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2020 OIS â S AIMI lg

FINISHED PIAN
MAERSK TORSHAVN

ÏE -22

TOTAL ( - ) SHEETS WITH A COVER

This drawing or document is the property of SSME and must Not be partially or wholly copied and used for
any other purpose without prior written permission of SSME.
SHIP No. SHIP TYPE
S3097 50,000 DWT Class Product oil / Chemical Tanker
DEPT TITLE

APP. BY

CHK. BY SHAFTPOWER METER SYSTEM


CHK. BY

DWN. BY S. J. YEO TEL: 6125 m aker: LEMAG


DWG No. SCALE

0 SUNGDONG
S h ip b u ild in g & M a rin e E n g in e e rin g DATE
10-Aug-16

Ol gAIOII QIÊ.Î i s a s â S S à !5 ll8 f(? )0 ll S 2 | giOl Bä su -4= g iê L IQ . ^XIS! / / 2016-08-10 14:08:21


Lehmann & Michels GmbH
Sales & Service Center Rellingen
Siemensstraße 9
D-25462 Rellingen
Fon: +49 4101 5880 0 • Fax: +49 4101 5880 129
Email: lemag@lemag.de • visit us at www.lemag.de

DOCUMENTATION
Final Drawings
Shaftpower Meter System
LEMAG Shaftpower®

SUNGDONG

G SHAFT POWER
BMP CXD RPM= 119.9 = 92.;
IIQ j BHP= 20474 )i p = 81.9 X

RPMCX3

Pasr» 3 I I Setup

Vessel Owner MEARSK


Vessel type Chem ical/Products Tanker
Class ABS
Registration currently unknown
Hull-no. S3095/ S3096/ S3097/ S3098/ S3099/ S3100
LEMAG Ref. 30179,30180,30181,30182,30183,30184
IMO-no. 9718064, 9718076, 9718088, 9718090, 9732929,
9732931

Page 1 of 1
List o f c o n te n ts
OPTIMUM USE OF POWER

1 S co p e of sup ply

2 Part List

3 Installation and O pe ratin g Instruction

4 S et of D raw ings

10
Lehmann & Michels GmbH
Sales & Service Center Rellingen
Siemensstraße 9
D-25462 Rellingen
Fon: +49 4101 5880 0 • Fax: +49 4101 5880 129
Email: lemag@lemag.de • visit us at www.lemag.de

DOCUMENTATION
Final Drawings
Shaftpower Meter System
LEMAG Shaftpower®

1.Scope of Suppiy

Page 1 of 1
Lehmann & Michels GmbH
Sales & Service Center Rellingen
Siemensstraße 9
D-25462 Rellingen
Tel.: +49 4101 5880 0 • Fax: +49 4101 5880 129
Email: lemag@lemag.de • visit us at www.lemag.de

Shaftpower® Permanent Power Measuring System


Scope of supply
Vessel Owner MAERSK
Vessel type Chem ical/Products Tanker
Class ABS
Registration currently unknown
Hull-no. S3095/ S3096/ S3097/ S3098/ S3099/ S3100
LEMAG Ref. 30179,30180,30181,30182,30183,30184
IMO-no. 9718064, 9718076, 9718088, 9718090, 9732929,
9732931

Quantity Item

1 pc. Rotating Shaft Unit, pre-mounted including:


- Speed Pickup Sensing Plate SP A12
- Rotating Shaft Unit SP A11
- Shaft Clamp Ring SP A4
- Shaft Clamp Ring SP A5
- Protective Cover Plate
- Torque Sensor A9
- Torque Sensor A10
- Sensor Bracket for Torque Sensors A9, A10

1 pc. Display Unit SP (A1) + Shielding


Including mounting instruction
for Operator Panel Unit SP A1
Contour Gauge SP-0240-05

Page 1 of 4
® Lehmann & Michels GmbH
Sales & Service Center Rellingen
Siemensstraße 9
D-25462 Rellingen
T e l.:+49 4101 5880 0 • Fax:+49 4101 5880 129
Email: lemag@lemag.de • visit us at www.lemag.de

Shaftpower® Permanent Power Measuring System


Scope of supply
Vessel Owner MAERSK
Vessel type Chem ical/Products Tanker
Class ABS
Registration currently unknown
Huil-no. S3095/ S3096/ S3097/ S3098/ S3099/ S3100
LEMAG Ref. 30179,30180,30181,30182,30183,30184
iMO-no. 9718064, 9718076, 9718088, 9718090, 9732929,
9732931

Quantity Item

1 pc. Display Unit SP (A l.a Bridge) + Shielding


Including mounting instruction
for Operator Panel Unit SP A1
Contour Gauge SP-0240-05

1 pc. Stationary Shaft Unit SP A2.a + Key


Colour: Munsell 7.5BG7/2

1 pc. Stationary Shaft Unit SP A2.b + Key


Colour: Munsell 7.5BG7/2

2 pc. Frame for A2.a +A2.b

Page 2 of 4
Lehmann & Michels GmbH
Sales & Service Center Rellingen
Siemensstraße 9
D-25462 Rellingen
T e l.:+49 4101 5880 0 • Fax:+49 4101 5880 129
Email: lemag@lemag.de • visit us at www.lemag.de

Shaftpower® Permanent Power Measuring System


Scope of supply
Vessel Owner MAERSK
Vessel type Chem ical/Products Tanker
Class ABS
Registration currently unknown
Hull-no. S3095/ S3096/ S3097/ S3098/ S3099/ S3100
LEMAG Ref. 30179,30180,30181,30182,30183,30184
IMO-no. 9718064, 9718076, 9718088, 9718090, 9732929,
9732931

Quantity Item

2 pc. Receiving Antenna in box incl. holder

1 pc. Power Transmitter Coil SP A6


pre-mounted including:
- Supporting frame part 2
- Speed Pickup SP A7 and SP A8

Page 3 of 4
Lehmann & Michels GmbH
Sales & Service Center Rellingen
Siemensstraße 9
D-25462 Rellingen
Tel.: +49 4101 5880 0 • Fax: +49 4101 5880 129
Email: lemag@lemag.de • visit us at www.lemag.de

Shaftpower® Permanent Power Measuring System


Scope of supply
Vessel Owner MAERSK
Vessel type Chem ical/Products Tanker
Class ABS
Registration currently unknown
Hull-no. S3095/ S3096/ S3097/ S3098/ S3099/ S3100
LEMAG Ref. 30179,30180,30181,30182,30183,30184
IMO-no. 9718064, 9718076, 9718088, 9718090, 9732929,
9732931

Quantity Item

2 spool 100m Data Cable for


cable cb.lb, cb.2, cb.6 and cb.7
2 X 2 X 0,5 mm^ 'screened

1 roll Isolated Copper wire for


Power Receiving Coil SP A3
ca. 4 m Rubber Contoured Band for
Power Receiving Coil SP A3 (16X13)
1 pc. Installation kit

3 pc. DC Insulating Amplifier 0..5 Volt to 4..20mA

2 pc. Documentation folder

Page 4 of 4
Lehmann & Michels GmbH
Sales & Service Center Rellingen
Siemensstraße 9
D-25462 Rellingen
Fon: +49 4101 5880 0 • Fax: +49 4101 5880 129
Email: lemag@lemag.de • visit us at www.lemag.de

DOCUMENTATION
Final Drawings
Shaftpower Meter System
LEMAG Shaftpower®

2. Part List

Page 1 of 1
Lehmann & Michels GmbH
Sales & Service Center Rellingen
Siemensstraße 9
D-25462 Rellingen
Fon: +49 4101 5880 0 • Fax: +49 4101 5880 129
Email: lemag@lemag.de • visit us at www.lemag.de

Shaftpower® Permanent Power Measuring System

Part list

Owner SUNGDONG
Vessel type Chemical/Products Tanker
Class ABS
Registration currently unknown
Hull-no. S3095/ S3096/ S3097/ S3098/ S3099/ S3100
LEMAG Ref. 30179,30180,30181,30182,30183,30184
IMO-no. 9718064, 9718076, 9718088, 9718090, 9732929; 9732931

iQuantity litem |article-no. |


1 pcs Rotating Shaft Unit, pre-mounted including:
1 pcs - Speed Pickup Sensing Plate SP A12 288 22 259
1 pcs - Rotating Shaft Unit SP A11 288 22 304
1 pcs - Shaft Clamp Ring SP A4 288 22 257 / 288 22 253
1 pcs - Shaft Clamp Ring SP A5 288 22 258 / 288 22 254
1 set - Protective Cover Plate 288 22 264
1 pcs - Torque Sensor A9 280 51 020
1 pcs - Torque Sensor A10 280 51 020
1 pcs - Sensor Bracket for Torque Sensors A9, A10 288 22 250 / 288 22 251

2 pcs Display Unit SP A1+ Shielding 288 22 762


Including mounting instruction
for Operator Panel Unit SP A1
Contour Gauge SP-0240-05

1 pcs Stationary Shaft Unit SP A2.a + Key 288 22 405


1 pcs Stationary Shaft Unit SP A2.b + Key 288 22 406

1 pcs Frame for A2.a 288 22 297


1 pcs Frame for A2.b 288 22 339

2 pcs Receiving Antenna incl. box 288 22 301


2 pcs Bracket for Antenna 288 22 303

page 1 of 2
iQuantity |ltem larticle- no.

1 pcs Power Transmitter Coil SP A6 288 22 272


pre-mounted including:
1 pcs - Supporting frame part 2 288 22 280
2 pcs - Speed Pickup SP A7 and SP A8 288 22 275
- Bracket for Speed Pickup SP A7 and SP A8 288 22 278

1 pcs 100m Data Cable for 288 22 277


cable cb.1b, cb.2, cb.6 and cb.7
2 X 2 X 0,5 mm^' screened

1 pcs Isolated Copper wire for 288 22 276


Power Receiving Coil SP A3, length ca. 4 m

1 pcs Rubber Contoured Band for 288 22 081


Power Receiving Coil SP A3 (16X13)

1 set Installation kit accessories consisting of: 258 96 327


- 30 wire-end sleeves 0,50mm
-10 wire-end sleeves 0,75mm
-15 wire-end sleeves 1,50mm
- 2 Allen srews M3 x 6mm
- 2 Allen screws M4 x 25mm including
nut, split washer and washer
- 8 Allen screws A8 x 25mm including
nut, split washer and washer
-10 Allen screws, round head, M5 x 8mm - A2
- 4 snap rings outer diameter 14x1 mm
DIN471
- 2 shrink tubing 1,2 x 400mm
-1 shrink tubing 3,2 x 400mm
-1 shrink tubing 4,8 x 400mm
- 5 cable fixer 4,6 x 205mm
-1 bottle Loctite 243, 5,0gr
-1 bottle superglue, 5,0gr
-1 bar spacer 2,0mm
-1 bar spacer 5,0mm

3 pcs Isolating Amplifier 288 22 265


- Input: 0-1OV
- Output:4-20mA

page 2 of 2
Lehmann & Michels GmbH
Sales & Service Center Rellingen
Siemensstraße 9
D-25462 Rellingen
Fon:+49 4101 5880 0 • Fax: +49 4101 5880 129
Email: lemag@lemag.de • visit us at www.lemag.de

DOCUMENTATION
Final Drawings
Shaftpower Meter System
LEMAG Shaftpower®

S.Installation and Operation Instruction


For LEMAG Shaftpower

Page 1 of 1
Installation and
Operating Instructions

for the

®
SHAFTPOWER
fixed propeller

Version 2.25x

09.2013

subject to change without notice

LEMAG LEHMANN & MICHELS GmbH


Sales & Service Center
Siemensstrasse 9 • D-25462 Rellingen • GERMANY
Tel. +49 4101 5880 0 • Fax +49 4101 5880 129
e-mail: lemag@lemag.de • visit us at www.lemag.de
OPERATING INSTRUCTIONS Shaftpower” Version 2.25x

