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DOI 10.1007/s11043-011-9163-8
Received: 7 June 2011 / Accepted: 26 October 2011 / Published online: 26 November 2011
© Springer Science+Business Media, B. V. 2011
1 Introduction
matrix based composites. Fracture Mechanics and Damage Mechanics include the distri-
bution of defects into continuum models, which allow time-dependent failure prediction.
Energy-based failure criteria provide another possible approach. For example, establishing
that the energy accumulated in the springs of the viscoelastic mechanical model, designated
as free energy, has a limit value. This limit can be or not constant. Earlier approaches for
the prediction of time-dependent failures provide explicit elementary equations to predict
lifetime (Guedes 2004).
In this work a time-dependent failure law to predict creep lifetime of polymer materials
will be discussed. The proposed approach is based on a multi-axial yield/failure model de-
veloped for viscoelastic/plastic materials by Naghdi and Murch (1963) and later extended
and refined by Crochet (1966). The criterion defines a function, which depends on time, the
viscoelastic properties and applied stress, to establish a relationship with creep yield (frac-
ture). This function can be used to predict the long-term creep failure by extrapolation. An
exponential law was originally proposed by Crochet (1966) without any further explana-
tion. In this work a linear relationship is proposed, with a brief physical justification. The
postulated relationship can be considered a time-dependent failure criterion. Comparative
analysis using energy-based failure criteria is performed. It is proved that the postulated lin-
ear relationship may be employed to obtain good creep lifetime predictions. Experimental
data are used to illustrate the applicability of the proposed time-dependent failure criterion.
and the lateral strains become, upon assuming a constant Poisson’s ratio υ,
n 2
V 2 2 t
ε22 − ε22 E = ε33 V − ε33 E = υ 2 D1 σ0 , (6)
τ0
The function, χ , in Crochet’s time-dependent yield criteria for uniaxial tension now becomes
n
t
χ = 1 + 2υ D1 2 σ0 . (7)
τ0
Substituting this result into (3), an expression for the time to yield, tc , for a linear viscoelastic
material can be found:
1/n
tc 1 1 B
= √ ln , (8)
τ0 Cσf D1 1 + 2υ 2 σf − A
where the symbol σf is used, instead of σy , to indicate that the process may be used as well
for creep rupture.
Since the relationship between yield (or failure) stress and χ is empirical, the suggested
form given by Crochet, (3), can be questioned.
The creep failure phenomenon can be viewed as a consequence of strength decay due to
the viscoelastic effect. As creep strain progress, the strength gradually decreases. A global
measure of creep strain can be effectively given by the scalar function χ . The resulting value
is equivalent to a creep strain. It is clear that for the uniaxial case, assuming that Poisson’s
ratio remains
√ constant, χ becomes proportional to the uniaxial transient strain due to creep,
i.e., χ = 1 + 2υ 2 ε v .
For the elastic case, the failure stress is simply given by σf = σR where σR is a stress
limit, i.e. the instantaneous failure stress. However, in case of a viscoelastic material, given
enough time, internal stress is accumulated due to the viscous strain. For illustration pur-
poses, let us consider the standard model given by Fig. 1.
The strain response for this model is given by the following single-integral law:
t ∂σ (t)
ε(t) = D0 σ (t) + D1 1 − e−λ(t−τ ) dτ. (9)
0 ∂τ
In the case of creep loading, i.e. σ (t) = σ0 , the total strain is given by
ε(t) = D0 σ0 + D1 1 − e−λt σ0 . (10)
Hence the internal stress accumulated due to the viscous strain is given by
ε1 (t)
σi v (t) = , i.e.
D1 (11)
σi v (t) = 1 − e−λt σ0 .
