Professional Documents
Culture Documents
GAP ANALYSIS
Completed By: [Name] Site: [Site Name]
Date: [dd/mm/yyyy] Referred to when auditing
REQUIRED EVIDENCE
REQUIREMENTS RESULT
(Thiess Management System)
1.0 HAZARDS
1.0.1 Hazards, risks and controls associated with traffic, including potential emergency DOCUMENTATION
• Site Traffic Management Plan is available.
scenarios shall be captured in the site Baseline Risk Assessment (BRA) Register, in • Core Traffic Procedures (Design & Construct, Maintenance & Watering, Traffic Rules) referenced within the site Traffic
accordance with the Health, Safety and Environment Risk Management Standard and Management Plan are available.
• Site BRA is available and should include controls for Traffic risks:
take into consideration the site-specific risk profile, local legislation, contractual - Vehicles contacting other vehicles
requirements and licencing requirements. - Vehicles contacting pedestrians
- Vehicles contacting other non vehicular hazards
3.2 Alignment
3.2.1 Horizontal compound curves shall not be used. DOCUMENTATION
• Plan within BlueView or site supplied is updated.
FIELD INSPECTION
• Curved roadways of consistent radius throughout the curve.
INTERVIEW
• Discuss with Tech Services site team.
3.2.2 Horizontal reverse curves shall be separated by a minimum straight section of road. FIELD INSPECTION
• A straight section of road separates horizontal reverse curves.
3.2.3 Vertical curves shall be used to transition between changing road gradients. FIELD INSPECTION
• Vertical curves being used to transition between changing road gradients.
3.3.1 Wherever possible, separate light vehicle / medium vehicle roads shall be provided to DOCUMENTATION
• Separate light / medium vehicle roads are considered at the design stage for new areas and within existing work.
minimise interaction with heavy mobile equipment. • Check BlueView or site supplied plan and question available space.
FIELD INSPECTION
• Separate roads for light / medium vehicles.
INTERVIEW
• Discuss with Tech Services team to gauge awareness.
3.6 Gradient
3.6.1 A risk assessment shall be conducted to manage design gradients exceeding 10% (1 DOCUMENTATION
• OEM specifications are available
in 10). • Risk assessment is available for the managing of gradients greater that 10%.
Original Equipment Manufacturer (OEM) vehicle operating specifications shall not be FIELD INSPECTION
• Vehicles operating on gradients greater than 10% are within OEM specification.
exceeded. INTERVIEW
• Tech Services team can explain how they ensure compliance as per survey data.
3.7 Superelevation
3.7.1 Superelevation appropriate for the speed and radius relationship of a corner shall be FIELD INSPECTION
• Corners are constructed to design.
applied to horizontal curves. • Visual inspection to ensure water not pooling.
• View haul trucks from behind to ascertain vehicle leans towards inner curve.
3.8.2 Controls such as standard trapezoidal, triangular, or high hazard bundwall or barriers FIELD INSPECTION
• Correct bundwall type is utilised in the correct circumstance, which is justified by site.
shall be provided to prevent vehicles from falling over edges with a vertical drop-off of
more than 0.5m. Such barriers shall be supported with engineering certification.
3.8.3 Roadside hazards shall be eliminated, or isolated with a physical barrier. DOCUMENTATION
• Engineering certification is available for physical barriers isolating roadside hazards.
FIELD INSPECTION
• Roadside hazards are isolated by a physical barrier.
INTERVIEW
• Tech Services team can explain the process to ensure physical barriers isolating roadside hazards are effective.
3.9.2 Roadside drainage shall comply with the site water management requirements. FIELD INSPECTION
• Site water management requirements are incorporated into the roadside drainage.
INTERVIEW
• Tech Services team can explain how the site water management requirements impact the roadside drainage needs.
3.10.5 Turning radii within the intersection shall ensure that vehicles regularly using the road, FIELD INSPECTION
• Tyre track marks at multiple intersections suggest vehicles using the intersection can do so without encroaching into the
do not encroach into opposing lanes whilst traversing the intersection. opposing lanes.