Contents Page

System overview............................................................................................................................................................... 3
1. LEMAG Scope of supply.......................................................................................................................................... 6
2. Installation.................................................................................................................................................................9
2.1 Mechanical Installation........................................................................................................................................ 9
2.1.1 Installing the rotating parts on the shaft.................................................................................................. 9
2.1.1.1 Fitting the rubber profile for the coil SP A3........................................................................................... 12
2.1.1.2 Winding the Power Receiving Coil SP A 3 ............................................................................................ 14
2.1.1.3 Connecting the Coil SP A3 to the Rotating Shaft Unit SP A11............................................................ 14
2.1.1.4 Mounting the Sensor Plate SP A12 for measuring speed / direction of rotation................................. 14
2.1.1.5 Removing the transportation locks....................................................................................................... 15
2.1.2 Installing the fixed parts outside the shaft............................................................................................ 16
2.1.2.1 Instailing the Power Transmitting Coil SP A 6 .......................................................................................16
2.1.2.2 Mounting the Stationary Shaft Units SP A2a and SP A2b................................................................... 17
2.1.2.3 Mounting the RF Receivers SP A14.1 and SP A14.2.......................................................................... 18
2.1.2.4 Instailing the Operation Panel Unit in the ECR (or alt. location)..........................................................19
3. Electrical Installation.............................................................................................................................................. 19
3.1 Wiring of the rotating parts on the shaft............................................................................................................ 20
3.2 Wiring of the stationary parts.............................................................................................................................21
3.2.1 Connection of Stationary Shaft SP A2a with Power Transmitting Coil SP A 6 .................................... 21
3.2.2 Connection of Stationary Shaft Unit SP A2a to Speed Pickups SP A7 and SP A 8 .............................21
3.2.3 Connection of Stationary Shaft Unit SP A 2 to RF Receivers SP A 14.1 /1 4 .2 ...................................22
3.2.4 Connection of Stationary Shaft Unit SP A2a with Operator Panel Unit SP A 1 ....................................22
3.2.5 Connecting the Stationary Shaft Units SP A2a/b................................................................................. 23
3.2.6 Connection of power supply to Stationary Shaft Unit SP A 2 b .............................................................23
3.3 Wiring the Operator Panel Unit SP A 1 ............................................................................................................. 24
3.4 Setting up the system........................................................................................................................................ 28
3.5 Set up functions for the whole system.............................................................................................................. 32
3.5.1 Set up Clock.......................................................................................................................................... 33
3.5.2 Zero Setting........................................................................................................................................... 33
3.5.2.1 First Zero Setting during installation of the system.............................................................................. 33
3.5.2.2 Periodic Zero Setting performed by the crew .......................................................................................37
3.5.3 Set up Integration Time.........................................................................................................................39
3.5.4 Set up Display Limits.............................................................................................................................39
3.5.4.1 Set up RPM Limits / analogue output...................................................................................................40
3.5.4.2 Set up BMP Limits / analogue output....................................................................................................41
3.5.4.3 Set up Torque Limits / analogue output................................................................................................42
3.5.4.4 Set up Load Diagram / Propeller curve................................................................................................42
3.5.5 Set up Measuring System.....................................................................................................................44
3.5.6 Set up Alarm Limits...............................................................................................................................45
3.5.7 Changing Set up Password.................................................................................................................. 46
4. Menu System of the operator panel unit(s) SP A 1 ............................................................................................... 48
4.1 Page 1 Display of actual values.........................................................................................................................49
4.2 Page 2 Display of operating point withpropeller curve......................................................................................50
4.3 Page 3 Optional screen with customized functions..........................................................................................51
5. Troubleshooting..................................................................................................................................................... 52
5.1 No Power.......................................................................................................................................................... 52
5.2 No Power.......................................................................................................................................................... 52
5.3 No Power.......................................................................................................................................................... 52
5.4 No Radio Communication.................................................................................................................................53
5.5 No Radio Communication.................................................................................................................................53
5.6 No Radio Communication.................................................................................................................................53
5.7 Incorrect Speed Measurement..........................................................................................................................53
5.8 Incorrect Torque Signal..................................................................................................................................... 54
5.9 Incorrectly calculated Shaft Power................................................................................................................... 54
5.10 The Screen of the Operator Unit SP A1 is dark............................................................................................ 54
5.11 The displayed characters are diffuse.............................................................................................................55
5.12 No data is received or displayed on the Operator Unit SP A1..................................................................... 55
6. System Commissioning Set upData.......................................................................................................................56
7. System Zero Setting Inspections...........................................................................................................................57

LEMAG LEHMANN & MICHELS GmbH 2/58


Sales & Service Center
Siemensstrasse 9 • D-25462 Rellingen • GERMANY
Tel. +49 4101 5880 0 • Fax +49 4101 5880 129
e-mail: lemag@lemag.de • visit us at www.lemag.de
OPERATING INSTRUCTIONS Shaftpower* Version 2.25x

System overview
The LEMAG Shaftpower® M onitoring System is designed to instantly measure the
shaft torque and shaft revolution. The system calculates the shaft power based on these
measurements. The LEMAG Shaftpower® M onitoring System is designed for a
maximum revolution of 200 rpm. Fig.1 shows an overview of the whole system.

Hardware:(mal<er supply)
Panel Unir SP AT SP A1 Panel Unit
SP Cb.3
Digital Alarm Outputs loptionaU SP A2.a+b Stationary Shaft Unit
SP CW SP A3 Power receiving coil
Engine Analog Torque/Power Outputs (optional! SP A4, AS Shaft clamp rings
Control SP A6 Power transmitter coil
RS 422 NMEA Serial Data Output
Room 5P (rpm. rotating direction, torque. SP A7, A8 Speed pickups
power) (optional)
SP A9, AlO Torque sensor
RS 485 coramrication
SP Cb,2 4 SP All Rotating shaft unit
SP A12 Speed pickup sensor plate
SP A13 RF transmitter antenna
SP A14.1 SP A K l RF receiver antenna 1
Engine Room Stationary -I I Receive Antenna 1
near the / , . Shaft Unit Stationary Shaft' SP A14.2 RF receiver antenna 2
propeller ^poiia SP A2b Unit SP AZa ] I Receive Antenna 2
shaft SP AK.2 Cables:(maker supply)
SP Cb.lb 2x2x0,5 screened
f l f l S P A8 SP Cb.2 2x2xO.B screened
SP A6 SP A7 SP Cb.6 2x2x03 screened
SP Cb,7 2x2x03 screened

Cablesjyard supply!
SP Cbla 3x13
SP Cb.3 2x3x0,75
SP Cb.4 2x2x0.34 screened
SP Cb.5 2x0,34 screened

Fig. 1 System overview

LEMAG LEHMANN & MICHELS GmbH 3/58


Sales & Service Center
Siemensstrasse 9 • D-25462 Rellingen • GERMANY
Tel. +49 4101 5880 0 • Fax +49 4101 5880 129
e-mail: lemag@lemag.de • visit us at www.lemag.de
OPERATING INSTRUCTIONS Shaftpower” Version 2.25x

The shaft torque is measured by sensing the twist of the shaft along a defined length,
which is stipulated by the two shaft Clamp Rings SP A4 and SP A5 that are fixed to the
shaft. Fig. 2 shows the pre-mounted LEMAG Shaftpower® M onitoring System.

Clamp Rings SP A4 Sensor 1 SP A9

Clamp Rings
SP A5

Rotating Shaft
Unit SP A11 Sensor 3 SP A10

Fig. 2 The pre-mounted measuring system for the shaft

Sensor 1 SP A9 Sensor 3 SP A10

Sensor Retainer

Fig. 3 The length measuring sensors in position

The Torque Sensors SP A9 and SP A10 are mounted on a special sensor retainer.

LEMAG LEHMANN & MICHELS GmbH 4/58


Sales & Service Center
Siemensstrasse 9 • D-25462 Rellingen • GERMANY
Tel. +49 4101 5880 0 • Fax +49 4101 5880 129
e-mail: lemag@lemag.de • visit us at www.lemag.de
OPERATING INSTRUCTIONS Shaftpower* Version 2.25x

Sensor
Retainer
Shaft Clamp Ring A4

RF transmitter
Antenna A13
Rotating
Shaft Unit
SP A11

Fig. 4 RF Transmitter and Measuring Amplifier SP A l l mounted on SP A4

The sensor signals from SP A9/SP A10 are amplified by the Rotating Shaft Unit SP A11
and finally transmitted without the use of wires from the rotating shaft to a Stationary
Shaft Unit SP A2a mounted close to the shaft.

The power for the rotating Shaft Unit SP A11 is transmitted via a rotating transformer,
formed by the Stationary Power Transmitter Coil SP A6 and the Rotating Power
Receiving Coil SP A3.

The stationary mounted Speed Pickups SP A7 and SP A8 sense a rotating Sensing


Plate SP A12 allowing speed and rotating direction measurement. All energy and
signal transmissions to and from the shaft are therefore contact-free providing a long
term operation with high accuracy without any service work. It is influenced neither by
dust nor water or oil/grease.

The Stationary Shaft Units SP A2a/b transmit the measured results via a serial RS485
communication cable to one or more Panel Unit(s) SP A1 in the Engine Control Room.

The system contains no serviceable parts suffering from wear and tear. Only a zero
setting of the system should be done over longer periods of operation every 6 months
because a slow drift of mechanical systems can occur.

LEMAG LEHMANN & MICHELS GmbH 5/58


Sales & Service Center
Siemensstrasse 9 • D-25462 Rellingen • GERMANY
Tel. +49 4101 5880 0 • Fax +49 4101 5880 129
e-mail; lemag@lemag.de • visit us at www.lemag.de
OPERATING INSTRUCTIONS Shaftpower” Version 2.25x

1. LEMAG Scope of supply


The whole system is delivered by LEMAG LEHMANN & MICHELS as one unit usually
packaged in a wooden box (Fig. 5/6).

Fig. 5/6 Shaftpower measuring


system from LEMAG ready for
shipment

Essential parts of the LEMAG S h a ftp o w e r M onitoring System are delivered pre-
mounted. These parts are:

Complete rotating measuring system (Fig. 7) comprising of:

- Shaft Clamp Rings SP A4 and SP A5


- Torque Sensors SP A9 and SP A10
with Sensor Retainer
- spacers and security locks for
transportation
- RF Transmitter and Amplifier SP A11
- RF Transmitter Antenna SP A13
- protective covers
Fig. 7 Pre-mounted rotating
Shaftpower Measuring System

Power Transmitting Coil SP A6

Fixed on a plastic bracket. The proximity


switches SP A7/A8 for sensing of
rotational speed and rotating direction
are also mounted to this plate using a U
shaped bracket (Fig. 8/9)

Fig. 8/9 Pre-mounted transmitter


systems (Power Transmitter Coil SP
A6) with bracket and Speed Sensors
SPA7/A8

LEMAG LEHMANN & MICHELS GmbH 6/58


Sales & Service Center
Siemensstrasse 9 • D-25462 Rellingen • GERMANY
Tel. +49 4101 5880 0 • Fax +49 4101 5880 129
e-mail: lemag@lemag.de • visit us at www.lemag.de
OPERATING INSTRUCTIONS Shaftpower" Version 2.25x

• RF Receiver SP A14.1 /14.2 —i.


(Fig. 10)

Two items with mounting brackets 4

Fig. 10 RF Receivers with unit


mounting brackets

Stationary Shaft Units SP A 2a/b


(Fig. 11)

Mounted close to the shaft. The


Stationary Unit SP A2a transmits
the measurements via cable to
the Engine Control Room. The
unit SP A2b contains the mains
adapter and supplies the
complete system with 24V.
Fig. 11 Stationary Shaft Units SP A2a / b

Panel Unit SP A1 (Fig. 12)

Mounted in the engine control


room. The Panel Unit SP A1
displays the measured results.

Fig. 12a Stand Alone Unit


SPA1 (optional)

Fig. 12 Panel Unit SPA1


Fig. 12b Wall Mounted Unit
SPA1 (optional)

LEMAG LEHMANN & MICHELS GmbH 7/58


Sales & Service Center
Siemensstrasse 9 • D-25462 Rellingen • GERMANY
Tel. +49 4101 5880 0 • Fax +49 4101 5880 129
e-mail: lemag@lemag.de • visit us at www.lemag.de
OPERATING INSTRUCTIONS Shaftpower* Version 2.25x

All Other parts as well as supporting tools are covered also by the scope of supply. They
are shown in Fig.13-16.

Fig. 13 Parts for the Power Receiving Coii Fig. 14 Other parts and supporting
SP A3 incl. included isolated copper wire toois (optionai)
(Cu, 00.5mm, I = 60 x shaft circumference)

- -■ ■ ■

Fig. 15 Cabie SP Cb.2 connecting SP A2b Fig. 16 Supporting frames for mounting
to SP A2a, and SP A2b to SP A1 Stationary Shaft Units SP A2a/b

Fig. 17 Supporting frame for mounting the


Stationary Transmitter System SP A6
with bracket and Speed Sensors SP A 7 /
SP A8 (optionai)

LEMAG LEHMANN & MICHELS GmbH 8/58


Sales & Service Center
Siemensstrasse 9 • D-25462 Rellingen • GERMANY
Tel. +49 4101 5880 0 • Fax +49 4101 5880 129
e-mail; lemag@lemag.de • visit us at www.lemag.de
OPERATING INSTRUCTIONS Shaftpower* Version 2.25x

2. Installation
Before beginning the installation check the delivered goods against the scope of supply
(Part A) and order confirmation.

Consult with the ship staff / chief engineer where to install the Operator Panel Unit SP
A1 in the Engine Control Room. If the Operator Panel Unit SP A1 has to be mounted
outside of the Engine Control Room, ensure it is separated from cabling carrying
currents for big consumers. A maximum ambient temperature of 45 °C should not be
exceeded. The area should be free of moisture. We recommend using the LEMAG
Shaftpower® display cabinet for stand alone application (optional).

Ask the ship owner or chief engineer where to mount the LEMAG Shaftpower®
M onitoring System on the shaft.

Agree where and how to fix the support frame for the Power Transmitting Coil SP A6.

Negotiate necessary supplementary work to be done by the ship crew or yard staff. The
fixation of the Power Transmitter Coil SP A6 on the ship structure is very important.

Check if the shaft diameter conforms to the order confirmation and the diameter of the
delivered shaft clamp rings.

Check that the voltage of your vessels power supply conforms to the input voltage of the
Stationary Shaft Unit SP A2b (between 100 VAC and 240 VAC).

Ensure that the turning gear is ready for operation and the engine start is blocked.

2.1 Mechanical Installation

Attention!
All screws using for installing rotating parts must be fitted using Loctite 243 (in scope of
supply).
All metal screws must be tightened to a torque of 4 Nm unless stated otherwise._______

2.1.1 Installing the rotating parts on the shaft

Before installing the system inspect the location on the shaft and around the shaft
where the system is to be installed.

Check that there is enough space on the shaft and the surroundings where the Chief
Engineer has specified to install the system.

There must be at least 900mm of free shaft length with the same given shaft diameter
according the contract.

There must be at least 300mm free space around the shaft to mount the Power
Transmitting Coil SP A6.

LEMAG LEHMANN & MICHELS GmbH 9/58


Sales & Service Center
Siemensstrasse 9 • D-25462 Rellingen • GERMANY
Tel. +49 4101 5880 0 • Fax +49 4101 5880 129
e-mail: lemag@lemag.de • visit us at www.lemag.de
OPERATING INSTRUCTIONS Shaftpower* Version 2.25x

Before starting the installation clean the location on the shaft from paint, grease and
possible rust where the rotating parts are to be mounted.

Fig. 18 Cleaning the shaft before installing


the system

Remove the protective covers from the upper and lower semi-circles before mounting
the unit on the shaft

The Shaft Clamp Rings SP A4 and SP A5 are delivered as two semi-circles. The upper
semicircles are connected with sensor brackets.

