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Polymers can be defined as the large molecules (macro molecules) formed by the linking together
of large number of smaller molecules called monomers. (In Greek language ‘poly’ means “many”
& ‘mer’ means “units”).
Number of monomer units (low molecular weight compounds) undergoes the polymerization gives
polymers (high molecular weight compounds), the whole process is called as polymerization.
Functionality of monomers:
The functionality of a monomer means the number of bonding sites presents in it, example. The
functionality of ethylene glycol, Adipic acid, and Hexamethylene Diamine is two.
Bifunctional polymers: The functionality of monomer is two. Here linear and straight chain
polymers are formed, for example, all vinyl polymers, Adipic acid, and amino acid.
Ethylene glycol – HO – CH2- CH2- OH,
Adipic acid – HOOC – (CH2) 4 – COOH
Hexa Methylene Diamine - H2N- (CH2)6- NH2
Trifunctional polymers: functionality of monomers is three. Here three-dimensional network
polymers are formed. For example, Phenol, Melamine and Glycerol etc
Glycerol - HO- CH2- CH-CH2-OH
OH
- Bi-functional monomers containing two functional groups give linear polymers.
- Certain Trifunctional monomers may react and produces ring or cyclic polymers.
- Poly-functional compounds with more than two functional groups per molecule of the
monomer give branched or cross-linked polymers.
Degree of polymerization
The degree of polymerization, or DP, is the number of monomeric units in
a macromolecule or polymer or oligomer molecule.
For a homo polymer, there is only one type of monomeric unit and the number-average degree of
polymerization is given by
DPn = Xn = Mn / Mo
Where Mn is the number-average molecular weight and
Mo is the molecular weight of the monomer unit.
Ex: Calculating Degree of Polymerization
(i) Isotactic Polymer: These polymers consist of chain segments which display a regular repetition
of the monomer units with teat C atoms of the same satiric configuration. In this polymer the
substituent group (R) on the polymer lies above or below the plant of the main polymer chain.
(ii) Syndiotactic polymers: The chains of these polymers consist of regular species of monomer
units in which even second C-atoms of the chain possesses opposed steric configuration.
In this polymer the substituent groups (R) lies alternatively above and below the plane of the main
chain
Polymerization:
The process of formation of large molecule by repeated combination of many small and simple
molecules or the chemical reaction that involves the fomation of polymer from the monomer
The polymerisation can be achieved by Four methods.
Addition
Condensation
Co-polymerization
Co-ordination
Addition or chain polymerization:
Addition polymerization involves the self addition of n- saturated molecule to form a large
molecule without elimination of any by product by rapid chain reaction
Condensation or step wise polymerization:
The condensation polymerization proceeds by a stepwise inter molecular condensation of
monomers into a polymer with the elimination of smaller molecules called by product like water
alcohol,ammonia etc
Mechanism of Polymerization:
Addition Polymerization or Chain Growth Polymerization
Polymers formed by chain wise addition reaction. An addition reaction is two or more molecules
combine to form large molecule with no elimination of small molecules. Molecules need a double
or triple bond. Total molecular weight of polymer chain segment is an exact integer multiple of
molecular weight of monomers.
Example: n CH2 = CH2 (-CH2−CH2-) n
Ethylene (Monomer) Polyethene (Polymer)
Chain-growth polymerization is a reaction in which the high-molecular-weight polymer is produced
early in the polymerization process and the polymer yield (the percentage conversion of the monomer
into the polymer) gradually increases with time. In this polymerization, unsaturated monomer
molecules add onto the active site on a growing polymer chain one at a time.
It is useful to distinguish four polymerization procedures fitting this general description.
A) Radical Polymerization: The initiator is a radical and the propagating site of reactivity
(*) is a carbon radical.
B) Cationic Polymerization: The initiator is an acid and the propagating site of reactivity
(*) is a carbocation
C) Anionic Polymerization: The initiator is a nucleophile and the propagating site of
reactivity (*) is a carbanion.
