR deleted). Only the last batch in a kit may be deleted.
Symbol Definition
E Edit-can change batch # at current index. Also this batch number may be edited at this point.
D Delete - remove batch from current index (only possible for the
The cursor is at the select batch prompt and is ready
last index in the kit), also implies an edit if it is necessary. to accept another batch number. The operator can
A Add - add batch and index location to kit. accept this batch by, again, pressing the <+> or the
<ENTER> key to advance to the next indexed loca-
CAUTION: BE SURE TO UNPLUG THE UNIT BEFORE tion:
PERFORMING ANY MAINTENANCE. BE SURE TO
EMPLOY APPROPRIATE ANTI-STATIC PROCEDURES/

Eraser Company Inc. • Syracuse, NY USA • Ph: 315-454-3237 • info@eraser.com • www.eraser.com • Fax 315-454-3090

9
 Model WC301 Automatic Wire & Tubing Cutter
INDEX #2 N KIT#1 The top line keeps a running count of kits completed
SELECT BATCH: 0 A thus far and indicates which kit is processing. A <RUN>
LENGTH .0 key press gives the kit run screen:
QUANTITY 0
# OF KITS 0 KIT#1
The position indicator displays an “N” (a new location CURRENT BATCH XX
is to be assigned) and the action indicator displays an PIECES LEFT X
“A” (a batch can be added). To enter the last batch in PRESS ESC TO STOP
this kit, the operator presses the <6> and <ENTER>
keys: The top line indicates the number of kits completed
thus far and the identifying kit number. The second
INDEX #2 L KIT#1 line indicates which batch number is currently execut-
SELECT BATCH: 6 D ing (on smaller, faster pieces this screen will quickly
LENGTH 2.0 update as the batch pieces are outputted). The third
QUANTITY 1 line displays the number of pieces left to complete
the current batch. Once the kit is completed, the ma-
With this last batch, the example kit is completely chine waits for input from the operator:
defined at this point. The operator presses the <RUN>
key to continue or the <ESC> key to go back to the kit # OF KITS 1 KIT#1
select menu. A <RUN> key press brings:
PRESS ESC TO BREAK
QUANTITY: 0 KIT#1 PRESS RUN TO PROCEED

ENTER 0 FOR MANUAL In our example above, a kit consists of a 6.0" piece,
OR # FOR AUTOMODE three 8.0" pieces and a 2.0" piece. Therefore, in the
example above, 5 pieces would output and then wait
If the operator presses the <ENTER> / <RUN> key for operator input from the keypad. The auto-mode is
(and accepts “0” for the default quantity), the ma- quite similar to the manual mode with the exceptions
chine will start up in the manual mode (outputs 1 kit that there is no pause between kits and that a running
with a <RUN> key press and waits for another key count of the kits left until completion is displayed:
press). If a quantity is entered, the machine will out-
put the kits continuously until the given quantity is # OF KITS 0 KIT#1
complete. The next screen: KITS LEFT XX
CURRENT BATCH XX
JOG - JOG PIECES LEFT X
CUT - CUT
MAIN MENU - ENTER Where the kits left indicator displays kits to be pro-
START - RUN cessed. The quantity of kits must be entered each
time it is called up and processed; it isn’t retained from
A <JOG>, <+>, and <-> key press will jog material. the last run.
A <CUT> key press will cut material.
The quantity of kits must be entered each time it is
The manual mode screen: called up and processed; it isn’t retained from the last
run.
# OF KITS 0 KIT#1
Some notes on kit editing:
PRESS ESC TO BREAK An existing kit can always be edited (i.e. add/delete
PRESS RUN TO PROCEED or change batches within a kit). Batches always need
to be defined before being entered into a kit. Only the

