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TCM IDENTIFICATION CODE

Job-EC-Type-N°
PORT HARCOURT REFINING COMPANY LIMITED 4239-LZ-VD-IO30809150001
(PHRC)
SHEET DOC.CLASS. REV.

1/9 2 00
CLIENT IDENTIFICATION CODE
REHABILITATION OF PORT HARCOURT
REFINERY PROJECT
(Port Harcourt – Nigeria)

SUBCONTRACTOR’S JOB: SUBCONTRACTOR’S DOC. NO.:

BUILDING REFURBISHMENT
SUBCONTRACT NO.: SCOPE OF WORK NO.:

7500109150 4239-LZ-WS-000308

FIRE AND GAS DETECTION AND ALARM


SYSTEM SPECIFICATION (AREA 5)

CONTRACTOR DOCUMENT Class: R

Acceptance Discipline Checker


Date
Status Code Abbreviation Name Signature

Acceptance Status Description:


A Accepted
CONTRACTOR’s acceptance of this document does in no way relieve
AC Accepted with Comments
the VENDOR of its contractual obligation
CR Commented
NA Not Accepted

filename: 4239-LZ-VD-IO30809150001_IS00

00 15- JUL-23 IFA – Issue for Approval E. OAIHIMIRE T. BASSEY S. OGBONNIA


Rev. Date Reason for Issue – Revision Description Prepared Checked Approved
Digital signature

This document is PHRC/Tecnimont’s property, and cannot be used by others for any purpose, without prior written consent
CLIENT IDENTIFICATION CODE TCM IDENTIFICATION CODE
FIRE AND GAS DETECTION AND Job-EC-Type-N°
ALARM SYSTEM SPECIFICATION 4239-LZ-VD-IO30809150001
SUBCONTRACTOR’S DOC. No. (AREA 5) SHEET DOC.CLASS. REV.

2/9 2 00

Contents
1 INTRODUCTION...........................................................................................................................3
2 SCOPE..........................................................................................................................................3
3 DEFINITIONS AND ABBREVIATIONS........................................................................................4
3.1 DEFINITIONS.............................................................................................................................4
3.2 ABBREVIATIONS........................................................................................................................4
4 REFERENCE DOCUMENTS........................................................................................................4
5 SYSTEM OVERVIEW....................................................................................................................5
6 SYSTEM DESCRIPTION..............................................................................................................5
7 TECHNICAL SPECIFICATIONS...................................................................................................6
7.1 SMOKE DETECTOR..............................................................................................................6
7.2 ADDRESSABLE ELECTRONIC SOUNDER WITH BEACON................................................7
7.3 MANUAL CALL POINT...........................................................................................................7
7.4 FIRE ALARM CABLE.............................................................................................................7
8 ELECTROMAGNETIC COMPATIBILITY......................................................................................8
9 ACCEPTANCE TESTS..................................................................................................................8

This document is PHRC/Tecnimont’s property, and cannot be used by others for any purpose, without prior written consent
CLIENT IDENTIFICATION CODE TCM IDENTIFICATION CODE
FIRE AND GAS DETECTION AND Job-EC-Type-N°
ALARM SYSTEM SPECIFICATION 4239-LZ-VD-IO30809150001
SUBCONTRACTOR’S DOC. No. (AREA 5) SHEET DOC.CLASS. REV.

3/9 2 00

1 INTRODUCTION

This specification defines the minimum technical requirements and features applicable to the
detailed design, supply, installation and testing of the fire and gas alarm detection systems to be
provided in the Area 5 of the Port Harcourt refinery Project rehabilitation. It describes the
performance specification and operational requirement details and explains the functional design
description of the system to be implemented to provide reliable fire and gas alarm detection system.
It outlines the basis of the system detailed design, supply, installation, testing and commissioning to
the documentation and implementation of the fire alarm and detection systems.

2 SCOPE

The scope of work is limited to the buildings under listed below in the Area 5 of the Port Harcourt
Refinery.
AREA 5 (TECHNICAL BUILDINGS)
 SUBSTATION 15
 SUBSTATION E (Truck Loading Substation)
 SUBSTATION A (Old Refinery)
 SUBSTATION B (Old Refinery)
 SUBSTATION C (Old Refinery)
 SUBSTATION D (Old Refinery)
 SUBSTATION F (Old Refinery)
 AREA 5 OLD REFINERY CONTROL ROOM
AREA 5 (NON TECHNICAL BUILDING)
 WHAREHOUSE (Area 5 Warehouse Maintenance W/S)
 CHEMICAL STORE
 MEDICAL CENTER
 NEW ADMINISTRATIVE BLOCK (NEW Admin Building)
 MAIN CANTEEN
 MPD (CANTEEN)
 TRANSPORT DRIVER BUILDINGS (Drivers building)
 ENGINEERING & TECH. SERVICES (OLD ETSD)
 TECNICHAL BUILDING (Engineering & Tech. Services (New ETSD)
 OLD ADMINISTRATIVE BLOCK
 CIVIL FIRE BUILDING (Fire Station)
The document should be read in conjunction with the statutory codes and standards listed below:
• BS 5839 – Fire Detection and Fire Alarm System for Building
The design is based but not limited to the above listed regulations.
In case of conflicts, the regulations, codes and standards listed shall be applied in the following
priority order:
• Government Legislation
• Project Specification
• Industry Standards
• Vendor/Contractor Codes and Working Standards