310 Mech Time-Depend Mater (2012) 16:307–316
If we postulate that when failure takes place the sum of applied stress and the internal stress
accumulated by viscous strain remains constant, the following relationship is obtained:
σ0 + σi v (t) = σR . (12)
For the standard model, given enough time, σi (t) → σ0 . Hence creep failure is avoided if
v
σ0 < σR /2. This appears to be the case of some polymers as documented by Teoh et al.
(1992).
In general cases it can be assumed that the internal stress due to the viscous strain is given
by
σi v (t) = Ei χ , (13)
where Ei represents the internal stiffness associated to the viscous component of material.
Therefore the relationship between the time-dependent uniaxial yield (or failure) function
and χ becomes linear, given by
σf (t) = σR − Ei χ , (14)
where σR and Ei are material constants to be determined experimentally. Substituting this
into (7) the creep lifetime expression becomes
1
tf 1 σR − σf n
= √ . (15)
τ0 Ei D1 1 + 2υ 2 σf
This expression resembles the lifetime formulations obtained for energy-based time-
dependent failure criteria (Guedes 2004). The main difference is the explicit exclusion of
the elastic modulus (1/D0 ) from the lifetime formula. This is, of course, dictated by the
theoretical approach used by Naghdi and Murch (1963), which implies a different physical
interpretation. However, as will be discussed, Ei is somehow related with elastic modulus.
From now on this approach will be designated as PT (Present Theory).
The energy-based time-dependent failure criteria establish simple relationships between the
material properties and the lifetime for uniaxial creep loading. Thus lifetime under con-
stant load is predict as a function of the applied load σf , the strength under instantaneous
condition σR and the viscoelastic properties. For instance the Reiner–Weissenberg Criterion
(R–W), gives Guedes (2004)
1/n 1/n 2
tf 1 D0 σR − σf 2 1/n
= . (16)
τ0 2 − 2n D1 σf 2
For comparison purposes, let us calculate the correspondent time-dependent function at fail-
ure, χ , using Crochet’s definition,
2
1 D0 σR − σf 2
χ = 1 + 2υ 2 D1 σf
2 − 2n D1 σf 2
1 σR 2 − σf 2
= 1 + 2υ 2 D0 . (17)
2−2 n σf
This leads to the following expression:
1 ω 1
σf = χ 2 ω2 + 4σR 2 − χ , with ω= √ . (18)
2 2 1 + 2υ 2 ( 2−2
1
n )D0
Mech Time-Depend Mater (2012) 16:307–316 311
The relationship between time-dependent uniaxial yield (or failure) and χ , for the Reiner–
Weissenberg Criterion (R–W), is given by a quadratic equation. The parameters depend on
the elastic properties (σR , D0 , υ).
For other energy-based criteria the same analysis can be preformed. For example for
Modified Reiner–Weissenberg Criterion (MR–W) (Guedes 2004),
1/n 1/n
tf 1 D0 σR − σf 1/n
= . (19)
τ0 2 − 2n D1 σf
The correspondent time-dependent factor at failure,χ , using Crochet’s definition, becomes
1 σR − σf
χ = 1 + 2υ 2 D0 . (20)
2 − 2n σf
This leads to the following relationship:
1
σf = σR − ωχ , with ω = √ . (21)
1 + 2υ 2 ( 1
2−2n
)D0
In this case, the relationship between time-dependent uniaxial yield (or failure) and χ , for
the Modified Reiner–Weissenberg Criterion (MR–W), is given by a linear equation. Still the
parameters depend on the elastic properties (σR , D0 , υ).
Although the energy-based failure criteria lead to different relationships between the
time-dependent uniaxial yield (or failure) and χ , these are linear or quadratic relationships
with resemblance to the PT lifetime expression give by (15).
On the other hand it can be concluded that the parameter ω, which is comparable to the
parameter Ei from PT, depends on the elastic properties.
5 Materials
The purpose of this section is to give several practical examples that show the applicabil-
ity of the time-dependent failure criterion, for creep lifetime prediction. These examples
gather three thermoplastic polymers, polyamide (or nylon), polycarbonate, polysulfone and
a thermosetting epoxy used for technical applications.
