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Alexandria Engineering Journal (2022) 61, 5455–5463

H O S T E D BY
Alexandria University

Alexandria Engineering Journal


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www.sciencedirect.com

A comprehensive review on current advances of


thermal energy storage and its applications
Santosh Chavan *, Ramesh Rudrapati, Selvaraj Manickam

Department of Mechanical Engineering, College of Engineering and Technology Bule Hora University, Bule Hora, Ethiopia

Received 7 April 2021; revised 22 September 2021; accepted 1 November 2021


Available online 12 November 2021

KEYWORDS Abstract Thermal energy storage (TES) is playing a vital role in various applications and this
HVAC; paper intends to provide an overview of different applications involved in various areas. This work
Phase change materials; mainly focuses on review of TES applications in wide area such as waste heat recovery, Heavy elec-
Thermal energy storage; tronic equipment’s cooling etc. The comprehensive study shows that thermal energy stored can be
Thermal storage materials; used for heating and cooling applications and have a great scope for developing new technology and
Waste heat recovery methods for utilizing it to maximum extent. Exploring various thermal storage materials and meth-
ods for different application opening many ways towards the sustainable development and utiliza-
tion of available thermal energy.
Ó 2021 THE AUTHORS. Published by Elsevier BV on behalf of Faculty of Engineering, Alexandria
University. This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/
4.0/).

1. Introduction resources is also the challenging task. Recovering the energy


which is losing through different process and systems is also
The expedition for new technologies is essential to prevent the as good as developing new energy source. Specifically, effective
raising environmental pollution and energy deficiency issues. utilization of thermal energy is difficult due to the various
Development of new alternatives for the energy at low cost operational and material parameters. From thermal power
is the biggest challenge to the modern scientific world. On plants and other processing industries, a significant amount
the other words, effective utilization of available energy of waste thermal energy is released to atmosphere in the form
of hot flue gases. This waste heat may be recovered by thermal
Abbreviations: CNT, Carbon Nanotubes; CPU, Central Processing
energy storage methods in sensible and latent heat forms.
Unit; HVAC, Heating, Ventilation, and Air Conditioning; HMPC, Latent heat storage method provides high storage density com-
Hybrid Model Predictive Control; LHTES, Latent Heat Thermal pared to the sensible heat storage method for same volume of
Energy Storage; MPC, Model Predictive Control; PCM, Phase Change the material [1]. Fig. 1 shows growth in renewable energy con-
Materials; PVT, Photovoltaic–Thermal; RES, Renewable Energy sumption for heat, 2013-2024. The renewable energy consump-
Sources; TES, Thermal Energy Storage; VARS, Vapour Absorption tion by various sectors such as building, industries and
Refrigeration System; VCRS, Vapour Compression Refrigeration agriculture are considerably increasing.
System Thermal energy can be considered as the largest form of
* Corresponding author.
heat source available naturally but capturing it and utilizing
E-mail address: drsantosh.chavan@bhu.edu.et (S. Chavan).
for various purposes is a tedious task. Several technologies
Peer review under responsibility of Faculty of Engineering, Alexandria
have been developed for harnessing and utilizing the thermal
University.
https://doi.org/10.1016/j.aej.2021.11.003
1110-0168 Ó 2021 THE AUTHORS. Published by Elsevier BV on behalf of Faculty of Engineering, Alexandria University.
This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/).
5456 S. Chavan et al.

Fig. 1 IEA, Growth in renewable energy consumption for heat, 2013–2024. [https://www.iea.org/data-and-statistics/charts/growth-in-
renewable-energy-consumption-for-heat-2013-2024].

energy. TES technology offers large amount of thermal energy three heats. Thermal energy storage deals with the storage of
and electricity generation with relatively lower cost. However, energy by cooling, heating, melting, solidifying a material;
the irregular and uneven nature of solar energy is prompting the thermal energy becomes available when the process is
engineers to develop specialized technologies to store thermal reversed [5].
energy with minimum cost to use thermal energy effectively Thermal energy storage using phase change materials have
at low light conditions as well [2]. Generally, thermal energy been a main topic in research since 2000, but although the data
may be stored in two forms, such as latent heat and sensible is quantitatively enormous. Research area in TES is an inter-
heat form. Latent heat storage provides better storage capacity national interest and it mainly focusing energy saving by effec-
with minimum volume requirement due to usage of phase tively using available resources and efficient use of renewable
change materials (PCM’s) [3], as compared to sensible heat energies [6]. TES can provide possible solutions to some speci-
form. The PCM’s are operates at constant temperature and fic needs like time delay between available power and power
changes its phase by absorbing and releasing large amount production such as solar energy and cogeneration, it can pro-
of heat [4]. Fig. 2 shows cumulative capacity of thermal energy vide security of power supply for healthcare centers, computer
storage. The TES in all the forms is rapidly increasing and it is server rooms, telecom networks, etc. and finally thermal inertia
projected to increase further in upcoming years. and thermal protection.
Thermal energy can be stored in well-insulated materials as The scientific communities around the globe, are putting
a change in internal energy of the material such as sensible their efforts to get a stable, firm, effective and continuous
heat, latent heat and thermochemical and combination of all energy supply from the renewable sources [7]. Recent energy

