Professional Documents
Culture Documents
20104-B11R (3) B9COACH New Coach Europe EU6 9700 - 9900 D11K Extended
20104-B11R (3) B9COACH New Coach Europe EU6 9700 - 9900 D11K Extended
Contents
Introduction BD1-1 Instrument Cluster, Power and Ground 36
How To Read The Wiring Diagram 7 BD1-2 Instrument Cluster Control 38
Basic guidance 7 BD1-3 Instrument Cluster Control 40
Input and Output Symbols 9 BE1 Tachograph 42
Abbreviation list 11 BF1 Alcolock 44
Prefix for physical units 14 BG1 On Board Diagnostic (OBD) 46
Wire Colors 14 BH2 Adaptive Cruise Control 48
Signal/Eqpot list 15 BI1 Accelerator pedal 50
CAN Communication Wires 16 CA1-1 Engine Interface 52
Illustrated Wiring Diagrams CA1-2 Engine Interface 54
Data Link Topology 19 CA1-3 Engine Interface 56
Cable Harness Layout 20 CB1-1 Aftertreatment System 58
AA2 Power Supply 22 CB1-2 Aftertreatment System 60
AB2 Ignition System 24 CB1-3 NOx & Urea Quality Sensors 62
AC1 Alternators 26 CB1-4 Urea 64
AD1 I-Start 28 CE1 Fuel Cut Off 66
BA1 VECU, Power and Ground 30 CF1 Heat Sensors 68
BB1 BBM, Power and Ground 32 DA1 I-Shift gearbox 70
BC1 BIO, Power and Ground 34 EA1-1 EBS, Electronic Brake System 72
JD2 AIC, Power and Ground 118 Components and pinouts 174
JE1 TGW2, Power and Ground 120 A03 Instrument Cluster 174
JF1 FMS-GW3 122 A13A Transmission Electronic Control Unit 179
OG1 WWS, Wiper Control 124 A16 Electronically Controlled Suspension 181
OH1 Windscreen and Headlight Washer 126 A17 Vehicle Electronic Control Unit 184
Basic guidance
Switch
Inline connector
Relay
Interface connector
Source Power
Ground Case
LSD Pulse Width Modulation (PWM) Input Analog to Digital Pull Down
Abbreviation list
AC Air Conditioning
AI Analog Input
Amb Ambient
AO Analog Output
BB Body Builder
Brk Brake
Buf Buffered
C Closing
Wiring diagram B11R (3) 790E Version 7 11
Extended index
How To Read The Wiring Diagram: Prefix for physical units
HVAC Heating, Ventilation & Air Condition PCS Pressure Control Solenoid
LDI Low Digital Input RES Input For Sensors With Variable
Resistance
LDO Low Digital Output
Ret Retarder
LDWS Lane Departure Warning System
RX Signal Receiver
LED Light Emitting Diode
Sen Sensor
LPOS Lane Position and Object Sensor
Sign Signal
LS Low Side
SLCM See LCM
Nd Needle
Sno Snow
NOx Nitrous Oxide
Sp Speed
O Output
SS Sensor Supply
OBD On Board Diagnostic
St Start
OLS Oil Level Sensor
Stp Stop
OP Opening
SV Supply Voltage
OV Overflow
Sw Switch
PCM Powertrain Control Module
B Sensors YE Yellow
E Lamps GY Grey
F Fuses
G Batteries
H Horns
K Relays
M Motors
R Resistors
S Switches
6 – Interior Light
0 – Electronic. Interior light signals concern all wires linked
Electronic family signals concern wires carrying with the Interior lighting of the vehicle. They
low current (few mA). are supplying or controlling lamps. This family
They can be used to control or transmit binary overwrites the Positive Supply and Electronic
information to electronic components. families.
Here some examples of common electronic sig‑
nal wires: PWM signal, analog/digital signal. 7 – Communication bus
Communication signal concern all wires in the
1 – Power & Signal Ground. communication bus network. CAN network
The signal 1 without the three other digits and LIN bus are concerned by this family. These
stands for common generic ground used for all wires are generally twisted. For LIN bus all the
Power Ground wires connected to cab or chas‑ three wires (12V, LIN signal and LIN ground)
sis ground plate. Signal 1 is generally carrying belongs to Communication family. The two or
high current (few Amps). three signals of a CAN or LIN bus constitute a
The other signal ground generally provided Number sequence.
by ECU for grounding sensor or actuator are
following the normal rule by using four digits to 8 – Body Builder
show the difference between all signal ground. Body builder signals concern all wires linked
Signal ground is generally carrying low current with the Body builder equipment of the vehicle.
(few mA). They are supplying or allowing or controlling
Body builder devices. This family overwrites
2 – Positive Supply Positive Supply and Electronic families
Positive supply signals concern wires used to
carry current from an electrical source to an 9 – Free
electrical device. These wires are used to feed
electrical devices. They are carrying high current
(few Amps).
In general, this power supply comes directly
from batteries or power relay and wires are pro‑
tected by fuses.
3 – Exterior Light
Exterior light signals concern all wires linked
with the exterior lighting of the vehicle. They are
supplying or controlling lamps.
These wires can be directly connected to an
ECU, a switch or a relay controlling the toggling
on/off of the lights and feed one or many exte‑