The experimental results for thermoplastics, taken from Moulding Powders Group
(1974), Challa and Progelhof (1995), Krastev et al. (2009), Zhang and Brinson (1986),
are used to illustrate the present discussion. The materials examined were polyamide 66
(Nylon 66 A100) unfilled, polyamide 66 filled with 30% of glass fiber (Nylon 66 A190)
(Moulding Powders Group 1974), polycarbonate (PC Lexan 141) (Challa and Progelhof
1995), epoxy resin (COM1) (Krastev et al. 2009) and polysulfone (Zhang and Brinson
1986). These materials were chosen for two reasons; firstly they are already characterized in
terms of creep and creep rupture; secondly, as Gotham (1972) demonstrated experimentally,
the Nylon 66 A100 and PC Lexan 141 have a ductile failure and Nylon 66 A190 has a brittle
failure, at room temperature. The polysulfone first yielded but failed almost immediately
(Zhang and Brinson 1986).
Considering that the materials behavior is linear viscoelastic, which is an approximation
for the higher stress levels, the material parameters were determined for the power law model
given by (4) and presented in Table 1.
Yet, the linear viscoelastic behavior assumption did not hold for the last two materials,
epoxy resin and polysulfone. For these cases the viscoelastic parameter D1 becomes stress
dependent,
D1 (σ ) = 0.00000002692σ 2 − 0.000000004161σ (1/MPa)(Epoxy),
(22)
D1 (σ ) = 0.000001278σ 3.394 (1/MPa)(Polysulfone).
312 Mech Time-Depend Mater (2012) 16:307–316
For all cases it was plotted the evolution of creep failure stress versus χ function. In this
manner it becomes possible to conclude about the proposed time-dependent failure crite-
rion. The experimental data were previously obtained for the thermoplastics, polyamide 66
(Nylon 66 A100) unfilled, polyamide 66 filled with 30% of glass fiber (Nylon 66 A190)
(Moulding Powders Group 1974), polycarbonate (PC Lexan 141) (Challa and Progelhof
1995), thermosetting epoxy resin (COM1) (Krastev et al. 2009) and polysulfone (Zhang and
Brinson 1986), all at room temperature. The evolution of creep failure stress with χ function
is plotted in Figs. 2–6. The linear relationship, given by 14, was fitted to the initial 24–48h
experimental data (short-term).
The open squares represent the experimental data used to obtain the failure parame-
ters; the remaining experimental data were represented by solid squares. These results show
that the linear relationship between the creep stress and the function χ at failure is an ad-
equate time-dependent failure criterion. Indeed the evolution appears to be linear for all
cases. Moreover, the extrapolation for the long-term is in a good agreement with experi-
mental data, as depicted in Figs. 2–6. Additionally the parameter Ei is always a fraction of
the elastic modulus, i.e. between 0.2 and 0.9 of 1/D0 , as indicated in Table 1.
In Figs. 7–11 are plotted the energy-based failure criteria lifetime predictions, for com-
parison. It can be concluded that the present time-dependent failure criterion (PT), based on
Crochet’s model, always provides the best prediction.
In Table 2 a comparison is established between experimental data and predictive theo-
ries, using the lowest experimental creep stress. Globally the present approach gives better
predictions.
The reason for this better performance of PT lay in the fact that both failure criterion
parameters (σR and Ei ) are determined using short-term creep rupture data. One parameter
is the instantaneous failure stress and the other is related with time-dependent failure. On
the contrary, for the energy-based failure criteria, only the instantaneous failure stress is
to be determined from experimental data. For these cases, the time-dependent failure is
determined as a function of elastic and viscoelastic properties. Consequently this implies
that the user must decide, supported on short-term creep rupture data, which energy-based
time-dependent failure criterion is more adequate.
7 Conclusions
References
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