D) Coordination Catalytic Polymerization: The initiator is a transition metal complex and
the propagating site of reactivity (*) is a terminal catalytic complex.
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In chain-growth polymerization, a polymer is synthesized from monomers in four steps.
(i) Chain initiation step is the reaction to generate a chain carrier (intermediates such as
radicals and ions in the chain propagation) in chain polymerizations.
(ii) Chain propagation step is a step in which an active center on the developing polymer
molecules adds one monomer compound forming a new polymer molecule that is one
repeat unit longer with a new active center.
(iii) Chain transfer step is a key step in which the active center of polymer A receives an atom
from B compound and gets terminated. Then the B molecule forms an active center. In
this step the active point only shifts to another molecule and does not disappear. This step
may occur in coordination, ionic, and free radical polymerizations.
(iv) Chain termination means that the active center disappears in chain polymerization,
causing the termination of chain propagation.
Species that have been used to initiate anionic polymerization include alkali metals, alkali amides,
alkyl lithium’s and various electron sources. The fundamental reaction for anion polymerization is a
conjugate nucleophilic addition. Treatment of a cold THF solution of styrene with 0.001 equivalents
of n-butyl lithium causes an immediate polymerization. This is an example of anionic polymerization,
the course of which is described by the following equations. Chain growth may be terminated by
water or carbon dioxide, and chain transfer seldom occurs.
Step Growth Polymerization, in this type of polymerization method, monomers with di or multi-
function groups are necessary at least to form a polymer. A Bifunctional monomer or equal molar
amounts of two different bifunctional monomers can form a linear high molecular weight polymer.
In a step-growth polymerization, the molecular weight of the polymer chain builds up slowly and
there is only one reaction mechanism for the formation of polymer. The distinct initiation,
propagation, and termination steps of chain-growth polymerization are meaningless in step-growth
polymerization. The polymerization reaction proceeds by individual reactions of the functional
groups on the monomers. Thus, two monomers react to form a dimer.
Monomer + Monomer …………. Dimer + H2O
The dimer may now react with another dimer to produce a tetramer, or the dimer may react with
more monomer to form a trimer.
Monomer + Dimer………………….Trimer + H 2O
Dimer + Dimer………………………..Tetramer + H 2O
This process continues, each reaction of the functional groups proceeding essentially at the same
reaction rate until over a relatively long period of time, a high molecular weight polymer is
obtained.
Mono functional condensation reaction: you can recall that making an ester requires a Carboxylic
Acid, an Alcohol and an Acid catalyst.
Methods of Polymerization:
Heterogeneous Polymerization:
In such a process more than one phase is involved. Two types: Viz. Emulsion and Suspension
Polymerization.
Emulsion Polymerization:
The monomer is dispersed in aqueous phase as fine droplets which is stabilized by addingsurfactant
[Fatty acids (Stearic acids), Sodium Lauryl sulfate].
The surfactants lead to the formation of micelles when their concentration exceeds Critical
Micelle Concentration.
Addition of water- s o l u b l e initiator [Potassium persulphate K2S2O8] at this stage initiates
the polymerization reaction in themicelles which ultimately increase the micelle size.
For the continuation of the reaction, monomers diffuse from its droplets to the micelle.
PLASTICS:
Definition: Plastic is an organic polymer; it can be desired into any shape by applying heat
and pressure in the presence of a catalyst is called Plastic.
Properties of Plastics:
They are light in weight.
Easily molded into different shapes and sizes.
Good insulation and low thermal conductivity.
Good impact resistance and they do not rust.
Chemically inert compounds.
They are non-biodegradable and are not degraded by microbial action.
Low processing cost.
Preparations, properties and applications of Plastics:
Properties:
PVC is a colorless compound
Chemically inert compounds and non - inflammable.
PVC is strong and brittle.
It has specific gravity 1.33
Resistant to atmospheric conditions like
Oxygen, Carbon dioxide and moisture.