rior lights. This family overwrites the Positive
Supply and Electronic families.
J1587/1708 – A 7011 GY
J1587/1708 – B 7012 OG
LIN No rule GY
Backbone 2
Backbone 1 J1939-1
A176
LPOS
A16
ECS
B238
FLS
A17
VECU
J1939-2-3
A22
FMS FMS CAN J1939
XCB401B MCM
J1587/J1708
A21
EBS X43 OBD
D-Bus
A36
BBM
A234 A132 A195
VDS GW Alcolock BIO E-Bus XCB801F
A27
LCM
A79 A163
I-Shift GW CCIOM
ECU appears in
A174 B247 B96A B96B Chassis wiring diagram A13A
ACM UQS NOxNOx Sensors TECU
Interface
A13A A14 XCB801F
TECU EMS
Cable Harnesses
Rear Axle
Harness
Instrument Harness
Front Axle Harness
Center Harness
Center Harness
Rear Axle
Harness
Instrument Harness
Engine Bay Harness
B+ B+ +30 +30
FRC
A XO:1 XT:1 XG:1
A
ELECTRICAL_CENTER
FH1:2S
FH1:3S
FH4:1S
FH4:2S
FH2:1S
FH2:3S
FH3:1S
FH3:2S
FH3:3S
FH4:3S
FH2:2S
FH1:1S 10RD 10RD 10RD
ELECTRICAL_CENTER 2003 2003
2003
4.0RD 4.0RD 4.0RD 4.0RD 4.0RD 4.0RD 4.0RD 4.0RD 4.0RD 4.0RD 4.0RD 4.0RD
Body XS-2003_19
XS-2002_01 XS-2002_02
F104 25RD
XJB101 B 1
BBOX
XC100C:1 XC100B:1 XC100:12
25RD
B 2 3 50RD
2001 35RD 0.75BK
Relay
K102 A A1
86
D
88
1 2003
B
1
XJB201 2001 1
Main Relay 300A
XC100F:1
50RD
2001 85
POS_XC100:A 88A
35RD B A2 C 2 F101
2002 XSCG2-21 150A
C 1
A
1 S41 B 1
G01A Switch, battery
Battery 1 main switch control A 1 F100
B 400A
1
C C
50RD
2072
K103
85
Relay ARMS 87
C
1
A
1
(Automatic Reset Main Switch)
G01B 30
87A
Battery 2 POS_XC100:D
50RD
2001
1.0RD
2001
0.75RD
2072
86
XC100
B
1
D D
50BK
XC016:1
1
1 C CENTER CENTER
1
CENTER
0.75WH/YE 0.75WH/BU
0.75GY 0224 0215
7035
XC028:4 XC026:2 XC200A:1
XC026:1 ELECTRICAL_CENTER ELECTRICAL_CENTER
ELECTRICAL_CENTER 50BK
0.75WH/YE 0.75WH/BU
1
F207
VPDUR
0.75GY 0224 0215 +30 +30
7035
400A
GND21:1 LC1 3 B 4 B 15
A27 XC200
ARMS
A36
GND21:1
Control unit, LCM Control unit, BBM
( Light Control Module ) (Body Builder Module)
SLCM BBM
E E
Wiring diagram B11R (3) 790E Version 7 22
70405500 03 02(03) 1(75)
0 1 2 3 4
Main Battery Compartment XC100 Power Supply AA2
XC100 F121 XC100:G
K102
S41
XC100:F
XC100:B
XC100:C
X47
G01B.B1
F100
G01B.A1 B250 F101
G01A.B1 G01A.A1 K103 F104
XC016
Cable Inlet
Cable Inlet
XC026
XC200 XC028
XJB102
XJB101
FH4:2P 0.75RD
2001
FRC 86 30 86 30
K73
ELECTRICAL_CENTER 0.75RD/GY 2075
XC018:21
K22
FRC:68
INSTRUMENT 85 87 87A 85 87 87A
0.75RD
ELECTRICAL_CENTER
2002 0.75RD
0.5RD
F30
86 2001
2003 20A
30 K81 B 1
B 85
POS_RHH INSTRUMENT Switch
Emergency Cut-Out
0 1 XCB401B.9
ELECTRICAL_CENTER
0.5RD/GN
0.5BK 4.0RD/GN B
0.75RD/GY YA1-1:0 D 2004 4.0RD/GN 2004
0.75BK 4.0RD/GN 10RD
1 2075 C 1 A 1 2005 2004 2004
ELECTRICAL_CENTER XD:3
XD:1 CENTER ELECTRICAL_CENTER XS-2004_01
INSTRUMENT
XC036:7 XC022:2
ELECTRICAL_CENTER
XC037:16 0.75BU 5004 0.75BU
5004
INSTRUMENT
A27
S15
Dim_Dash
0.75BU 0
Control unit, LCM 5004 R
( Light Control Module ) Switch
86
K80 I Key switch
30
PC2 12
Relay II
C C
85 R
0178 2075 2075
0.75GN 30
5003 0.5VT 0.5RD/YE
XC035:14 0178 0.5BK
2073 19
1
ELECTRICAL_CENTER
XC022:4
INSTRUMENT
XS-6001_01 XC036:3 XD:2 INSTRUMENT
P
0.5BU
6001
0.5RD/YE INSTRUMENT ELECTRICAL_CENTER
2073 XC036:4 B+ XC036:2 XC022:5
0.5VT 15
X2 4 X2 7 X2 1 X2 9 0.5RD/YE 2073 0.5RD/GN 2005 0.5RD/GN 2005
XCB401B.8
M S12 0178
YA1-1:0 D DR
Switch, Main Control 0.5RD/GN 2004 0.5RD/GN 2004 0.5RD/GN 2004 XS-2004_02
XC036:6 XC022:6
0 1 CENTER 50
X2 6 X2 8 X2 3 X2 5 X2 2 X2 10 XC022:3
ELECTRICAL_CENTER 0.5RD/YE
XC036:5
D D
0.5VT
0178
0.5RD/YE
2006
INSTRUMENT 0.5RD/GN
0.75BU 5004 XC022:7
ELECTRICAL_CENTER 2004
0.5RD/GN 2004
0.5RD/YE
2006 0.5RD/YE 2006
Key_Sw_Crank
Ignition Key (+DR)
Key_Sw_Ignit
Emergency switch
Main switch
+50_Crank
Control unit, BBM Control unit, LCM Control unit, VECU
(Body Builder Module) ( Light Control Module ) (Vehicle ECU)
BBM
E SLCM VECU E
Wiring diagram B11R (3) 790E Version 7 24
70405500 03 02(03) 2(75)
0 1 2 3 4
S12 S15 S322 Ignition System AB2
XC036
XC018
XC037
XC035
Main Inlet
Cable Inlet
K80
A17/A36 A27 FH4 FRC
F115 K81 XD
FRC:F30, F68
A36.A
A27.LC2
A17.A XH
A27.PC2 XS
XM
XC100 A27 A17/A36 K80-81 FH4
0 1 2 3 4
Alternators AC1
A F201
A
200A
From K102:C2 AA 86
K200
F120 30
Relay, Heater/CCIOM BA1:B1
5A (Central Chassis IO Module)
XC200 XC100 87a
87
85
POS_XC200:A K72 30
86
35RD 70RD
0.75RD
2003 XC200
2003 2003
XC200:18 F06
ENGINE_BAY 5A
FRC
2.5RD/GN
2004
XC017:12
B CENTER XS-2004_03
B
2.5RD/GN 2.5RD/GN
2004 2004
0.75RD
2003 X4
X4 1 2
+DR +DR
A 1
CCIOM A163
Control unit, CCIOM,
XJB601 PWR PWR Backbone 2 (XB1)
Central Chassis IO Module
XC080:15
ENGINE_BAY
G02A
LIN GND
OR
Alternator 1
LIN
CM GND GND
A XCA020A
LIN X2 25 X2 11 X1 29 X2 29
LGND
Connector,
C Engine Interface 1
0.75RD
C
OR
S
2003
S1
12 0.75RD 2003
2.5BK 2.5BK
0.75RD 2003 XS-2003_01 1 1
45
45
11
0.75GY 0.75WH B 15
0.75GY 7052
7052 1022
10 0.75GY 7052
U_3RD_ALT
XS-7052_01 A17 LDO Rel_Ctrl
45
Control unit, VECU
G02B 9 0.75WH 1022
