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Quotation
TO: Saigon Paper Corporation - Sojitz Group Date:2023.10.23.
ADD:My Xuan A Industrial Zone, My Xuan Ward, Phu My Town, Ba Ria – Vung Tau Provinc
Dear Mr Huu Phu
原纸芯轴固定 Base paper mandrel 采用卡爪把原纸芯轴 Fix the base paper mandrel with
1
方式 fixing method 固定 claws
2
衡,以确保折叠辊在 requirements of the folding roller at high
高速折叠时的精度 speed folding
要求
Broken bottom knife 1 根断纸底刀辊,并 1 paper-cutting bottom knife roller, and 3
roller 且辊上平均分布有 3 paper-cutting bottom knifes are evenly
Folding roller 把断纸底刀,以确保 distributed on the roller to ensure that
每个断纸长度均为 each paper-breaking length is 190+3, -3)
190 ( +3 , -3 ) mm, mm, and there is a rule next to each
断纸底刀辊
并且辊面上各底刀 bedknife on the roll Vacuum suction holes
旁边有规律布置有 are arranged for suction-cutting the base
真空吸附孔,用于吸 paper on the roller surface
附切断后的原纸附
于辊面上
2 根折叠辊,并且辊 2 folding rollers, and 4 paper inserting
上平均分布有 4 把插 knives and 4 folding V-grooves are
纸刀和 4 个折叠 V evenly distributed on the rollers, to ensure
槽,确保原纸折叠后 that the size of the base paper after
尺寸为 95mm(+3, folding is 95mm (+3, -3), and each knife
折叠辊 -3), 并且辊面上各 on the roll is next to the folding V-groove
插刀、折叠 V 槽旁边 Regularly arranged vacuum suction holes
有规律布置有真空 for suction-cut base paper attached to the
吸附孔,用于吸附切 roller surface
断后的原纸附于辊
面上
Folding roller gap 0.3mm( 复 合 纸 视 纸 0.3mm (composite paper depends on
折叠辊间隙
厚而定) paper thickness)
1、断纸面刀辊一条, 1. A paper knife roller with a paper cutter
辊上有一片面刀,面 on the roller. The knife is fixed on the
刀固定不动 roller.
2. One paper-cutting bottom knife roller.
2、断纸底刀辊一条, There are three pieces of paper bottom
辊 上 有 三 片 断 纸 底 knife on the roller. The bottom knife
刀,底刀旋转断纸 rotates to break the paper.
3、断纸面刀的载入 3. The loading and unloading of the paper
断纸方式
和卸载用气缸实现。 cutter is realized by the air cylinder.
并寸动功能时,可选 When jogging, you can choose to load or
择加载或卸载。 unload.
4、断纸面刀采用油 4. The paper cutter is manually
毡润滑注油管手动 replenished with linoleum lubrication oil
补油; injection pipe;
5、螺旋断纸结构;断 5. Spiral paper break structure; stable
Paper break method 纸稳定,刀具寿命长 paper break and long tool life
引纸方法 Paper guide method 手动 Manual
3
采用 S 形牵拉辊,可 Using S-shaped pulling roller, the tension
通过锥形轮皮带调 of the paper feeding and paper cutting
S 形走纸装置
S-shaped paper feeding 节进纸和断纸区域 area can be adjusted by the tapered wheel
device 的张力; belt;
现场真空风管配管
On-site vacuum duct piping and
真空风管部分 Vacuum duct 及施工由买方自行
construction are handled by the buyer
处理
机器主电机功率 Machine main motor 5.5 5.5
(kW) power (kW)
Machine jog function 机器可选择点动功 Machine selectable jog function
机器寸动功能
能
Original paper force 可通过触摸屏设置 Can be set via touch screen
原纸张力系统
system
机器远程真空泵 Machine remote vacuum 30(台湾龙铁) 30 (Taiwan Dragon Iron)
功率(kW) pump power (kW)
压缩空气压力 Compressed air pressure
≥0.6 ≥0.6
(MPa) (MPa)
压缩空气用量 Compressed air
≥3 ≥3
(m3/h) consumption (m3 / h)
电动油脂泵功率 Electric grease pump
90 90
(W) power (W)
电动油脂泵电源 Electric grease pump
三相 380v 50Hz Three-phase 380v 50Hz
(V Hz) power (V Hz)
机器电源要求(V Machine power
三相 880v 50Hz Three-phase 880v 50Hz
Hz) requirements (V Hz)
控制电压(V) Control voltage (V) 24 twenty four
压缩空气压力 Compressed air pressure
≥0.6 ≥0.6
(MPa) (MPa)
用气量 Gas consumption 1000 升/班 1000 liters / class
4
条 cot
One rubber roller Roll surface diameter Φ 239 (please
辊 面 直 径 Φ 239( 请 与 客 户
7 confirm base paper width with
确认好原纸宽度!)