Applications:
PVC is used for electrical insulations.
Prepare injection molding articles like radio,
camera and telephone components, chemical
containers.
PVC is used for making safety helmets refrigerator components.
PVC is used to prepare tyres, cycle and motor mudguards.
Teflon:
Teflon is a synthetic fluoropolymer made up of tetrafluoroethylene monomer. The chemical name of
Teflon is poly (1, 1, 2, 2 tetrafluoroethylene). It is a thermoplastic polymer. Teflon chemical formula
is (C2F4)n. The Teflon formula shows repetitive or n numbers of C 2F4 units. It has an ability to
maintain high strength, toughness, and self-lubrication at low temperatures (around 5 K), and good
flexibility at temperatures above 194 K.
Teflon is produced by a free radical mechanism. The net reaction for the production of Teflon is
given below:
To aid this reaction, a sulphate catalyst is used with high-pressure heating. During the reaction of the
production of the Teflon or Polytetrafluoroethylene (PTTE), the polymer tetrafluoroethylene
decomposes into tetrafluoromethane and a carbon atom
Properties of Teflon
It is a white solid compound at room temperature.
Its density is about 2200 kg/m3 2.2 g/cm3
Its melting point is 600 K.
It is a chemical resistance compound; the only chemicals that can affect these compounds are
alkali metals.
It shows good resistance towards heat and low temperature.
It has a low water absorption capacity.
It has an anti-adhesion ability due to which it is used as non-stick kitchen utensils.
Properties:
Nylon 6, 6 pursues excellent abrasion resistance and a high melting point.
Nylon 6, 6 is an amorphous solid so it has a large elastic property
It is slightly soluble in boiling water.
Nylon 6, 6 is very stable in nature and has high tensile strength
It also provides a very good resistance to photo degradation.
Nylon 6, 6 resistant towards heat
Nylon 6, 6 has long molecular chains resulting in more hydrogen bonds, creating chemical
springs and making it very resilient (Flexible or Elastics),
Its chemical properties don’t allow it to be affected by solvents such as water, alcohol etc.
ELASTOMERS:
The organic polymer which can stretched to twice or more than that to its original size as soon as
the stretching force released it returns to its original strength is called Elastomers or Rubber.
Characteristics of Natural Rubber:
It becomes soft at high temperatures and brittle at low temperatures
Low tensile strength, High water absorption capacity.
It is soluble in non-polar solvents like benzene and carbon tetra chlorides
It has less durability
When stretched to great extent it suffers permanent deformation.
Elasticity is low. Depends upon extent of Sulphur added.
Preparations, properties and applications of Elastomers:
Buna – S – Rubber: (Styrene Rubber):
Buna-S- Rubber is produced by the copolymerization of butadiene with styrene using sodium as
a catalyst.
Properties:
Buna-N is resistant to oil, fuel and other chemicals
It is resistant to aliphatic hydrocarbons.
It has tensile strength as well as excellent abrasion and compression set resistance.
It is not resistant to solvents.
Buna-N should not be stored near ozone generating electric motors, welding equipment or in
UV light.
Buna-N performs well in petroleum oils and fuels, silicone oils and greases, ethylene glycol,
dilute acids and water below 212oF.
Conducting Polymers:
Organic polymers that conduct electricity are known as conducting polymers.Examples:
Polyacetylene, Polypyrrole, Polyaniline, etc
Conducting polymers classified in the following way:
Intrinsic Conducting Polymers: ICPs have extensive conjugation in the backbone which is
responsible for conduction. These are further divided into two types;
With Conjugation 𝝅 - electrons in the backbone:
Overlapping of orbital’s having conjugated PI electrons over the entire backbone forms the valency
bands as well as conduction bands. The valence band is filled band and conduction band is empty.
When the energy gap is low, the electrons from the valence band are excited to the conduction band
and become mobile throughout the polymer show conductivity. Conduction occurs only after
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thermal or photolytic activation of electrons.