XS-1022_01 (Vehicle ECU)
Alternator 2 0.75WH 1022
45
CM XSCG6-21
VECU
A
0.75RD 0.75GY 0.75WH
LIN
0.75WH 2003 7052 1022
LGND
0335
S
S1
D D
G02C
Alternator 3
D1
CM
D2 3RD_ALT
A
LIN
B D3
LGND
1 D4
S
D5
C 1 S1
35BK
1 0.75BK
1
E GND62:1 XSCG6-31
E
Wiring diagram B11R (3) 790E Version 7 26
70405500 03 02(03) 3(75)
0 1 2 3 4
G02A, G02B, G02C A163 A163.X1 Alternators AC1
AB+
A163.X2
XC080
A163.X4
XCA020A
BB+ A XC100 XJB601:A
XC017
Main Inlet
XC200 XJB601
XC200:G
XC100
Electrical Center
XC200:F
Main Inlet
Electrical Center
Cable Inlet
A163
XC027
XC080
XC200 Cable Inlet
XJB601
XCA020A
G02A
A17.B
G02B
G02C
FRC:F06, K72
A17/A36
0 1 2 3 4
I-Start AD1
A A36
A
Bpol+ Bpol+
BBM
Control unit, BBM
DC/DC-status
(Body Builder Module)
F109
20A
XC100 A 10
XC100:16
FRONT_AXLE
2.5RD 0.75GN
2001 0076
XC016:24 XC027:1
B B
2.5RD 0.75GN
2001 0076
XC080:57 XC080:16
ENGINE_BAY
2.5RD 0.75GN
2001 0076
A 1 A 5
C Voltage converter
I-Start DC/DC
C
Battery
temp. sensor
A 2 A A 4
3
2.5RD
70RD 2081 2084
1.0BK
C 1 A 1
G10A
Battery, I-Start
Battery 1
XJB601 F 1 B 1
D E 1
50RD
D
2082
A
A 30
G10B C
M04
Motor, starter motor M Battery, I-Start
Battery 2
B D
C 31
70BK
E GND61:1
E
Wiring diagram B11R (3) 790E Version 7 28
70405500 03 02(03) 4(75)
0 1 2 3 4
Battery, I-Start XJB601 I-Start XC100 AD1
G10B XJB601.F XJB601.E
G10A
U38
XC080
XC016
Main Inlet
XC100
Electrical Center
Cable Inlet
XC027
XJB601
M04 A36.A
VPDUR
+30 +30 +30 +30
A A
XC200:14
0.75RD/BU
2007
86 86
K72 30
ENGINE_BAY K201 30 86
K200
XC080:19 30
Relay VECU 87
87a Relay, EMS 87 87a Relay, Heater/CCIOM
(Vehicle ECU) 85 0.75RD/BU
(Engine Management System) 85 87a 87 (Central Chassis IO Module)
POS_FRC:K2 2007 POS_XC200:B 85 POS_XC200:A
F07 F06
5A 5A
B FRC XC200 B
INSTRUMENT
XL:1 XL:5 XL:3 XC027:3
ELECTRICAL_CENTER ELECTRICAL_CENTER
0.75RD/BU
2007
C C
0.75WH/BN 0.75RD/BU
0179 2007
B 15 A 13
D Gnd
Backbone 1 (XA1)
J1587 (XH1)
D
A 12
0.75BK
1
XC:2
ELECTRICAL_CENTER
E E
Wiring diagram B11R (3) 790E Version 7 30
70405500 03 02(03) 5(75)
0 1 2 3 4
XC200 XC080 VECU, Power and Ground BA1
K200, K201
Electrical Center
Electrical Center
Cable Inlet
XC080
Cable Inlet
XC200
XC027
A17/A36 FRC
XC
A17.A
XL
A17/A36
0 1 2 3 4
BBM, Power and Ground BB1
A A
+30 +30
F51
5A
FRC
FRC:51
ELECTRICAL_CENTER
B B
0.75RD
2003
A 13
+30 A36
PWR BBM Control unit, BBM
C (Body Builder Module)
C
J1587 (XH1)
Backbone 1 (XA1)
(T) D-BUS (XF1)
GND
A 12
0.75BK
1
ELECTRICAL_CENTER
XC:3
D D
E E
Wiring diagram B11R (3) 790E Version 7 32
70405500 03 02(03) 6(75)
0 1 2 3 4
BBM, Power and Ground BB1
Electrical Center
Electrical Center
A17/A36 FRC
XC
A36.A FRC:F51
A17/A36
0 1 2 3 4
BIO, Power and Ground BC1
A A
+30 +30
+DR +DR
F63 F55
10A 10A
FRC
FRC:63 FRC:55
ELECTRICAL_CENTER
B B
1.0RD 0.75RD/GN
2003 2004
XS-2003_13
C C
0.75RD 0.75RD
2003 2003
A 13 A 18 A 1
D D
0.75BK
1
ELECTRICAL_CENTER
XC:4
E E
Wiring diagram B11R (3) 790E Version 7 34
70405500 03 02(03) 7(75)
0 1 2 3 4
BIO, Power and Ground BC1
Electrical Center
Electrical Center
A195
FRC
XC
FRC:F55, F63
A195.A
A195
0 1 2 3 4
Instrument Cluster, Power and Ground BD1-1
B+ B+
A +30
+DR
+30
+DR
A
FRC
FH4:1P XL:8 XM:18
ELECTRICAL_CENTER
B B
XC023:1 XC023:2 XC023:3
C XS-2004_04 XS-2003_02
C
0.5RD/GN 0.5RD
2004 2003
A 1 A 3 A 9
Backbone 1 (XA1)
D Gnd
(T) J1939-2/3 (XE1-1)
J1587 (XH1)
D
A 2
0.5BK
1
XSCG1-32
E E
Wiring diagram B11R (3) 790E Version 7 36
70405500 03 02(03) 8(75)
0 1 2 3 4
Instrument Cluster, Power and Ground BD1-1
XC035
A03
Main Inlet
Electrical Center
Electrical Center
Main Inlet Cable Inlet
XC023
Cable Inlet
A03
FH4 FRC
A03.A
XL
XM
FH4
0 1 2 3 4
Instrument Cluster Control BD1-2
A A
F05 F62
5A 10A
FRC
FRC FRC:62
XM:18 ELECTRICAL_CENTER
ELECTRICAL_CENTER
XC028:9
XC023:3 CENTER
XC035:3 XC080:34
ENGINE_BAY
B B
XS-2003_02 XS-2004_06
0.75RD/GN
0.5RD
2004
2003
XS-2004_05
0.75RD/GN
0.75RD/GN
A 12 2004
S06 2004
XC080:27 XC080:28
0.75WH/YE 0.75WH/BU CENTER
0169 0171
0.75WH/BN 0.75WH/GN 0.75WH/YE 0.75WH/GN
0168 0170 0018 0019
XC005:7 XC037:10
INSTRUMENT
0.75WH/YE 0.75WH/GN
0018 0019
D A 4
HDI Select
A 5
Escape Up
A 6 A 7
HDI
B 28
Hydr_Syst1
C
HDI
20
Hydr_Syst2 A03 D
Down
Instrument cluster
IC
Instrument Switch Selector Hydraulic System
E E
Wiring diagram B11R (3) 790E Version 7 38
70405500 03 02(03) 9(75)
0 1 2 3 4
Main Inlet A03 Instrument Cluster Control BD1-2
XC037
A03.A
S06.A
A03.B
XC035
A03
XC005 A03.C S06
S06
B274 B275B XC080
Electrical Center
Main Inlet
Cable Inlet
XC080
XC023
XC028
B274
B275B
FRC:F62, F05
XM
FRC Electrical Center
0 1 2 3 4
Instrument Cluster Control BD1-3
A A
A03
IC Fuel level Instrument cluster
PWR PWR PWR
0.75WH/BK 0.75WH/BK
1021 1021
B XS-1021_02 B
0.75WH/GN 0.75WH/BK 0.75WH/BN 0.75WH/YE
0.75WH/BN 0.75WH/YE
0113 0114
A 1 A 1
C B07 B279 C
Sensor, Fuel Level
Sensor, fuel level Second
A 2 A 2
0.75WH/BK 0.75WH/BK
