S

ervice Manual

“MaxiMiser”
CLASS II and III ISSFP
Integral Sideshifting and Fork Positioning
Carriages

This manual contains standard production

Product Identification Numbers.
Special Engineered Options not included.

FOR PARTS AND SERVICE:

TELEPHONE: (877) 430-6402
Manual Number:
254293 R1
7040 South Highway 11 · Westminster, SC 29693 · Toll Free (877) 430-6402· (864) 647-1119 · FAX (864) 647-5406
 Contents
Cover .............................................................................................. 1
“MaxiMiser” INTEGRAL SIDESHIFTER SERVICE ...................... 4
“MaxiMiser” FORK POSITIONER SERVICE ................................ 6

07/10/12 Page 3
 “MaxiMiser” INTEGRAL SIDESHIFTER SERVICE

WARNING:
The cylinder rod should always be pushed in before removing the front frame off the carriage.

Inspect the wear pads for wear.

If any wear pad surface is worn
to less than 3/32 in. (2.5 mm)
thickness, replace all wear pads.
If front frame is remove, Lift-Tek
recommends replacing all wear pads.
Front Frame
Lubricate both the upper and
lower Sideshifter bearings
with ESSO RONEX EXTRA
DUTY MOLY 2 or equivalent
every 500 hours or 4 weeks of
operation (whichever occurs
first). In contaminated
environments lubricate every
week or as required. Ensure
that the upper bar grease fitting
is positioned over the bearing
before greasing each bearing.

Upper
Wear Pads

When servicing ISS

hydraulic seals and/or
rod refer to the
installation instructions
as part of Gland Nut
Seal Kit.

Tighten bolts to
44 ft.-lbs. (59 Nm).

MA3465.eps Lower
Wear Pads

Carriage

Inspect and service the carriage

rollers as recommended by the
Mast OEM.

Page 4 07/10/12
 “MaxiMiser” INTEGRAL SIDESHIFTER SERVICE

To check for wear on the lower wear pads follow the procedure below.

1. Back tilt mast as far possible

2. Stack feeler gauges to 2.5mm (0.1")
3. Using section A-A as a guide, measure the gaps at the points shown (just beside each
lower wear pad) by sliding the gauge stack between the lower fork bar and the
lower spine bar.
Note: Apply light pressure to the adjacent end plate on the
front face when measuring at points A and C
4. If the stack does not slide easily between the front face and the lower spine bar,
the wear pads need replacing.
5. Additionally inspect the rear of the lower fork bar for signs of metal to metal
contact with the lower spine bar. Any contact should be investigated to determine
the cause.

MA2978.eps

07/10/12 Page 5
 “MaxiMiser” FORK POSITIONER SERVICE

A
A

Every weekly inspection,

Lubricate the full length
of the chains with SAE
40 wt. oil.
Every 500 hours of use:
check chains for stretch
replaceing if needed.
SEE ( FIGURE 1 )
A

CAUTION:
the chains must be coated
FIGURE 1 with a light film of lubricate
at all times.

MA2635.eps

Every 100 hours of use:

check for hydraulic leaks
and tighten all loose fittings

Every 100 hours of use:

check and tighten all
capscrews.

Page 6 07/10/12
 Manual Change Summary
R0 - Release.

R1 - 07/1/12
Revise illustration and instructions on page 4.

07/10/12 Page 7
 Do you have any questions that need to be answered right now?

Lift Technologies, Inc.

7040 South Highway 11
Westminster, SC 29693
USA
Tel: (864) 647-1119
Fax: (864) 647-5406
Toll Free: (888) 946-3330 - North America Only
Website: www.lift-tek.com

Parts and Service

Toll Free: (877) 430-6302
Direct: (864) 647-6302
Fax: (864) 647-7302
Email: parts@lift-tek.com

Other Lift Technologies Locations

Lift -Tek Elecar S.p.A

29015 Castel. S. Giovanni (PC)
Via G. Galilei
Italy

© Lift Technologies Inc. 06-2012 www.lift-tek.com