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Designing mass concrete structural elements to avoid early-age maturity method. Second, the use of outdated curves with
thermal cracking requires good predictions of temperatures within limited mixture proportion inputs, or reliance on calorimetry
the mass concrete. An improved method for predicting temperature experiments, is avoided by modeling the heat of hydration
in mass concrete structural elements is proposed and validated. The using empirical equations. Results from the new modeling
new method combines empirical methods for predicting tempera-
approach are much closer to temperature measurements
ture rise associated with heat of hydration with the Schmidt method,
from the laboratory and the field, and to predictions from
a simplified numerical tool for solving the heat transfer problem.
Methods for modeling thermal insulation with the Schmidt method detailed finite element models, compared to the previous
are also discussed. The new method is simple enough to implement implementation of the Schmidt method. Improved analysis
in a spreadsheet analysis. Three case studies are modeled with the using this simple but accurate tool will aid designers of mass
previous implementation of the Schmidt method and the proposed concrete structural elements.
new implementation. The model predictions are compared with
temperature measurements and predictions from detailed finite Early-age thermal cracking in concrete
element modeling. In all cases, the new implementation provides Early-age cracking in mass concrete occurs because of
much better predictions than previous versions of the Schmidt temperature gradients that develop during the cement hydra-
method and nearly matches the predictions made by finite element tion reactions. As cement hydrates, heat is released and
modeling.
concrete expands with the increase in temperature. At initial
Keywords: finite element analysis; heat of hydration; mass concrete; stages of hydration, the concrete has a relatively low modulus
Schmidt method; thermal cracking. of elasticity, and any internal stresses are easily relieved due
to the high rate of creep.6 As the process continues, less
INTRODUCTION heat is released and the temperature reduces as the struc-
Cement hydration is an exothermic reaction that can ture reaches thermal equilibrium with its environment. The
produce high amounts of heat during curing, especially concrete contracts with temperature reduction, but the mate-
in the first few days or weeks after casting. This heating rial is now much stiffer and the internal volume of concrete
leads to temperature gradients within the concrete. If the resists the contraction of the concrete surface. Tensile
temperature gradients are too great, resulting tensile thermal stresses then develop along the surface of the concrete. If the
stresses can exceed the concrete tensile strength and cause tensile stresses exceed the tensile strength of the concrete,
cracking, especially at early ages when the concrete is still which may still be rapidly developing, cracking may occur.
developing its full strength. Large volumes of concrete, Temperature gradients are therefore a key driver of
known as mass concrete, have the potential to experi- early-age thermal cracking. Factors that control tempera-
ence temperature gradients during curing that can lead to ture gradients in mass concrete include the initial placement
cracking. Analysis of mass concrete structures requires an temperature, heat generation, and heat dissipation.2 Although
accurate analysis of the temperature development based initial temperature can be modified to some extent, amounts
on concrete mixture proportions and boundary conditions. and rates of heat generation and heat dissipation are the most
Various analytical methods including graphical methods, important. Heat generation depends on cement content, the
simplified analytical methods, and full finite element simu- Blaine fineness of the cement, use of supplementary cementi-
lations1-5 have been proposed to estimate the temperature tious materials, and the addition of different admixtures such
distributions within mass concrete. Some models are easier as retarders or accelerators.7 Heat dissipation is a function
to implement but are less accurate and have less flexibility, of the thermal properties of the concrete, including thermal
while others are more complex but provide greater accuracy diffusivity, heat capacity, and thermal conductivity, and of the
and flexibility in model inputs. thermal conditions surrounding the concrete. When concrete
This manuscript proposes and validates a new version structures have large mass-surface ratios, the heat generated
of the Schmidt method for temperature prediction. This in the interior is not easily dissipated through the concrete
new version can be implemented in a spreadsheet and can
model a wide variety of cement mixtures. Two primary ACI Materials Journal, V. 112, No. 4, July-August 2015.
drawbacks of the previous implementation of the Schmidt MS No. M-2014-103.R2, doi: 10.14359/51687454, received September 25, 2014,
and reviewed under Institute publication policies. Copyright © 2015, American
method are overcome. First, the effect of elevated tempera- Concrete Institute. All rights reserved, including the making of copies unless
permission is obtained from the copyright proprietors. Pertinent discussion including
ture on the reaction rate is modeled by the equivalent age author’s closure, if any, will be published ten months from this journal’s date if the
discussion is received within four months of the paper’s print publication.