1021 1021
XS-1021_01
0.75WH/BK 1021
0.75WH/GN 0.75WH/BK
8019 1021
A 1 A 2
D B22 D
Amb_Temp
Rtn
E E
Wiring diagram B11R (3) 790E Version 7 40
70405500 03 02(03) 10(75)
0 1 2 3 4
B07 Fuel Tank 1 Instrument Cluster Control BD1-3
XC018
B22
Main Inlet
Fuel Tank 1
Fuel Tank 2
Fuel Tank 2
A03.A
B279
A03.B
A03
0 1 2 3 4
Tachograph BE1
FRC XC100 f
0.5WH/BN
0223
XC023:2
XC022:24
XC035:2 XC018:21
INSTRUMENT INSTRUMENT 0.75WH/BN
B XS-2004_04 XC036:13
0223
B
0.5RD/GN 0.75RD 0.75WH/BN
2004 2001 0223
Spd_Sign
Tachograph
+24V +24V
6.5V - 9V
Speed_Sig
Data_Sig
DSRC E1 Gnd A5 Gnd A6 SRC B1 B3 Gnd B2 B4 (T) J1939-2/3 (XE1-1)
C 0.75BK
C
45
45
1
0.75RD/GY 0.75BK
2090 0.75WH/BN 1 0.75WH/VT
0223 0227
XC005:16
XC005:15
0.75BK XC005:14 XC005:17
1
45
45
0.75RD/GY 0.75BK
XSCG1-31 2090 0.75WH/BN 0.75WH/VT
1 W30 0223
1
0227
Antenna, DSRC
XC080:44
XC080:45
XC080:43 XC080:46
ENGINE_BAY
45
45
D 0.75RD/GY 0.75BK D
2090 0.75WH/BN 1 0.75WH/VT
0223 0227
XCA021
26 24 7 16 Connector
Gearbox Interface
45
45
0.75RD/GY 0.75BK
2090 0.75WH/BN 1 0.75WH/VT
0223 0227
1 3 2 4 B12
Sensor, tachograph /
speedometer
E E
Wiring diagram B11R (3) 790E Version 7 42
70405500 03 02(03) 11(75)
0 1 2 3 4
B12 Gear Box Main Inlet Tachograph BE1
XC036
XC018
W30
XC035
XC005
XCA021
B12
W30
A33
A33
XC100
Electrical Center
XC100
F115
A33.E Main Inlet
A33.B
A33.A
XC080
XC022
XC023
Cable Inlet
XCA021
Cable Inlet
B12
A17.B
FRC:F08
XL
XC080 FRC A17/A36 Electrical Center
0 1 2 3 4
Alcolock BF1
+30 +30
A A27 A
Dim_Dash
Control unit, LCM
F20 ( Light Control Module )
10A
FRC PC2 12
XJ:11
ELECTRICAL_CENTER
XC025:6
XC022:31
XC036:19 XC035:14
B XS-2003_11
XS-6001_01
B
1.0RD
2003
XS-2003_03
X132
Interface, External Customer X2 4 X2 1
Alcolock S324
M
C 1 3
Switch
Driver Change
C
0 1 Alcolock
X2 6 X2 8 10
XSCG1-33
A 1 A 9 A 8
SRC +30 A132
Driv_Chng_Req
Mode Req
Alcohol
Interlock D_BUS (XF1)
GND Gnd
A 7
1.0BK
1
XSCG1-33
E E
Wiring diagram B11R (3) 790E Version 7 44
70405500 03 02(03) 12(75)
0 1 2 3 4
A132 Alcolock BF1
XC036
X132
A132.A
XC035
S324 S324
Main Inlet
A132
Electrical Center
Cable Inlet
Main Inlet XC022
XC025
Electrical Center Cable Inlet
A27 FRC
A27 FRC:F20
A27.PC2 XJ
0 1 2 3 4
On Board Diagnostic (OBD) BG1
+30 +30
+DR +DR
A A
F08 F05
5A 5A
FRC
XL:8 XM:18
ELECTRICAL_CENTER
B B
XC023:2 XC023:3
CENTER
XC035:2 XC035:3
INSTRUMENT
XS-2004_04 XS-2003_02
0.5RD/GN 0.5RD
2004 2003
C C
1 16
+DR +30
OBD X43
PWR PWR Connector, OBD
(On-Board Diagnostics)
Backbone 2 (XB1)
J1587 (XH1)
Gnd Gnd
4 5
0.5BK 0.5BK
1 1
D D
XSCG1-36
E E
Wiring diagram B11R (3) 790E Version 7 46
70405500 03 02(03) 13(75)
0 1 2 3 4
On Board Diagnostic (OBD) BG1
XC035
X43
Main Inlet
Electrical Center
Electrical Center
Cable Inlet
Main Inlet XC023
Cable Inlet
FRC
X43
FRC:F05, F08
XL
XM
0 1 2 3 4
Adaptive Cruise Control BH2
A A
VECU A17
Control unit, VECU
(Vehicle ECU)
OUT_Supply4
Time Gap (+)
CC_ON/OFF
Time Gap (-)
CC_Resume
CC_Set (-)
CC_Set (+)
A 1 A 2 A 30 3 B 5
B B
B 7 A 17 A
0.5RD/YE
2076
C C
0.5BN 0.5YE 0.5WH/VT 0.5WH/BU 0.5WH/GY 0.5BN
0174 0175 0183 0182 0184 0185
7 8 4 5 3 2
S02 SET- SET+ RES. ON OFF
Stalk switch, full- /
dipped beams
D D
1
E E
Wiring diagram B11R (3) 790E Version 7 48
70405500 03 02(03) 14(75)
0 1 2 3 4
S02 Adaptive Cruise Control BH2
XC036
XC004
S02
Electrical Center
Cable Inlet
Main Inlet XC022
XC025
A17.B
A17.A
A A
A17
VECU Control unit, VECU
(Vehicle ECU)
5V PWR
B 10 B 8 B 22 A 23 B 19
30
B B
XC022:14
XC022:15
XC022:13 XC022:16 XC022:17
0.5GN 0.5BN
0080 0081
30
0.5WH
0.5WH/RD
2040 0.5YE 1024
0079
XC004:13
XC004:14
XC004:15
XC004:16
XC004:17
C 0.5GN
0080
0.5BN
0081 C
30
D D
A 1 A 2 A 5 A 3 A 4
B25
Sensor, accelerator pedal
E E
Wiring diagram B11R (3) 790E Version 7 50
70405500 03 02(03) 15(75)
0 1 2 3 4
B25 Accelerator pedal BI1
XC004
Main Inlet
B25
B25
Electrical Center
A17.B
A17.A
A A
From K102:C2 AA
K201
86 86
30 30 K72
Relay, EMS
(Engine Management System) 87a 87 87a
87 Relay VECU
POS_XC200:B 85 85 (Vehicle ECU)
POS_FRC:K2
F06
5A
HSD IVS_Out
Y162B.A:1
C C
CA1-3:1 B 17
B
0.75GN
0098
ELECTRICAL_CENTER
XC027:15
CENTER
0.75GN
0098
1.5RD 1.5RD
2042 2042
XC080:29
ENGINE_BAY
D 0.75GN 0098
D
IVS Out
E E
Wiring diagram B11R (3) 790E Version 7 52
70405500 03 02(03) 16(75)
0 1 2 3 4
XC200 Engine Interface CA1-1
F210
F211
F212
F213
XC080
F215
K201 XCA020A
Electrical Center
Electrical Center
Cable Inlet
XC080
XC200 XC027
Cable Inlet
XCA020A
A17.B
FRC:F06, K72
A17
0 1 2 3 4
Engine Interface CA1-2
A A
XCA020B (EI2)
8 Connector
Engine Interface 2
START
S315 S316 START ENABLE
Switch Switch
Engine Start Engine Start Enable
Rear Rear
A 2 A 1 A 3 A 1
0.75WH/BK
0.75BN 1023
0085
B B
0.75WH/BK 1023
XS-1023_01
0.75WH/BK
1023
0.75WH/BK
1023
A 3 A 1 A 3
B39 S68
C θP
Sensor, air filter pressure Proximity switch, C
and air filter temperature coolant level, NC.
