GROUP

CONCRETE
MIXING PLANTS

EXPERTS IN CONCRETE & ASPHALT PLANTS

 Linnhoff Mixing Plant in the 50th Berlin Tempelhof, 1925

Concrete Mixing Plant CC 3000 D Prototype LINTEC Headquarter, Buxtehude, Germany

Experts in Concrete & Asphalt Plants

The LINTEC Group is specialized in the development, manufacturing
and marketing of Concrete & Asphalt Mixing Plants. The perfect mix of
experience and technology.

LINTEC’s business started in the asphalt in-
dustry, way back in 1919. With the “inven-
tion” of containerized asphalt mixing plants,
LINTEC also entered into the field of project
related mixing plants. It was obvious, that this
K. Thesenfitz, E. Linnhoff, K. Thesenfitz
request would also be demanded from the
concrete industry.
In 1999 LINTEC was approached by German
company Heilit+Woerner to design and de-
velop a containerized concrete mixing plant
for international use and airport and concrete
highway pavements. One of the key points
was, besides the flexibility in transportation,
to be able to produce two different types of
concrete in one mixing plant. After this first
model and prototype, still in use until today
after production of millions of cubic meter,
several other models have been developed
in order to have a full line of concrete mixing
plants, all of them featuring the advantages
of containerization in comparison to conven-
tional plants due to their modular construc-
tion. All plants can be opted by a range of
additional equipment which ensures the spe-
cific requirements of every job site.
Nowadays, LINTEC concrete mixing plants
can be found on prestigious job sites all over
the world, such as concrete highways in
Germany, airport projects in Russia, con-
structions in the Middle East (like Dubai Palm
Islands) etc.
LINTEC today is a global player with sub-
sidiaries in Singapore, China, Poland, India
and Brazil as well as worldwide represent-
atives offering the technical know-how with
experience for optimal solutions.

2
Test erection Dismantling

Loading Assembly on site

Concrete Batching Plants

LINTEC Containerized batching plants offer the production of highest
quality concrete with an output of up to 240 m³ per hour. The state-of-
the-art concept supplies the perfext mix and allows highest flexibility.

Erection and Testing Prior to Shipment Plant Building Concept

Plants are erected at the factory and run
through a test phase to ensure smooth erection
at the job site.
Low Transportation Costs
Each plant component is supplied in a 100 %
ISO sea container, which has been inspected
and certified by Germanischer Lloyd/Dekra.
No Concrete Foundations
The ground area of the containers ensures
stability on suitably compacted soil.
The LINTEC tower plant comprises stacked
containers which provide a pleasing industrial
factory view. Twin stacked containers have a
fully protected central stairway giving easy ac-
cess to each container floor.
Plant Security
The plant tower can only be accessed via one
main lockable security door. This prevents un-
authorized access to the plant and the risk of
theft and vandalism.

Plant Types
Concrete Batching Plants
Model CC 1500 B CC 2000 CC 2000 B CC 3000 B CC 3000 D
Plant Capacity 60 m3/ hour 80 m3/ hour 90 m3/ hour 120 m3/ hour 240 m3/ hour

3
LINTEC CC 1500 B – 60 m3/h
2

1 Smallest LINTEC con-

tainerized Concrete
Item Type Unit CC 1500 B
Mixing Plant with a Mixer Twin shaft compulsory mixer unit 1
capacity of 60 m³/h
Mixer Size (input dry / output wet) m3 2,0 / 1,33
for mobile as well as
stationary use. Capacity (hardened concrete) 30 s mixing time m3/h 60
Mineral aggregate storage Inline unit 40’, volume m3 90
2 Detailed view
No. of compartments pcs 4
Additive fluid weigh scale Contents l 6/6
Conveying by Inclined conveyor
Binder/cement storage Number of binder / cement silos max. pcs 6

