Kawasaki responds to your power and automation

requirements for Industrial Machines with precision,

utilizing advanced control technology.

Kawasaki is a total systems engineering company which applies hydraulic products to pro-
vide complete engineered solution on land, sea and air.
With more than 80 years experience in hydraulic technology we have produced world
beating hydraulic components offering advanced control, durability and reliability to provide
the power and automation required in today’s Industrial Machines.
For the future Kawasaki is looking to build on its success, always looking to provide
increased innovation, diversification and continual improvements in service, reliability and
efficiency.

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1-1 1-2
Hydraulic Technology Think Tank
As a technology company that
provides diverse products for use
Total Technology
on land, at sea and in the air,we
seek to apply our abundance of
management resources to con-
tinue our development as an
excellent company and promote
the Kawasaki brand globally.
The head office R&D division of
Research & Development
Kawasaki Heavy Industries, LTD.
is in charge of research involving
advanced technology as well as
basic technologies, which Kawasaki
group cooperate to apply and
promote.
Kawasaki is bolstering its R&D
system to make full use of the
Company’s technologies.
1-3
History of Hydraulic Equipment for Industrial Use
By gathering the experience of Kawasaki group including exten- Our first product was a hydraulic system unit for a "Shield Boring Machine"
sive research and development facilities, a wealth of knowledge developed in 1964. Subsequently we have been developing many kinds of
has accumulated enabling the development of outstanding hydraulic units in accordance with varying market needs, producing products
hydraulic technology, Kawasaki is a leading total systems engi- for Press machines Steel manufacture, Moulding Machines, Excavators and
neering company. so on.
Kawasaki continue to promote the research and development of
hydraulic technology to increase control and efficiency and to adapt to a vari-
ety of working fluids, and improvements in contamination tolerance.
Technology for Hydraulic Control
Control technology for continuous casting plant, mud guns,
1969 shield boring machines, and hydraulic presses
Know-how of machinery and
plants Hydraulic equipment 1975 Control technology for level control system in casting molds
for steel making plant
Logic control system
1976 Digital control technology for presses
Pressure control technology for pipe testers
1978
Pressure and displacement control technology for Rolling mills
1980 Pressure control technology for UO presses
Control technology using ITV for CCP and Converters
Know-how of hydraulic
machinery
1981 Control equipment for cable wiring machine for the Ohnaruto Bridge
Hydraulic equipment
for industrial machinery 1984 Control technology of transfer presses
1987 Super high pressure 196.2/392.4MPa (2,000/4,000kgf/cm2) systems
Precise pressure control system
1989 49±0.1MPa (500±1kgf/cm2)
Kawasaki Precision Machinery Ltd.
1992 Automatic segment erection system
1995 Kawasaki intelligent digital system
Know-how of material and
surface treatment 1999 Servo logic control system
Hydraulic equipment
for electric power plant 2000 Electro-Hydraulic hybrid system KAWASAKI ECO SERVO
Know-how of total control
technology
Technology for Hydraulic Fluids and Piping
Water-glycol evaluation test at 13.7MPa (140kgf/cm2)
Know-how of mechanical 1971 Piping technology of black-oxide coating
engineering
1972 Technology for phosphate-ester
Hydraulic equipment
Know-how of hydro-dynamics
for construction machinery 1974 Polyol-ester evaluation test at 20.6MPa (210kgf/cm2)
1976 Water-glycol evaluation test at 20.6MPa (210kgf/cm2)
1979 Water-glycol evaluation test at 24.5MPa (250kgf/cm2)
Know-how of hydraulic fluid
1982 Polyol-ester evaluation test at 39.2MPa (400kgf/cm2)
1983 Water-glycol evaluation test at 30.9MPa (315kgf/cm2)
1992 3-D CAD piping designing system
Technical ability of computer
Hydraulic equipment for ship 1993 W/O emulsion evaluation test at 20.6MPa (210kgf/cm2)
1-4
 The injection molding machine is one of the main representative plastics molding
machines. The Key issue with this machine is how to control the speed and pressure of
the injection cylinder. The KAWASAKI ECO SERVO (Electro-Hydraulic Hybrid System),
that controls the flow and pressure with electrical control signals only, has greatly
improved the performance of injection moulding machines.
Our series of precision gear pumps (cf. P1-17) are also widely used for extrusion
Plastics Molding molding.