输胶辊 1 条 customer!)
One anilox roll The diameter of roller surface is Φ
8 辊面直径Φ180,陶瓷辊
网纹辊 1 条 180, ceramic roller
Sealing cavity The closed cavity scraping system is
采用封闭腔刮胶系统,把胶
9 封闭腔刮胶 scraping system used to transfer the glue evenly to the
水均匀传递到胶辊上
系统 cots
Rubber pump Rubber water tank (including
10 胶水箱(含气动泵)1 套
泵胶系统 system pneumatic pump) 1 set
Embossing depth The cylinder is loaded with pressure,
压花深度调 气缸加载压力,限位螺丝调
11 adjustment and the limit screw is used to adjust
节 节压花深度
the embossing depth
Paper break With broken paper detection system
12
断纸检测 detection 带有断纸检测系统
Loose paper Making use of curved steel tube to
13 散纸装置 利用弧形钢管散纸
device spread paper
Paper threading Manual threading
14 手动穿纸
穿纸方式 method
power The main motor is 15kw, the anilox
15 主 电 机 15KW, 网 纹 辊 电 机 roller motor is 3KW, and the total
动力 3KW,总功率 18KW power is 18kw
Minimum air 0.6Mpa
16 最低气压要 pressure
求 requirement 0.6Mpa
17 气耗量 Gas consumption 约 2m³/小时 About 2 m3 / h
18 机器重量 Machine weight 约 4000KG 1450mm
transmission 独立电机传动,同步带、三 200m / min
19 传动
角带传动、齿轮传动
protect 主 要 传动 部 件 用 防 护罩 防 180 m / min
20 防护
护
Pinch protection 压 花 辊之 间 安 装 防 夹手 装 Roller surface diameter: Φ 305
21 夹手防护
置
5
序
项目 参数
号
长 90-220mm、宽
纸巾切断尺寸 Paper towel cut size
80-110mm、入纸高度 90-220mm long, 80-110mm wide,
1 (宽×高×长) (width) × high ×
30-190mm、 30-190mm in height
(mm) Length (mm)
压紧切纸高度 20-130mm
2 切纸模式 Paper cutting mode 整切模式(不去头尾) Pressing cutting height 20-130mm
Integral cutting mode (no head and
3 进料长度(mm) Feed length (mm) ≤3200
tail)
使用伺服电机系统驱动
4 传送方式 Transmission mode ≤3200
同步带的定位传送
Using servo motor system to drive
Paper cutting
5 切纸方式 旋转摆动圆刀侧切运动 the positioning transmission of
method
synchronous belt
Paper cutting The side cutting motion of rotary
6 切纸通道 单切纸通道
channel swing circular knife
220 切/分钟,每次可切
7 设计速度 Design speed Single cut paper channel
1 通道
150-200 切/分钟,视纸 220 cuts / minute, 1 channel can be
8 生产速度 Production speed
长和切纸方式而定 cut at a time
气动磨刀,磨刀参数可 150-200 cuts / min, depending on
9 磨刀 Sharpen the knife
在控制面板上设置 paper length and cutting method
Pneumatic grinding tool, the grinding
对大圆刀进行自动进给
10 磨刀进给 Grinding feed parameters can be set on the control
磨刀
panel
Automatic feed grinding tool for
11 切刀规格(mm) Cutter size (mm) φ610 大圆刀
large circle cutter
Cutting length 通过控制面板设置,公
12 切纸长度调节 φ 610 big round knife
adjustment 差在±1mm 之内
Cutter vertical Set by the control panel, tolerance is
13 切刀垂直公差 公差在±1mm 之内
tolerance ± Within 1mm
首、尾切纸长度 Length error of first 通过控制面板设置,公
14 Tolerance in ± Within 1mm
误差 and last cut paper 差在±2mm 之内
无机器原因导致的纸面
Appearance of Set by the control panel, tolerance is
15 成品外观 脏污、破损,面巾纸切
