Professional Documents
Culture Documents
Raymond G. Blanco
• PROCESS HAZARD
A: Faults in process plants leads to:
1.Overheated machinery bearings and frictional sparks.
2. Tremendous amount of HEAT.
B: Sparks from cutting and welding tools
C: Lack of regular maintenance
Causes of Industrial Fires
• FLAMMABLE LIQUIDS
• Flammable solvents of all kinds are both necessary and
dangerous in many industrial processes.
• With peculiar problem of petrol shortages, experience
has shown that often this most dangerous of all
substances is badly transported and stored.
Causes of Industrial Fires
• POOR HOUSE KEEPING
• ARSON
• This subject has already received substantial
publicity in the national press and other media.
• Damage by riot is another danger, which can be
included in this category.
• Bomb Blast/Terrorist Activities
Effects of Industrial Fires
• Direct EFFECT:
• (a) ‘no effect’ or near
misses
• (b) minor injury
• (C) major injury
• (d) property damage
• (e) Business closure
Effects of Industrial Fires
• INDIRECT EFFECTS: refers to the
consequence flowing from the direct
effect of fire.
• (a) for the injured person
• * loss of earning or earning capacity
• *disrupted family life.
• *disrupted personal life, and
• *other consequences e.g. pain & suffering
Effects of Industrial Fires
• (b) for the company:
• * injury costs
• * production loss costs.
• * property damage costs.
• * reduction in employee morale.
• * poor reputation as a result of adverse
media publicity.
• * poor customer relations following
adverse media publicity.
Effects of Industrial Fires
• * lost time – supervisors, workers and others.
• * product damage cost.
• * first aid and medical cost.
• * increased employer’s liability premium.
• * legal cost, e.g. fines imposed by court, legal
representation fees
• * cost of changes in practice arising from
prosecution or as a result of enforcement
action, e.g. prohibition or improvement
notice.
• * training cost e.g. retraining of injured
employee or training of replacement Labour.
PREVENTION OF INDUSTRIAL FIRE
• FIRE RISK ASSESMENT
• Record FINDINGS.
• Fuel
• Heat
• oxygen
Fire Safety Engineering
Incomplete Fire and Complete Fire Combustion
• Incomplete combustion - If there is not
enough oxygen available during a chemical
reaction, incomplete combustion occurs
• and products such as carbon (C) and carbon
monoxide (CO) as well as water and carbon dioxide
are produced.
• Less heat energy is released during incomplete
combustion than complete combustion.
• In incomplete combustion, the burning flame is
typically yellow or orange and there is smoke.
INDUSTRIAL FIRE SAFETY
Incomplete Fire and Complete Fire Combustion
• Complete combustion - If there is enough
oxygen available during a chemical reaction,
combustion occurs
• complete combustion, the burning fuel will produce
only water and carbon dioxide (no smoke or other
products).
• The flame is typically blue. For this to happen, there
needs to be enough oxygen to combine completely
with the fuel gas.
• Many of us use methane gas (CH4), commonly known
as natural gas, at home for cooking.
INDUSTRIAL FIRE SAFETY
How Fire Spreads
INDUSTRIAL FIRE SAFETY convection
STAGES OF FIRES
These stages are:
• incipient
• growth
• fully developed
• decay
INDUSTRIAL FIRE SAFETY convection
STAGES OF FIRES • It is the stage where anyone in the workforce can
utilize the fire
These stages are: • It is the Stage that a Fire can be deplete using
• incipient conventional fire Extinguishers or Waters.
• growth • It is the stage that the need for PPE for fire fighting is
not required (such as SCBA and Fire Suits)
• fully developed • Fire is not on a large quantity
• decay
INDUSTRIAL FIRE SAFETY convection
STAGES OF FIRES Growth –
• The growth stage is where the structures fire
These stages are: load and oxygen are used as fuel for the
• incipient fire. Self-sustaining
• growth • There are numerous factors affecting the
growth stage including where the fire
• fully developed started, what combustibles are near it,
• decay ceiling height and the potential for
“thermal layering”.
• It is during this shortest of the 4 stages when
a deadly “flashover” can occur; potentially
trapping, injuring or killing firefighters.
INDUSTRIAL FIRE SAFETY convection
STAGES OF FIRES
Growth –
These stages are: • Hot gases spread across the room and
• incipient raise everything within the room
• growth closer to ignition temperature at the
• fully developed same time.
• decay • Size of fire increases, flames reach
ceiling
• Flashover may occur
INDUSTRIAL FIRE SAFETY convection
STAGES OF FIRES Fully Developed –
• When the growth stage has reached its
These stages are: max
• incipient • all combustible materials have been
• growth ignited.
• This is the hottest phase of a fire and the
• fully developed most dangerous for anybody trapped
• decay within.
INDUSTRIAL FIRE SAFETY convection
STAGES OF FIRES Decay – During the final stages of fire, a flame will enter
the decay phase.
These stages are: • This stage occurs after the fully developed flame
• incipient starts to run out of fuel or oxygen. F
• The decay stage is reducing the oxygen supply with
• growth firefighting equipment.
• fully developed • during this phase that it has to limit the fire’s access
to combustible material and oxygen.
• decay • Even if a fire appears to be out, there is a chance of
reigniting when the right materials are available.
INDUSTRIAL FIRE SAFETY convection
Active Fire Protection
Active Fire Protection (AFP) is a group of systems
that require some amount of action or motion in
order to work efficiently in the event of a fire.
• Actions may be manually operated, like a fire
extinguisher or automatic, like a sprinkler, but
either way they require some amount of
action.
• AFP includes fire/smoke alarm systems,
sprinkler systems, and fire extinguishers as well
as firefighters.
• Fire/smoke alarm systems are used to detect
whether there is fire and/or smoke in a
building.
• Sprinkler systems are used to help slow the
growth of the fire.
INDUSTRIAL FIRE SAFETY convection
Flooding System
INDUSTRIAL FIRE SAFETY convection
Sprinkler System
INDUSTRIAL FIRE SAFETY convection
Fire Extinguishers malfunctions
INDUSTRIAL FIRE SAFETY convection
Fire Extinguishers Proper Use
Fire Extinguishers Malfunction convection
Fire Safety Engineering convection
Fire Extinguishers Inspection
Fire Extinguisher Types (1/6)
PRESSURIZED WATER
A
• Class “A” fires only.
A Trash Wood
Trash Wood Paper Paper