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Installation manual

C300

Scania Communicator 300

Industrial engines and


Power Generation engines
DC09, DC13, DC16, OC16

Marine engines
DI09, DI13, DI16

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© Scania CV AB 2020, Sweden
INSTALLATION
MANUAL

Changes from the previous issue............................................................................ 3

C300 – Scania Communicator 300......................................................................... 4


Overview ............................................................................................................. 4
Control unit C300................................................................................................ 6
Fitting the control unit....................................................................................... 10
Fitting and earthing the antenna ........................................................................ 12
Routing of coaxial cables for antenna ............................................................... 13
Antenna connection........................................................................................... 14
Verification of installation with adapter cable 99 667 ..................................... 16
Final check ........................................................................................................ 16

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© Scania CV AB 2020, Sweden
INSTALLATION
MANUAL
Changes from the previous issue

Changes from the previous issue


The changes made in this document compared with the previous issue are marked
with a line in the left-hand margin. The changes are also described below.

• New connector for Stage V Overview.


• Connection of harness-to-harness connector in section E89F: System connection.
• New information in section Fitting the control unit.
• New section Antenna connection.

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© Scania CV AB 2020, Sweden
INSTALLATION
MANUAL
C300 – Scania Communicator 300

C300 – Scania Communicator 300


2
Overview 1 3
Scania Communicator 300 communicates with Fleet Manager Portal (FMP) via 3G C4000X C4000
and GPRS. If reception between the FMP and RTC node is poor, communication is
affected. Scania Communicator is available in several different versions, adapted for
different markets depending on the SIM card standard. U20B U20C

C300 has one control unit (1), one antenna (2), one adapter cable harness (3), one ca- 1
ble harness (4) and one coaxial cable (5). C4098
5 C4125
2

Note: E89F E89D E89C


The adapter cable (3) is not required for Stage V engines. C300 is then connected di- 4
rectly to C4125 on the engine.
M1B1

393 905
When placing the order, the cable harness (4) can be selected in lengths of 3 m, 4.5
m or 6 m. System overview, Scania Communicator 300.
1. Control unit
Note: 2. Antenna
3. Adapter cable harness (does not apply to Stage V)
3 m cable harness applies only to Stage V engines.
4. Cable harness
5. Coaxial cable
The coaxial cable (5) is supplied in a length of 2.7 m. The adapter cable harness (3)
has a voltage supply that must be connected to 30 voltage on the engine starter motor.

The following harness-to-harness connector differs depending on the configuration,


see illustration on the right:

Notes Designation Remark


1 C4098 All engines except Stage V

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© Scania CV AB 2020, Sweden
INSTALLATION
MANUAL
C300 – Scania Communicator 300

Notes Designation Remark


2 C4125 Stage V

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© Scania CV AB 2020, Sweden
INSTALLATION
MANUAL
C300 – Scania Communicator 300

Control unit C300

Overview of the control unit 1


Contact Use Note
housing
E89B USB port Not used
E89C GSM/3G/4G antenna Fakra, violet
E89D GNSS antenna Fakra, blue
E89F
E89E Connection for accessories Not used
E89F System connection 15-pin, MCP 2.8 E89E
E89G eCall connection Not used E89G
E89B
E89D
E89C

393 908
Overview, Control unit C300
1. Status LED

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© Scania CV AB 2020, Sweden
INSTALLATION
MANUAL
C300 – Scania Communicator 300

E89F: System connection 15 12 9 6 3


Pins Use Note
14 11 8 5 2
1 System power 30 voltage
2 Wake-up signal 15 voltage 13 10 7 4 1
3 Wake-up signal from ALM control unit Not used