Shaft Clamp Ring SP A4 is directly connected to the sensor bracket holding the Torque
Sensors SP A9 and SP A10.

Shaft Clamp Ring SP A5 is directly connected with the sensor bracket holding the
moveable core for the torque sensors.

Clamp Rings SP A4

Clamp Rings SP A5

Supporting plates for 5 spacers for


transportation (below) transportation and mounting

Fig. 19 Pre-mounted LEMAG Shaftpowei^ Measuring System with transportation


supporting locks and spacers (rotating parts)

LEMAG LEHMANN & MICHELS GmbH 10/58


Sales & Service Center
Siemensstrasse 9 • D-25462 Rellingen • GERMANY
Tel. +49 4101 5880 0 • Fax +49 4101 5880 129
e-mail: lemag@lemag.de • visit us at www.lemag.de
OPERATING INSTRUCTIONS Shaftpower* Version 2.25x

Release the two connecting bolts between


the Shaft Clamp Rings SP A4 / SP A5
(see Fig. 19a).

Fig. 19a

Using two people unfold the semi-shells and


place the semi-shell containing the Sensors
SP A9 / SP A10 on top of the shaft.
(see Fig. 19b)

Fig. 19b

Fold the other semi-shell back underneath


the shaft and connect both shells by loosely
tightening the two connecting bolts between
the Shaft Clamp Rings SP A4 / SP A5.
(see Fig. 19c)

Fig. 19c

Check that the unit is fitted to the shaft


correctly. Once it is in place simultaneously
tighten the connection bolts (torque 150 Nm).
(see Fig. 19d)

Fig. 19d

LEMAG LEHMANN & MICHELS GmbH 11/58


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OPERATING INSTRUCTIONS Shaftpower* Version 2.25x

2.1.1.1 Fitting the rubber profile fo r the coil SP A3

First cut the profiled rubber to fit the circumference of the shaft exactly.
Place the rubber profile for the Power Receiving Coil SP A3 around the shaft outside
the Shaft Clamp Ring SP A4 and glue both ends together by firmly pressing the ends
towards each other for 1 minute (Fig. 20/21).

Fig. 20/21 Gluing the rubber profile to the shaft

Cut a hole into the rubber profile close to the shaft allowing insertion of the wires for the
power receiving coil (Fig. 22). Place the wire transit hole in the rubber profile exactly
face to face with the notch on the inner circumference of the Shaft Clamp Ring SP A4.

Fig. 22 Cutting a wire transit


into the rubber profile

LEMAG LEHMANN & MICHELS GmbH 12/58


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OPERATING INSTRUCTIONS Shaftpower" Version 2.25x

Check for equal distance of 120mm +/- 0,25mm between the rubber profile and the
Shaft Clamp Ring SP A4. (Fig. 23/24)

Fig. 23 Check the distance of 120mm +/- 0,25mm between Shaft Clamp Ring SP A4
and rubber profile

Fig. 24 Check the distance 120mm between Shaft Clamp Ring and rubber profile

LEMAG LEHMANN & MICHELS GmbH 13/58


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OPERATING INSTRUCTIONS Shaftpower” Version 2.25x

2.1.1.2 W inding the Power Receiving Coii SP A3

The Power Receiving Coil SP A3 has to be wound into the rubber profile on the shaft.
Use the included isolated copper wire (Cu, 00.5mm, I = 60 x shaft circumference) and
make 60 turns into the rubber profile. Be careful not to break the isolation of the wire.

Fig. 25/26 Wound Power Receiving Coil SP A3 with 60 turns with connection to SPA11
with shrink tube

2.1.1.3 Connecting the Coil SP A3 to the Rotating Shaft Unit SP A l l

Fix the wire endings with super glue. Connect both wires to the Rotating Shaft Unit
SP A l l (Fig. 25/26/27) using shrink tubes. On older versions there are only two cable
grommets. If this is the case run two cables through a grommet. To ensure a correct
connection note the wiring diagram for the Rotating Shaft Unit (Fig.35). Then cover the
first rubber profile containing the windings of coil SP A3 with the second rubber profile.

Fig. 27 Connection of coil SP A3 with the Rotating Shaft Unit SP A l l covered with a
shrink tube

LEMAG LEHMANN & MICHELS GmbH 14/58


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OPERATING INSTRUCTIONS Shaftpower* Version 2.25x

2.1.1.4 M ounting the Sensor Plate SP A12 fo r measuring speed / direction of


rotation

The Sensor Plate SP A12 (see scope of supply)


should be mounted using the designated borings
opposite the amplifier SP A l l on the Shaft Clamp
Ring SP A4. (see Fig. 27a)

Sensor Plate
SP A12

2.1.1.5 Removing the transportation


locks

Remove the 5 spacers between the two


shaft rings, (see Fig. 27b)

Fig. 27b

Remove both supporting plates between


the sensor brackets (mounted below the
sensor brackets), (see Fig. 27c)

Fig. 27c

LEMAG LEHMANN & MICHELS GmbH 15/58


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OPERATING INSTRUCTIONS Shaftpower” Version 2.25x

2.1.2 Installing the fixed parts outside the shaft

2.1.2.1 Instaliing the Power Transm itting Coil SP A6

The Power Transmitting Coil SP A6 is screwed to a u-shaped steel bracket, which


allows easy height adjustment of the power transmitting coil. Between the Power
Transmitting Coil and steel bracket is a plastic spacer block.

To mount the Power Transmitting Coil SP A6 check the following:

• There is a distance of 5,00 +/-0,25 mm between the ferrites on SP A6 and the


shaft
• The Power Receiving Coil SP A3 is right in the middle of the ferrites
• The unit can be mounted vibration-free on the ship’s structure

Gap of 5,00 +!- 0,25 mm

Power Transmitting Coil SP A6

Fig. 28 Alignment of Power Transmitting Coil SP A6 with relation to Power Receiving


Coil SP A3 and shaft surface

Fig. 29 Distance of 5,00 +/- 0,25 mm


between ferrite pole of the Power
Transmitting Coil SP A6 and propeller shaft

LEMAG LEHMANN & MICHELS GmbH 16/58


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OPERATING INSTRUCTIONS Shaftpower* Version 2.25x

The ferrite of the Power Transmitting Coil SP A6 should point towards the centre line of
the shaft. The Power Receiving Coil SP A3 should be right in the middle of both ferrites.

The Power Transmitting Coil SP A6 and the pickups SP A7 and SP A8 for the speed
and direction of rotation are mounted on an aluminium corner profile. This profile is
screwed to the plastic spacer block also holding the Power Transmitting Coil.

Ensure there is a gap of 2,00 +/-0,1 mm between the pickups SP A7 and SP A8 and the
Sensor Plate SP A12 (see Fig. 30).

Gap of 2,00mm +/-0,1 mm

Fig. 30 Speed Pickups S P A T und SP A8


for measuring speed

2.1.2.2 Mounting the Stationary Shaft Units SP A2a and SP A2b

Choose a place free of vibration in a dry environment for mounting the Stationary Shaft
Units SP A la and SP A2b (Fig. 31). The maximum distance to the shaft is a cable
length of 10 m (no extension possible).

Fig. 31 Stationary Shaft Units SP A2a and SP A2b

LEMAG LEHMANN & MICHELS GmbH 17/58


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OPERATING INSTRUCTIONS Shaftpower" Version 2.25x

The supporting frames (Fig. 32) should be fixed to the ships structure.

Fig. 32 Supporting Frames for SP A2a and SP A2b

2.1.2.3 M ounting the RF Receivers SP A14.1 and SP A14.2

Mount the RF Receivers SP A14.1 and SP A14.2 on both sides outside of the shaft
(vibration free) using the z-shaped brackets. The location of the RF receivers SP A14
should be at the position of the Power Receiving Coil SP A3. There should be no
metallic parts between the RF Receivers SP A14 and the RF Transmitter Antenna SP
A13 (see Fig. 33).

A -A

Fig. 33 Mounting the RF Receivers SP A 14.1 and SP A 14.2

LEMAG LEHMANN & MICHELS GmbH 18/58


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OPERATING INSTRUCTIONS Shaftpower* Version 2.25x

2.1.2.4 Installing the Operation Panel Unit in the ECR (or alt. location)

Consult the ship owner / crew where to install the Operator Panel Unit SP A1 in the
Engine Control Room. The panel unit must be mounted in a control room console with
an installation depth of 150mm without big current consumers. The maximum
environment temperature must not exceed 45 °C and must be protected from moisture.

Drill the four outer bore holes and cut out a hole as described on the template. Then
install the Operator Panel.

New templates can be ordered from LEMAG directly.

Mounting instruction fo r LEMAG Operator Panei Unit SP A1


10
Covp»d bv fro n t ptat«

cut«»«

1. CraoU a U m plote using ths given msasupwnents


2. Pbce Ih it ism ploto on tb s cabinet end fix «üh odhesivs tape
3. Marie the B boreholes
4. Remove this tem plóte
5. D rill the 4 outer boreholes by means o f o 4.5 mm drilling tool
6. D rill the 4 Inner boreholes by means o f o 4.5 mm drilling tool
7. Mark the cut out oreo wtth o per^N on the bock side o f the cabinet
8. Cut out the cut out area from the bock side o f the cabinet
9. Renr>ove the metal housing before mounting the display
10. Insert display into the c u t-o u t
11. Mount ditploy by rs-attachlr»g the housing
cover from the reverse side
12. Fix housing by using fo u r nuts

AtUntionI
166
Drawing not to te d o l
169 Kindly not* Inttallotlon dopth

175 n o t 1 « . than 00,0 mm

186

Fig. 34 Installing the Operator Panel Unit

LEMAG LEHMANN & MICHELS GmbH 19/58


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OPERATING INSTRUCTIONS Shattpower" Version 2.25x

3. Electrical Installation
3.1 W iring of the rotating parts on the shaft

The rotating parts on the shaft are pre wired in such a way that the Torque Sensors SP
A9 and SP A10 are already connected to the Rotating Shaft Unit SP A l l mounted on
Shaft Clamp Ring SP A4.

The RF Transmitter Antenna SP A13 is also already mounted on the outer side of the
Shaft Clamp Ring SP A4 and wired to the Rotating Shaft Unit SP A l l .

The Power Receiving Coil SP A3 has to be connected to SP A l l as already described


In chapter 2.1.1.3 (see Fig. 35).

Cu
0 0,5mm
1 B 60 X 0 shaft

t J

Fig. 35 Wiring Diagram, Rotating Shaft Unit

A ttention! Please ensure that all cables are mounted on cable supports. Make sure
that cables are not touched by rotating parts.

LEMAG LEHMANN & MICHELS GmbH 20/58


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OPERATING INSTRUCTIONS Shattpowef* Version 2.25x

3.2 W iring o f the stationary parts

3.2.1 Connection of Stationary Shaft SP A2a w ith Power Transm itting Coil SP A6

Connect both wires of the Power Transmitting Coil SP A6 to the Stationary Shaft Unit
SP A2a (see Fig. 36).

3.2.2 Connection of Stationary Shaft Unit SP A2a to Speed Pickups SP A7 and


SPAS

Connect the wires of the Speed Pickups SP A7 and SP AS to the Stationary Shaft Unit
SP A2a (see Fig. 36, Wiring Diagram, Stationary Shaft Unit).

The revolution and rotational direction is recognized with assistance of the speed
pickups SP A7 and SP AS. The sequence of the sensors on the clamps X3 and X2
should be determined according to the layout on-board. The sensors are therefore
attached to the clamps X3 and X2 undefined.
r- n

stationary Shaft Unit

Fig. 36 Wiring Diagram, Stationary Shaft Unit - Part A

Attention! Please ensure that all cables are mounted on cable supports. Make sure
that cables are not touched by rotating parts. ____________

LEMAG LEHMANN & MICHELS GmbH 21/58


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OPERATING INSTRUCTIONS Shaftpower* Version 2.25x

3.2.3 C onnection of Stationary Shaft Unit SP A 2 to RF Receivers SP A 14.1 /14.2

Connect both RF Receivers SP A14.1 /1 4 .2 to the Stationary Shaft Unit (see Fig. 37).

Fig. 37 Wiring Diagram, Stationary Shaft Unit - Part B

A ttention! Ensure that all cables are mounted on cable supports. Make sure that cables
are not touched by rotating parts._______________________________________________

The RF receivers must be mounted near to the shaft in opposite (180°) direction. No
metal or other wall should be in between the RF receivers and the shaft.

3.2.4 Connection of Stationary Shaft Unit SP A2a w ith Operator Panel Unit SP A1

To connect the Stationary Shaft Unit SP A2a with the operator panel unit run a cable
(Cb.2 100 m. incl. in scope of supply) from the SP A2a to SP A1.

Make sure that all relevant rules and terms from classification societies etc. are fulfilled
when passing walls or similar, use only approved cable penetrations.

Connect the Comm. Cable Cb.2 to the Stationary Shaft Unit SP A2a (see Fig. 38).

A ttention! Please ensure that all cables are mounted on cable supports. Make sure
that cables are not touched by rotating parts.

LEMAG LEHMANN & MICHELS GmbH 22/58


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OPERATING INSTRUCTIONS Shaftpower* Version 2.25x

3.2.5 Connecting the Stationary Shaft Units SP A2a/b

Connect the stationary shaft unit SP A2a/b to each other using cable Cb.2 (see Fig. 38).

3.2.6 Connection of power suppiy to Stationary Shaft Unit SP A2b

Ensure that the electrical system is power-free during the whole installation process.

Check that all relevant rules and terms from classification societies etc. are fulfilled
when passing walls or similar, use only approved cable penetrations.

Connect the Power Supply Cable Cb. 1 (not in the scope of supply, can be ordered,
optional) to the Stationary Shaft Unit SP A2b (See Fig. 38).

A ttention!
- ensure that the supply voltage is between 100 VAC to 240 VAC.
- use a free circuit breaker (4A/480VAC - C4/2) to protect the Shaftpower® system.

Ensure that all cables are mounted on cable supports.