3.11.2 Signs shall be installed to provide warning on approach to intersections, and direction FIELD INSPECTION
• 'Stop sign ahead' signs are in locations where the intersection is not clear on approach.
within them.
3.11.3 At intersections where heavy mobile equipment operate, median bundwalls shall be DOCUMENTATION
• Survey / BlueView is available to identify areas where median bundwall are to be located to channel traffic into an
placed on the secondary road to provide traffic separation and channelling within the intersection.
intersection. FIELD INSPECTION
• Median bundwalls are on secondary roads to effectively channel traffic into the intersection.
INTERVIEW
• Tech Services personnel can explain how the length and width of median bundwalls are determined to ensure they are
effective.
3.12 Heavy Mobile Equipment Go-Lines
3.12.1 Heavy mobile equipment go-lines shall be designed and constructed to: FIELD INSPECTION
• HME go-lines allow for at least 5m separation distances and have physical aids (tyres / delineators / other markers) to
•Include at least a 5m separation distance between each heavy mobile equipment, assist operators when parking on the go-line.
with physical aids to assist operators, and • HME go-line enable vehicles to be parked in a fundamentally stable manner (hump / v drain / bundwall)
3.12.2 Bundwalls shall be established around the perimeter of permanent heavy mobile FIELD INSPECTION
• Bundwalls are in place around the perimeter of permanent HME go-lines.
equipment go-lines to assist in defining traffic flow. • Permanent HME go-lines are oriented to protect nearby crib hits, buses or LVs in the event of sudden tyre deflation.
3.16.2 Prior to opening a new or modified intersection to regular traffic flow, a documented DOCUMENTATION
• Completed new / modified intersection forms, signed by the Mining Manager are available.
review shall be undertaken and approved by the Mining Manager. FIELD INSPECTION
• Recently new or modified intersections have the controls identified in the intersection form in place.
INTERVIEW
• Mining Manager can explain the process of reviewing and approving new or modified intersections before they are open to
traffic.
• Supervisor can explain the process to confirm new or modified intersections comply with design standards.
• Tech Services team can describe the process to confirm compliance to design standards for new or modified
intersections.
4.2.2 The application rate of water shall be minimised and controlled on ramps, around INTERVIEW
Water truck operators are able to competently explain the application of water in each circumstance.
corners and where vehicles may be required to stop or slow down.
4.2.3 Controls shall be established if a road or work area has been over watered and DOCUMENTATION
• Event reports related to truck slide from over watered roads, include the 'truck slide investigation' form. (NA)
created a hazard to traffic. FIELD INSPECTION
• Controls are in place if areas are overwatered.
INTERVIEW
• Water truck operators can explain water applications and actions if the area is overwatered.
• Haul truck operators can explain how they respond to overwatered areas.
4.2.4 Water truck cannons shall not be used near live power lines. FIELD INSPECTION
• Water trucks cannons are not used near live power lines.
INTERVIEW
• Water truck operators can explain the expectations when near live power lines.
4.2.5 To ensure that a water truck is ready to respond to a potential site emergency, water FIELD INSPECTION
• Water truck that are not in use are park (full of water) on the HME go-line.
trucks shall be filled with a full load of water prior to being parked on the heavy mobile INTERVIEW
equipment go-line. • Water truck operators can describe the parking expectation for water trucks.
4.2.6 If all water trucks on site are inoperable, a risk assessment approved by the workplace DOCUMENTATION
• Risk assessments, approved by the workplace manager, are available for when all water trucks are inoperable.
manager shall be conducted to determine whether operations can continue. INTERVIEW
• Mining leaders can explain the expectation when all water trucks are inoperable on site.
6.2.2 Other situations where positive communication shall be established include: FIELD INSPECTION
• HME entering the routine travel path of other HME establish positive communication.
•Heavy mobile equipment entering the routine travel path of other heavy mobile • Vehicles and pedestrians within high traffic areas (including high activity mining areas) establish positive communication.
equipment • Positive communication is established with vehicles causing an obstruction to natural flow of traffic.
• Positive communication is established where signage indicates it's required.
•Any vehicle causing an obstruction or potential hazard to the natural flow of traf c
•Vehicles and personnel in high traf c hazard areas, and
•Where speci ed by signage.