CC 1500 B – Control cabin view CC 1500 – Plant at jobsite

4
LINTEC CC 2000 – 80 m3/h

1 Fully containerized
Item Type Unit CC 2000 Concrete Mixing Plant
Mixer Twin shaft compulsory mixer unit 1 with a capacity of
80 m³/h for mobile as
Mixer Size (input dry / output wet) m3 2,8 / 1,75
well as stationary use.
Capacity (hardened concrete) 30 s mixing time m3/h 80
Mineral aggregate storage Inline unit 40’, volume min. / max. m3 54 / 72 / 90
No. of compartments min. / max. pcs 3/6
Additive fluid weigh scale Contents l 12,5 / 12,5
Conveying by Bucket conveyor
Binder/cement storage Number of binder / cement silos max. pcs 6

CC 2000 – 80 m³/h Twinshaft mixer

5
LINTEC CC 2000 B – 90 m3/h

1 Containerized
economic Concrete
Item Type Unit CC 2000 B
Mixing Plant with a Mixer Twin shaft compulsory mixer unit 1
capacity of 90 m³/h
Mixer Size (input dry / output wet) m3 2,63 / 1,75
for mobile as well as
stationary use. Capacity (hardened concrete) 30 s mixing time m3/h 90
Mineral aggregate storage Inline unit 40’, volume m3 90
2 Detailed view
No. of compartments pcs 4
Additive fluid weigh scale Contents l 6/6
Conveying by Inclined conveyor
Binder/cement storage Number of binder / cement silos max. pcs 6

CC 2000 B – Weighing unit CC 2000 B

6
LINTEC CC 3000 B – 120 m3/h

1 Containerized
Item Type Unit CC 3000 B economic Concrete
Mixer Twin shaft compulsory mixer unit 1 Mixing Plant with a
capacity of 120 m³/h
Mixer Size (input dry / output wet) m3 4,5 / 3,0
for mobile as well as
Capacity (hardened concrete) 30 s mixing time m3/h 120 stationary use.
Mineral aggregate storage Inline unit 40’, volume m3 120
2 Detailed view
Inline unit 20’, volume m3 60
No. of compartments min. / max. pcs 3/6
Additive fluid weigh scale Contents l 25 / 25 / 25
Conveying by Inclined conveyor
Binder/cement storage Number of binder / cement silos max. pcs 6

CC 3000 B – on site Additive weighing

7
LINTEC CC 3000 D – 240 m3/h

1 Fully containerized
Concrete Mixing Plant
Item Type Unit CC 3000 D
with 2 x 3 m³ twin shaft Mixer Twin shaft compulsory mixer unit 2
compulsory mixer
Mixer Size (input dry / output wet) m3 4,5 / 3,0
with a total capacity of
240 m³/h for mobile as Capacity (hardened concrete) 45 s mixing time m3/h 240
well as stationary use.
Mineral aggregate storage Inline unit 40’, volume m3 66 / 93 / 120
2 Detailed view Inline unit 20’, volume m3 32 / 46 / 60
No. of compartments min. / max. pcs 3 / 16
Additive fluid weigh scale Contents l 25 / 25 / 25
Conveying by Inclined conveyor
Binder/cement storage Number of binder / cement silos max. pcs 10

CC 3000 D – on site Loading by 2 mixer outlets

8
Additive weighing scales Containerized cement silo 80 m³ in 2 parts

Mineral aggregate feeder 90 m³ Pumps in the additive container

Optional equipment for concrete batching plants

LINTEC Concrete Batching Plants are designed as mobile and fully
containerized plants which can be supplied with several options to meet the
individual requirements of the project.

An extract of possible options:

– Upgrading capacities of aggregate feeding – Measurement of concrete temperature
systems – Moisture sensor inside mixer and
– In-housing of the aggregate feeding aggregate bin
systems – Integration into existing control system
– Containerized cement silos with a volume – Video control system of mixing process
of 50 or 80 m³ – Special solutions for Hydroelectric Dams
– Microsilica silos – Advanced energy saving aggregate cooling
– Round storage silos with various capacities systems (see pages 10/11)
– Screw conveyors
– Additive tanks, water tanks, combined
additive/water tanks
– Admix weighing for highest quality dosage
to meet most stringent specifications
– Central greasing systems
– Heating systems