A 2 A 4 A 1
D D
18 30 19 24 28 7 27 31 39
XCA020A
Connector,
Engine Interface 1
GND
GND
GND
Coolant Level sensor
E E
Wiring diagram B11R (3) 790E Version 7 54
70405500 03 02(03) 17(75)
0 1 2 3 4
B39 S68 Engine Interface CA1-2
B39
XCA020B
S68
XCA020A
S315, S316
B39
XCA020B
XCA020B
S316
S315
S316
ST
AR
T
S68
S315
0 1 2 3 4
Engine Interface CA1-3
A A
CA1-1:1 B
XC200:10
1.5RD
2042
B A 1
B
SRC +30 Y162B
U 24V
I
Solenoid Valve Unit
Elect
Body Heating /AVU B32
(Air Valve Unit) Sensor, engine cooling
LSD
PWM EPG GND Gnd n fan speed
A 2 A 7
A 1 A 2
C C
XSCG6-22
45
D D
XCA020B (EI2)
12 2 3 11
Connector
Engine Interface 2
E E
Wiring diagram B11R (3) 790E Version 7 56
70405500 03 02(03) 18(75)
0 1 2 3 4
Engine Interface CA1-3
XCA020B
XCA020B
B32
B32
Y162B
Y162B
Y162B
0 1 2 3 4
Aftertreatment System CB1-1
A A
F224 F62
30A 10A
XC200 FRC
XC200:12 XC200:15 FRC:62
ENGINE_BAY ELECTRICAL_CENTER
0.75RD/GN
2004
B XC028:9
B
CENTER
0.75RD/GN
2004
2.5RD 2.5RD
2003 2003
XC080:34
C ENGINE_BAY
C
0.75RD/GN
2004
XS-2004_06
0.75RD/GN
2004
A 60 A 57 A 3
Backbone 2 (XB1)
(T) Engine Subnet (XD1)
A 58 A 61
2.5BK 2.5BK
1 1
XSCG6-23
E E
Wiring diagram B11R (3) 790E Version 7 58
70405500 03 02(03) 19(75)
0 1 2 3 4
Aftertreatment System CB1-1
A174
XC200:A
XC080
A174 XC200
Electrical Center
A174
Electrical Center
XC200
Cable Inlet
XC028
FRC:F62
0 1 2 3 4
Aftertreatment System CB1-2
A A
A174
ACM Control unit, ACM
V5EXT1 Supply
Downstream
Upstream
A 54 A 50 A 26 A 39 A 34 A 42 A 56
B B
0.75RD/BU
2050
0.75WH/BK 0.75WH/GN 0.75WH/BU 0.75WH/VT 0.75WH/GY 0.75WH/BK
1051 0036 0037 0038 0039 1050
A 2 A 2 A 2
B98
C B85
Sensor, exhaust temp,
Sensor, exhaust temp,
B97
Sensor, exhaust temp,
C
T downstream catalyst T T
0.75RD/BU downstream DPF upstream catalyst
2050 A 1 A 1 A 1
0.75WH/BK
1051
A 2 A 1
B115
Sensor, DPF pressure
P
(Diesel particulate filters)
A 3
XS-1050_02
E E
Wiring diagram B11R (3) 790E Version 7 60
70405500 03 02(03) 20(75)
0 1 2 3 4
Aftertreatment System CB1-2
A174 B85
B115
B98
B97
B115
A174
A174
B85
A A
A174
Control unit, ACM
(Aftertreatment Control Module)
Signal_Nox
A 49
B 1.5RD
B
Variant OBDEP-D
XS-2018_01
Front Urea Tank
1.0RD/YE
Rear Urea Tank
XC080:30
XC017:17
1.5RD/YE
1 A 4 A 4
D 1.0BK 1.0BK
D
1.0BK 1.0BK
E E
Wiring diagram B11R (3) 790E Version 7 62
70405500 03 02(03) 21(75)
0 1 2 3 4
Urea tank NOx and Urea Quality Sensors Main Inlet CB1-3
B142
XC017
B247
A174
Connectors XC080
for chassis
front location
Front Urea tank
Main Inlet
A174
B96A
B96B
0 1 2 3 4
UREA CB1-4
A174
Heat_Valve_AdBlue
A ACM A
AdBlue_Temp_Sens
AdBlue_Temp_Sen
Dosage pump AdBlue Heater Hose
AdBlue_Level_Sen
AdBlue_Press_Sen
Air _Pressure_Sen
Air _Pressure_Sen
Control unit, ACM
PWR 5V 5V PWR (Aftertreatment Control Module)
Air_Valve
Output 2
Output 1
Output 3
PWM Gnd Gnd
HSD Xxx GND LSD LSD LSD SRC SPLY SRC SPLY LSD LSD A/D GND A/D A/D A/D A/D A/D SRC SPLY
A 20 A 16 A 28 A 32 A 24 A 59 A 62 A 4 A 21 A 35 A 54 A 27 A 47 A 23 A 18 A 46 A 51
0.75YE 0.75WH/GY 0.75WH/GY 0.75WH/VT 0.75RD/BU 0.75RD/YE 0.75WH/BU 0.75WH/GN 0.75WH/YE 0.75WH/BN
0097 0095 0095 0094 2098 2097 0093 0092 0091 0.75WH/GY 0.75WH/VT 0.75RD/GY
0090
0084 0083 2096
0.75WH/GY 0.75WH/VT
XS-0095_01 0084 0083
OR OR
B B
0.75BN 0.75WH/GY
0096 0095 0.75BU 0.75BU
0088 0088
Biodiesel
Diesel
XS-2096_01
XS-1051_01
OR
C XS-2098_01 0.75RD/GY 0.75RD/GY
C
OR
XS-2097_01
0.75WH/BK 2096 2096 0.75RD/GY
A 1 1051 2096
A 1 A 2 A 1 A 2
0.75RD/YE
2097 B262 B263
Sensor, Urea Pressure P P Sensor, Urea Air Pressure
0.75RD/GY
XC080:55 XC080:52
Y80B Y81C
A 1 2096 XC080:53
Solenoid valve,
M 0.75WH/VT
Solenoid valve, 3
0.75WH/GY 0083 0.75RD/GY
A 3 A
AdBlue dosing unit AdBlue tank heating 0084 2096
A 2
0.75WH/BK
1051
XC080:56 XC017:16
0.75WH/BK
1051 0.75WH/BK 1051 0.75WH/BK 1051
A 1 A 2
A
A 3
T
Air valve Urea temp
A190
E Component group urea E
Wiring diagram B11R (3) 790E Version 7 64
70405500 03 02(03) 22(75)
0 1 2 3 4
UREA R57
CB1-4
R56
B142
B262
Y81C
Y80B
A190
B263
A174
Urea pump
A174
A +30 +30
A
K72 86
30
Relay VECU
(Vehicle ECU) 87a
87
POS_FRC:K2 85
F43
5A
B B
FRC
FRC:43
ELECTRICAL_CENTER
0.75RD/BU
2007
XC026:3
CENTER
B 15 A 13
C VECU
FRONT_AXLE
C
0.75RD/BU
2007
A 2
Y160
Solenoid Valve
Fuel Cut Off A 1
0.75BK
1
D D
XSCG2-21
E E
Wiring diagram B11R (3) 790E Version 7 66
70405500 03 02(03) 24(75)
0 1 2 3 4
Fuel Cut OFF CE1
XC017
Main Inlet
Electrical Center
Main Inlet
Fuel Tank 2
Electrical Center
Y160
Cable Inlet
Cable Inlet
XC026
A17.B
A17/A36
A17.A FRC:F43,K2,K72
XCA020A
14 Connector,
A Engine Interface 1 A
OR
U_3RD_ALT
3RD_ALT
0.75WH/GN 0.75WH/GN
5008 5008
B280A 1 1 B280B
Sensor, Heat Sensor Sensor, Heat Sensor
2 2
Air Filter Air Filter
B B
U_3RD_ALT
3RD_ALT
0.75WH/BK 0.75WH/BU
1023 5009
A 1 B281
A 2 Sensor, Heat Sensor
Third Alternator
3RD_ALT
0.75WH/BK
1023
C C
ENGINE_BAY
XCB604M:1
Body Schematic
XCB604M:3
ENGINE_BAY
D 0.75WH/BK
1023 D
XS-1023_01
18 XCA020A
Connector,
Engine Interface 1
