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Instruction Manual for

CNKHONG Flat Sheet MBR Elements and Modules

From: Hangzhou Kaihong Membrane Technology Co.Ltd

Website: www.cnkhong.com
Tel: 0086-571-88614795
Fax:0086-571-88614766
Email: chenys1020@hotmail.com
1. Introduction of MBR process and its advantages
Thank you for selecting CNKHONG Submerged Flat Sheet Membrane. Relying on
our years of experience in this field, we are renowned as the foremost
manufacturer and supplier of CNKHONG Submerged Flat Sheet Membrane
Element. Our highly experienced team uses best quality PVDF for manufacturing
this flat sheet. Integrated with advanced membrane fabrication technology, these
membranes are designed with optimum pore sizes to get higher water flux. This
CNKHONG Submerged Flat Sheet Membrane Element is widely used in wastewater
treatment plants. The water produced through this MBR is much higher and gets
not affected by the fluctuation of feed water.

CNKHONG Submerged Flat Sheet Membrane Element Features and


Benefits

MBR technology enhances wastewater treatment efficiency


◼ Using membranes to separate sludge ensures much higher quality for treated
water free from suspended solids.
◼ Membranes can retain activated sludge at high concentrations, allowing BOD
as well as nitrogen to be removed more efficiently.
◼ Unique membrane configuration can confirm a higher water permeability with
minimal clogging and higher permeated water quality.
Smaller occupation of Land
◼ The module can be submerged directly in an activated sludge tank for
combining biological treatment and membrane separation. It eliminates the
sedimentation or sludge concentration process.
◼ More effective biological treatment allows activated sludge tank size to be
reduced.

Brief Process of MBR techlogy for waste water treatment:

Website: www.cnkhong.com
Tel: 0086-571-88614795
Fax:0086-571-88614766
Email: chenys1020@hotmail.com
2. Description of CNKHONG Flat Sheet MBR Elements

CNKHONG Submerged Flat Sheet Membrane


Modules configuration comprises an element block
and an aeration block. The element block contains
a number of membrane elements stacked at equal
intervals, each of which has flat sheet membranes
attached on both sides of a supporting panel. Each
element is connected via a tube to a permeated
water manifold. The aeration block consists of air
diffusers used to supply air.

2.1 Module Features

Guaranteed high water permeability and high effluent quality


◼ Many ≤0.10 micron pores on the membrane surface effectively eliminate 0.1
micron+ particles to improve effluent quality.
◼ Uniform pore size results in consistently high permeability with minimal pore
clogging.

Unique membrane structure


Numerous small-diameter pores are distributed evenly throughout the membrane
surface with a narrow diameter distribution. This structure ensures higher treated
water quality and minimizes membrane fouling and pore clogging for consistently
high water permeability.

Better membrane materials


Using PVDF (polyvinylidene fluoride) for the functional layer of the membrane and
PET (polyester) non-woven fabric as the base layer allows the membrane to exhibit
superior physical strength and chemical stability.

Flat sheet type membrane with modified surface nature


The membrane has a simple flat sheet configuration. This configuration and the
modified membrane surface nature allow very effective cleaning by a stream of
water generated upward as scouring air is diffused below it. This mechanism
provides extremely stable filtration as the membrane does not allow sludge to
adhere to its surface.

Website: www.cnkhong.com
Tel: 0086-571-88614795
Fax:0086-571-88614766
Email: chenys1020@hotmail.com
2.2 Membrane Element Specifications

The specifications for each element is shown in tables below .

Model KH-MBRP-80-PVDF KH-MBRP-150-PVDF

Size (LengthxWidthxThickness) 1000×490×7 mm 1750×490×7mmm

Membrane effective area (m²) 0.8 1.5

Weight (kg) 3 4.5

Permeate flux [L/ (pc.d)] 320-480 600-900

Membrane Material PVDF PVDF

Membrane pore size (μm) 0.2-0.4 or 0.03-0.05 0.2-0.4 or 0.03-0.05

Plate material ABS ABS

Air flow rate [L/(min.pc)] ≥ 10 ≥ 12

pH 2 ~ 13 2 ~ 13

Output turbidity (NTU) < 1.0 < 1.0

Output SS (mg/L) ≤ 1.0 ≤ 1.0

Chemical cleaning ≤ 3,000mg/1 NaCIO ≤ 3,000mg/1 NaCIO

Website: www.cnkhong.com
Tel: 0086-571-88614795
Fax:0086-571-88614766
Email: chenys1020@hotmail.com
3. MBR Moduless
Structure of MBR modules with Flat sheet MBR Elements

Specification of Typical MBR Moduless with Flat sheet Elements(table 1).