finished product ± Within 2mm
断后切断面整齐
The paper surface is dirty and
长 3931 mm/宽 1605 mm/ damaged without machine reasons,
16 Equipment
设备外形尺寸 高 1652 mm and the cut section is neat after the
dimensions
paper is cut off
3931 mm long / 1605 mm wide /
17 电源要求 Power requirements 3 相 380V 50HZ
1652 mm high
18 重量 weight 约 1500kg 3-phase 380V 50Hz
6
序
项目 参数
号
Air pressure
19 气压要求 压力≥ 0.6 MPA About 1500kg
requirements
20 气耗量 Gas consumption 150L/分钟 Pressure ≥ 0.6 MPa
2.5.1 产能 capacity
序
项目 参数
号
设计
1 Design speed 180 包/分钟 180 bags/min
速度
包装
Applicable scope of
规格 长度 95—210mm;宽度 Length 95-210mm; Width 85-105mm;
2 packaging
适应 85—105mm;高度 20—90mm Height 20-90mm
specifications
范围
预计
Estimated daily 15 万包/天(以 22 小时/天计 150000 packages/day (calculated at 22
5 日包
packaging volume 算) hours/day)
装量
备注:以上产量计算仅作参考。具体产能与原纸克重、原纸特性、产品规格及各公司的具体情况有关。
NOTE: THE ABOVE PRODUCTION CALCULATION IS FOR REFERENCE ONLY. THE SPECIFIC PRODUCTION CAPACITY
IS RELATED TO THE WEIGHT OF THE BASE PAPER, THE CHARACTERISTICS OF THE BASE PAPER, PRODUCT
SPECIFICATIONS, AND THE SPECIFIC SITUATION OF EACH COMPANY
2.5.2.主要参数 Parameters
序
项目 参数
号
7
序
项目 参数
号
设计速
1 Design speed 180 包/分钟 180 bags/min
度
生产速 100-130 packages/minute (related to
2 Production speed 100-130 包/分(与包装规格有关)
度 packaging specifications)
Finished product length 95-190mm;
成品长度 95—190mm;宽度
包装规 Packaging Width 85-105mm; Height 20-90mm;
3 85—105mm;高度 20—90mm ;
格 specifications Paper input (not pressed) height
入纸(未压)高度 30-120mm
30-120mm
CPP, PE film, extinction film, and
包装材 CPP、PE 膜、消光膜、复合膜,材 composite film must be made of
4 packing material
料 质必须是具有双面热封功能 materials with double-sided heat
sealing function
包装膜 Packaging film
5 0.035-0.05mm 0.035-0.05mm
厚度 thickness
包装膜 Maximum outer
6 最大外 diameter of 450mm 450mm
径 packaging film
包装膜
Packaging film
7 卷心直 75mm---78mm 75mm -- -78mm
core diameter
径
8
序
项目 参数
号
Turntable packaging structure, simple
转盘结 Turntable 转盘式包裹结构,调整简单,包装
15 adjustment, stable and beautiful
构 structure 效果稳定、美观
packaging effect
组合结 composite 箱体式组合结构,整机振动及稳定 Box type combination structure, high
16
构 structure 性高 overall vibration and stability
Adopting a three-dimensional
采用包裹、折边、封边的三维包装 packaging form of wrapping, folding,
包装形
17 Packaging form 形式,结构紧凑、美观,端封侧烫 and edge sealing, the structure is
式
效果好 compact and beautiful, with good end
sealing and side ironing effect
操作界 Operation Human machine operation interface
18 人机操作界面(触摸屏)
面 interface (touch screen)
9
9 推料伺服电 Pushing servo motor zero point seven five
0.75
机功率(KW) power (kw)
10 Power of hot melt zero point seven five
热熔胶机功
adhesive machine (kw) 1.8
率(KW)
10