E E
Wiring diagram B11R (3) 790E Version 7 68
70405500 03 02(03) 25(75)
0 1 2 3 4
XCA020A XCA020A Heat Sensors XCB604M CF1
XCB604M
B280A/B
B280B XCA020A
B281
B281
0 1 2 3 4
I-Shift gearbox DA1
+30 +30
+DR +DR
A XS-2003_19
2.5RD 86 (1)
A
2003
30 (3) K74
Relay
(4) 87a 87 (5)
I-shift
2.5RD 85 (2) POS_RHF
2003
0.75BK
XS-2003_18 F57
XD:6 5A
2.5RD
2.5RD
2003 2003
FH6:2S FH6:1S
F93 F92
20A 5A
B FRC B
FH6:2P
FH6:1P FRC:57
ELECTRICAL_CENTER ELECTRICAL_CENTER
0.75RD 0.5WH/GY 0.5RD/GN
2003 0140 2004
C SRC +30 HSD Rel_Ctrl SRC +DR Backbone 1 (XA1) SRC +30 HSD Rel_Ctrl SRC +DR Backbone 1 (XA1) A79 C
PWR PWR
J1587 (XH1)
PWR PWR
J1587 (XH1) Control unit,
2.5RD PWR PWR I-shift gateway
2003 Control unit,
A79 I-shift gateway
XC080:58
ENGINE_BAY
PMO PMI Gearshift PMO PMI Gearshift
GND Gnd GND Gnd
2.5BK A 3 A 7 A 8 A 9 A 10 A 11 A 12 A 13 A 14 A 3 A 7 A 8 A 9 A 10 A 11 A 12 A 13 A 14
2.5RD 1 0.5RD
2003 XSCG6-21
2003 0.5BK
1
0.75BN 0.75GN 0.75VT 0.75WH/YE 0.75BN 0.75GN 0.75VT 0.75WH/YE
XCA021 (GIC) 0141 0143 0145 0147 0141 0143 0145 0147
13 39 0.75YE 0.75BU 0.75WH/BN 0.75WH/GN 0.75YE 0.75BU 0.75WH/BN 0.75WH/GN
Connector 0142 0144 0146 0148 0142 0144 0146 0148
Gearbox Interface
XSCG1-34 XSCG1-34
D 0.5BK
0.5BK
1
D
1
A 20 A 21 A 17 A 18 A 1 A 2 A 3 A 4 A 5 A 6 A 11 A 12 A 15 A 16 A 1 A 2 A 3 A 4 A 5 A 6 A 11 A 12 A 15 A 16
A13A
Control unit, TECU
(Transmission ECU)
E E
Wiring diagram B11R (3) 790E Version 7 70
70405500 03 02(03) 26(75)
0 1 2 3 4
XC080 Gear Box TECU I-Shift gearbox Main Inlet DA1
A13A
XCA021
XCA021
XC036
A19D
A79 A19C
A19C
Electrical Center
Main Inlet
Electrical Center
Cable Inlet
XC027
XCA021
A13A
K74
FH6
A A
F48 F28
5A 20A
FRC
FRC:48 FRC:28
ELECTRICAL_CENTER B03
Sensor, IC A03
footbrake valve
5V PWR Instrument cluster
5V_SPLY
PWR 5V
Sign_2
Sign_1
Switch
GND
A 2 A 5 A 1 A 6 A 4 GND Rend Gnd SRC A/D_PU Sign_F SRC A/D_PU Sign_R
B 1 A 12 B 20 B 13 B 21 B 14
INSTRUMENT INSTRUMENT
0.75RD/GY 0.75BU 0.75WH/BK 0.75VT 0.5WH/BN XC018:13 XC018:4 XC018:5 XC018:6 XC018:7
0.5RD/GN 2.5RD FRONT_AXLE
2029 0043 1012 0044 0045 FRONT_AXLE
2004 2003
Sign_1
Switch
0.75WH/BK 0.75WH/BK
PWR PWR PWR 5V Control Unit, EBS 1021 1021
(Electronic Brake System)
XS-1021_01
0.75BK 0.75BK
D 1 1
D
ELECTRICAL_CENTER
XC:5 XC:6
E E
Wiring diagram B11R (3) 790E Version 7 72
70405500 03 02(03) 27(75)
0 1 2 3 4
B03 EBS, Electronic Brake system EA1-1
XC017
XC018
A03
B152 B03
B153
B03 Main Inlet
Electrical Center
Electrical Center
Main Inlet
Cable Inlet
XC023
Cable Inlet
A21
A03
A03.A
FRC
XC
A21.X1
A03.B FRC:F28,F48
A21
0 1 2 3 4
EBS, Valves and Sensors EA1-2
A21
EBS
A Control Unit, EBS
(Electronic Brake System) A
Outlet_Vlv_R
Outlet_Vlv_L
PWR PWR PWR PWR
Inlet_Vlv_R
Inlet_Vlv_L
f f
GND Gnd SRC Sply SRC High HZ_PD Low GND Gnd SRC Sply SRC High HZ_PD Low GND Gnd
X2 15 X2 7 X2 8 X2 9 X2 12 X2 4 X2 5 X2 6 X2 18 X2 14 X2 16 X2 10 X2 13
0.75WH/GY 0.75GN
45
0062 0065
45
1.5WH/BK 1.5RD/BU 0.75YE 0.75GN 1.5WH/BK 1.5RD/GY 0.75YE 0.75GN 0.75WH/BK 0.75BN 0.75YE
1014 2035 7029 7030 1015 2036 7031 7032 1020 0063 0064
ELECTRICAL_CENTER ELECTRICAL_CENTER
XC026:20
XC026:19 XC026:18 XC026:17 XC028:20 XC028:19 XC028:18 XC028:17 XC026:8 XC026:4 XC026:5 XC026:6 XC026:7
ELECTRICAL_CENTER ELECTRICAL_CENTER
B B
0.75WH/GY 0.75GN
45
0062 0065
0.75WH/GY
45
45
0.75GN
0062 0065
C 1.5WH/BK
1014
1.5RD/BU
2035
0.75YE
7029
0.75GN
7030
1.5WH/BK
1015
1.5RD/GY
2036
0.75YE
7031
0.75GN
7032
0.75WH/BK
1020
0.75BN
0063
0.75YE
0064 C
CENTER
XC070:9 XC070:10 XC070:11 XC070:12
REAR_AXLE 45
U08
C 1 C 2 C 3 C 4 C 1 C 2 C 3 C 4
U03
1 3
Y12 1 3
Y11
GND S H L GND S H L
Modulator, EBS,
+24 +24
SPL
Solenoid valve unit, Solenoid valve unit,
SPL Modulator, EBS, ABS, front right ABS, front left
one front axle D 4 6 5 D 1 2 3 A 1 A 2 B 1 B 2 D 4 6 5 D 1 2 3 A 1 A 2 B 1 B 2 rear axle 2
D D
2
A 3A 1 A 2 A 3A 1A 2 A 1 A 2 A 2
A 3A 1A 2 A 3A 1 A 2
A 1 A 2 A A 2
A 1 1
0.75W
0.75W
0.75W
0.75W
0.75Y
0.75Y
0.75Y
0.75Y
0.75R
0.75R
0.75R
0.75R
U U n n U U n n
S S S S
0 1 2 3 4
EBS, Valves and Sensors EA1-2
Main Inlet
U03.A, U08.A
U03.B, U08.B Electrical Center Main Inlet
U03.C, U08,C
U03.D, U08.D
B43
U03, U08 B16
U03
B42
Y11
Y12
B40B XC026
B14B XC028
A21
U08
B40A
A21.X2
B13B
A21 A36
A EBS BBM A
Control Unit, EBS Control unit, BBM
PWR PWR (Electronic Brake System) PWR (Body Builder Module)
GND Gnd SRC +30 SRC High HZ_PD Low GND Gnd SRC Sply A/D 3rd_Br_Pr
X3 2 X3 12 X3 8 X3 5 B 22 B 10 B 8
45
ELECTRICAL_CENTER ELECTRICAL_CENTER
XC028:22 XC028:21 XC028:16 XC028:15 XC027:14 XC027:12 XC027:13
B B
1.5WH/BK 1.5RD/YE 0.75YE 0.75GN 0.75WH/BK 0.75RD/YE 0.75GN
1004 2021 7023 7024 1007 2024 0031
45
C C
CENTER CENTER
XC070:13 XC070:14 XC070:15 XC070:16 XC070:28 XC070:30 XC070:29
REAR_AXLE REAR_AXLE
1 2
C 1 C 2 C 3 C 4
P B278
GND S H +24 L
U36 Sensor, Brake
SPL
Modulator, EBS Air Pressure 3
D4 6 5 D 1 2 3 A 1 A 2 B 1 B 2 Additional axle 4
D D
A 3A 1 A 2 A 3A 1A 2 A 1 A 2 A 2
A 1
0.75W
0.75W
0.75Y