Fig. 2 Cumulative Capacity of Thermal Energy Storage.


A comprehensive review on current advances of thermal energy storage 5457

consumption survey data shows that energy consumption by 2.1. Thermal energy storage application for waste heat recovery
building sectors is considerably increasing, which consists of (WHR)
residential and commercial buildings. Moreover, it is observed
that majority of the energy consumption in buildings is for Industrial processes are found to be vast potential for waste
providing thermal comfort such as heating, ventilating, and heat recovery (WHR), because of majority industrial waste
air-conditioning (HVAC) systems. The combination of ther- heat is unutilized and directly released to sink. The main rea-
mal energy storage technologies for building applications son behind is the technical and economic complications in
reduces the peak loads, separation of energy requirement from recovering the waste heat. Fig. 4 shows waste heat energy
its availability, it also allows to combine the renewable energy available from various sources [11]. Thermal energy needs to
sources, for efficient utilization of thermal energy [8]. be collected and store from the various industry is important
Currently thermal energy storage and utilization is focused to enhance the efficiency of industries are processes. Highly
only on few areas such as building applications, and some energy-based industries, such as glass, steel, cement, oil and
industrial applications. But TES technology can be adopted gas, and food processing industries which are in main focus
for wide range of applications. In the present review work an due to higher levels of energy consumption and significant
attempt is made to provide an overview on various applica- amount of waste heat is directly released to the atmosphere.
tions of TES technology including medical and agricultural Consequently, WHR technologies requires more attention in
sector. In the future this technology adoption may lead to enhancing energy efficiency and by reducing the environmental
the more fruitful results which can helpful for various general impact. Accurate and precise estimation of waste heat recovery
applications. can be estimated by coupling a latent heat thermal energy stor-
age system (LHTES) to waste heat releasing system. The
amount of waste heat recovered can be achieved 45% to
2. Thermal energy storage applications
85% depending on the thermal energy storage material prop-
erties, size of processing industry, environmental conditions,
Environmental preservation and protection concerns motivat- etc., [12].
ing the investigators to discover new renewable energy sources TES is an innovative technology which can used in a flexi-
(RES). However, availability of RES such as solar thermal bility manner to utilize the waste heat energy coupled with the
energy varies from season to season, time to time and area other systems by storing and utilizing later [13]. Additionally,
to area [9]. TES technologies helpful to fill the gap between this WHR helps in reducing the environmental pollution by
available energy source and requirement; thus, the intermit- controlling CO2 emissions. The stored waste heat can be uti-
tency of renewable sources may be utilized effectively as per lized for different secondary heating applications such as,
requirement [10]. Fig. 3 shows various applications of thermal water preheating in thermal power plants, preheating the pig-
energy storage technology which focused for current study. ments in textile industries. If the distance between the waste
heat source and the electronic equipment control room is less,
it can be used for cooling with help of vapour absorption
refrigeration system. Depending on the distance between the
waste heat source and the heat requirement, TES systems
can be divided into two types one is onsite TES systems, and
an off-site heat storage system [14].
To effectively utilize waste heat from various industrial pro-
duction techniques, dynamic thermal management using PCM
thermal storage technique is adopted for waste heat recovery
[15]. In this technique, energy transfer mechanism is designed
in two sections such as, sensible, and latent heat zones, and
a heat transfer fluid is circulated into these sections to

Fig. 3 Various Applications of Thermal Energy Storage


Technology. Fig. 4 Waste Heat Energy Available from various Sources.
5458 S. Chavan et al.