6.2.3 The site radio shall be used for positive communication. Hand signals, vehicle DOCUMENTATION
• If grader overtaking lights are used, a site procedure is available and describes the establishment of 2way communication.
indicators, hazard lights or flashing headlights shall not be used for establishing or FIELD INSPECTION
acknowledging positive communication. In the case of an approved grader overtaking • The site radio is used for positive communications
• Hand signals, vehicle indicators, hazard lights or flashing lights are not used to establish or acknowledge positive
light procedure where specific lights are fitted to a grader solely for this purpose, two communications.
way communications shall be established in accordance with that procedure. • If relevant, approved grader overtaking lights are used and 2 way communication established in accordance with the site
procedure.
7.0.2 Vehicles shall comply with the Vehicle Visibility Standard and be inspected and FIELD INSPECTION
• Vehicles within operational areas (including workshop) comply with requirements of the Visibility Standard.
authorised before use within the operational area. INTERVIEW
• Workshop personnel can describe the vehicle visibility expectations.
7.4.2 Turning indicators shall be used prior to any change in travel direction. FIELD INSPECTION
• Personnel use indicators when changing direction.
7.9 U-Turns
7.9.1 Haul trucks and dump truck configured water trucks / service trucks / low loaders FIELD INSPECTION
• Haul trucks, water trucks, service trucks, low loaders are not seen performing u-turns on active roads without a spotter.
shall not perform U-turns on active roads unless being spotted.
7.9.2 Vehicles, except for working graders, wheel dozers, dozers, or front-end loaders, and FIELD INSPECTION
• Vehicles (except for working graders, wheel dozers, dozers, or front-end loaders, and other personnel approved by the
other personnel approved by the workplace manager, shall not perform U-turns on workplace manager) are not seen to be performing u-turns on active HME ramps.
active heavy mobile equipment ramps.
7.9.3 U-turns shall not be performed where there is approaching or following traffic within FIELD INSPECTION
• Vehicles are not seen to be performing u-turns where approaching or following traffic is within 150m.
150m.
7.10 Reversing
7.10.1 Medium vehicles shall not reverse in high traffic hazard areas unless being spotted. FIELD INSPECTION
• MVs are not seen reversing in high traffic hazard areas without a spotter.
INTERVIEW
• MV operators describe the locations where they are reverse without a spotter.
7.10.2 Haul trucks and dump truck configured water trucks / service trucks / low loaders FIELD INSPECTION
• Haul trucks, water trucks, service trucks, low loaders are not seen reversing outside prescribed reversing areas without a
shall not reverse unless being spotted except when in prescribed reversing areas. spotter.
INTERVIEW
• Operators of haul trucks, water trucks, service trucks, low loaders describe the locations where they are reverse without a
spotter.
7.11 Following Distances
7.11.1 When following another vehicle, a minimum distance of 50m shall be maintained. FIELD INSPECTION
• Vehicles following other vehicles are at a minimum distance of 50m.
INTERVIEW
• Personnel can describe the minimum following distance
7.12 Vehicle Parking and Unattended Vehicles
7.12.1 CRITICAL CONTROL Unattended vehicles are parked in a fundamentally stable FIELD INSPECTION
• Unattended light vehicles are fundamentally stable ie turned off, transmission in 'park' or 1st gear and park brake applied.
manner. • Unattended medium vehicles and HME are fundamentally stable ie transmission in 'park' or 1st gear, park brake applied
and one or more: wheel in V drain/straddling a hump, GET lowered, wheel turned into bund, wheel chocked.
• V drain, hump or bundwalls are in place when unattended MV and HME are likely to be parked e.g. go lines, tie downs,
changeover areas, workshops etc.
INTERVIEW
• Personnel can describe the steps for parking vehicles in a fundamentally stable manner.
7.12.2 CRITICAL CONTROL Light vehicles park in designated, bunded areas when within high FIELD INSPECTION
• Designated areas in high activity mining areas for light vehicles are identifiable.
activity mining areas. • Light vehicles are parked within safe designated, bunded areas when within a high activity mining area.