Check that the cables are not touched by rotating parts.

r' ■“I
X 2 X 4
*2+V
7^ -A- 24V

ov

X 1 X I
R.D 0* RxD B*
R»D B- 3ilHtt RxD B-
T<0 B* TxO Bx-
T<0 B- ♦ blu» TxO B-
GND SP Cb.2
■ i¿ G
ND
RS 4B5 RS 4B5

l_5P_Al_____
Display Unit
X 2 X I
X^
JU - A- -L
24V I I -H
I I
5P Cb.lb
-A H - -PE

SP Cb.la
LSP_AZa___________I t_. _SP A2,b____
Slat tonary Shaft Unit Podør Supply

Fig. 38 Wiring Diagram


Stationary Shaft Units SP A2a and SP A2b to the Operator Panel Unit SPA1

LEMAG LEHMANN & MICHELS GmbH 23/58


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OPERATING INSTRUCTIONS Shaftpower® Version 2.25x

3.3 W iring the Operator Panel Unit SP A1

Connect the communication cable Cb.2 from SP A2a to the Operator Panel Unit SP A1,
Terminal X1 (see Fig. 38, Wiring diagram, Stationary Shaft Unit to Operator Panei Unit).

Connect the 24 VDC power supply cable Cb.2 from SP A2a to the Operator Panel Unit
SP A1, Terminal X4. (see Fig. 38 Wiring Diagram, Stationary Shaft Unit to Operator
Panel Unit).

X 9

1 + 1
SYS ERROR (normal closed)
2
. 1
3 ALARM I (normal closed)
'
L Overload Warning
1
5 ALARM 2 (normal closed)
6 --------1
------------- Overload Alarm

_ 1 ALARM 3 (normal closed)


3 Not Used

1
X 2
RxO C+ 1 1
RxD C- 2
!
TxD C' 3 RS A22 communication (optionaL
'
U
5
SP A!
Display Urnr

Fig. 39 Wiring Diagram, Operator Panel Unit

Optionally connect alarm output signals from ship’s automation system to Operator
Panel Unit SP A1, Terminal X9 (see Fig. 39 Wiring Diagram, Operator Panel Unit).

Optionally connect additional communication signal to Operator Panel Unit SP A1,


Terminal X2 (see Fig.39 Wiring Diagram, Operator Panel Unit).

LEMAG LEHMANN & MICHELS GmbH 24/58


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OPERATING INSTRUCTIONS Shaftpower* Version 2.25x

Fig. 40 View of the whole system SP A1

Operator Panel Unit SP A1

Terminal X1

Terminal X2
Terminal X9

Terminal X3

Terminal X4 Terminal X6 Terminal X8

Fig. 41 Overview of the Operator Panel Unit SPA1

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OPERATING INSTRUCTIONS Shaftpower*Version 2.25x

LEMAG LEHMANN & MICHELS GmbH 26/58


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OPERATING INSTRUCTIONS Shaftpower* Version 2.25x

Optionally connect analogue output signals to Operator Panel Unit SP A1,


Terminal X6 (see Fig. 43 External Wiring Diagram, analogue output).

The standard analogue output range is 0...+4,917 VDC at Terminal X6.

X 6
0 *5V 1 UE*
4 20mA

U A1 1 orque

-| 2 I UE-
Rx

2Î.V

SP A12

X 6
0 .5V 4 20mA
T n -4 - UE- i
UA2 Power
2 UE- lA - 6
Rx

24V

SP A13

4 20mA

RPM
X 6
II *5V •A- I 6
UE- Rx
UA3
2 UE- 24V
SP A1 _
_SF A _ ^ __________________________
Display linir I
SP A12 A14 Insulating Amplifier 24V external supply
(included m delivery)

Fig. 43 Operator Panel Unit, External Wiring Diagram, analogue output

Insulating amplifiers can optionally be delivered which give an output of 4 to


20 mA. They have full isolation between input and output and input/output against
power supply. Power supply is 24 VDC. (see Wiring Diagram Fig. 43 Operator Panel
Unit, External Wiring Diagram, analogue output.)

LEMAG LEHMANN & MICHELS GmbH 27/58


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OPERATING INSTRUCTIONS Shaftpower* Version 2.25x

3.4 Setting up the system

Before switching on the system please check:


- the gap of 5,00mm +/- 0,25mm between the ferrites of
Power Transmitting Coil SP A6 and Shaft
- the gap of 2 mm between Speed Sensors SP A7/A8 and Shaft
- a voltmeter is connected over the blue capacitor C2 of the Rotating Shaft Unit
SP A11 for measuring the a DC voltage
- the line voltage of between 100 VAC and 240 VAC is available.

Now switch on the system by using a circuit breaker in ECR and measure first
the internal 24 VDC supply at the output of the Switched Power Supply Module A2.3
(Stationary Shaft Unit SP A2b - Terminal DC+ / DC-)

After switching on the system LED D1 and D3 lights up on the printed circuit board
SP-Control A2.1 in the Stationary Shaft Unit SP A2a (see Fig. 44 SP-Control P2.0)
as an indication that the system voltage of 24 VDC is now available.

At the same moment the Power Transmitting Coil SP A6 is energized and LED’s D4/D5
starts to flicker after some seconds indicating that RF receiver Antennas A14.1 and
A14.2 are receiving signals from the RF transmitter Antenna A13.

In a next step the green LED’s D7, D8, D9, D12 light up indicating that the system
voltage reached the rotating shaft electronics (only during start up procedure).

The optimum voltage for the rotating shaft electronics can be adjusted by the blue rotary
switch (GAIN) on printed circuit board SP-ETrans 4.1 inside the Stationary Shaft
Unit SP A2a.

The optimum power is reached if LED D12 and D9 lights up on SP Control during the
start procedure of LEMAG Shaftpower® (see Fig. 44 SP- Trans P2.0).
For decreasing the system voltage on the rotating part of LEMAG Shaftpower® slowly
turn the Rotary switch (GAIN) counter clockwise or clockwise for increasing the system
voltage.

In addition the system voltage of min. 9,5 VDC to max. 11,0 VDC can be measured
across the big blue electrolytic capacitor C2 on the rotating electronic SP A l l
(see Fig. 46 Multimeter connected to Terminal Box).

Operation cannot be guaranteed if the voltage goes below 8,5 VDC.

Please note: A special measuring instrument e.g. FLUKE 187 must be used to
measure this output voltage. The voltage must be AC sine wave with 10 kHz and
between 5 - 8 VAC. Using an instrument that is not intended for this purpose can lead to
false measurement results and a failure of the system!________________________

LEMAG LEHMANN & MICHELS GmbH 28/58


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OPERATING INSTRUCTIONS Shattpower*Version 2.25x

System reset
SP Control P2.0

Stationary
Shaft Unit SP A2.a

SP Etrans 4.1

Rotary
switch
GAIN

Fig. 44 Detailed view of the printed surfaces inside Stationary Shaft Unit SP A2a

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OPERATING INSTRUCTIONS Shaftpower” Version 2.25x

If the voltage exceeds 20V an over voltage protection circuit in the rotating shaft
electronic is activated, which should be avoided in all cases.

After 30 sec the rotating electronic parts from the rotating shaft unit start to send the
signals from the two Torque Sensors SP A9 and SP A10. The red LED D3 must be on,
indicating that the Power Transmitting Coil SP A6 is energized.

Approximately every three seconds the red LED D6 must light up for 3 seconds,
indicating that a radio transmission is performed. Then for another 3 seconds the fourth
red LED (D6) will be off. The green light emitting diodes D12, D9, D8, D7 are dark.

This start routine can be initiated again by pressing the black push button S2 on the
printed circuit board SP-Control P2.0 f^see Fig. 44 SP-Control P2.0).

To check the signals from the Speed Pickups SP A7 and SP A8, turn the shaft
clockwise. As soon as the Sensor Plate SP A12 covers the Speed Pickup SP A7 or SP
A8, the left LED D10 on SP-Control P2.0 should light first.

It is also possible to carry out the test without turning the shaft: Using e.g. a
screwdriver, touch the Speed Pickup which is first covered by the Sensor Plate SP A12
on a clockwise turning shaft. The LED DIO on the on SP-Control P2.0 should then light
up.

If however LED D11 lights up first, swap the cables running to clamps X2 and X3.

Before powering on the 24 VDC supply to the Operator Panel SP A1, ensure that the
voltage is in the range of 18V to 32 VDC with the right polarity (see Fig. 39 Wiring
Diagram, Operator Panei Unit).

If everything is ok power on the Operator Panel SP A1 and watch the screen. After a
short moment there should be a beep and the panel should show the start screen with
software version number:

LEMAGSHAFTPOWER

Version x.xx

www.lemag.de

[.....EMOZj] Page 2 | Page 3 Setup

Now click on touch button Set up. Enter a password to allow the set up data to be
changed (the initial password is 12345):

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OPERATING INSTRUCTIONS Shaftpower*Version 2.25x

LEMAG SHAFT POWER page Setup

Status : Inseit passwoid

Password; * • • •

Set new password

Enter the assigned password (5 numbers) and the Set up screen will be shown:
(no password is required to see the Zero Setting screen).

LEMAG SHAFT POWER page Setup

Setup Clock

Zero Setting

Setup Integration Time

Setup Display Limits

Setup Measuring System

Setup Alarm Limits

Page 2 | Page 3 | Setup

Select function Zero Setting:

LEMAG SHAFT POWER Zero Setting

Slow turn th e engine and note


the o ffse t signals from sensor 1
and sensor 3 fo r both directions.
Finally insert the average offse t
signals in th e SETUP M EASUREM ENT.

O ffset Sensor 1: 2050

O ffset Sensor 3: 2051

..i| Page 2 Page 3 Setup

The system will show approx, every 3 seconds new offset signals from the two Torque
sensors Sensor 1 (SP A9) and Sensor 3 (SP A10).

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OPERATING INSTRUCTIONS Shaftpower* Version 2.25x

3.5 Set up functions fo r the w hole system

The system must be adapted to the actual installation situation.

Depending on the maximum shaft speed, maximum torque and maximum shaft power
the limits of the individual values (min, max., MGR operating point) can be set up by the
customer. Depending on the shaft diameter and material the conversion factor between
the sensor signals and the corresponding torque must be inserted into the computer.

The user is able to carry out a zero set up of the sensor system. The integration time for
calculating the average shaft power can be set up.

To protect unwanted changes of the sensitive set up data a password dialog is used:

LEMAG SHAFT POWER oaoe Setup_________________

Status : Insert password

Password; • • • •

Set new password

If the password entered correctly (5 numbers) the user has the right to change sensitive
set up data. Without the correct password the individual screens can be viewed but data
can not be changed.

Now the individual set up sub functions can be selected:

LEMAG SHAFT POWER page Setup_________________

Setup Clock

Zero Setting

Setup Integration Time

Setup Display Limits

Setup Measuring System

Setup Alarm Limits

[...IP igiTZ ]) Page 2 | Page 3 | Setup

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OPERATING INSTRUCTIONS Shaftpower Version 2.25x

3.5.1 Set up Clock

The shaft power central unit is equipped with a battery backed up real time clock. The
real time clock uses a quartz oscillator to provide long time accuracy. Although
depending on the environment conditions over time a time difference between the board
clock and the real time clock can occur and so the user has the possibility to set the real
time clock to the actual board clock time.

LEMAG SHAFT POWER Setup Clock_________________

Time: Hour Minute Seconds


11 56 21

Date: Day Month Year


23 6 2004

ESC ACK

Move the cursor by touch keys < and >. Change the value by touch keys + and -.

By clicking ACK the new date and time will be saved. By clicking ESC the actual date
and time of the real time clock remains unchanged.

3.5.2 Zero Setting

3.5.2.1 First Zero Setting during instailation of the system

The torque sensor is based on two shaft rings clamped onto the propeller shaft with a
known distance between the two rings. Due to the power transmitted through the shaft
there will be a twist between the both positions of the shaft rings. The twist is measured
by two high accuracy displacement sensors, which are pre-set in the factory to 1,25V.

A ttention! Only carry out a zero setting when the shaft is torque free. Any torque will
distort all future measurements.________________________________________________

To check the voltage outputs, open the Terminal Box on the Clamp Ring (see Fig. 45).

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OPERATING INSTRUCTIONS Shaftpower” Version 2.25x

Fig. 45 Terminal Box Fig. 46 Multimeter connected


to Terminal Box

Connect a multimeter to ground and voltage output Sensor 1. Compare the reading to
the factory settings sheet SP116_0206. If these do not correspond please carefully
readjust the sensor as follows:

Gently loosen the two screws that hold Sensor 1 (see Fig. 47).

Fig. 47 Adjusting Sensor 1 Fig. 48 Adjusting sensors

Adjust the sensor until the voltage equals that shown in the data sheet. Pressing Sensor
1 towards the Sensor 3 increases the value, whereas pulling it away decreases the
value (see Fig. 48). Once the voltage corresponds with the data sheet SP116_0206,
tighten the screws to a torque of 3 Nm.

Then gently loosen the two screws that hold Sensor 3.

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OPERATING INSTRUCTIONS Shattpower* Version 2.25x

Adjust the sensor until the voltage equals that shown in the data sheet. Pressing Sensor
3 towards the Sensor 1 increases the value, whereas pulling it away decreases the
value. Once the voltage corresponds with the data sheet SP116_0206, tighten the
screws to a torque of 3 Nm.

A ttention! These values are easy to achieve. A difference of +/-0.06V from the
stipulated value is acceptable (within 100 offset).__________________________________

The sensors, electronics and all other materials are chosen with long term stability in
mind. But caused by the ever changing load conditions there could be some drift over
time. The reason for this can be material settlement as well as electrical drift. To
minimize this influence on the torque measurement it is recommended to check every 6
months the zero setting of the system and if there are differences to set the new zero
point for both torque sensors. This must be performed with no load on the propeller
while slow turning the propeller shaft. Even if there is no load on the propeller there will
be some forces on the propeller shaft and the amount and direction is changing with the
crank angle of the engine. That’s why the following procedure has to be followed to find
the most accurate zero set point for the system.