exchange the heat. Dynamic waste heat capturing model con- PCM with higher phase change temperature extends the elec-
siderably reduced the waste flue gases and recovered it effec- tronic component life and protect it from overheating condi-
tively [16]. Similarly, a large amount of heat can be tions [32]. Thermal energy storage material selection is
recovered from the exhaust gases evolved in the electric arc complicated task due to some undesirable properties of the
furnace of a steelmaking plant. A thermal energy storage sys- PCMs and most of the materials does not possess the required
tem based on a dual-media packed bed TES system is adopted thermophysical properties. One of the simplest ways of
for recovering and reutilizing the waste heat to achieve a con- improving the material property is composite preparation,
tinuous heat supply from the steel furnace. This operation composite may be combination of two or more thar two mate-
approach provides excessive advantages and shows the better rials. Effective PCM can be made combining two or more dif-
waste recovery potential [17,18]. ferent material using powder metallurgy techniques by mixing
Along with the various advantages waste heat recovery and compacting. Polyvinyl butyral polymer as a base material
have its own problems. Addressing these problems may further and expanded graphite is used as an additive material for
improve the WHR system efficiency. The installation area enhancing the thermal properties of PCM’s. Addition of prop-
required, initial investment and operating cost per unit capac- erty enhancer in various proportions significantly improved
ity of WHR system reduces with the system capacity. The the thermophysical properties and increased the overall system
incongruities between the waste heat source and requirement performance [33]. Carbon based nano additives such as, gra-
and energy grade has to be improved by integrating TES sys- phene nanoparticles, multi walled carbon nanotubes, graphene
tems [19,20]. flakes, graphite nano powder etc., can provide higher thermal
and chemical stability at higher temperature conditions. These
2.2. Thermal energy storage for heavy electronic equipment properties significantly reduces the phase change duration with
cooling applications better thermal storability [34,35].

Several methods are adopted to reduce the temperature of 2.3. Solar thermal energy storage
heavy electronic equipments by removing heat from active
devices. Thermal management of electronic equipment is A technical assessment of solar thermal energy-based electric-
rapidly growing research area, because, of electronic compo- ity generation plant using multiple PCM storage tank with
nents failure due to overheating. The heat generation in elec- parabolic trough collector. The transient performance evalua-
tronic equipments are unavoidable and it must be dissipated tion is carried out on daily, monthly and annual basis for eco-
to avoid failure of devices [21]. Portable electronic device per- nomic and thermal storage capacity evaluation. Developing a
formance can be expressively enhanced by using the fins cost effective commercial solar power plant integrating with
mounted on PCM filled heat sink. n-eicosane (PCM) is filled solar collectors with PCM storage tank is feasible [36]. Overall
into the Aluminium heat sink, which improves the thermal storage capacity can be reduced upto 40% with integration of
conductivity and enhances the heat rejection rate. The PCM PCM storage [37,38]. Fig. 5 shows solar thermal energy utiliza-
filled Aluminium heat sink works as thermal energy storage tion for different application with TES.
device and protects the electronic equipment from instant fail- Several experiments and numerical analysis have been car-
ure [22]. The fin geometry dipped into the PCM affects the heat ried out to solve the energy equations involved in the solar
carrying rate such as circular and square pin-fins are used based thermal energy storage systems, which can be utilized
inline and staggered array forms. The staggered arrangement for different industrial purposes. The efficiency of PCM inte-
of fins provides better heat rejection through square and circu- grated solar systems may improve by changing domain geom-
lar shaped fin surface [23,24]. etry, thermal energy storage method, thermal behaviour of the
Many researches have been carried out to remove the heat storage material and finally the working conditions. Thermal
from central processing unit (CPU) with different working
conditions of CPU and analyzed different materials for cooling
the device [25]. Efficient heat rejection of electronic devices is
achieved with PCM usage. It is observed that paraffin based
PCM provides better cooling and cools the equipment up to
85% and it is stated that PCM found to be efficient as heat
absorbing media for improving electronic equipment efficiency
[26]. In recent years, the growth of electronic devices com-
pelling researchers to find the cost effective and reliable cooling
systems. In this context, PCM is extensively used to cool the
active electronic cooling devices. Thermal controlling of elec-
tronic components is firmly obligatory to maintain its temper-
ature for their smooth and continuous operations [27,28].
Paraffin and carbon nanotubes based composite materials
which provides enhanced thermal performance in electronics
cooling module by enhancing the heat rejection rate with
increase in CNT nanoparticle concentration [29,30]. Heat
rejection rate is mainly depends on type of PCM used, amount
of material used, and thermal storage material domain geomet- Fig. 5 Solar Thermal Energy Utilization for different applica-
rical arrangement [31]. Using of appropriate proportion of tion with TES.
A comprehensive review on current advances of thermal energy storage 5459