Machine

1-5 1-6
 Our hydraulic system is also used for forging and deep drawing pressure which require
high pressure, high capacity and high speed operation. We also provide extremely
accurate speed and position control systems for cylinders used in Fibre reinforced plas-
Press Machine tic presses, a necessity for producing high quality product.
We are continually developing and researching power and motion technology to
include shock and noise reduction and the provision of reliable hydraulic systems and
components for applications which require high pressure and capacity.

1-7 1-8
 Japanese steel making technology has been exported world-wide and Kawasaki has
applied the technology to achieve both the huge power output and the sensitive control
required in these applications.
Kawasaki has also made significant contributions to energy and cost savings as
Steel Making well as offering improvements in system design and control to enable the stable and

Plants
productive operation of these steel plant.
Refer to page 1-4 for hydraulic fluids.

During continuous casting processes segregation is liable to

occur inside the center of the slab. In "soft reduction" tech-
nology, accurately position-controlled cylinders press down
this unsolidfied part to within 0.1mm.

A cylinder with an integrated posi-

tion-sensor and a servo valve com-
pose a position-feedback control
loop with high accuracy.

1-9 1-10
System for Kawasaki have provided in excess of 200 hydraulic power units
Environmental Various machines are used for refuse collection, separation,
Power plant of EHC (Electro-Hydraulic Control) for Thermal or Nuclear Protection System shredding and screening and scrap pressing. Kawasaki hydraulic
power plants and many units for Hydro-electric power plants. components offer a high pressure capability ideally suited to these
In addition we also apply hydraulic systems such as screw applications providing reliable, high power output while maintain-
pumps for the transfer and service of heavy oil delivered to ing compact and strong designs.
boilers and burners. As well as Hydraulic systems for roller
mills for pulverizing coal, actuators for high voltage circuit
breakers and so on.

1-11 1-12
 Our hydraulic systems are used in various civil engineering
machines that require power and accurate control. We would
like to introduce the Kawasaki Tunnel Boring Machine (Shield
Machine is included). The cutter drive and erector within these
Tunnel Boring machines is provided by MX-RG, axial piston motor with reduc-

Machine
tion gear, or the HMKB (SX) radial piston motor, both offer high
starting torque and low shaft creep characteristics.
Furthermore the hydraulic system activates the main func-
tion of the tunnel excavation system. Our hydraulic control tech-
nology has enabled the automation of tunnel segment erection.

Our hydraulic control technology has

enabled automatization of segment
erection work that used to be well
behind other kinds of automatization
and robotization of the shield tunnel-
ing method.

1-13 1-14
Hydraulic Lift The high reliability and original Low Pulsating Flow of Kawasaki Experimental Kawasaki Pumps and various control valves are used in experi-
mental systems that require accurate control. Load testing
System
screw pumps are highly appreciated in elevator applications. And
our small size lift valve HLV series enables delicate speed control machines, spring testing machines and large three dimensional
and a comfortable ride. vibration units, as shown below, are all examples of this type of
application.

Two types of screw pumps -series 4X & B4- are available for
Machine Tool application to coolant systems.