Eraser Company Inc. • Syracuse, NY USA • Ph: 315-454-3237 • info@eraser.com • www.eraser.com • Fax 315-454-3090 10
 Model WC301 Automatic Wire & Tubing Cutter
batch at the last (greatest number) index location may CAUTION: BE SURE TO UNPLUG THE UNIT BEFORE
be erased. You can use <.> or <BACKSPACE> keys PERFORMING ANY MAINTENANCE. BE SURE TO
to quick jump to the first or last batches within a kit. To EMPLOY APPROPRIATE ANTI-STATIC PROCEDURES/
delete a batch from a kit with, say, 6 elements and the DEVICES WHEN DISASSEMBLING AND ASSEMBLING
batch is located at the third position (index #2), will UNIT.
require the operator to reassign the batch in index #3 Check the blade for wear after prolonged use. Due to
to index #2, reassign batch in index #4 to index #3, the number of different materials, this maintenance
reassign batch in index #5 to index #4, and so on. A should be reviewed by your plant maintenance person-
total of 84 kits may be entered into memory, depend- nel and adjusted accordingly. No other maintenance is
required for the WC301.
ing on memory usage. 1148 batches total may be pro-
grammed into one kit (with no memory remaining to
create another kit). SYMBOLS:
GROUND LOCATION: This protective Earth Ground
POWER FAILURE: Label is located inside the housings beside the ground
In case of a power failure, the WC301 will reinitialize. All wire. This wire is connected to the Power Supply Cable
parameters stored in a batch program will remain in and is wired back thru the Mains supply to ground.
memory. The controller is protected by 1 or 2 fuses and
a line filter located in the IEC connector. CAUTION LABEL: Refer to the operating instructions
before using this unit. High voltage is inside this unit
and power must be disconnected before servicing.
Blade Change, or Replacement
ON/OFF LABEL: This is the ON/OFF switch. Press I for
CAUTION: BE SURE UNIT IS UNPLUGGED BEFORE
on and press
CHANGING BLADES OR SERVICING THE UNIT.
O for off.
To replace the movable blade first open the front cover
and remove the exit chute by loosening the 2 pan head
screws located under the chute and lifting the chute up IMPORTANT: No liability will be incurred by the
and away from the front plate. Next find blade holder Eraser Company for injury, death, or property dam-
clip, and loosen the setscrew with the 7/64" Allen wrench age caused by a product that has been set up,
provided. Rotate the blade clip up and lift the movable operated, and/or installed contrary to Eraser’s
blade out. The new blade may be re-installed by revers- written operating manual, or that has been sub-
ing this procedure and installing the exit chute. jected to misuse, negligence, or accident, or which
To install the fixed blade remove the exit chute and re- has been repaired or altered by anyone other than
move the socket head shoulder screw and spring washer Eraser, or which has been used in a manner or for
in the blade holder with the 5/32" Allen wrench provided. a purpose for which the product was not designed.
The blade holder is the large holder, which moves back
and forth while cutting. The blade holder slides up out of
the knuckle pin. The fixed blade is directly behind the
movable blade and is held in place with two 5/64" socket
flat head screws. After removing these two screws the
fixed blade may be rotated 180 degrees for a clean sharp
edge or replaced. Re-assemble the blade assembly by
reversing the procedures. Make certain that the mov-
able blade is correctly positioned in the blade holder and
the spring washer is correctly positioned before tighten-
ing the socket head cap screw. Close the guard before
continuing with a run cycle.

MAINTENANCE:

Eraser Company Inc. • Syracuse, NY USA • Ph: 315-454-3237 • info@eraser.com • www.eraser.com • Fax 315-454-3090
11
 Model WC301 Automatic Wire & Tubing Cutter
Problem
Blade stuck in the closed position
Material doesn't feed properly
Display not functioning
Poor quality of cut or no cut
Erratic cut lengths
The Eraser Company, Inc.
PO Box 4961/ Oliva Drive
Syracuse, NY 13221, USA
TROUBLESHOOTING
Possible Cause
Blade return spring missing or broke
Feed roller not adjusted correctly
Blade stuck in the closed position
Feed guides too small
Blown fuse
Unit not powered up
Incorrect voltage supplied
Dull or chipped blades
Cut plate not the correct diameter
Uneven Dereeler tension
Feed roller not adjusted correctly
Cut plate too small
Always Moving Forward
Possible Solution
Remove and replace broken or worn blade return spring
Tighten the roller feed adjusting knob clockwise to increase
tension (Do not over tighten, this will cause material to jam)
Remove and replace broken or worn blade return spring
Install the feed guides (see feed guide installation procedure)
Replace with recommended fuse
Turn power switch on, in the rear of the unit
Make certain the incoming voltage is correct and is
NOT being influenced by large equipment upstream.
Dull or chipped blades must be replaced.
Purchase a correct diameter cut plate.
Make sure at high speeds, a power assisted dereeler is used
Tighten the feed roller adjusting knob clockwise to increase tension
clockwise to increase tension
Purchase a correct diameter cut plate.
Phone: (315) 454-3237
Fax: (315) 454-3090
Website: www.eraser.com
E-mail: info@eraser.com
IR1561
REV 01/07