395 100
4 CAN communication (yellow), internal CAN1 high
CAN bus
5 Secondary wake-up signal (not used) Not used Harness-to-component connector E89F
6 Activation signal, switch S176 Not used
7 CAN communication (yellow), internal CAN1 low
CAN bus
8 Not used
9 Shielding/protection, CAN bus Not used
10 CAN communication (blue), external CAN Not used
bus
11 CAN communication (blue), external CAN Not used
bus (termination)
12 Status, switch S176 Not used
13 CAN communication (blue), external CAN Not used
bus
14 CAN communication (blue), external CAN Not used
bus (termination)
15 System earth 31-voltage

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© Scania CV AB 2020, Sweden
INSTALLATION
MANUAL
C300 – Scania Communicator 300

Connection of harness-to-harness connector C4098 to E89F


If only the connector kit has been ordered and the Scania cable harness is not avail-
able, connect the cable harness as follows: 4 3
5 2
E89F pin Use Connected to
C4098 pin
6 1
1 System power 1

414 372
2 Wake-up signal 3
4 CAN communication (yellow), internal 4 Harness-to-harness connector C4098 on the engine, viewed from the electrical cable
CAN bus input side.
7 CAN communication (yellow), internal 5
CAN bus
15 System earth 2

Note:
When the connector kit is used, the electrical cables to pins 4 and 7 must be twisted
40 turns per metre.

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© Scania CV AB 2020, Sweden
INSTALLATION
MANUAL
C300 – Scania Communicator 300

Connection of harness-to-harness connector C4125 to E89F


If only the connector kit has been ordered and the Scania cable harness is not avail-
able, connect the cable harness as follows:

E89F pin Use Connected to


C4125 pin
5 1
1 System power 1
2 Wake-up signal 3 6 2
4 CAN communication (yellow), internal 6 7 3
CAN bus
8 4
7 CAN communication (yellow), internal 7
CAN bus
15 System earth 2

Note:

397 852
When the connector kit is used, the electrical cables must be twisted 40 turns per me-
tre. Harness-to-harness connector C4125, viewed from the electrical cable input side.

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© Scania CV AB 2020, Sweden
INSTALLATION
MANUAL
C300 – Scania Communicator 300

Fitting the control unit 175,5


53 140
REQUIREMENT!
40 100
• Fit the control unit in the vicinity of the electrical panel in a dry and dust-free en-
vironment. 8
• Do not splice the control unit cable harness.

100
• The harness-to-component connector of the control unit must be facing down- 6
wards.

160
178
Scania recommends placing the control unit in a casing that protects against dust and
moisture and meets IP52. Leave at least 70 mm clearance (A) for the control unit
connector.
1. Remove the control unit bracket.
A

392 730
2. Mark holes for the control unit bracket.
3. Drill holes with a diameter of 6 mm and fit the bracket.
4. Fit the control unit.
Dimensional diagram, control unit and bracket.
5. Disconnect the battery voltage.
6. Connect the adapter cabling to the engine harness-to-harness connector C4000.
Connection C4000X on the adapter cabling can be used in the same way as
C4000.
7. Connect adapter cabling connection M1B1 to the connection for 30 voltage on
the starter motor.
8. Connect the control unit cable harness to the adapter cabling via C4098.
9. Connect the battery voltage.

To connect C300, there is either a cable harness with ready lengths or a loose con-
nector kit. Kit 2 805 919 is used for connection to C300. For connection to C4125,
use kit 2 805 918 and for C4098 use kit 2 805 917.

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© Scania CV AB 2020, Sweden
INSTALLATION
MANUAL
C300 – Scania Communicator 300

For more information on connecting the engine, see 03:01 Electrical system.

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© Scania CV AB 2020, Sweden
INSTALLATION
MANUAL
C300 – Scania Communicator 300

Fitting and earthing the antenna


The antenna must be positioned externally on a flat horizontal surface. If the antenna
is to be fitted on a vehicle, you must take into account the direction of travel of the
vehicle (1). The antenna is approximately 270 mm high. 1
In order to obtain the best range during transmission, the surface must be made of
metal so that it acts as an earthing system. The earthing system also shields the an- 270
tenna from the wiring in the roof. If the surface is made of plastic, a metal earthing
system can be positioned on the underside of the surface. The diameter of the earth-
ing system must be at least 500 mm. Position the radio antenna on the metal covered
part of the surface in order to obtain an earthing system.