1-15 1-16
 Kawasaki has been manufacturing precision gear pumps since 1946, and their perfor-
mances are unrivaled and highly acclaimed worldwide. The Kawasaki Precision Gear
Pumps are produced with the highest degree of manufacturing accuracy to enhance
Precision Gear Pump performances of the external-contact type gear pumps, which in principle have small
pulsations and good volumetric characteristics. These pumps were originally developed
for pumping and metering of polymer to the spinnerette in the production of chemical
fibers, and have prevailed in many other applications that require a constant accurate
flow.（Refer to page 2-6）

1 3

1-17 1-18

Mechatronics
Camera Stabilizer (5 axis control)
KSTM-800
Although this apparatus was
originally developed for ships,
enabling the stabilized camera to
take a clear picture, it is now
used in many wider applications.
This apparatus establishes the
camera on the frame (inner gim-
bal) that drives and revolves to 3
axis circumferences of the pitch,
yaws, rolls. The frame (outer
gimbal) is supported by another
frame that drives and revolves
this mechanism to 2 axis circum-
ferences of the pitch, yaws and
controlled by the electrical
servo.
Thus we have succeeded in realizing 30μ rad rms
1-19
KSTM-700
against low frequency shakes and 10μ rad rms against high
frequency vibration. This stability shows that the deflecstion
of the optical axis 1km ahead is 1cm or less.
In 85 years of manufacturing hydraulic systems we have also gained experience of
other precise manufacturing technologies such as electrical and electron control and
other technologies which freely move machines.
We have developed many products based on these technologies.
NC Die Cushion Hydraulic Equipment for Mechanical Press
The high-speed hydraulic servo technology applied to
press machinery freely controls the cushion capability.
KST-400
Hydraulic Mold Oscillation Equipment
This equipment gives vertical oscillation to the mold and
prevents the melted steel from being printed on the mold
surface. In response to increasing higher-speed operation,
the hydraulically operated type available arbitrary oscillation
wave is being adopted in most of mold oscillation equip-
ment, and contributes to quality improvement of the steel
surface.
An optimum oscillation wave pattern is
realized by hydraulic servo cylinders.
1-20
 1. As a hydraulic pump for press machinery, 1. The K3VG pump is designed for industrial
the "L-series" hydraulic pump has vari- machinery with open circuits and has
ous control, and high efficiency and long 63-560cm3 pump sizes.
life. There various pumps help you to
2. Including a highly precise electro-
select the best pump for your needs.
hydraulic servo regulator "ILIS", good
2. LXV・LZV series hydraulic pumps are long varieties of control methods are available.
life, strengthened bearing type L X・ELZ
3. Silent and high-pressure pump with high
series pumps. They can operate for long
efficiency and reliability.
periods of time under severe conditions:
high pressure continuous drive, use of
fire resistant fluid, etc.

K3VG- K3VG- K3VG- K3VG- K3VG- K3VG-

LX・LZ - LX・LZ - LX・LZ - LX（V）・LZ（V）- LX（V）・LZ（V）- LX（V）・LZ（V）- LX（V）・LZ（V）- 63 112 180 280 180DT 280DT
030 060 090 120 180 260 500
63 112 180 280 360 560
32.4 63.4 84.3 124 174 260 507

34.3 ( 350 )
34.3 ( 350 )
39.2 ( 400 )
39.2 ( 400 )

1,800 1,200 1,800 1,200

1,800 1,200

2,600 2,200 1,850 1,600 1,850 1,600

■ 3,250 2,700 2,300 2,000 2,300 2,000

ROTAS-L is an electro-hydraulic servo

regulator that controls the tilting angle (flow
rate control) of the "L-series" hydraulic
pumps using a low electrical signal for
input.
Refer to page 3-7.
0.3 s ( 0ß→ 27ß )
■
The performance equivalent to ROTAS has
been realized by microcomputer control. In
addition, it is optimized to speed control in
open circuit applications. Constant flow
characteristics are maintained regardless of
system pressure.
Refer to page 3-8.

3Hz ( ± 12.5ß、-3dB )

1% ≦0.3s
(0←→100％)
＜ 2% ≧3Hz(-3dB)

≦1％/FS

≦±0.5％/FS
1. LVP017 is a manual variable displace-
ment pump suitable for high-pressure
jacks.
2. The original offset tilting center mecha-
nism minimizes the dead volume and
realizes high efficiency between mini-
mum and maximum flow.