Start the function Set up. Zero Setting and turn the engine clock wise (by use of
turning gear) for one revolution. Note the displayed offset values for Sensor 1 and
Sensor 3 every 45° of rotation
Then turn the engine counter clock wise for one revolution and also note the displayed
offset values for Sensor 1 and 3 every 45° of rotation (in total 9 readings, because
starting position should be read again after 360°).

LEMAG SHAFT POWER Zero SetHna

Slow turn th e engine and note


the o ffse t signals from sensor 1
and sensor 3 fo r both directions.
Finally insert th e average o ffse t
signals in the SE TU P M EASUREM ENT.

O ffse t Sensor 1: 2050

O ffse t Sensor 3: 2051

O S i. lZ J l Page 2 | Page 3 |Setup

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OPERATING INSTRUCTIONS Shaftpower* Version 2.25x

COUNTERCLOCKWISE ROTATION
Position Offset Sensor 1 Offset Sensor 3
1
2
3
4
5
6
7
8
con trol value 9
sum 1 (1-8)
CLOCKWISE ROTATION
Position Offset Sensor 1 Offset Sensor 3
9
8
7
6
5
4
3
2
con trol value 1
sum 2 (9-2)
(sum1+sum2)/16
= offset

The readings of Pos. no. 9 should be


closed to the readings No.1 (this is valid in
both directions. Note: readings Pos. no. 9
is only for comparison).

Now build an average value for Sensor 1


and Sensor 3 using the table above. Enter
the calculated offset values in the menu
function Set up, Set up Measuring
System.

The measuring procedure is only to be


carried out when the shaft is continuously
turning. The measurement will be invalid if
there are stops in between._____________

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OPERATING INSTRUCTIONS Shaftpower*Version 2.25x

3.S.2.2 Periodic Zero Setting perform ed by the crew

The periodic Zero Setting performed by the crew (recommended at least every 6 month)
does not involve adjusting the torque sensors or measuring voltages inside of the
system.

The crew has simply to turn the shaft fully clock wise and also fully counter clock wise
and write down the sensor signals for every 45“ crank angle and calculating an average
value for Sensor 1 (Offset 1) and Sensor 3 (Offset 3) and inserting both values into the
Operator Panel as described at the end of this chapter.

The sensors, electronics and all other materials are chosen with long term stability in
mind. But caused by the ever changing load conditions there could be some drift over
time. The reason for this can be material settlement as well as electrical drift. To
minimize this influence on the torque measurement it is recommended to check every 6
months the zero setting of the system and if there are differences to set the new zero
point for both torque sensors. This must be performed with no load on the propeller
while slow turning the propeller shaft. Even if there is no load on the propeller there will
be some forces on the propeller shaft and the amount and direction is changing with the
crank angle of the engine. That’s why the following procedure has to be followed to find
the most accurate zero set point for the system.

Start the function Set up, Zero Setting and turn the engine clock wise (by use of
turning gear) for one revolution. Note the displayed offset values for Sensor 1 and
Sensor 3 every 45° of rotation
Then turn the engine counter clock wise for one revolution and also note the displayed
offset values for Sensor 1 and 3 every 45° of rotation (in total 9 readings, because
starting position should be read again after 360°).

LEMAG SHAFT POWER Zero Setting

Slow turn th e engine and note


th e o ffse t signals from sensor 1
and sensor 3 fo r both directions.
Finally insert the average o ffse t
signals in th e S ETU P M EAS U R E M E NT.

O ffse t Sensor 1 : 2050

O ffse t Sensor 3: 2051

Fâgë.l. 1 Page 2 Page 3 Setup

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OPERATING INSTRUCTIONS Shaftpower® Version 2.25x

COUNTERCLOCKWISE ROTATION
Position Offset Sensor 1 Offset Sensor 3
1
2
3
4
5
6
7
8
control value 9
sum 1 (1-8)
CLOCKWISE ROTATION
Position Offset Sensor 1 O ffset Sensor 3
9
8
7
6
5
4
3
2
control value 1
sum 2 (9-2)
(sum1+sum2)/16
= offset

The readings of Pos. no. 9 should be


closed to the readings No.1 (this is valid in
both directions. Note: readings Pos. no. 9
is only for comparison).

Now build an average value for Sensor 1


and Sensor 3 using the table above. Enter
the calculated offset values in the menu
function Set up, Set up Measuring
System.

The measuring procedure is only to be


carried out when the shaft is continuously
turning. The measurement will be invalid if
there are stops in between._____________

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OPERATING INSTRUCTIONS Shaftpower* Version 2.25x

3.5.3 Set up Integration Time

The measured data for rpm and torque and following the calculated shaft power change
due to weather and sea conditions as well as changed engine load on command. To
compare the calculated shaft power, e.g. for speed and fuel consumption trials, it is
typical to calculate an average power produced over a defined time period. This menu
function is used to set this time period and to clear any previous calculated average
values:

LEMAG SHAFT POWER Setup Integration Time

Hour Minute
Time: 11 56
Reset Average Power

Reset SUM Power

ESC ACK

3.5.4 Set up Dispiay Lim its

This menu point is used to scale the display unit to the actual engine. The ranges for
rpm, torque and shaft power can be adjusted for optimum resolution and the minimum
and maximum displayable value can be adjusted. For rpm and break horse power BHP
the MCR conditions can be given to allow the system to show the margin during
operation.

Select the touch screen button Set up Engineering Units to select between hp and
kW.

LEMAG SHAFT POWER Setup Display Limils

Setup RPM Limits

Setup BHP Limits

Setup Torque Limits

Setup Load Diagram/Propeller Curve

Setup Engineering Units

TPAgeTZil Page 2 | Page 3 | Setup |

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OPERATING INSTRUCTIONS Shaftpower" Version 2.25x

Select the touch screen button Set up RPM Lim its to set the values for RPM (min,
max, MGR).
Select the touch screen button Set up BMP Lim its to set the values for BMP (shaft
power min, max, MGR).

Select the touch screen button Set up Torque Lim its to set the values for Torque (min,
max).

Select the touch screen button Set up Load Diagram / Propeller Curve to set the
values for Page 2.

3.5.4.1 Set up RPM Lim its / analogue output

This menu function can be used to adjust the range for the shaft speed displayed as bar
graph on Page 1:

LEMAG SHAFT POWER Setup RPM Limits

RPM min: 0.0 [1/min]

RPM max: 110.0 [1/min]

RPM (MCR): 105.0 [1/min]

• 1
lESCi < > ACK

RPM m in: left hand side border of rpm bar graph on Page 1
RPM max: right hand side border of rpm bar graph on Page 1
RPM (MCR): nominated rpm for 100% engine load, used on Page 2

Move the cursor using touch keys < and >. Ghange the value using touch keys + and
By clicking AGK the new RPM limits will be saved. By clicking ESG the actual RPM
limits remain unchanged.

Analogue outputs

The analogue output DAC3 gives the actual rpm signal. The RPM min value is
assigned to 0 VDG output or 4 mA when the external isolating amplifier is used.

The RPM max value is assigned to + 4,917 VDG output or 20 mA when external
isolating amplifier is used.

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OPERATING INSTRUCTIONS Shaftpower* Version 2.25x

3.S.4.2 Set up BHP Lim its / analogue output

This menu function can be used to adjust the range for the shaft power (Break Horse
Power) displayed as bar graph on Page 1:

LEMAG SHAFT POWER Setup BHP Limits______________

BHP min; 0.0 [hp]

BHP max: 96000.0 [hp]

BHP (MCR): 94000.0 [hp]

• 1
ÎESCi < 1 > 1 ACK

BHP min: left hand side border of BHP bar graph on Page 1
BHP max: right hand side border of BHP bar graph on Page 1
BHP (MCR): nominated BHP for 100% engine load, used on Page 2

Move the cursor using touch keys < and >. Change the value using touch keys + and
By clicking ACK the new BHP limits will be saved. By clicking ESC the actual BHP limits
remain unchanged.

Analogue outputs

The analogue output DAC2 gives the actual BHP signal. The BHP min value is
assigned to 0 VDC output or 4 mA when external isolating amplifier is used.

The BHP max value is assigned to + 4,917 VDC output or 20 mA when external
isolating amplifier is used.

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OPERATING INSTRUCTIONS Shattpower* Version 2.25x

S.5.4.3 Set up Torque Lim its / analogue output

This menu function can be used to adjust the range for the shaft torque displayed as bar
graph on Page 1:

LEMAG SHAFT POWER Setup Tomue Limits____________

TORQUE min: 0.0 [kNm]

TORQUE max: 96000.0 [kNm]

ESC ACK

Torque min: left hand side border of Torque bar graph on Page 1
Torque max: right hand side border of Torque bar graph on Page 1

Move the cursor by touch keys < and >. Change the value by touch keys + and -. By
clicking ACK the new Torque limits will be saved. By clicking ESC the actual torque
limits remain unchanged.

Analogue outputs

The analogue output DAC1 gives the actual torque signal. The Torque min value is
assigned to 0 VDC output or 4 mA when external isolating amplifier is used.
The Torque max value is assigned to + 4.917 VDC output or 20 mA when external
isolating amplifier is used.

3.5.4.4 Set up Load Diagram / Propeller curve

This menu function is used to set up the load diagram and propeller curves (Page 2).

LEMAG SHAFT POWER page Setup Load PiaQram________

Setup Nominal Propeller Curve (1)

Setup Light Propeller Curve (2)

Setup Speed Limit (3)

Setup Torque/Speed Limit (4)

Setup Overload Curve (5)

Page 1 | Page 2 | Page 3 |

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OPERATING INSTRUCTIONS Shaftpower*Version 2.25x

Set UP Nominal Propeller Curve (1)

This menu point enables the adaptation of the system to the actual propeller curve.
Because of a double logarithmic diagram on Page 2 the nominal propeller curve (1) will
appear as a straight line. It is possible to give the x and y values for both end points (left
and right). The top right end point is usually the MCR operating point.

Set UP Light Propeller Curve (2)

The light propeller curve (2) is typically given as a percentage below the nominal
propeller curve (1). So the Nominal propeller curve is shifted downwards by the amount
of that given percentage. The right end point of the light propeller curve is defined where
this line is crossing the speed limit (3).

A ttention! The entered propeller curves are standard diagrams. Please ensure that the
settings correspond to the specific ship’s data; otherwise the alarm outputs could be
incorrect!

Set UP Speed Lim it (3)

The speed limit has to be inserted for continuous running of the engine.

Set UP Torque / Speed Lim it (4)

The torque/speed limit curve can be defined by specifying 2 end-points by their x- and
y- values (for left and right end points).

Set UP Overload Lim it (5)

The allowed overload value above the Torque/Speed Limit has to be inserted.

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OPERATING INSTRUCTIONS Shaftpower* Version 2.25x

3.5.5 Set up Measuring System

This menu function adjusts the measurement system to the actual installation:

LEMAG SHAFT POWER Setup Measuring S^tstem_______


Offset 1: 1234
Offsets: 1234
Rotation: Clock wise
Gain: 1.4567
C factor: 1.000

ESC ACK

The measurement system contains 2 sensors for measuring the twist of the propeller
shaft, Sensor 1 (SP A9) and Sensor 3 (SP A10). During Zero Setting (see chapter
4.4.2), while slow turning the shaft without any load on the propeller, the actual offset of
both sensors is examined. This offset has to be inserted into Offset 1 for Sensor 1 and
O ffset 3 for Sensor 3. This should be repeated over the lifetime of the system because
minor changes over time can occur. The results should be noted in this operator manual
for tracing the system behaviour.

The next set up value is the Rotating direction of the shaft for running ahead. For
container vessels using fixed pitch propeller this is usually Clockwise. For ships using
controllable pitch propellers this is usually A nticlockw ise.

The next set up value called Gain (see factory settings sheet SP116_0206)
is to be inserted during commissioning from a qualified technician. This value doesn’t
change over lifetime of the system as long as there are no changes to the mechanical
design and dimension of the system.

The Gain value is solely affected by:


- shaft diameter (outer, inner)
- modulus of elasticity E (Young’s modulus) of the shaft material
- free length between shaft clamp rings
- fixed sensitivity of torque sensors
- fixed amplification factor of rotating shaft unit.

If the modulus of elasticity E of the shaft material can’t be provided by the customer,
LEMAG will use a standard value of 206 kN/mm^ instead.

Any deviation of this value from the real shaft property will directly influence the torque
and power measurement accuracy of the shaft power meter.
This is common for all shaft power measuring instruments.

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OPERATING INSTRUCTIONS Shaftpower* Version 2.25x

LEMAG has a computer program which calculates the correct gain value depending on
the actual installation environment; these settings have been entered in the factory.
The system calculates the actual torque depending on the position of both Torque
Sensors SP A9 and SP A10. If the sensing element dives deeper into the sensor
housing the output signal is increased and therefore a more positive torque is calculated
for this sensor. At the same time the sensing element for the opposite torque sensor
protrudes out of the sensor reducing the output signal.

The next setup value is called C factor. It can be used to compensate for different shaft
material properties. The normal value is: 1.000

We declare a clockwise rotating direction looking from the propeller toward the engine.
In this case the signal from Sensor 1 (SP A9) will decrease with higher shaft power and
the signal from Sensor 3 (SP A10) will increase with higher shaft power.

In doing so running the ship astern with reversed rotational direction of the engine still
gives positive output power as the energy flows from the engine to the propeller. Only if
the propeller is driving the engine (engine stopped but ship still moving through the
water) the system will give a negative torque and output power because energy flow is
reversed.

3.5.6 Set up Alarm Lim its

This menu point is used to set up the alarm limits for the system:

LEMAG SHAFT POWER Setup Alarm Limits_____________

BHP Overload warning [%]: -15.0

BHP Overload alarm [%] : -05.0

ESC > ACK

Both limits are related to the Overload Limit curve 5 from Page 2.