This document is PHRC/Tecnimont’s property, and cannot be used by others for any purpose, without prior written consent
CLIENT IDENTIFICATION CODE TCM IDENTIFICATION CODE
FIRE AND GAS DETECTION AND Job-EC-Type-N°
ALARM SYSTEM SPECIFICATION 4239-LZ-VD-IO30809150001
SUBCONTRACTOR’S DOC. No. (AREA 5) SHEET DOC.CLASS. REV.

4/9 2 00

Additional regulations and standards may be applicable with prior approval from TCM
Engineers.

3 DEFINITIONS AND ABBREVIATIONS

3.1 Definitions
COMPANY: PORT HARCOURT REFINERY
CONTRACTOR: TECNIMONT S.p.a.
SUBCONTRACTOR: BRIDGSITE NIGERIA LIMITED
VENDOR: The organization which manufactures and / or supplies equipment, materials,
goods and / or services for the project.
SHALL: Indicates a mandatory requirement
SHOULD: Indicates a strongly recommended or advised requirement
MAY BE: Indicates a freedom of choice require

3.2 Abbreviations
• AC Alternative Current
• DC Direct Current
• FAT Factory Acceptance Test
• FO Fibre Optic
• CCR Central Control Room
• FA Fire Alarm
• FACP Fire Alarm Control Panel
• SS Sub Station
• UPS Uninterruptible Power Supply
• FOC Fibre Optic Cable
• HSE Health, Safety and Environment
• FGS Fire, Gas and Smoke detection system

4 REFERENCE DOCUMENTS

Document Title Document Number


Fire and gas instrument layout for old refinery control room 4239-LZ-VD-IG30809150001
Fire and gas cable run layout for old refinery control room 4239-LZ-VD-IG30809150002
Work Method Statement for Fire and Gas detection and
alarm system (Area 5)
Fire and Gas detection and alarm system typical installation
details (Area 5)
Fire and gas LOOP WIRING DIAGRAM FOR OLD REFINERY 4239-LZ-VD-IR30809150012
CONTROL ROOM

Fire and gas detection and alarm system loop connection diagram 4239-LZ-VD-IR30809150010
(Area 5)

This document is PHRC/Tecnimont’s property, and cannot be used by others for any purpose, without prior written consent
CLIENT IDENTIFICATION CODE TCM IDENTIFICATION CODE
FIRE AND GAS DETECTION AND Job-EC-Type-N°
ALARM SYSTEM SPECIFICATION 4239-LZ-VD-IO30809150001
SUBCONTRACTOR’S DOC. No. (AREA 5) SHEET DOC.CLASS. REV.

5/9 2 00

5 SYSTEM OVERVIEW

The Fire detection and alarm system shall be intelligent, addressable and enable mitigation of
hazardous condition with respect to fire by performing the below functions:
 Detect The Hazard
 Alert people
All existing fire detection and alarm devices shall be decommissioned, removed and replaced with
Tyco brand devices.
All device which includes smoke / Heat detectors, manual call points and the audible/visual alarms
via a loop system shall be connected to the FACP in each building.
The fire alarm and detection system shall have as a minimum;
 A full addressable fire alarm control panel FACP in each building
 A standby battery.
 Fire sensors (Smoke/ heat detectors, gas detectors) shall be provided.
 Fire alarm sounders shall be located such that audible signals can be clearly heard throughout
the building.
 Manual call points (break glass units) will be provided along exit routes in the building.
The system may also be designed to interface with other services which may require to be turned on
or off in the event of a fire.
All devices (detectors, panels, call points and sounders) shall be Tyco product.