LVP - 017

4∼17.4

34.3 ( 350 )

49.0 ( 500 )

1,800

2-1 2-2
 1. The K3VL series swash-plate type axial
piston pump is a heavy duty variable dis-
placement hydraulic pump newly devel-
oped for mobile and industrial applica-
tions.
2. The unique patented mechanism
obtained through our long research has
drastically reduced pressure pulsation.
3. Unload and variable pressure controls
are made possible remotely in addition to
NVH172
load-sensing and pressure constant.
In addition, the horsepower control is
available. 172
The NVH series are pumps for application
to open circuits in injection molding
machines and other industrial machines,
and are designed based upon our rich
experience in designing swash-plate type
piston pumps for construction machines.
They feature specially designed stable
and highly responsive controllability and
low-noise characteristics.
NVH195
195

17.2 ( 175 )
K3VL45 K3VL80 K3VL112 K3VL140
20.6 ( 210 )
45 80 112 140

1,800
31.4 (320)

34.3 (350)

2,700 2,400 2,200 K4V270-EPC pump is for application

t o open circuits in injection molding
machines and other industrial machines,
and is designed based upon our rich expe-
rience in designing swash-plate type piston
pumps for construction machines.

K4V270-EPC

270

17.2 ( 175 )

20.6 ( 210 )

1,800

2-3 2-4
 1. The hydraulic fluid flows to the axial 1. High volumetric efficiency enables a sta-
direction smoothly and extremely quietly ble output flow despite fluctuations in
because of no sharp pressure change. pressure and/or viscosity. The high accu-
racy is ensured by extremely accurate
2. As the quantity of discharged hydraulic
finishing. Each part is designed to be
fluid is constant irrespective of the revo-
interchangeable.
lution position of an axis, there hardly
occurs a pressure pulsation. 2. Long durability is ensured with careful
selection of pump materials and ade-
3. As the idler rotor auto-rotates by the
quate heat treatment for them.
delivered hydraulic fluid and the biting
power between the rotors is small, little 3. Abundance of type enables variety of
wear and a long life is achieved. applications.

3D 10∼150 2.
9 ● ⃝ □ ⃝ ⃝ ● KAP-1
KA1
0.
015∼0.
6 6.
9 ◎ ◎
6D 4∼1,
800 6.
9 ● ⃝ □ ⃝ ⃝ ●
KA3 0.
03∼1.
1 6.
9 ◎ ◎
4Y 30∼1,
500 6.
9 ⃝ □
KA4 0.
15∼4.
5 6.
9 ◎ ◎
4X 30∼1,
500 6.
9 ● ⃝ □ ⃝ ⃝ ●
29.
4
4TS 30∼1,
800 6.
9 ● □ BAS 0.
06∼3 24.
5 ◎ ⃝ ◎
19.
6
B3 40∼600 4.
9 ● □
BAS-H 0.
06∼2 49 ◎ ◎
B4 30∼700 20.
6 ● ⃝ □ △ △ △
KH5 0.
2∼6 19.
6 ◎ ⃝ ◎
B6 40∼700 24.
5 ● ⃝ □ △ △ △
KES 0.
8∼20 14.
7 ⃝ ⃝ ◎
●I
ndi
cat
est
hatpumpser
iesi
sbestsui
tedf
ort
hei
ndi
cat
edf
lui
d.
⃝I
ndi
cat
est
hatt
hepumpser
iesi
sal
soappl
i
cabl
etot
hei
ndi
cat
ed PFS 0.
25∼15 7.
8 ◎ ◎
f
lui
d.
□I
ndi
catesthatt
hepumpser i
esisappl
i
cabl
etot
hei
ndi
cat
edf
lui
d KHP-1H 0.
001∼0.
24 49 ⃝ ◎ ◎
bychangi
ngthemater
ialoftheseal
s.
△I
ndi
catesthatt
hepumpser i
esisappl
icablet
othei
ndi
cat
edf
lui
d HF 0.
1∼40 39.
2 ◎
i
fchangedtotheext
ernalbal
lbeari
ngt ype.
HB 2∼60 ◎
HBT 0.
1∼90 29.
4 ◎
HBTD 0.
1∼72 ◎
HBTDS 0.
1∼40 2.
94 ◎
HT 0.
02∼160 29.
4 ⃝ ◎ ◎
B 3∼800 4.
9 ⃝ ◎

⃝ Accept
abl
efort
heus
e.◎ Adequat
echoi
cef
ort
heappl
i
ca-
t
ion.