Example:

The BHP Overload warning level is set to - 15%.


The BHP Overload alarm level is set to - 5%.
The actual measured rpm may be 90% of the MCR rpm.
The actual measured BHP may be 78% of the MCR BHP.

The corresponding Torque/Speed overload BHP according curve 5 may be 90% of the
MCR BHP. _________________
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OPERATING INSTRUCTIONS Shaftpower” Version 2.25x

A BHP Overload warning will be activated because 78% exceeds 75% = 90%-15%.

A BHP Overload alarm will not be activated because 78% does not exceed 85% =
90%-5%.

If the set up BHP Overload warning level is exceeded an BHP Overload warning alarm
will be given on output X9:3(+) and X9:4(-). If no BHP Overload warning alarm is
activated, the contact X9:3,X9;4 is closed. In case of BHP Overload warning alarm the
contact X9:3,X9.4 is opened.

If the set up BHP Overload alarm level is exceeded an BHP Overload alarm will be
given on output X9:5(+) and X9;6(-). If no BHP Overload alarm is activated, the contact
X9:5,X9:6 is closed. In case of BHP Overload alarm the contact X9:5, X9.6 is opened.

3.5.7 Changing Set up Password

It is possible for the user to change the Set up Password. (The initial password on
delivery is 12345). Select the menu point Set up:

LEMAG SHAFT POWER page Setup_________________

Status ; Inseit password

Password; * - * -

Set new password

Click on button Set new password and enter the existing password (5 numbers).

If the password was correct the following screen is shown:

LEMAG SHAFT POWER page Setup_________________

Status ; Insert new password

Password;

Set new password

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OPERATING INSTRUCTIONS Shaftpower*Version 2.25x

Enter the new password (5 numbers) and the following screen is shown:

LEMAG SHAFT POWER oaoe Setup_________________

Status : Repeat new password

Password;

Set new password

Repeat the new password (5 numbers). If both passwords are the same the new
password is stored in EEPROM and will be used for future set up.

A ttention! Only LEMAG technician can unlock the forgotten password!______________

The following message appears for 2 seconds showing that new password is accepted:

LEMAG SHAFT POWER page Setup__________________

Password co rrect!

Password;

Set new password

If the two passwords are not identical the following message appears:
LEMAG SHAFT POWER page Setup_________________

Password not correct !

Password;

Set new password

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OPERATING INSTRUCTIONS Shaftpower*Version 2.25x

4. Menu System of the operator panel unit(s) SP A1


The LEMAG Shaftpower® M onitoring System is operated by a touch screen display
mounted usually in the Engine Control Room.

After power on the system shows the start screen with version number information:

LEMAGSHAFT POWER

Version x.xx

www.lemag.de

L P ^ q ^ J j] Page 2 [ Page 3 | Setup

The start screen offers 4 touch sensitive buttons:

Page 1 Shows the actual value of rpm, torque and shaft power as numerical
Data and bar graph.

Page 2 Shows the actual operating point with respect to propeller curve.

Page 3 Optional screen with customized functions.

Set up Set up functions for the whole system.

Pressing a button on the screen the program jumps to the selected function. Only select
one button at a time otherwise the program will not respond.

A beep gives feedback if the command was received properly.

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OPERATING INSTRUCTIONS Shaftpower" Version 2.25x

4.1 Page 1 Display of actual values

This menu function shows the actual engine parameters.

The bar graphs are scaled according the limits set in the menu function Set up
Display Lim its (see chapter 3.5.4)

The data are updated every 5 seconds.


The following values are displayed:

RPM The shaft speed measured by the system


TORQUE The shaft torque measured by the system
ACTUAL POWER Shaft power calculated using measured RPM and TORQUE
AVG. POWER The average calculated shaft power using elapsed time
For: 2h 20min Elapsed integration time
Set: 2h 20min Desired integration time, setup integration time
TOT.SUM POWER The calculated tot. sum power since installation.

LEMAG SHAFT POWER page 1 9:38:00

RPM; TORQUE;

95.5 [rev/min] 2000.0 [kNm]

110 0 4000
AVERAGE POWER;
ACTUAL POWER; for; 2h 20 min
set; 2h 20 min
10150 [kW l
10150 [kW]
TOT. SUM POWER

20000 000025000000 [kW*h]


Page 2 I Page 3 I Setup I

If the results of the measurement are in doubt check the offset of the torque sensors
^see Set up, Zero S e ttin g /

The min and max limits of the bar graphs can be adjusted within menu function Setup,
Set up Display Lim its (see chapter 3.5.4).

If the elapsed integration time reaches the user selected integration time, the
AVERAGE POWER value will freeze. You must RESET AVERAGE POWER in menu
function SETUP, Set up Integration Time (see chapter 3.5.3) to restart. The TOT.
SUM POWER is the total produced work since installation of the system.

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OPERATING INSTRUCTIONS Shaftpower* Version 2.25x

4.2 Page 2 Display of operating point w ith propeller curve

This menu function displays the actual operating point with respect to the propeller
curve. The shaft rpm and the effective shaft power have logarithmic scaling.

The actual operating point is defined by the actual rpm and the actual calculated shaft
power as percentage of the 100% MCR data. The data is updated approx, every 3
seconds.

70 80 90 100 110
...Pagg.l.Zil Page 2 | Page 3 | Setup

The following lines are defined in the Set up, Set up Load Diagram/Propeller Curve;

1 Nominal propeller curve


2 Propeller curve light running
3 Speed limit
4 Torque/Speed limit
5 Overload limit

The individual curves can be adjusted within menu function SET UP, Set up Display
Lim its, Set up Load Diagram/Propeller Curve (see chapter 3.4.4.4).

If the message Q warn appears, the warning level for overload is exceeded.

If the message O alarm appears, the alarm level for overload is exceeded.

See chapter Setup, Setup Alarm Lim its for details.

LEMAG LEHMANN & MICHELS GmbH 50/58


Sales & Service Center
Siemensstrasse 9 • D-25462 Rellingen • GERMANY
Tel. +49 4101 5880 0 • Fax +49 4101 5880 129
e-mail: lemag@lemag.de • visit us at www.lemag.de
OPERATING INSTRUCTIONS Shaftpower* Version 2.25x

4.3 Page 3 Optional screen w ith custom ized functions

The display of this screen is optional and shows customized functions.


Select between testing the digital and analogue outputs (Test Outputs) and testing
communication with the Shaft.

Test Outputs

LEMAG SHAFT POWER Test outputs_________________

RPM output: 000.0 rpm


Torque output: 2000 kNm
BHP ouput: 00000 kW
SYSOK output: closed
Warning output: closed
Alarm output: open

ESC ACK

This function enables switching data for analogue output rpm between 0 rpm, max.
rpm and MCR rpm. It also enables switching data for analogue output torque between
0 and max. torque. It is possible to switch data for analogue output pow er between 0,
max. BMP and MCR BHP. It is also possible to set the digital outputs for SYSOK,
WARNING and ALARM to either open or closed.

This eases the calibration of the analogue outputs as well as testing the wiring between
shaft power system and alarm/monitoring systems.

LEMAG SHAFT POWER page 3 08:53:00

Number of samples: 700


Engine stopped/ started
clock w ise/ counter clock wise
RPM = 0.0 1/min
signall = 0000 o ffs e tl = 2048
signals = 0000 o ffse ts = 2048
d iff1= 2048 diff3=2048 sum= 4096
gain = 5.0000 torque = 1024 kNm
rn P a g e .T ^ Page 2 | Page 3 | Setup

This page is updated every 3 seconds. The number of samples for a stopped engine is
always 350 (older systems use 700). The number of samples for a running engine
depends on the engine speed (about 30). The raw sensor signals (signaH and signal3)
and the sensor offset signals (offset 1 and offset 3) are shown as well as differences
(diff 1 = signal 1 - offset 1 and diff 3 = signal 3 - offset 3) and calculated sum (sum) and
finally torque (torque) depending on the set gain (gain).____________________________
LEMAG LEHMANN & MICHELS GmbH 51/58
Sales & Service Center
Siemensstrasse 9 • D-25462 Rellingen • GERMANY
Tel. +49 4101 5880 0 • Fax +49 4101 5880 129
e-mail: lemag@lemag.de • visit us at www.lemag.de
OPERATING INSTRUCTIONS Shaftpower* Version 2.25x

5. Troubleshooting
5.1 No Power

Check the 230 VAC supply at the input of the Switched Power Supply Module A2.3 in
the Stationary Shaft Unit SP A2b. If not present check the external wiring and the
source for the 230 VAC supply.

5.2 No Power

Check the internal 24 VDC supply at the output of the Switched Power Supply Module
A2.3 (Terminal V+ and V-). If not present temporarily disconnect the wires connected to
both Terminals V+. If still not present between V+ and V- replace the Switched Power
Supply Module A2.3.

If present after disconnecting wires connected to both Terminals V+ check for short
circuit or overload inside Stationary Shaft Unit SP A2b.

5.3 No Power

Check that the top red LED D3 on the printed circuit board SP-Control A2.1 in the
Stationary Shaft Unit SP A2a is lighting after start up.

S P -E T ra n 5 P 4 .1

LEMAG LEHMANN & MICHELS GmbH 52/58


Sales & Service Center
Siemensstrasse 9 • D-25462 Rellingen • GERMANY
Tel. +49 4101 5880 0 • Fax +49 4101 5880 129
e-mail: lemag@lemag.de • visit us at www.lemag.de
OPERATING INSTRUCTIONS Shaftpower* Version 2.25x

Measure the output voltage on the printed circuit board SP-E trans P4.1 in the
Stationary Shaft Unit SP A2a at Terminals KL1 and KL2. The voltage must be AC sine
wave with 10 kHz and between 5 - 8 VAC.

If not present check the Power Transmission Coil SP A6 for short circuits first. Then
replace the boards SP-Control A2.1 and/or SP-E trans A2.2 in the Stationary Shaft Unit
SP A2a.

5.4 No Radio Com m unication

Check that the second and or third red LED D4 from top on the printed circuit board SP-
Control A2.1 in the Stationary Shaft Unit SP A2a is also lighting together with the top
red LED D3. If not, there is a missing radio communication between the transmitter on
the shaft and the receiver in the Stationary Shaft Unit SP A2a.

First measure the DC voltage across the big blue capacitor C2 on the Rotating Shaft
Unit SP A11. It should be in the range of 9 VDC to 11 VDC.

If no DC voltage could be measured measure the AC input voltage of the Rotating Shaft
Unit SP A11 between Terminal X1:1 and X1:2. It should be in the range of 5 - 8 VAC
effective with frequency of about 10 kHz. If not measured check the Power Receiving
Coil SP A3 for short circuit or wire break.

5.5 No Radio Com m unication

Please ensure that the Antennas SP A13 and SP A14 are mounted in a distance of
180° in between each other directly in opposite position broadcast antenna.

5.6 No Radio Com m unication

If there is still no radio communication (second red and or third LED from top D4 and
D5 on board SP-Control A2.1 in Stationary Shaft Unit SP A2a not lighting where top red
LED D3 is lighting) check the antenna connection on printed card SP A13 and SP A14.

5.7 Incorrect Speed Measurement

If there are errors with speed measurement or direction of rotation, check the function of
both Speed Pickups SP A7 and SP A8. During slow turning of the shaft the
accompanying LED behind Terminal X2 and X3 on the printed circuit board SP-Control
A2.1 in the Stationary Shaft Unit SP A2a must light when the Rotating Sensing Frame
SP A12 is in front of the individual sensor.

If the direction of rotation is incorrect, exchange the terminal connection between X2


and X3 on the circuit board SP-Control A2.1 in the Stationary Shaft Unit SP A2a.

LEMAG LEHMANN & MICHELS GmbH 53/58


Sales & Service Center
Siemensstrasse 9 • D-25462 Rellingen • GERMANY
Tel. +49 4101 5880 0 • Fax +49 4101 5880 129
e-mail: lemag@lemag.de • visit us at www.lemag.de
OPERATING INSTRUCTIONS Shattpower® Version 2.25x

5.8 Incorrect Torque Signal

If the offset signals of the Torque Sensors SP A9 and SP A10 have changed too much
from the installation then realignment may be necessary.

Both sensors should exhibit a signal (see factory settings sheet SP116_0206j when the
shaft is without force.

Slow turn the shaft in both directions and watch the changing offset values. If the
deviation fsee factory settings sheet SP116_0206j is greater than 200 the sensor has to
be realigned.

For this task loosen the two fixing screws holding the sensor in the sensor bracket and
pull or push the sensor carefully by a very small amount. Pull the sensor if the offset
signal is too high. Push the sensor if the offset signal is too low. Because of the slow
update rate of 6 seconds and the location of the Operator Panel SP A1 far away from
the Torque Sensors SP A9 and SP A10 it is possible to measure the output voltage of
both sensors inside the rotating electronic. For the best signal range the offset signal of
both sensors should be 2,5 VDC at the rotating electronic input Terminal X2 (Sensor 1
+Ua = X2:6, Sensor 1 -U a = X2:7, Sensor 3 +Ua = X2:2, Sensor 3 -U a = X2;3)
respectively +1,25 VDC at test points SE1 for Sensor 1 and test point SE3 for Sensor 3
against test point GND.

Finally tighten the fixing screws and check the offset signal while slow turning the shaft.
If there are still greater deviations over one revolution and the shaft is without any load
there may be a misalignment of the shaft clamp rings.

Note: Minor changes to the offset signals over time are normal. It is advised to make
Zero Setting every 6 weeks when port conditions allows (propeller without forces).

5.9 Incorrectly calculated Shaft Power

Perform a Zero Setting and insert the correct offset values for Sensor 1 and Sensor 3 in
menu function Set up. Set up Measuring System.

Check if the correct Gain is inserted in menu function Set up. Set up Measuring
System.
This gain factor is calculated during commissioning depending on the shaft and sensor
dimension and material as well as the fixed amplification factor in the Rotating Shaft
Unit SP A11.