9
LINTEC Aggregate Cooling System for Concrete
Layout of the Aggregate Cooling System ACS
1 Hopper
2 Conveyor belt
3 Sand cooler
4 Gravel cooler
5 Air cooling system
6 Existing chiller
7 Existing cold water tank
8 Existing weighting hopper
LINTEC supply
Existing components
The idea
The cooling of concrete is usually
achieved by the addition of ice.
Obviously, the ice production in hot
climates is one of the most expensive
methods of concrete cooling.
Our target is to avoid the ice produc-
tion and to use a more intelligent and
economical way for concrete cooling.
Our solution is to cool all aggregates
directly. For this purpose we have
developed a patented process which
uses only cooled water and air to
cool the fine sand as well as the
bigger aggregates.
This type of aggregate cooling en-
ables production of concrete without
the use of ice in hot climates.
10
4 3
2
The principle
The cooling principle of the ACS
(Aggregate Cooling System) is based
on natural evaporation.
Evaporation, in comparison with other
competing methods like convection,
conduction and thermal radiation, is
the most effective way to abstract
thermal energy.
In our technology, the basic media are
cold water and hot ambient air.
In the first step hot ambient air is
cooled by cold water and in the next
step it comes into contact with the
aggregates inside the cooling device.
The stream of cold air flows around
the warm and humid aggregates
generating the evaporation on their
surface. As a result of this process
the aggregates become cooler.
3
6
6
5 7
The advantages
The use of the ACS lowers the
operating costs by more than 50% in
comparison with traditional methods.
Low transport costs and short erec-
tion time due to modular concept
(100% sea containers CSE approved
by German Lloyd or DEKRA).
The ACS works perfectly as a new
device as well as retrofit.
The ACS operates fully automatically
and is easy to integrate in the existing
concrete plant.
Total water consumption is not more
than when using ice cooling methods.
Accurate measurement of the aggre-
gate’s humidity.
 O PE R A
UR T

D U C E YO

IN
G COSTS
Principles of the evaporation process

RE
>50%
Zużycie energii elektrycznej przy temp. mieszanki betonowej 23,5°C Ilość wody potrzebna do schłodzenia 1 tony żwiru od 45°C do 20°C

800 kWh 350 kg

LINTEC ACS 313,0 kg
Zużycie energii elektrycznej do produkcji 120 m³

Chiller z wytwornicą lodu 300 kg

700 kWh 263,8 kg
suchego 250 kg
600 kWh Chiller z wytwornicą lodu
mokrego 200 kg

500 kWh 150 kg

betonu

100 kg
400 kWh 50,0 kg 48,6 kg
50 kg
8,6 kg
300 kWh 0 kg
4°C woda 1°C woda -1°C lód -7°C lód 12°C woda
+ ok. 350 m 3
200 kWh powietrza
konwekcja konwekcja topnienie topnienie odparowanie
100 kWh

0 kWh LÓD MOKRY LÓD SUCHY ACS

18°C 21°C 24°C 27°C 30°C 33°C
Temperatura termometru mokrego

Cost savings
Location UAE
In our technology the amount of
savings of operating costs increases Concrete plant size 120 m³/h
according to rising ambient temper- Working hours 12 h/day
ature. In United Arab Emirates our Concrete Mix Temperature 23,5°C
new aggregates cooling system has
Cement Temperature 75°C
been integrated and tested in the
existing and working concrete plant Aggregates Temperature 45°C
under the following conditions: Water Temperature 46°C

Cost comparison of the operating costs

Power consumption kWh/day

100 % = 11 000 kWh/day FLAKE ICE SYSTEM

80 % = 8 800 kWh/day WET ICE SYSTEM

42 % = 4 700 kWh/day AGGREGATE COOLING SYSTEM ACS

42% of operating costs = 58% savings

11
CC 1500 B – 60 m³/h CC 1500 B – 60 m³/h

CC 2000 – 80 m³/h CC 2000 – 80 m³/h

CC 3000 B – 120 m³/h CC 3000 B – 120 m³/h

12
CC 3000 D – 240 m³/h CC 3000 D – 240 m³/h
LINSTAL Premises LINSTAL test erection area

Twinshaft mixer 3 m³ Robot welding

LINSTAL – State-of-the-Art Production Site

In 2007 LINSTAL was founded as a subsidiary company of LINTEC GmbH
& Co. KG, Buxtehude, Germany. After completion of a new manufacturing
site in 2010, LINSTAL started production utilising the latest engineering
techniques and proven manufacturing knowledge.