energy stored can also be used for producing cooling effect by ments significantly. The TES technology is very supportive
using vapour absorption refrigeration system [39]. The time saving methods for reducing the energy requirement, and
dependent property of solar radiation solar based TES system increase the energy efficiency, and safeguards proper utiliza-
faces some difficulties of irregularity and it can be overcome by tion of renewable energy resources [50,51]. Several studies have
combining the PCM storage which gives more feasibility to the been carried out to improve the thermal energy storage density
system. Moreover, continuous supply of heat can be achieved and performance by adopting different methods like encapsu-
during the night time with the integration of storage tank and lation of PCM inside the storage domain. The domain material
ultimately improves the overall system performance [40]. Solar should be highly conductive to exchange the heat efficiently
thermal energy power plant can also be integrated with and selection of appropriate material is an important criterion
geothermal power plants to enhance the overall power plant to achieve higher storage density. Encapsulation method can
efficiency [41]. This hybrid system can be used for low, medium increase the thermal performance upto two-folds with highly
and high temperature solar thermal power plants [42]. conductive container material [52]. Fig. 6 shows heat balance
analysis for heat ventilation and air conditioning.
2.4. Thermal energy storage for building application to provide The HVAC system with PCM integration covered the
thermal comfort energy demand of houses, and energy saving is achieved upto
18.97% [53]. To further enhance the system performance
Residential and commercial buildings consumes nearly 40% of model predictive control (MPC) method is developed for
worlds energy and it is necessary to improve the building per- advanced controlling. Through the MPC methodology build-
formance for reducing the global power requirement [43]. In ing energy consumption can be reduced by maintaining the
recent decades several methods have been developed to con- thermal comfort. To optimize and control the residential
struct the energy independent buildings by optimizing the HVAC system an advanced system is proposed called hybrid
design and power consumption. Development of energy inde- model predictive control (HMPC) system. The overall system
pendent buildings also consists refurbishment of existing struc- was modelled to operate during winter and summer by cou-
tures, and combining with renewable energy technology such pling with photo voltaic cells which works daytime using solar
as, using solar energy with phase change materials. Optimiza- radiation and night with the PCM thermal storage unit.
tion techniques are fascinating due to its enhanced perfor- Another technique is proposed by using hydraulic and electri-
mance and low marginal cost for system modifications. The cal properties of a photovoltaic–thermal (PVT) system, and it
energy consumption can be reduced by applying phase change is combined with the PCM based thermal energy storage
material-based space cooling and heating technology in the domain. This technique is considered to be most efficient and
buildings. This technology can provide shifting of peak loads offers readily adoptable features for residential buildings
to off-peak hours by utilizing the solar thermal energy with [54]. The design and optimization of TES systems integrated
the help of PCMs for room heating and cooling applications with PCM technology is most essential for implementing the
[44]. A fine layer of PCM can be coated or a wall-board HVAC system with net-zero energy buildings. This technique
arrangement is made to accommodate the PCM [45], the anal- is mainly focused on hybrid optimization to maximize the
ysis results shown reduction of wall surface temperature 1 °C TES density of PCM under the limited charging time [55].
with reduced room temperature of 2.7 °C [46] and surface heat
flow upto 40% [47]. The PCM wall-board can reduce power 2.6. Thermal energy storage for vapour absorption refrigeration
consumption around 30%, by maintaining the thermal com- systems
fort [48].
Several researches have been carried out for developing The vapor absorption refrigeration system (VARS) is old tech-
zero energy building prototypes using passive solar heating nique of producing refrigeration effect using any kind of heat
and cooling. The definition of zero energy building is a build- source. Fig. 7: Schematic of solar thermal energy utilization
ing which consumes very much low power from non-renewable
primary energy source and majority of its requirement is ful-
filled from nearby renewable sources [49]. These zero energy
buildings are again classified into two types net zero energy
and nearly zero energy buildings. Nearly zero energy buildings
consume least power from the conventional non-renewable
sources and remaining is taken from the renewable sources.
But in net zero energy buildings the energy consumption from
non-conventional sources is zero and completely dependent on
the renewable sources available nearby.

2.5. Thermal energy storage in HVAC applications

In developed countries residential and commercial buildings


consumes a large amount of power and contributes around
50% pollution through different mode of emissions and it is
projected to increase expressively in upcoming days. Heating,
Ventilation, and Air Conditioning also contributes account- Fig. 6 Heat Balance analysis for Heat ventilation and Air
able energy consumption and increases the energy require- Conditioning.
5460 S. Chavan et al.