2-5 2-6
 The MX/MB series is a swash plate type 1. Proven in screw driving of injection mold-
axial piston motor with a good self-prim- ing machines.
ing capability and high starting efficien-
cy. 2. Multiple options available such as valve-
mounting type for speed changing.

M3X MX M3X M3X M3B M3B M3B 3. CHP valve is available which can auto-
200 250 530 800 200 530 800 matically change the speed steplessly in
100% 195 533 800 response to the load. (Constant horse-
195 252 533 800
（ 33% ） 106 178 267 power control)
32.0 29.4
29.4 ( 300 ) ( 326 ) ( 300 )
( ) 35.0 34.3
34.3 350 ( 375 ) ( 350 )
100% 1,900 1,400 1,200
1,900 1,200 1,400 1,200
（ 33% ） 2,400 1,700 1,500

SX SX SX SX SX HMKB HMKB HMKB

504BM 5045CM 505BM-24 505BM-32 505BM 046/35 046 075/60
189 254 295 394 492 580 745 1,000
M3XA M3XA M3XA M3XA MX M2X MX
380 600 820 1000 184-223 406 530-610 20.6 ( 210 )
385 600 824 1065 223 406 610
24.5 ( 250 )
17.2 (175 )
HMKB HMKB HMKB HMKB HM(HD)B HM(HD)B HMHDB HMB
690 590 540 490 830 680 590 075 100 200/125 200 270 325 400 700
1,281 1,510 2,049 3,087 4.310 5,310 6,800 11,600

20.6 ( 210 )

24.5 ( 250 )

M3X200- MX250- M3X530- M3X800- SB SB SB HMKC HMKC HMKC HMKC HMC HMC
RG03S6.0 RG06S6.4 RG10S6.4 RG16S6.4 504 500M 505 046 075 080 200 270 325
894 1,587 3,104 4,717 100% 202 492 492 745 1,241 1,475 3,087 4,588 5,326

18.6 (190 ) 20.6 (210 ) 101 246 246 410 574 737 1,470 2,294 2,622
50%

150 125 100 90 20.6(210) 17.2(175) 20.6 ( 210 )

24.5(250) 20.6(210) 24.5 ( 250 )

1. The Kawasaki rotary actuator is a very

1. This series has been taking an active role
useful hydraulic device which converts
in various fields as a travel motor for the
hydraulic pressure into reciprocating
agricultural tractor and fork-lift, for driving
rotary motion through an arc up to 280
cutter of the shielding machine, for
degrees total travel requiring no expen-
winch, and so forth.
sive and cumbersome linkages.
2. The pistons stroke 6∼8 times per revolu-
2. Available of special types such as those
tion with the cam ring. Therefore, smooth
with outer stopper and buffer valve.
rotation can be obtained even at a low
speed.
3. It is a high-pressure type of 45MPa and has
a lot of options such as a dual speed motor,
parking brake, freewheeling and so forth.