Examples: Polyacetylene, Polyaniline, Polypyrrole and Polybutadienylene polymers etc.
Polyacetylene,
(ii) n - Type doping: It is achieved by reduction. Intrinsic polymer is treated with suitable reducing
agent such as a Lewis base (naphthylamine, sodium naphthalide etc.) so as to generate negative
charge. These delocalized positive charges help in conduction by forming a donor band
between valence band and conduction bands.
Natural polymers are biodegradable, but synthetic polymers and plastics are not prone to
biodegradation and cause pollution of the environment.
Biodegradable polymers may be naturally occurring or may be synthesized by chemical methods.
Naturally Occurring Biodegradable Polymers: These are Bio Polymers Ex; Polysaccharides,
proteins, nucleic acids and natural rubbers. Polysaccharides include starch and cellulose. Proteins
are amino carboxylic acids; Nucleic acids are Nucleotides (DNA, RNA).
Biosynthetic Polymers, they are produced by the fermentation process by microorganisms. Ex:
polyhydroxy alkanoates are the polyesters of biodegradable type. The rate of degradation and
formation of metabolites depends on the structural complexity of the material and environment
selected for degradation.
Synthetic Biodegradable Polymers: These polymers are derived from biological sources or
photochemical reactions. Examples: Polylactic acids, Polyvinyl Alcohol, Polyvinyl esters,
polyamide esters, and these polymers undergo degradation by microorganisms and also by chemical
and mechanical methods.
POLYLACTIC ACID:
Biodegradable aliphatic thermoplastic Polymers, It is derived from Corn, starch, sugar cane etc.
Lactic acid is produced by the bacterial fermentation of sugarcane or from the starch obtained from
corn.
Lactic acid undergoes the dimerization gives Lactide monomer. The Lactide monomer undergoes
polymerization in the presence of stannous octate catalyst to give Polylactic acid.
The Lactide may be LL or DL,
The racemic mixture of L and D leads to the synthesis of poly DL Lactide. The D-isomer of
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polylactide is crystalline and L-isomer is amorphous. The biodegradation of the D- isomer is also
slower than the L- isomer.
Properties:
The glass transition temperature of PLA is 60oC- 65oC.
PLA possess melting point 173oC- 178oC
It is a chiral compound
It possesses good biocompatibility,
It contains high strength.
Applications:
These are widely used for making medical implants like anchors, screws, pins, mesh etc.
For making compostable packing material, disposable garments, diapers, food packing
3D printings.
Used in the biomedical applications such as sutures, stents, and drug delivery devices.
Polyglycolide (or) Poly Glycolic Acid (PGA),
It is a biodegradable, thermoplastic polymer and the simplest linear, aliphatic polyester. It can be
prepared starting from glycolic acid by means of polycondensation or ring-opening polymerization.
PGA is a tough fiber-forming polymer.
Polyglycolide and its copolymers (poly (lactic-co-glycolic acid) with lactic acid,
Poly (glycolide-co-caprolactone) with ε-caprolactone
Poly (glycolide-co-trimethylene carbonate) with trimethylene carbonate) are widely used for
synthesis.
Properties:
Polyglycolide has a glass transition temperature between 35 and 40 °C
Melting point range of 225 to 230 °C
It is also the simplest linear, aliphatic polyester.
PGA is insolubility in water.
Polyglycolide is soluble in highly fluorinated solvents like hexafluoro isopropanol (HFIP)
and hexafluoroacetone sesquihydrate,
Fibers of PGA exhibit high strength and modulus (7 GPa) and are particularly stiff
Applications:
Used for the absorbable sutures and are being evaluated in the biomedical field.
Implantable medical devices have been produced with PGA, including rings, pins, rods, plates
and screws.
It has also been explored for tissue engineering or controlled drug delivery.
PGA as a filler material integrated into other degradable polymers.
PGA resins are known for their excellent gas barrier properties, high strength, and excellent
biodegradability.