5.10 The Screen of the Operator Unit SP A1 is dark.

Check the 24 VDC power supply to the Operator Unit SP A1. If ok check the
background light of the display panel.

If dark the background light bulb or the whole panel unit has to be exchanged. If ok
check the brightness control trim potentiometer on the rear side of the panel electronic
board (the daughter board has to be lifted to gain access).
LEMAG LEHMANN & MICHELS GmbH 54/58
Sales & Service Center
Siemensstrasse 9 • D-25462 Rellingen • GERMANY
Tel. +49 4101 5880 0 • Fax +49 4101 5880 129
e-mail: lemag@lemag.de • visit us at www.lemag.de
OPERATING INSTRUCTIONS Shaftpower* Version 2.25x

5.11 The displayed characters are diffuse.

Check the contrast control trim potentiometer on the rear side of the panel electronic
board (the daughter board has to be lifted to gain access).

5.12 No data is received o r displayed on the Operator Unit SP A1.

The Stationary Shaft Unit SP A2a is running but no data is received or displayed on the
Operator Unit SP A1.

Check the communication cable cb.2 between the Stationary Shaft Unit SP A2a and the
Operator Panel Unit SP A1.

Turn the Operator Panel Unit SP A1 on and off. All set up data remains stored. Replace
daughter board SP-Central Unit in Operator Panel Unit SP A1.

LEMAG LEHMANN & MICHELS GmbH 55/58


Sales & Service Center
Siemensstrasse 9 • D-25462 Rellingen • GERMANY
Tel. +49 4101 5880 0 • Fax +49 4101 5880 129
e-mail: lemag@lemag.de • visit us at www.lemag.de
OPERATING INSTRUCTIONS Shaftpower* Version 2.25x

6. System Commissioning Set up Data

L»m«g service er)9ineer Chief er^inser

LEMAG LEHMANN & MICHELS GmbH 56/58


Sales & Service Center
Siemensstrasse 9 • D-25462 Rellingen • GERMANY
Tel. +49 4101 5880 0 • Fax +49 4101 5880 129
e-mail: lemag@lemag.de • visit us at www.lemag.de
OPERATING INSTRUCTIONS Shaftpower* Version 2.25x

7. System Zero Setting Inspections


Date:
Port:
Name:
Company:
Offset Sensor 1:
Offset Sensor 3:

Date:
Port:
Name:
Company:
Offset Sensor 1:
Offset Sensor 3:

Date:
Port:
Name:
Company:
Offset Sensor 1:
Offset Sensor 3:

Date:
Port:
Name:
Company:
Offset Sensor 1:
Offset Sensor 3:

Date:
Port:
Name:
Company:
Offset Sensor 1:
Offset Sensor 3:

Date:
Port:
Name:
Company:
Offset Sensor 1:
Offset Sensor 3:

Date:
Port:
Name:
Company:
Offset Sensor 1:
Offset Sensor 3:

LEMAG LEHMANN & MICHELS GmbH 57/58


Sales & Service Center
Siemensstrasse 9 • D-25462 Rellingen • GERMANY
Tel. +49 4101 5880 0 • Fax +49 4101 5880 129
e-mail: lemag@lemag.de • visit us at www.lemag.de
OPERATING INSTRUCTIONS Shaftpower® Version 2.25x

Date:
Port:
Name:
Company:
Offset Sensor 1:
Offset Sensor 3:

Date:
Port:
Name:
Company:
Offset Sensor 1:
O ffset Sensor 3:

Date:
Port:
Name:
Company:
Offset Sensor 1:
Offset Sensor 3:

Date:
Port:
Name:
Company:
Offset Sensor 1:
Offset Sensor 3:

Date:
Port:
Name:
Company:
Offset Sensor 1:
Offset Sensor 3:

Date:
Port:
Name:
Company:
Offset Sensor 1:
Offset Sensor 3:

LEMAG LEHMANN & MICHELS GmbH 58/58


Sales & Service Center
Siemensstrasse 9 • D-25462 Rellingen • GERMANY
Tel. +49 4101 5880 0 • Fax +49 4101 5880 129
e-mail: lemag@lemag.de • visit us at www.lemag.de
LEHMANN & MICHELS GmbH
Sales & Service Center Rellingen
Siemensstraße 9 • 25462 Rellingen • Germany
Tel: +49 4101 5880 0 • Fax: +49 4101 5880 129
Email: lemag@lemag.de • visit us at www.lemag.de

NMEA 0183 O utput signal of LEMAG Shaftpower

NMEA interface protocol description of the LEMAG shaftpower monitoring system

Physical interface: RS422, only Tx


Baudrate: 9600 Baud II!
Serial port settings: 8 data bit, 1 stop bit, no parity, no handshake
Transmission rate: every 5 seconds
Protocol: confirms to NMEA0183

Representation:

$ start of message
S first character in checksum !
N special function
L
S
P Lemag Shaft Power system
field delimiter
nnn.n actual shaft speed, [rev/min]
field delimiter
nnnnn actual shaft torque, [kNm]
I field delimiter
nnnnnn actual shaft power, [kW]
field delimiter
boo.o intended for actual fuel oil temperature, [°C]

booo.o intended for actual fuel oil gravity, [kg/m3]

boooo.o intended for actual fuel oil consumption, [kg/h]

boo.o intended for spec, fuel oil consumption, [g/kWh]


iast character in checksum !
checksum delimiter
XX checksum, XOR
CR dez 13, hex OD, end of message
LF dez 10, hex OA
Lehmann & Michels GmbH
Sales & Service Center Rellingen
Siemensstraße 9
D-25462 Rellingen
Fon: +49 4101 5880 0 • Fax: +49 4101 5880 129
Email: lemag@lemag.de • visit us at www.lemag.de

DOCUMENTATION
Final Drawings
Shaftpower Meter System
LEMAG Shaftpower®

4. Set of Drawings

Page 1 of 1
Shaftpower® Permanent Power Measuring System
set of drawings for

Shaftpower with seat for antenna


Owner SUNGDONG
Vessel type Chemical/Products Tanker
Class ABS
Registration currently unknown
Hull-no. S3095/ S3096/ S3097/ S3098/ S3099/ S3100
LEMAG Ref. 30179,30180,30181,30182,30183,30184
IMO-no. 9718064, 9718076, 9718088, 9718090, 9732929; 9732931

drawing number term


SP -0335-01 System overview with remote display
SP -0100-07 Power Transmitting Coil SP A6
SP -0101-10 Permanent Power Measuring System
SP -0337-00 Shaftpower with seat for antenna
SP -0156-03 Mounting parts for antenna
SP -0338-00 Receiving antenna install
SP -0157-03 RF receiver antenna 1 + 2
SP -0174-02 Frame for A2.b-hSP A25
SP -0176-04 Frame für SP A2.a
SP -0180-03 Mounting drawing clamp-ring (1/2)
SP -0180-03 Mounting drawing clamp-ring (2/2)
SP -0201-11 System Overview LEMAG Shaftpower
SP -0210-07 External wiring diagram SP A2.a
SP -0220-12 External wiring diagram SP A1-A2.
SP -0230-05 External Wiring diagram, Display Unit
SP -0240-06 Template for display unit SP A1
SP -0336-00 Analog output
SP Analogue and digital output of Shaftpower
SP -0063-02 Internal Wiring diagram, Stationary Shaft Unit A2.a
SP -0511-04 Stationary Shaft A2 b_Munsell
SP -0062-01 SP A2.a_Munsell colour
SP -0513-01 SP-ADC-Trans P2.1
SP -0514-01 SP-Central-Unit P1.1
SP -0515-01 SP-Control P2.0
SP -0520-00 SP-E-Trans P4.1
SP -0200-101-04 Remote Display external wiring diagram
Hardware;(maker supply)
SP A1 Shaftpower Display ECR
Shaftpower SP A1.a Shaftpower Display Bridge
Bridge Display
Bridge SP A1.2-A1.4 Insulating Amplifier
SP A2. a+b Stationary Shaft Unit
SP A1.a
SP A3 Power receiving coil
Engine
SP A4, A5 Shaft clamp rings
Control SP Cb.8
SP A6 Power transmitter coil
Room
SP A7, A8 Speed pickups

Shaftpower 8^SP Cb.4, SP A1.2 B SP Cb.4.2 SP A9, A10 Torque sensor


Vessels
SP A1.2 - / -------------
ECR Display SP A1.4 AMS SP A11 Rotating shaft unit
SP A12 Speed pickup sensor plate
SP A1 SP A13 RF transmitter antenna
SP A14.1 RF receiver antenna 1
RS 485 coinmunication
SP Cb.2 ^ 4 SP A14.2 RF receiver antenna 2
Engine Room near the Cables:(maker supply)
propeller shaft
SP Cb.la SP Cb.lb 2x2x0,5 screened, twisted pairs
SP AU.1 SP Cb.2 2x2x0,5 screened, twisted pairs
Stat ionary Receive Antenna 1
Shaft Unit
4
/ Stationary Shaft SP Cb.6 2x2x0,5 screened, twisted pairs
/ ""
SP Cb.la SP A2. b Unit SP A2.a SP Cb.7 2x2x0,5 screened, twisted pairs
(115V)
SP Cb.lb --- ^ 4 Receive Antenna 2
24V SP Cb. 7
230V
DC SP A14.2 Cables; (yard supply)
AC supply SP Cb.la 3x1,5
supply
SP A8 SP Cb.4.1 3x2x0,75mm' screened, twisted pairs
SP A6 SP A7 SP Cb.4.2 3x2x0,75mm' screened, twisted pairs

Engine side Propeller side SP Cb.8 2x2x0, 5 screened, twistedpairs


Tolerance for open dimensions and open angels to ISO 2768- material:
medium series on machined components. First angle
projektion according to ISO R 128. All dimensions in mm.
niK«anv>B»M
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dole non description!
WH 13.11.2015 M. Robu
(n n n l 13.11.2015 H. Fiebiq
tENAG Shaftpower - system overview
£ "2 '■ Additional Display
U

^ o> a (hMing na= poge


SP A3 SP A4 SP A5 SP-02-01-02-0335-01 1
01 SPA12-ÍU *012016 tv n
nlex (XiemÉn ikile (m SU*owr
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LEMAG scoae
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Supporting
Frame for /
SP A2.a+b
(proposa )
A-A
♦ ♦ n n— ---fi------------ 11---
II II
SP A2.a SP A2.b

maximum 500

minimum 300

T o p v ie w A
I Attention:
; Cable length
fro m SP A6 to
SP A2a max. 10m

medum uri«* on moehmod eemponontt. Fint a n^


proioUiBn accotdbig to ISO R 126. Aldimononns mmm.

LiMAG LiHMANN 8 MlIHRS 0ÉH scde 1 ¡tern na.-


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Shaftpower
01.04.2009
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i

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A -A

n180” 145 '

Antenna SP A14.1 and SP A14.2


m ust have free visibility to Shaft.

No m etallic obstacles between


receiving Antenna SP A14.1, SP A14.2 to rotating
tra n sm ittin g Antenna SP A13.
Toivntfic* (o>op»n0>nenM>n*andogen anoali to <SO2788- ■trU.
medumsene«onmachinedcomponents. Fm angle
pniakUfl accordingto ISOR128. ANdimensonsin mm.
LEMAIj L[HM*Nm MIIHELS GnibH KilF 1 iiBn no.:
Ii SolKlSmiriRilcr
Snm$lr8ir9. T^RfUii ft
let 491.11» 1-9 Projecl: SUNGDONG S3095
tu IDF dEsuipfin
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Shaltpow er
iK lT>l^ 0USJD15 ariDit
m Permanent Power Measuring System
Awing no.. !
I SP-02-02-04-0337-00 ;
ill ito Mm m ' T '
(iTiaker su pp ly)

Tolerance for open dimensions and open angels to ISO 2768- iDQleriob
medium series on machined components. First angle
projektion according to ISO R 128. All dimensions in mm.
This drawing was
L[M
AGL[H
M AN
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03 a> S a le s i S e rvic e C e n te r
all modifications
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on computer
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■o date ntune de scrip tion :
d ra tte d 0 4 .0 2 .2 0 1 5 M. Robu S
haftpower
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SP-02-02-05-0338-00 1
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5 ,E index a lte ra tio n date norne I ^--------
A4
Tolerance for open dimensions and open angels to ISO 2768- material:
0)
CO medium series on machined components. First angle
sc projektion according to ISO R 128. All dimensions in mm.
This drawing was
c
< LEMUGLEHMUiXMOELSGÉH drawn on CAD scale: item no.:
>D
<U0•-) Sales i Service Center
all m odificatons
m ust be done
O)£
c o SieinensstrQl]e9, 25462Rellingen on computer

É o Tel *4941015880- 0, FAX: .4941015880- 129


c
■D g date name description:
trt
F ♦s2 dratted 28.11.05 ll.Wiebro*
^ •iu> V
CO
ajpved 28.11.05 AAmd Mounting parts
2: _0)
Z “O *" fo r Antenna
:f is 0 [tt
<» ra o
03 revised 2 0 .0 6 .2 0 H M.Robu drawing no.: page
^ o, 3
MJIoIxi S P -0 1 5 6 -0 3 1 O
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Si ™ « 01 revised 22.02.07 Ga/A»
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A4 fN
Antenna

r\

V ^

M4

7 ^

cable gland; 1xM20x1,5mm


o
fN cable diameter: 8 — 15mm

Tolerance for open dimensions and open angels to ISO 2768 • raterioi:
medium series on machined components. First angle
projektion according to ISO R 128. All dimensions in mm.
T1» MMno MK
L [M A [ j L [ H M A Í X M O [ L S ( ) É H «MS on CAO
al modAcMon*
scale: ¡tein na;
Soles S Servile [eoier
SiemenssIroBe 9,25462 Beilin en
leL:*4941015880-O.FIU: .49 41015880-129
dale fime bescriptioii:
Ehtted mm ETJW M
qvnwd mm R TJ^ RF receiver antenna 1 + 2
ÜS
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£r - 02 250120« HBolii
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dllPG20. new røOxlS Pn/R
SHI 2 0 8 2 - S P - 0 1 5 7 - 0 3 1
01 15109
rdn dteroløi dole (one 1
A3
SP A4 SíiQíí [lamp ring
SPAS SliQÍt[lompring
SP A1 Ponel U nit