02 05 08 11 18 25 35 50 83 125 HR-08S-04 HR-11S-06 HR-15S-08 HR-20S-10 HR-20S-18 HR-08D-04 HR-11D-06 HR-15D-08

10.8＊/6.9
213 468 780 1,048 1,747 2,498 3,494 4,996 8,328 12,492 13.7 ( 140 ) (110＊/70 ) 13.7 ( 140 )
6,374＊/3,972
36.8 ( 375 ) ∼44.1 ( 450 ) 226 ( 23 ) 628 ( 64 ) 1,716 ( 175 ) 4,805 ( 490 ) (650＊/405 ) 510 ( 52 ) 1,422 ( 145 ) 3,825 ( 390 )

310 240 170 180 150 140 130 135 100 65 4.9(280) 3.3(190) 1.7(100)

2-7 2-8
 ■
1 2 5 10 20 50 100 200 500 1,000 2,000 5,000 10,000

DE 30.
9
（315） 6 10

DEH 34.
3
（350） 16 22 32 52 6282102

30.
9/34.
3
DH 6 10 16 22 32 52 6282102
（315/350）

30.
9/34.
3
DM 6 10 16 22 32
（315/350）

K4LA 24.
5
（250） 6

C/C1M 30.
9
（315） 6 8 10 15 202530 52 62 82102125150

CH
（Y） 30.
9
（315） 6、8、10 15、20 25、30 52 62 82 102125150

1 2 5 10 20 50 100 200 500 1,000 2,000 5,000 10,000

9/39.
30. 2/61.8
RD 6 8、1015、2025
30
（315/400/630）

RB /
30.
9
（315） 10 20 3035 52 82
RBE

PRD 30.
9
（315） 6 10

PRB 30.
9
（315） 10 20 30

SD 20.
6
（210） 6 10

SB 30.
9
（315） 10 20 30

PU/
PUE 30.
9
（315） 10 20 30 35

3RBE 30.
9
（315） 10 20 30

B 30.
9
（315） 10 15、20 25、30

CBD 30.
9
（315） 6 10 15、20 25、30

KDZ 24.
5
（250） 15 25 40 63

1 2 5 10 20 50 100 200 500 1,000 2,000 5,000 10,000

T/T1M 30.
9
（315） 6 8 10 15 202530 5262 82102

TC 30.
9
（315） 6 8 10 15 202530 5262 82102

F 20.
6
（210） 5 10

20.
6/30.
9 Available for
FJC 5 10 16 30
（210/315） Japanese customers only.
FK 30.
9
（315） 10 16

2-9 2-10
 1. Suitable to high-pressure, high-speed and Prevents pressure-ram weight drop and
large-flow applications as substitute for controls ram speed.
conventional servo valves.
2. Compact slip-in cartridge.
K D Z 15 K D Z 25 K D Z 40 K D Z 63
3. Lower leakage than servo valves, and
insensitive to contamination. 24.5(250 )

SLV40 SLV50 SLV63 SLV80 SLV100 120 240 500 1,200

35 (357)

2,200 3,500 5,500 9,000 14,000

Y B A X

1. Proportional control valves, which pre-

cisely control direction, pressure, and
flow by means of electric signals from the
control system, are more widespread in
the press machinery field.
2. They also contribute to forming a sophisti-
cated and simple electro-hydraulic system.
1. The running speed can be freely controlled
by electrical signals.
2. A fail-safe design based on the failure
mode effect analysis has been adopted.
3. Easily attachable plug is used for wiring. 1 2 5 10 20 50 100 200 500 1,000 2,000
RDPV
DDP
6
(
DDPL)
30.
9
（315）
H LV20 H LV40 DHP
16 22
(
DHPL)
1.5∼13.7 (15∼140)
1 2 5 10 20 50 100 200 500 1,000 2,000
20 40
RDPV 5
30.
9
（315）
RBP 10 20 3035

ZNS, installed between the solenoid

unloading valve and the sub-plate, can RBP 1 2 5 10 20 50 100 200 500 1,000 2,000
delay the unloading time by means of an
adjust screw and reduce shock as a result. 30.9/2
PRDP1M6 6
（315/20）
13.
7/4.9
PRDP 6
（140/50）
ZNS5 ZNS6 Z N S 10
30.
9
30.9 (315) PRBP 10 20 30
（315）

4 8 1 2 wi
thLVDT:Wi
thmi
norf
eedback PRDP・PRDP1M pr
ess
ure:Max.pr
ess
ure/Secondar
ycont
rol
pres
-
sur
e
P A T B PRDP

P1 A1 T1 B1 ZNS10-1
2-11 2-12
 KC/KWC series are controllers for only Adopting high speed digital control system
proportional valves. We have two types, by micro-processor enables compact set-
KC series (single solenoid type) and ting but high-precision regulation of outlet
KWC series (double solenoid type). flow of pumps.