Models KH-MBRMDP80×50 KH-MBRMDP80×80 KH-MBRMDP80×100 KH-MBRMDP80×120

Treating
12-16 (m3/d) 20-25 (m3/d) 25-32 (m3/d) 30-40 (m3/d)
Capacity
Quantity of
membrane 50 80 100 120
modules (pcs.)
Membrane
effective area 40 64 80 96
(m²)

Size
876×600×1500 1276×600×1500 1600×600×1500 1900×600×1500
(LxWxH)(mm)

Frame material SUS304 SUS304 SUS304 SUS304

Website: www.cnkhong.com
Tel: 0086-571-88614795
Fax:0086-571-88614766
Email: chenys1020@hotmail.com
Specification of Typical MBR units with Flat sheet modules(table 2).

Models KH-MBRMDP150×60 KH-MBRMDP150×80 KH-MBRMDP150×100 KH-MBRMDP150×120

Treating
30-36 (m3/d) 36-48 (m3/d) 45-60 (m3/d) 56-72 (m3/d)
Capacity
Quantity of
membrane 60 80 100 120
modules (pcs.)
Effective
Membrane 90 m² 120 m² 150 m² 180 m²
area

Size
1000×610×2300 1300×610×2300 1600×610×2300 1900×610×2300
(LxWxH)(mm)

Frame material SUS304 SUS304 SUS304 SUS304

Specification of Typical MBR units with Flat sheet modules(table 3).

Models KH-MBRMDP150×150 KH-MBRMDP150×160 KH-MBRMDP150×180 KH-MBRMDP150×200

Treating
72-90 (m3/d) 72-96 (m3/d) 84-108 (m3/d) 96-120 (m3/d)
Capacity
Quantity of
membrane 150 160 180 200
modules (pcs.)
Effective
Membrane 225 m² 240 m² 270 m² 300 m²
area

Size
2378×610×2300 2526×610×2300 2823×610×2300 3120×610×2300
(LxWxH)(mm)

Frame material SUS304 SUS304 SUS304 SUS304

Website: www.cnkhong.com
Tel: 0086-571-88614795
Fax:0086-571-88614766
Email: chenys1020@hotmail.com
Deatail parts of the MBR Moduless with flat sheet MBR membrane elements.

Website: www.cnkhong.com
Tel: 0086-571-88614795
Fax:0086-571-88614766
Email: chenys1020@hotmail.com
4. Operation dataes for CNKHONG Flat sheet modules
The basic operating conditions for the CNKHONG Submerged Flat Sheet Membrane
modules are shown in Table below.

Application Solid-liquid separation of activated sludge

Filtration method Sucking out from the MBR Unit in the MBR tank

Operating process Water out for 8mins and then Staying 2 mins

Operational Trans- Continuous 10 [kPa] or lower


Membrane
Pressure(TMP) Maximum Instantaneous (at peak flux) 30 [kPa] or lower

Chemical Injecting
Using Continuous: 10 [kPa] or lower
Pressure for Chemical
Conditions
Cleaning of Membrane
Modules Maximum Instantaneous: 20 [kPa] or lower

Effective chlorine concentration of sodium hypochlorite:


Chemicals for Chemical 0.5[%] or less
Cleaning of Membrane
It is recommended that 0.2-0.5% of effective chlorine
Cartridges
concentration of sodium hypochlorite be used for in-situ
chemical cleaning. Oxalic acid: 1.0 [%] or less

Water temperature 10 to 45 [C]

pH of the waste water 2 to 11

Concentration of
4000-8000 mg/l, Maimum 16000 mg/l
Activated Sludge

Website: www.cnkhong.com
Tel: 0086-571-88614795
Fax:0086-571-88614766
Email: chenys1020@hotmail.com
5. Installation Guide for Flat sheet MBR moudles
Pls install the MBR units according to the following:

L1\L2: 300-400 mm W1\W2\W3: 300-400 mm H1: more than 500 mm

Note: Low level pressed air pressure from Inner to Outside for Flat sheet modules may cause damage. Pls Avoid it.

Website: www.cnkhong.com
Tel: 0086-571-88614795
Fax:0086-571-88614766
Email: chenys1020@hotmail.com
Photoes for Flat sheet MBR modules and MBR units(1)

Website: www.cnkhong.com
Tel: 0086-571-88614795
Fax:0086-571-88614766
Email: chenys1020@hotmail.com
Photoes of MBR units with flat sheet Modules(2).

Website: www.cnkhong.com
Tel: 0086-571-88614795
Fax:0086-571-88614766
Email: chenys1020@hotmail.com
Photoes of MBR units with flat sheet Modules(2 layer structure).

Website: www.cnkhong.com
Tel: 0086-571-88614795
Fax:0086-571-88614766
Email: chenys1020@hotmail.com
Website: www.cnkhong.com
Tel: 0086-571-88614795
Fax:0086-571-88614766
Email: chenys1020@hotmail.com

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