SP A 2 .0 + 0 S ta tio n o ry S h a ft Unit

SP AJ Power re ce ivin g coil

SP A4, A5 S h a ft Clom p rin g s

SP A6 P ower tr o n s m itte r coil

SP A7. A0 Soeeo picku p s

SP A9. A10 T orque se n so r

SP A l l R o ta tin g sh o *t unit

SP A12 Speed p ic k u p se n s o r p la te

SP A13 RF tro n s m itte r a n te n n a

SP A14.1 RF re c e iv e r a n te n n o 1

SP A 14.2 RF re ce ive r a n te n n a 2

Cable fr o m SP A7. AB and SP A6 m ax, len g th 10m

im IHci»OI>l».<*
LtHiGm iiiitw
" lltM l' ins
' Mil
■■0».
S ystem Overview
LCMAG S h o ftp o w e r
r n

L_S A ^a _|

Stationary Shaft Unit

Please find the detailed explanation in


drawing no. SP-Q 154-XX_ _ _ _ _ _ _

Tolerance for open dimensions and open angels to ISO 2768- material:
medium series on machined components. First angle
projektion according to ISO R 128. All dimensions in mm.
This drawing was

0
>
) i_
LEMAGLEHMAi^MOaSGÉH drawn on CAD;
all modifications
scale: item no.:
<D 03 Sales &Service Center m ust be done
Siemensstralle9, 25462Rellingen on computer

i O Tel *4941015880- 0, FAX: .(9 41015880- 129


^ O dote name description:
i i
" .<2 0) dratted 03.06.04 M.Wiedrow External Wiring diagrann
nppved 03.06.04 Dr. Zeides
Stationary Shaft Unit
c to
's ^(Q drawing no..-
07 reiised 25,03.2014 n.Roiiu
C/) <1>
06
S P -0 2 10 -0 7 1
(0 [olilelenqIliMsAi 2Z0109 Pa^w
I index alteration date name
A4 CM
r' n r ' ■n

Stationary Shaft Unit Power Supply

ToleranceforopendimensionsandopenangelstoISO2768- material:
mediumseriesonmachinedcomponents. Firstangle
projektionaccordingtoISOR128.All dimensionsinmm.
ThadnuineVM
M
LEMAGLEHHAiX NOELS GmbH MvuntnCAD scolfr i^jn na:
Soles&ServiceCenler ■ImodAcMvi»
Siemefisstrafle9. 2S462Relinen ancompgMt
TeL:«494101S880-0FIIX;«494101S«W-129
dole ime descriptvn
WM 16.11.2007 A. Gaede External Viring diagramm
anrneil 15.00.2012 Dr. Zeides
Stationary Shaft Unit

i msri Maw nu drawingna: page
n Iructancrndli|pwfedw|d loiiaai? SP-0220-12 1
V loaioRrøai] Wl? n
indei dtemotiDn dotp none SMIpowr 1
A3
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Tolerance tor open dimensions and open angels to ISO 2768- material:
medium series on machined components. First angle
projektion according to ISO R 128. All dimensions in mm.
This dravving was

L [ N A G LEHMANN X N i m S G É H drawn on CAD:


all modifications
scale: Item na.:
Sales i Service Center must be done
Siemensstral)e9, 25462Rellinqen
TeL: *4941015880-O.FIU: *4941015880- 129
on computer
LEMAG S h o f t p o w e r ®
date nonie descripto: , , •
drafted 04.06.04 M.Wiebrow E x te rn a l wiring Diagram
0) o> oppraved 04.06.04 Zeides
05 coUespedficalin 0307.20t tíRobu D is p la y U n it SP A1
2c oa 04 revised 25i012014 HMi ÜQ
03 text 081112 HR/MF drawing no.: ngne
02 X4wittiaut extern P.stqily 050805 MW/Z O
descrçtinnSP..
SP-0230-05 1 CN
01 150105 MW/P
5 o .£ index dterotion date nome
A4 o
Mounting instruction fo r LEMAG Operator Panel Unit SP A1
10
Covered by front plate

Cut out
4

1. Create a template using the given measurements


2. Place This template on the cabinet and fix with adhesive tape
3. Mark the 8 boreholes
4. Remove this template
5. Drill the 4 outer boreholes by means of a 4.5 mm drilling tool
6. Drill the 4 inner boreholes by means of a 4,5 mm drilling tool
CO LO 7. Mark the cut out area with a pencil on the back side of the cabinet
ro fN
8. Cut out the cut out area from the back side of the cabinet
9. Remove the metal housing before mounting the display
10. Insert display into the cut-out
11. Mount display by re-attaching the housing
cover from the reverse side
12. Fix housing by using four nuts

¥
lower
Attention!
166
Drawing not to scale!
169 Kindly note installation depth

175 not less than 90,0 mm!

186

Tolerance fo r open dim ensions and open angels to ISO 2768 - moteriol:
m edium series on m achined com ponents. First angle
projektion according to ISO R 128. A ll dim ensions in mm.
Ttw «wing «at
LEMAG m N N X M O ÍLS liÉ H «•«non CAD
•1 modAcMxm*
Stole; item na;
Soles s Service [enter
SiemensstroBe 9.2S462 Rellin en
Tel;49^101S880-(I.FAX:*494101S680-129
II (tale none description;
23.06.04 M.Wiebrov Operator Panel Unit SP A1
if> s a iniiMd 2 3 .0 6 .0 4 Z e id e s
LEMAG Shaftpower®
“ 1 è*
c w fc Uft
ñ ^ 9-
I & a. drawing no.; poge
sS TÎisS 06 company nome 25.01201- MR SP-0240-06 1
05 te xt modified 19.02.09 =o/Fi
ndev ollenitT) Allé rone 1 ---------
A3
LEMAG LEHMANN & MICHELS GmbH
Sales & Service Center Rellingen
Siemensstraße 9 • 25462 Rellingen • Germany
Tel: +49 4101 5880 0 • Fax: +49 4101 5880 129
Email: lemag@lemag.de • visit us at www.lemag.de

Analogue and digital O utput signal of LEMAG Shaftpower

Description of the analogue output signals of the LEMAG shaftpower monitoring system

The operator unit (touch screen display) of the LEMAG shaftpower monitoring system delivers the
following output signals which could be used by other equipment:

Signal name Terminal Output signal Signal range

Actual torque X6:1+,X6:2 0 .. +5V Torquemin.. Torquemax [kNm]

Actual power X6:3+,X6:4 0 .. +5V BHPmin .. BHPmax [kW]

Actual rpm X6:5+,X6:6 0 .. +5V RPMmin.. RPMmax [rev/min]

Notes
1. All data are actual values, updated every 5 seconds.
2. The output signals share a common ground (X6:2,X6:4,X6:6).
3. The load resistance shall not be lower than 1 kOhm
4. On request LEMAG can deliver additional isolating amplifiers with 4 .. 20 mA output.
5. The Signal range depends on the set min and max values inserted in menu function Setup,
Setup Display Limits on the touch screen display.
For example: OV compares to Torquemin, set in Setup Display Limits,
+5V compares to Torquemax.set in Setup Display Limits,

Description of the digital output signals of the LEMAG shaftpower monitoring system

The operator unit (touch screen display) of the LEMAG shaftpower monitoring system delivers in
addition the following output signals which could be used by other equipment:

Signal name Terminal Output signal Signal range

System Error X9:1+,X9:2 open collector normal closed

Overload Warning X9:3+,X9:4 open collector normal closed

Overload Alarm X9:5+,X9:6 open collector normal closed

Notes

1. All data are actual values, updated every 5 seconds.


2. The output signals are potential free.
3. Voltage and current flow should be limited to max. 24 VDC/50 mA.
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Tolerance for open dimensions and open angels to ISO 2768- maleriol.
medium series on machined components. First angle
projektion according to ISO R 128
. AU dimensions in mm.
Th«araMnngwa
[ [ M A G L IH N A N N 8 M O I L S GmbH AantnonCAO:
ilmodlcHara
itEfn no.:
Soles S ServiceCenler
1 9 2 62
Sienefiss raBe . SA Reirm en
p ro je c t: S U N G D 0 N G S 3 0 9 S
Iel;*AU 10158600 41018
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draHed 13.112015 H. Robu E x te rn fll W iring diogrom
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Analog Output
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L -SPA2.0 J
Stotionory Shalt Unit SP A2.a Tolerance fo r open dim ensions and open a ngels to ISO 2768 * nnterial:
m edium series on m achined com ponents. First angle
projektion according to ISO R 128. A ll d im ensions in m m .

LiHAGLmiXMimSWH «■mocHcMiv«
seeds item na:
Sales s Service Lenier muitiwdone
SiemensstroBe 9, 2S462Rellin en onoomputor. LEMAG Shaftpower®
Cable specification SP Cb.B and SP Cb.7:
]eU*494101S880-O.FAX:*i941015880-129
date nne descrip^
2 X 2 X 0,5™', screened, twisted pairs dnitletl
annnred
07.10.2014
21.10.2014
M. Robu
U. Fiebig
Internal Wiring Diagram
o> = Stationary Shaft Unit SP A2.a
te
drawing na:
02 spuasp/iaxi mm HR SP-02-01-02-0063-02 '
01 revisetl mm tm
5 o ndex dlHuiDn dale fDIC
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-cable gland: 2 x M20 x 1,5mm

-cable diameter: 8 - 1 3mm

-IP grade: IP65

-weight: 5,0kg

-power consumption: max.120W

-painting colour: MUNSELL 7.5BG7/2

Tolerance for open dimensions and open angels to ISO 2768- material;
medlum series on machined components. First angle
projektion according to ISO R 128. All dimensions in mm.
TNs drawirvg was

L [ M A G L [ H M A i Å MICHELS G É H drawn on CAD:


all modifications
scale; item na.; 28822334
O <D Sales SService Center m ust be done
O) £ SieiaensstraDe9, 25462Rellingen on computer

Teb49 41015880- 0, FAX; .4941015880- 129


dote name description;
drafted 12.06.2008 Ponitz S
tatio
naryS
haftU
nit
approved 12.06.2008 M. Fiebig
A2
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04 junling cnlaur 20.082015 [ft
™ ra o 03 revised 25.012014 MR drowinq no.; page
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02 p oi
n tingcolar 211C12 AG SP-0511-04 1
e 15 « 01 changeof drovringnumoher 14.9.09 YP
0 Q- -g
5 o .E index dtertÉm date none
O
A4 rs i
1

o
• LE M A G o
ro

LEMAG Shaftpower

320

LD
LT)

-cable gland; 4 x M20 x 1,5mm

-cable diameter: 8-13m m

-cable gland: 2 x M12 x 1,5mm

-cable diameter: 4-7m m

-IP grade: IP65


135
-weight: 7,5kg

-painting colour: MUNSELL 7.5BG7/2 180

220

Tolerance for open dimensions and open angels to ISO 2768- moterid:
medium series on machined components. First angle
projektion according to ISO R 128. All dimensions in mm.
This drawing was

<
>u u.
LEMAG [ [ H N A N N X H i m S G É H drawn on CAO:
all modifications
scale: Item no.: 28822267
Q) d> Soles 1 Service Center must be done
Siemensstrolte9, 25462Rellingen on computer

Tel.: *494K)15880- 0, PHXm4941015880- 129


■D g dote mme description:
-= m
dratted 03.08.2015 H. Robu
LEMAG Shaftpower®
approved 03.08.2015 M. Fiebig
'9 Stationary Shaft Unit SP A2.a
- « [tt

0 IO) dPQwiny no.< pgg0
0 _
W Q) S P -02-02-04-0062-01 1
0) 01 revised 19.0820t til
index ollenition dote none I
We reserve all rights for this drawing even in case
of patent grant and registration of other
industrial property rights.

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projeUtonKcerdingtot80 R 128.Al dimensions n mn.

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T o le r a n c e f o r o p e n d im e n s io n s a n d o p e n a n g e ls to IS O 2 7 6 8 • material;
m e d iu m s e n e s o n m a c h in e d c o m p o n e n ts . F irs t a n g le
p ro je k tio n a c c o r d in g to IS O R 1 2 8 . AH d im e n s io n s in m m .

L[HAGL[HMåNNXMO[LSGÉH ■I mocMic*li»ni
scal& 1:1 item no.;
Sales i ServKe [enter
Siemensstrofle9. 25462 Rellin en
TeU *49 41015680-0. FAX: .49 4)015880-129
date mne description!
2 . drofU 1 4 .9 .0 9 P o n itz

?2
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Dnnitil 1 4 .9 .0 9 nebig SP-Control P2.0
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eg drowir^ no.; poge


SP-0515-01 1
01 ((■oant noie M 20*

I ^ niei olleniion iIdIf noie 1


A3
Tolerance for open dimensions and open angels to ISO 2768 ■ niQterial:
medium series on machined components. First angle
projektion according to ISO R 128. All dimensions in mm.
This drawinowas
L[N A G L[H M A N y M O E LS G É H drawn on CAO
aH modifications
scale: item na.:
0) Sales i Service Center must be done
O) Siemensstralle 9, 25462 Rellingen on computer.

Tel.: .49 41015880- 0, FAX: .4941015880- 129


date name description:
drafted 20.01.2012 Poniz
njiproyed 20.01.2012 Awad SP-E-Trans P4 .1
-t- ^
•c CO t

drawing no.: page


0) ^ SP-0520-01 1 o
rsi
^ 01
CO conpry name 25.03.2014 MR
I S: ^ iidex olleration date name ________________ ^________________

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