KIC-A100-10 KIC-A200-10
KC-B10-11 KWC-B10-10
AC100/110V AC200/220V
DC24V
1.4A×2

0∼50℃

KC-B10-11 KWC-B10-10 DC 0∼＋5V DC 0∼±5V

This controller is for only the servo logic

valve SLV series.

DC24V

DC0∼±10V

DC0∼±10V

This controller is for only EPC series in swash

plate type axial piston pumps. This controller is for only KAWASAKI ECO
SERVO.
Refer to page 3-6.

2-13 2-14
 EHC(Electro Hydraulic Controller) unit is specialized
hydraulic system to be used at nuclear, thermal or
1. A hydraulic pump, an electric motor and unloading gas-turbine power plant to provide stable hydraulic
relief valves are mounted on a base of high rigidity. power driving many kinds of valves to regulate the
flow of steam or gas to be sent to turbine.
2. High pressure and long life can be attained by
Since 1980 we have been supplying over 200
using a LZ series axial piston pump.
units.
3. Among various regulators, the horsepower con-
stant type, pressure constant type, and electric
control type, are available depending upon cus-
tomers’ requirements.

1. According to the arrangement, the location of the

suction port and return port, and flow in a tank are
designed suitably.
2. According to the hydraulic fluid type, working envi-
ronment, and contamination control level, the
material is selected from among stainless steel,
improved atmospheric corrosion resistant steel,
and general structural steel.

Quality control organization

Public service Quality control technology

1. Simple and pipeless.
2. Single piece manifold reduces welding, packing Documentation management system
and sealing that cause oil leakage.
3. Adoption of all gasket valves assures easy mainte-
nance. In process quality control system

Reliability Reliable components

Production management system

Safety Adapting technology for fire resistant fluid Dedicated components

2-15 2-16
 The logic system is formed by the logic elements on the
manifold, which have compound functions according to
■
the hydraulic circuit formations of the host machine.

〈Features〉 Various control by combining logic elements and logic

1. Shockless switching of the high pressure/large capacity hydraulic
circuit. (Fig.1) valve covers.
2. High speed and high frequency switching ability. (Fig.1)
3. Simple the hydraulic system and easy maintenance. (Fig.2)

L(P)R16 L(P)R25 L(P)R32 L(P)R40 L(P)R50 L(P)R63 L(P)R80 L(P)R100

41.2(420 )

LR 250 400 600 1,000 1,600 2,500 4,500 7,000

LPR 40 100 150 300 500 800 − −

The max. flow of the pressure-reducing element LPR can be increased by raising the cracking pressure.

■
The pressure controlling logic elements have a relief
The oscillograph shows pressures when the pump pressure set of 24.5MPa(250kgf/cm ) is loaded and unloaded.
2 valve element and a pressure reducing element.
Through combination with the directional controlling ele-
●
ments, they can form a more advanced logic system.

〈Features〉
1. Pressure override as a relief valve element.
2. Pressure reduction of the large capacity flow, which standard
valves are unable to control stably.
3. Forms a pressure compensating flow control element through
combination with flow control valve.

〈Logic System Application〉

This logic system has freedom for design and can form various cir-
cuits by using each logic element’s function and their controlling
method.
We not only produce, but also design logic systems to meet your
requirements.

3-1 3-2
■

Damperr
i
ng Bel
l
hous
ing

Compacting in size by vertical type speci-

fication and reducing noise by the low
pulsation pump have realized 70dB (A)
level <78dB(A)> at the pressure of
26 MPa.
An optional pressure pulsation absorber is available for
lowering the system noise. The absorber is much more
compact than the conventional pulse damper, and
directly attachable to the pump. Its combined usage Compac
tpr
ess
urepul
sat
i
onabs
orber
with a bellhousing and damper ring, as needed, can be
more effective. Recommended Example of Pump Unit for Lowering Noise

● ■

83 75 8 Low pulsating flow delivery and low noise

available for use in fixed displacement
pumps.