7.12.3 Light and medium vehicles shall not park directly in front, behind or on the off side of FIELD INSPECTION
• LVs and or MVs are not seen to be parked directly in front, behind or the off side of un-isolated HME.
any un-isolated heavy mobile equipment. INTERVIEW
• Personnel can describe locations where vehicles can park when near HME.
7.12.4 Vehicles shall not be parked within 10m of a pit wall, batter, dump, or excavation face. FIELD INSPECTION
• Vehicles are not parked within 10m of a pit wall, batter, dump or excavated face.
INTERVIEW
• Personnel can describe locations where vehicles are permitted to park when near a pit wall, batter, dump pr excavated
face.
7.13 Spotting Vehicles
7.13.1 Vehicles shall be spotted when manoeuvring within close proximity to structures. FIELD INSPECTION
• Vehicles manoeuvring in close proximity to structures are spotted.
INTERVIEW
• Workshop supervisor and workshop personnel can describe when vehicles need to be spotted.
7.14 Breakdown, Towing and Recovery of Vehicles
7.14.2 A risk assessment shall be conducted before recovering and / or towing heavy mobile DOCUMENTATION
• A risk assessment is available for when having to recover / tow heavy mobile equipment recently.
equipment. (refer to event records in Synergy to ascertain recent recovery / towing of heavy mobile equipment.)
INTERVIEW
• Production or Maintenance manager can recall last time heavy mobile equipment was to be recovered or towed.
7.18.2 Locations where overhead power lines or structures cross roads shall: DOCUMENTATION
Site Register maintained showing power lines over road as described.
•Be measured by survey and have signs installed to indicate the max heights FIELD INSPECTION
•For power lines • Legible and well positioned signs in place at crossing locations.
• Overhead power lines reflect sign heights indicated
–Have pre warning clearance indicators installed • Overhead power line pre warning clearance indicators are present where the height of vehicles regularly operating on that
–Be recorded on a site register road exceeds the maximum permissible vehicle height.
•For overhead conveyors, have controls to protect vehicles and pedestrians from • Overhead conveyors have controls for falling material.
7.18.3 A risk assessment shall be undertaken where heavy mobile equipment, cranes, DOCUMENTATION
• Risk assessment available for when equipment had to:
forklifts or elevating work platforms are required to: - travel under power lines/ or structures when the height of the equipment was unknown or more than the max height sign
•Travel under overhead power lines or structures when the vehicle height is unknown or
- work within 20m of an overhead powerline.
or greater than the sign posted maximum permissible vehicle height, or it is not at a INTERVIEW
dedicated crossing location • Production / maintenance manager describes activities that have required equipment to work within 20m of an overhead
•Work within 20m of an overhead power line. power line.
• Maintenance managers can describe locations where equipment height is greater than the max height permissible for
travelling under power lines or structures.
DOCUMENTATION
7.18.4 Risk assessments that involve vehicles traveling or working near overhead power lines
• Risk assessment for when equipment are required to travel under power lines are approved by suitably qualified
shall be approved by the statutory electrical engineering manager or equivalent. personnel.
FIELD INSPECTION
• Work is being carried out in accordance with controls approved in the Risk Assessment
8.0 TRAFFIC CONTROL PLANS
8.0.1 Specific Traffic Control Plans shall be developed and communicated to manage high DOCUMENTATION
•Traffic Control Plans include relevant information and are current.
traffic hazard areas. • Return to Work presentations and Toolbox Talks may included Traffic Control Plan information.
FIELD INSPECTION
• Traffic Control Plans are displayed in locations such as crib huts, parking areas, TV screens etc
8.0.2 A risk assessment to identify controls for the Traffic Control Plans considers: DOCUMENTATION
• Risk assessment is available for the Traffic Control Plans that identify the information to be included on the plans
•Entry and exit locations FIELD INSPECTION
•Interaction with vehicles and personnel • Traffic Control Plans include the information required from the risk assessment
9.0.2 Unless otherwise triggered by a process change, or other event, this Standard shall DOCUMENTATION
• Site core traffic procedures are reviewed within the last 5 years.
be reviewed at least every three (3) years.