Fig. 7 Schematic of solar thermal energy utilization using vapour absorption refrigeration system.

using vapour absorption refrigeration system. The VARS con-


sists of different component similar to the vapour compression
refrigeration system (VCRS) other than the compressor. The
major components are condenser, expander, evaporator, and
generator. In VARS commonly used working fluid is aqua-
ammonia or lithium bromide solution. VARS is neglected
due to its lower efficiency than the VCRS, but the pollution
caused by the VCRS (Chlorofluorocarbons which deteriorates
the ozone layer) pulling researchers toward the VARS for envi- Fig. 8 Diagrammatic representation of thermal therapy for
ronmentally friendly operation [56]. treating hypothermal problems.
Integration of PCMs to the VARS can be the most fascinat-
ing research area in upcoming days for developing the energy
free refrigeration systems. This can use any type of heat source hypothermal problems. Deep penetration of heat improves
available, such as solar thermal energy, waste heat from the blood flow, removes harmful toxins and relaxes the muscles.
different industrial operations, waste heat from hot flue gases These materials are not in trend because of its cost and
of thermal power plants, and waste heat from forging or other unawareness, but there is a scope to make these materials reli-
manufacturing process. The intermittency of heat supply can able, cost effective and efficient [59]. Maintaining heat sensitive
be compensated by using the PCMs filled TES units. When vaccines and other drugs at lower temperature is a challenging
sufficient amount of heat energy is available TES unit will cap- task where only limited or no electricity is available. World
ture the energy in latent heat form and it is released in the Health Organization (WHO) motivating the researches to
absence of the primary heat source. Recently this area is not develop the cost-effective methods to preserve the heat sensi-
explored much and it needs researcher’s serious attention for tive medicines at safe temperature for longer period of time
developing the environmentally friendly refrigeration systems. [60]. And this can be achieved through exploitation of PCMs
Through this system it is possible to provide a refrigeration heat storing and releasing properties [61].
system to the unelectrified rural places, which can be used
for storing farmers agricultural products for longer duration 3. Conclusions
if it is developed in the larger scale.
Present work conducts a comprehensive review of TES for var-
2.7. Thermal energy storage for medical applications ious applications such as waste heat recovery, heavy electronic
equipment’s cooling, solar based TES, TES for building appli-
Recently, PCMs are also used for different biomedical applica- cation and thermal comfort, TES for HVAC applications, TES
tions, due to its specific heat absorbing and heat rejecting for vapour absorption refrigeration, TES for medical applica-
properties. Latent heat of PCMs allows it to absorb or release tions TES for agricultural applications. PCM application is
the heat for longer time duration which is helpful in different found to be much effective upon combining with TES, and
biomedical treatments, such as thermotherapy, buruli ulcer, these can also be extended to further heights such as, conserva-
arthritis, etc. Specific PCM is filled into the pockets and it tion and transportation of temperature sensitive materials.
charged as per the requirement (heating or cooling) and it is Concluding remarks for future research in effective utilization
applied to the treating surface [57,58]. Fig. 8 shows the dia- of PCM selection based on the application and approach strat-
grammatic representation of thermal therapy for treating egy in heating cooling applications.
A comprehensive review on current advances of thermal energy storage 5461

Declaration of Competing Interest [11] S. Chavan, V. Gumtapure, D.A. Perumal, Preparation and
characterization of nanoparticle blended polymers for thermal
energy storage applications, AIP Conf. Proc. 2057 (2019),
The authors declare that they have no known competing
https://doi.org/10.1063/1.5085599 020028.
financial interests or personal relationships that could have
[12] Martin T. White, Abdulnaser I. Sayma, A new method to
appeared to influence the work reported in this paper. identify the optimal temperature of latent-heat thermal-energy
storage systems for power generation from waste heat, Int. J.
Acknowledgements Heat Mass Transf. 149 (2020) 119111, https://doi.org/10.1016/j.
ijheatmasstransfer.2019.119111.
Authors acknowledges the department of mechanical engineer- [13] S. Chavan, V. Gumtapure, D.A. Perumal, Preparation of
ing, college of engineering and technology bule hora univer- functionalized graphene- linear low-density polyethylene
sity, for providing resources for preparing this article. composites by melt mixing method, AIP Conf. Proc. 2247
(2020), https://doi.org/10.1063/5.0003935 040010.
[14] L. Miró, J. Gasia, L.F. Cabeza, Thermal energy storage (TES)
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