● ●

We have developed AD-PACK under the

concept of "much quieter" "more com-
pactor" "for wider needs " combining the
low noise type K3VG pump with the elec- The Pulse Damper installed in the
tric motor in a vertical position. pump’s delivery line effectively absorbs
the pulsating flow and the noise.

The above data are not guaranteed.

K3VG 63 K3VG 11 2 K3VG 1 8 0 B38-4L B45-4L B52-4L B60-4L B70-4L B38-6L B45-6L B52-6L B60-6L B70-6L

34.9 58.0 88.9 137.3 217.1 34.9 58.0 88.9 137.3 217.1

20.5 ( 210 ) 24.5 ( 250 )

27.5(280)
3,600
105 185 300
The above data vary according to working condition.

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 ●
■
KESP22 KESP45 KESP80 KESP112 KESP140

22 45 80 112 140

34.3（350）

11 22 37 45 55

The rotation control of the pumps which are of high

pressure and large capacity type based upon our long
and ample experience can control flow rate with high 150 280 410 430 460
accuracy. This will make not only high-accuracy con- *1 We will choose an optimal E/M capacity according to your application.
trol but also energy-saving control and low noise of *2 Please consult us, when the other kind of hydraulic oil are used.
actuator possible.
●

〈Features〉
1. High-pressure and large-capacity type axial piston pumps are
used.
2. Inexpensive induction motors and special inverters realize high
accuracy.
3. Hydraulic controllers enable position or pressure control with
ease.

■
Hydraulic controllers enable position or pressure con-
trol with ease.

0∼±2,000min -1

0∼40℃
Please inform us about package type including an actuator.
Please inform us about the details of input/output signal.
〈Apply to wide use〉
¥ Press ●
¥ Injection molding machine
¥ Steel making Plant
¥ Other industrial machinery

3-5 3-6
■ ■

High power pump control system which controls the The electric control pump K3VG-ILIS with electro-
outlet flow of high pressure, and large capacity L- hydraulic servo regulator ILIS delivers flow accurate-
series pumps by means of electric signals. Hydraulic press servo controller ly according to the pilot voltage signal. ILIS has suc-
ceeded the advantage of the ROTAS well-reputed
excellent reliability, and has further improved accurate
and highly responsive controllability by the latest con-
trol technology.

●
〈Features〉 → 27°
0.3s (0° )
1. Good linearity and low level hysteresis.
2. By receiving various electrical signals, it enables remote control 、-3dB)
3Hz(±12.5°
systems and feed-back control systems.
3. A feed back mechanism is include inside, making the system sim-
ple (outside feed back is not necessary, unlike in servo valves).
＜2％

●
〈Features〉
1. Our original PID control system with a built-in micro-processor has
achieved accurate controllability.
2. The double feedback system of the sensed tilting angle and
mechanical minor-feedback has realized stable and highly
responsive controllability.
3. ILIS utilizes a powerful proportional valve, and consequently
retains high reliability against contamination.
4. The horsepower is electrically limited by the sensed pressure. The
adoption of linear approximation with many steps (max. 6 steps)
enable to control horsepower accurately from low to high power
level. ●
5. The sensed pressure signal compensates the volumetric efficien-
cy of pump. In spite of the delivery pressure, you will get the deliv-
ery flow in proportion to input signal.

≦0.3s (0←→100％)

≧3Hz(-3dB)

≦1％/FS
<Note>
1. The servo pressure and flow should be the valve shown in the graph and
above for the required response time. ≦±0.5％/FS
2. The servo pressure should be 1.47MPa(15kgf/cm2 ) and above even if the
pressure is changed.

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Division of Kawasaki Motors Corp., U.S.A.