Located in Jasien (Poland), the main state-of-
the-art production facility for Europe has a total
area of 85.000 m², where 140 employees man-
ufacture 11 different types of LINTEC Mixing
Plants. All manufacturing processes from pro-
filing to final assembly of the containers take
place within the factory and to ensure a high
quality and durable paint finish, all steel plate
is cleaned and shot-blasted before processing.
High manufacturing standards and the com-
pletion of a full test erection of each plant
ensure that high quality is maintained. A pre-
despatch inspection by the customer is wel-
comed before every plant is disassembled and
prepared for shipping to the construction site.

13
CSD 1500 – 120 t/h with double screen drum CSD 3000 – 240 t/h with double screen drum

CSM 2500 – 160 t/h with vibration screen CSM 3000 – 240 t/h with vibration screen

LINTEC Asphalt Mixing Plants

LINTEC containerized asphalt mixing plants offer many advantages
compared to standard asphalt mixing plants. Their modular construction
permits easy transportation to the job site and a fast erection upon arrival.

In addition to the advantages achieved by LINTEC containerized Asphalt Mixing

containerization the LINTEC CSD Line plants
with screening and drying drum offer consid-
erable energy savings. Eliminating the hot el-
evator associated with other tower plants, the
LINTEC screen drum combines the heating
and screening of the minerals in a single pro-
cess unit. This eliminates process heat loss
due to material transportation up the elevator
and the heated minerals also benefit from the
conducted heat from the drum shell during
screening.
Plants are available with many options,
including:
– Cold feed units with various bin capacities
– Single or multifuel burners for heavy oil,
diesel, gas or coal dust.
– External and integrated hot storage silos
with various capacities
– Bitumen tanks in vertical or horizontal
design
– Filler silos with capacities from 50 – 80 m³
– Fuel tanks

Plant Types
Asphalt Batching Mixing Plants
Double Screen Drum CSD 1200 CSD 1500 CSD 2500/2500 B CSD 3000 / 3500
Plant Capacity 80 t / hour 120 t / hour 160 t / hour 240 / 270 t / hour
Vibrating Screen CSM 2500 CSM 3000 CSM 4000 CSM 5000
Plant Capacity 160 t / hour 240 t / hour 320 t / hour 400 t / hour

14
LINTEC Research & Development Dept.
Additive pumps
Global experience – optimal solutions
LINTEC is definitely the name for first-class quality. All our plants are
designed for hard working conditions on all kinds of job site and for all
climates around the world.
Research & Development
LINTEC is also committed to constant innova-
tion resulting in our development of more pro-
ductive and efficient plants.
With the continuous exchange of information
amongst all the companies in the LINTEC
Group, we are able to constantly improve our
plant. Innovations are at the core of our dy-
namic global performance.
We develop plants with low energy consump-
tion which provide reliability over a long service
life for all global climates. LINTEC Group R&D
Centers are located in many countries around
the world, concentrating global expertise to
optimize equipment for the specific conditions
and requirements of different world markets.
New developments at BAUMA
Mixer inside view
Maintenance & Support
All LINTEC Group members offer excellent
support and technical experience that you can
count on worldwide.
Our distribution warehouses and network of
service workshops provide support for cus-
tomers around the world.
LINTEC technicians are specialists with in-
depth knowledge of our technologies and are
able to communicate in all major languages.
The expertise of LINTEC’s skilled engineers is
available at any time, 24/7.
We fully understand the consequences of a
plant shutdown and from design to service
support, have taken all measures to ensure
reliable plant operation.
15
LINTEC GmbH & Co. KG
Alter Postweg 28
21614 Buxtehude
Germany
Tel. +49 4161-866-0
Fax +49 4161-866-188 Subject to technical
Email info@lintec-gmbh.de modifications – errors and
www.lintec-gmbh.de omissions excepted.