0.75Y
0.75R
0.75R
0.75SB 0.75SB
0.75W 0.75W
B291R U U B292R
n n
S S Sensor, Speed EBS
Sensor Indicator EBS
Additional Brake Lining Wear Additional Wheel
Right B291L B292L Right
0 1 2 3 4
B291L, B291R EBS, 3rd Axle EA2
Electrical Center
B278
U36.D
U36.C
U36.A
U36.B
U36
XC070
Cable Inlet
B292R B291R
B291L
Cable Inlet XC027
U36 XC028
B292L
A36
A21
A21.X3
A36.B
Dim_Dash
Control unit, LCM F59
( Light Control Module ) 5A
FRC
A PC2 12
FRC:59
A
XS-6001_02 XS-2004_18
0.5BU 0.5RD/GN
6001 2004
0.5RD/GN 2004
Variant: EBS-MED
X2 1 X2 X2 7
3-way
9 X2 4
S08
Switch, differential
M 0.5WH/YE
0046
0.75WH/GN
0047
0.5WH/YE 0046
INSTRUMENT
XC038:15
0.5BK CENTER
1 0.5WH/YE
0046
C 10 XC023:15
A03
IC HDI
XSCG1-32 Interaxle ELECTRICAL_CENTER
C PWR
EBS A21 C
Diff_Lck_In
Control Unit, EBS
(Electronic Brake System)
LDI Wheels
C 11
Diff_Lck_out
0.75WH/VT
0049
X1 14
INSTRUMENT 0.75WH/BU
XC038:16 0048
CENTER
ELECTRICAL_CENTER
XC027:18
D D
CENTER
0.75WH/VT
0.75WH/BU
0049 0048
XC070:8 XC070:7
REAR_AXLE REAR_AXLE
0.75WH/VT 0.75WH/BU
0049 0048
S45
1 Position switch, 1 Y02
differential gear lock
2 indicator, rear wheels Solenoid valve,
4
differential lock, rear wheels
0.75BK
0.75BK
1
1
E XSCG5-31 XSCG5-31
E
Wiring diagram B11R (3) 790E Version 7 78
70405500 03 02(03) 30(75)
0 1 2 3 4
A27 Cable Inlet Electrical Center EBS, Diff Lock EB1
XC023
A21.X1 A27
FRC:F59
Electrical Center
Main Inlet
A03
XC070
S45
A03.C
XC038
0 1 2 3 4
EBS, Steering Angle and Yaw-Rate Sensors EC1
A A
A21
EBS
Control Unit, EBS
5V ESP Bus (Electronic Brake System)
CAN H
CAN L
SRC Sply GND Gnd
X3 10 X3 1 X3 7 X3 4
45
0.75RD/YE 0.75WH/BK 0.75YE 0.75GN
2030 1013 7027 7028
B ELECTRICAL_CENTER
XC023:26 XC023:27 XC023:28 XC023:29
B
CENTER
45
0.75RD/YE 0.75WH/BK 0.75YE 0.75GN
7027 7028
2030 1013
C C
0.75RD/YE 0.75WH/BK 0.75YE 0.75GN
2030 1013 7027 7028
45
45
INSTRUMENT
0.75RD/YE 0.75WH/BK 0.75YE 0.75GN XC016:18
XC016:17 XC016:19 XC016:20
2030 1013 7027 7028
FRONT_AXLE
D D
45
A 2 A 1 A 3 A 4 A 1 A 2 A 3 A 4
B49 B50
Sensor, steering angle Sensor, yaw-rate
E E
Wiring diagram B11R (3) 790E Version 7 80
70405500 03 02(03) 31(75)
0 1 2 3 4
EBS, Steering Angle and Yaw-Rate Sensors EC1
XC037
XC016
B50
B49
Main Inlet
Cable Inlet
XC023
B50
B49
Cable Inlet
A21
B49.A
A21.X3
A21
Example
0 1 2 3 4
EBS, Traction Control Switch ED1
A A
+DR +DR
A27
Dim_Dash
Control unit, LCM F59
( Light Control Module ) 5A
FRC
PC2 12
FRC:59
XS-6001_02 XS-2004_18
B 0.5BU
6001
0.75RD/GN
2004
B
S31
0.5BK
Switch, TCS 1 0.75RD/GN
( Traction Control System ) 2004
X2 4 X2 1 X2 9 A 1
M R80
Resistor TCS
Resistor 1.2kohm_1%_3W
B 1
0 1
X2 6 X2 8 X2 10 X2 2
0.75WH/BU
0071
C 0070 1 0071
C
XC037:23 XC037:24
XSCG1-33
0.5WH/GN 0.5WH/BU
0070 0071
CENTER
XC023:13 XC023:14
ELECTRICAL_CENTER
0.5WH/GN 0.5WH/BU
0070 0071
D D
X3 9 X3 11
LDI TCS_Sw LSD TCS_lamp A21
Control Unit, EBS
PWR (Electronic Brake System)
EBS
E E
Wiring diagram B11R (3) 790E Version 7 82
70405500 03 02(03) 32(75)
0 1 2 3 4
S31 EBS, Traction Control Switch ED1
S31
XC037
Main Inlet
Electrical Center Main Inlet
Electrical Center
Cable Inlet
XC023
Cable Inlet
A21
A27
A21.X3
A27.PC2
FRC:F59
A27 A21
0 1 2 3 4
Park Brake EG1
A A
A17 A36
VECU BBM
Control unit, VECU Control unit, BBM
(Vehicle ECU) PWR PWR (Body Builder Module)
B B
0.75WH/VT 0.75WH/VT
0072 0072
D1
Diode
Parkbrake
-
C C
0.75WH/GY 0.75WH/GY
0073 0073
ELECTRICAL_CENTER
XC022:25
CENTER
XCB801F.B:32
0.75WH/GY YA1-4:1 D
0073
XC017:25
FRONT_AXLE
0.75WH/GY
0073
2
D S43
Switch Indicator P D
Parking Brake Pressure NC
1
0.75BK
1
XSCG2-21
E E
Wiring diagram B11R (3) 790E Version 7 84
70405500 03 02(03) 33(75)
0 1 2 3 4
0 1 2 3 4
Retarder Controls EH1
A A
BH2:2 D
S02.1
0.5RD/YE
2076
B A 1 B
S24
Stalk switch, retarder,
SET- SET+ selector type
0.5RD/YE
2076
A 3 A 2 A 4 A 5 A 6
INSTRUMENT INSTRUMENT
XC037:29 XC037:30 XC037:31 XC037:26 XC037:28 XC037:34
C C
0.5RD/YE
0.5YE 0.5GN 0.75RD/BU 0.75WH/BK 0.5YE
2076 0186 0187 2010 1001 0075
CENTER CENTER
XC022:18 XC022:19 XC022:20 XC027:8 XC027:6 XC022:21
ELECTRICAL_CENTER ELECTRICAL_CENTER
B 5 A 21 A 20 B 26 B 23 B 24
A17
D D
Supply_4
Retarder_SET (-)
Retarder_SET (+)
Analog_GND
Retarder_Stlk_Sig
Supply_2
Control unit, VECU
(Vehicle ECU)
VECU
E E
Wiring diagram B11R (3) 790E Version 7 86
70405500 03 02(03) 34(75)
0 1 2 3 4
Electrical Center Retarder Controls EH1
Cable Inlet
XC022
Cable Inlet
XC027
A17/A36 S24
A17.A
A17.B
A17/A36
Main Inlet
S24
Electrical Center
XC037
Main Inlet
0 1 2 3 4
Retarder EH3
A A
ACM
Retard_Water_temp
A174
V5EXT_1&2_Gnd
Temp_Sens_GND
Retard_Air_Press
Retard_Solenoid
Retard_Oil_temp
Actuat_Sply 1
V5EXT1_Sply
Control unit, ACM
(Aftertreatment Control Module)
A 62 A 36 A 50 A 19 A 15 A 54 A 11 A 56
B B
XS-2097_01 XS-2050_01 XS-1051_01 XS-1050_01
C C
XCA021 (GIC)
35 23 15 12 28 21 29 27 Connector
Gearbox Interface
A 3
B69
Sensor, coolant
T temperature, retarder
A 1
D A41
A 1 A 2 A 3 A 4 A 6
D
Component group transmission.