REQUIREMENT!

393 906
• If the antenna is positioned on a curved surface, the radius must be greater than Direction of travel and dimensions of the antenna.
2,000 mm.
• The washer securing the antenna must have electrical contact with the earthing
system. Remove any surface treatment from the part of the earthing system that
has electrical contact with the washer.
• When installing on marine applications, it is important that the earthing system is 130
separated from the hull.

IMPORTANT!
84
The distance to other antennas and external metal objects must be at least 300 mm.

393 907
Dimensions of antenna base.

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© Scania CV AB 2020, Sweden
INSTALLATION
MANUAL
C300 – Scania Communicator 300

1. Drill a hole with a diameter of 50 mm through the surface and any earthing sys-
tem.
2. Fit the antenna (1) in the hole with the direction of travel that is indicated in the
illustration on the previous page.
3. Fit the washer (2) and tighten the screw on top of the antenna base. Tightening
torque 5 Nm.
4. Fit the lock nut (3). Tightening torque 5 Nm.

E89C
Routing of coaxial cables for antenna

REQUIREMENT!

• If the coaxial cable is bent, the bending radius should be at least 50 mm. 1
• Connect several coaxial cables in series if the distance between C300 and the an-
tenna requires it. E89D 2
• Position the harness-to-component connectors in a dry and dust-free environ- 3

392 729
ment.

Overview, antenna.
Do not route coaxial cables together with other cables. Other cables can disrupt the
signals in the coaxial cables. Coaxial cables can, however, cross other cables without
any risk of electromagnetic interference.

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© Scania CV AB 2020, Sweden
INSTALLATION
MANUAL
C300 – Scania Communicator 300

Antenna connection
To connect an antenna to the unit if the Scania cable harness is not available, use the
connector kit provided and connect the cables according to the tables below.

C1

A1
C2

B2
E89 U20 Function Colour
1 C4098 GSM/3G/4G Violet B1
2 C4125 GPS/Glonass Blue

The connectors are adapted to a cable with the following dimensions, see illustration

420 040
on the right:

Dimen- Detail view of coaxial cable.


Detail Designation Note
sions
A1 Outer diameter 3.3 ± 0.2 mm
Jacket A
Wall thickness 0.30 mm nom
B2 Outer diameter 2.7 mm
Shield B
B1 Aluminium foil, thickness 0.05 mm
Mesh cover min 75%
C1 Diameter of inner conductor 0.8 mm
Wall thickness 0.6 mm nom
Inner conduc-
Number of wires 7 nom
tor C
Wire diameter max 0.26
Diameter of conductor nom 2.1 mm
C2 Dielectric foam PP nom 2.1 mm

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© Scania CV AB 2020, Sweden
INSTALLATION
MANUAL
C300 – Scania Communicator 300

Electrical properties at 20°C:

Designation Note
Maximum conductor resistance / length
52 ohms / 1,000 m
in m
Capacitance ≤ 90 pF/m
Average impedance 50 ±3 ohm
Cable type RTK 031

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© Scania CV AB 2020, Sweden
INSTALLATION
MANUAL
C300 – Scania Communicator 300

Verification of installation with adapter cable


99 667
Note:
C300 needs the engine speed, GNSS position and Engine number from CAN to com-
plete the automatic registration.
Fault codes may be generated by SDP3 if another antenna than the Scania antenna is
used. These fault codes can usually be ignored.

• Connect SDP3 by connecting measuring cable 99 667 to C300.


• Go through Guide to check installation.

Final check

336 367
Use CSTT to confirm that the vehicle has been automatically registered.

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© Scania CV AB 2020, Sweden

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