6 SYSTEM DESCRIPTION

The Tyco Fire Alarm Control Panel (FACP) MX is provided with lockable wall mounted box panel to
be located in each building.
Addressable type smoke/Heat detectors shall be installed, while addressable type gas detectors
shall be installed in areas where gas detection is necessary, and manual call points installed along
exit routes with sounders located in the best visible positions.
2
The system shall be wired with a 1.5 mm cable in loops.
- Loop 1 will be connected to (manual call points and detectors) and
- Loop 2 for all sounders.
- Loop 3 for all gas detectors (where its used)
The manual call points shall be connected to the start of the loop followed by the detectors while,
the sounders are in a different loop, each of the loops shall be capable of driving up to 250 field
addressable devices
In the event of a fire the alarm panel investigates to determine the cause of the alarm by looking
for the detector in the loop in alarm that signaled the fire, and the alarms shall sound
intermittently. If the fire is confirmed, the alarm shall then sound continuously signifying that the
building is to be evacuated.
All the detectors shall be configured from Consys software to Mode 1-Resilent Mode - High false
alarm immunity multi criteria that will minimize false alarms from no fire sources whilst retaining
the ability to detect a wide range of fire conditions.

This document is PHRC/Tecnimont’s property, and cannot be used by others for any purpose, without prior written consent
CLIENT IDENTIFICATION CODE TCM IDENTIFICATION CODE
FIRE AND GAS DETECTION AND Job-EC-Type-N°
ALARM SYSTEM SPECIFICATION 4239-LZ-VD-IO30809150001
SUBCONTRACTOR’S DOC. No. (AREA 5) SHEET DOC.CLASS. REV.

6/9 2 00

The system shall be wired to be supervised for an open, short, ground fault and tone alarm sirens
to be connected to the FACP with dual circuit.
Note: Beside the primary source of power for the Fire detection and alarm systems, a secondary
back-up power source s h o u l d b e provided to be used as emergency power from batteries of
UPS units to energize the relevant loads for not less than 8 hours for fire- fighting and fire alarm
systems.

7 TECHNICAL SPECIFICATIONS

7.1 FIRE ALARM CONTROL PANEL

MX4000 Multi-Loop Control Panel


MZX panels are intelligent LPCB EN54 approved panels, which can be networked and installed to
BS5839:Pt.1.

The MX4000 supports two MZX DIGITAL detection loops and can be expanded to four loops
supporting up to 1000 addressable devices.

The panel is constructed with a strong steel enclosure incorporating a removable chassis plate.

The chassis plate holds:

 FIM800 field interface PCB incorporating one or two MZX DIGITAL loops
 CPU800 32 bit processor and memory card
 Optional network card, additional loop card (s) and remote diagnostic modem

 Optional IOB800 input/output expansion card mounted on the PSB800


The panel has a strong cast aluminium front door, which incorporates a modular user interface that
fully complies with EN54:pt.2.

The user interface incorporates the ODM800 operator display module with a 16 x 40-character
backlit LCD display, simple alphanumeric keypad and 5 softkeys.

The OCM800 operator control module provides all mandatory operator control keys and LED
functions including Day/Night switching. Two control keys and 2 indication LEDs are provided for
site-specific functions.

Control keys and LEDs are labelled in English according to the default LPCB functionality. The slide
in decals can be reversed and alternative text added.

Characteristics:
 Long term service and support
 Reliable, modular fire controllers
 LPCB, BV, VdS approved controllers, network, detectors and ancillaries
 Expandable from one 1 zone controller to multiple 240 zone, 1000 point controllers
 Easy to use with flexible and powerful configuration functions

This document is PHRC/Tecnimont’s property, and cannot be used by others for any purpose, without prior written consent
CLIENT IDENTIFICATION CODE TCM IDENTIFICATION CODE
FIRE AND GAS DETECTION AND Job-EC-Type-N°
ALARM SYSTEM SPECIFICATION 4239-LZ-VD-IO30809150001
SUBCONTRACTOR’S DOC. No. (AREA 5) SHEET DOC.CLASS. REV.

7/9 2 00

7.2 SMOKE DETECTOR


General Description: The 830Pc addressable detector with its combined o p t i c a l smoke photo-
sensor provides the ultimate in detector performance and false alarm rejection. It has a sensor
that monitors smoke, levels in concert to accurately determine the presence of wide range of fires
from flaming to smoldering types. It operates in a number of approved modes and sensitivities that
can be dynamically selected to suit different environmental conditions
Operating Temperature - 10 /+55 °C
Technology Addressable Analogue Type
Principle Multi-Sensor
Electrical Connection Twisted Pair shielded (Addressable Loop Line)
Installation Mounted with base underside of the false ceiling
Cable Type 2Core 1.5mm2 cable
Addressing Decimal Addressing via rotary switch
Accessories PVC Junction box, cable gland, name plate.
Approvals EN 54 Part 5/7, CPD, Vds.

7.3 ADDRESSABLE ELECTRONIC SOUNDER WITH BEACON


General Description: This is an electronic sounder/ Beacon that delivers clear, intelligible and
synchronized voice message and tones, easily integrated on to addressable loops. It is capable of
holding and broadcasting up to 7 different messages and any number of tones programmed into it
and flash rate of 1/s with the following feature:
Operating Temperature - 15 /+70 °C or -20 /+70 °C
Technology Addressable Analogue Type

7.4 MANUAL CALL POINT


General Description: The call point shall have the capacity to be use with addressable systems
and enable an alarm signal to be given by breaking a glass element. This operates a switch
and is indicated by an LED indicator. It may be protected against accidental operation using a
transparent hinged cover with the following features.
Operating Temperature - 25 /+70 °C
Mounting: Wall or Flush mounted
Housing: PC/ABS
Manual alarm call points shall be installed at exit from building areas, where the maximum distance
to any alarm call point shall not exceed 30m. In congested areas where there is no direct egress
from all points, the distance shall not to exceed 20m.

7.5 FIRE ALARM CABLE


General Description: Fire alarm cables and cable fixing components to all new devices shall be fire
resistant for 30 minutes (E30) and shall be installed in separate conduits. Internal fire alarm cables
shall be steel braided armoured, outer sheath coloured red with “Fire Alarm Cable” labeling. The
conductors of the cable shall be made of copper, 1.5 mm2 core and earth red, 599.048.022 fire
This document is PHRC/Tecnimont’s property, and cannot be used by others for any purpose, without prior written consent
CLIENT IDENTIFICATION CODE TCM IDENTIFICATION CODE
FIRE AND GAS DETECTION AND Job-EC-Type-N°
ALARM SYSTEM SPECIFICATION 4239-LZ-VD-IO30809150001
SUBCONTRACTOR’S DOC. No. (AREA 5) SHEET DOC.CLASS. REV.

8/9 2 00

resistant cable. Cable entries between different fire detection zones shall be sealed with
prefabricated sealing device. All extra low voltage cabling shall be laid in separate cable trays.
Cables should be armoured when linking buildings. The cable shall be Polyvinyl Chloride Low smoke
emission; two- pair insulated copper conductors enclosed within a thermoplastic non corrosive
halogen free jacket. The cable shall meet requirements of CE1 20-22II IEC.

Cable Temperature Rating - 15 /+90 °C


Insulation Special double layer (BS7655 E15) Low smoke emission
Inner Conductor Copper
Anti- Migrant Spiral Polyester Ribbon
Core Colours: 2 core + earth: Red.
Continuity Wiring Copper
Screen: Al-laminated tape with tinned copper drain wire solid.
Test Voltage: 2000V 50Hz core/core, 2000V 50Hz core/screen.
Outer Sheath: Polyolefin compound (BS7655 LTS3) non corrosive halogen
free

8 ELECTROMAGNETIC COMPATIBILITY

The Vendor shall ensure that all equipment and services to existing equipment, provided within the
scope of this specification, comply with current legislation and standards for Electromagnetic
Compatibility in accordance with DEP 33.64.10.33.

9 ACCEPTANCE TESTS

Acceptance testing of the provided systems shall be carried out by CONTRACTOR and
SUBCONTRACTOR.
Site Acceptance Tests
All equipment, cabling and connectors shall be visually inspected for compliance with approved
specifications, drawings, approved Contractor’s drawings in all details, and for correct segregation
of cables, satisfactory access and general good quality workmanship. The complete FGS and
control system shall be commissioned on the basis of realistic tests prior to start-up. The tests shall,
as far as is practical, simulate smoke detection which can arise in the protected area under normal
operating conditions, e.g. smoke detectors shall be commissioned with the heating, ventilating and
air conditioning system in operation with a smoke source.

System Commissioning/Provisional Acceptance Tests


Upon installation at site, system will be subjected to pre-commissioning/ commissioning or
provisional acceptance tests. The basis for Commissioning tests shall be in accordance with
agreed procedure for pre-commissioning/commissioning tests with the TCM representative.

Final Site Acceptance Tests (SAT)


The site acceptance tests (SAT) shall prove that the functionality of the assembled equipment
complies with the requirements for the system. Heat soak of the installed equipment is not
considered a requirement for SAT.

This document is PHRC/Tecnimont’s property, and cannot be used by others for any purpose, without prior written consent
CLIENT IDENTIFICATION CODE TCM IDENTIFICATION CODE
FIRE AND GAS DETECTION AND Job-EC-Type-N°
ALARM SYSTEM SPECIFICATION 4239-LZ-VD-IO30809150001
SUBCONTRACTOR’S DOC. No. (AREA 5) SHEET DOC.CLASS. REV.

9/9 2 00

The Contractor (TCM) shall check all installation works carried out and identify any faults before
commencing the commissioning activities to ensure that the response time of the system is
measured reliably. Installed system must pass full functionality test before it is finally accepted and
alarms generated during test must be confirmed annunciated/displayed at the CCR FGS panel.

***************************************** END OF DOCUMENT ****************************************

This document is PHRC/Tecnimont’s property, and cannot be used by others for any purpose, without prior written consent

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