Contains B23, B138 and Y17
P T
Y17A
B138A B23A
A 5 A 7
E E
Wiring diagram B11R (3) 790E Version 7 88
70405500 03 02(03) 35(75)
0 1 2 3 4
Retarder EH3
A174
XCA021
A174
A174 B138A
XCA021 Y17A
B138A
B23A
Y17A
B23A B69
A41
Gear Box
B69
A41
0 1 2 3 4
ECS, Air Suspension FA1-1
+30 +30
+DR +DR
A A
F49 F23
5A 5A
86
(86) 1
30
(30) 3 K76
Relay, ECS
(87) 5 4 (87a) (Electronic Controlled Suspension)
87 87a
(85) 2 POS_FRC:K11
85
FRC
B FRC:49
ELECTRICAL_CENTER
XF:15 XF:1
ELECTRICAL_CENTER
B
C C
X2 4 X2 5 X2 2 X2 12
D 0.75BK
1
0.75BK D
1
ELECTRICAL_CENTER
XC:7 XC:8
E E
Wiring diagram B11R (3) 790E Version 7 90
70405500 03 02(03) 36(75)
0 1 2 3 4
ECS, Air Suspension FA1-1
Electrical Center
Electrical Center
A16
FRC
XC
A16.X2 FRC:K76, F23, F49
XF
A16
0 1 2 3 4
ECS, 1st Axle FA1-2
A A
A16
Front Axle Solenoid Valve
ECS Control unit, ECS
(Electronic Controlled air Suspension)
PWR PWR PWR 5V 5V
LHD RHD
HSD Vlv_FR Vlv_FL Vlv_Ext_Mult Gnd SRC SPLY A/D Sens_Sign SRC SPLY A/D Sens A/D Sens Gnd
X1 6 X1 3 X1 8 X1 7 X1 30 X1 19 X1 17 X1 24 X1 25 X1 11
0.75WH/BN 0.75VT 0.75BU 0.75WH/BK 0.75RD/BU 0.75WH/YE 0.75RD/GY 0.75WH/BU 0.75WH/BU 0.75WH/BK
0190 0189 0188 1037 2077 0191 2078 0193 0193 1038
B B
ELECTRICAL_CENTER
XC025:28
XC027:25
ELECTRICAL_CENTER
XC023:20 XC023:21 XC023:22 XC023:31 XC023:32 XC023:33 XC025:30 XC025:29
INSTRUMENT INSTRUMENT
0.75WH/YE
0191
XC017:19
XC017:5
XC016:21 XC016:22 XC016:23 XC017:1 XC017:2 XC017:3 XC017:4 XC017:6
FRONT_AXLE FRONT_AXLE FRONT_AXLE FRONT_AXLE
C C
0.75VT 0.75RD/BU
0189 2077 0.75RD/GY 0.75WH/BU 0.75WH/BU 0.75WH/BK
2078 0193 0193 1038
0.75WH/BN 0.75BU 0.75WH/BK 0.75WH/YE
0190 0188 1037 0191
1 2 LHD RHD
P B56
Sensor, air pressure,
OR
suspension bellows front axle
Y40 3 2 1
4
1 4 2
Solenoid valve unit, + / -
B28
front axle, air suspension
4
Sensor, chassis level,
D 0.75BK
front axle
D
1
XSCG2-21
E E
Wiring diagram B11R (3) 790E Version 7 92
70405500 03 02(03) 37(75)
0 1 2 3 4
B28 XC070 Y40 B56 ECS, 1st Axle FA1-2
XC017
XC016
Main Inlet
Electrical Center
Main Inlet
B28
Cable Inlet
XC023
XC025
Y40/B56
XC027
XC070
A16
A16.X1
Electrical Center
0 1 2 3 4
ECS, Switches FA2
A A
A16
ECS Control unit, ECS
Kneel Axle Levelling
(Electronic Controlled air Suspension)
Dim_Dash
Control unit, LCM
( Light Control Module )
LDI Activate LDI Cancel LDI Axle_Parallell LDI Axle_Fr
X1 15 X1 1 X1 16 X1 2
B B
PC2 12
0.75BN 0.75YE
0.75WH/YE 0.75WH/GN 0218 0219
0213 0214
ELECTRICAL_CENTER
XC025:6 XC023:18 XC023:19 XC023:24 XC023:25
CENTER
0.75WH/YE 0.75WH/GN
0213 0214
0.75BN 0.75YE
0218 0219
XS-6001_01
C XS-6001_02
C
0.75WH/GN 0.75BN 0.75YE
0.5BU 0.75WH/YE 0.5BU
0214 0218 0219 6001
6001 0213
X2 1 X2 8 5 X2 6 X2 3
S304 1
0
2 X2 8 X2 6 5 X2 3 X2 1
1 0 2 S325
Switch
Air Suspension M Switch
Air Suspension
Kneeling
10 X2 7 X2 4 1 M 1 Raise/Lower Level
X2 4 X2 7 X2 10
XSCG1-31
XSCG1-33
E E
Wiring diagram B11R (3) 790E Version 7 94
70405500 03 02(03) 38(75)
0 1 2 3 4
S304 S325 ECS, Switches FA2
XC038
XC035
S304/S325
Main Inlet
Electrical Center
Main Inlet
Cable Inlet
XC023
XC025
A27 A16
A27
A16.X1
A27.PC2
Electrical Center
0 1 2 3 4
ECS, Second Axle FA3
A A
A16
Second Axle Solenoid Valve ECS Control unit, ECS
(Electronic Controlled air Suspension)
PWR PWR PWR PWR PWR
HSD Vlv_RR Vlv_RL HSD Vlv_Centr GND Gnd SRC SPLY A/D Sens_sign A/D Sens_sign SRC SPLY A/D Sign_RL A/D Sign_RR GND Gnd
X1 5 X1 4 X2 10 X1 7 X1 30 X1 22 X1 23 X1 17 X1 26 X1 28 X1 11
0.75WH/GY
0195 0.75YE 0.75GN 0.75BU 0.75VT
0.75BN 0.75WH/VT 0197 0198 0199 0200
0196 0194
ELECTRICAL_CENTER ELECTRICAL_CENTER ELECTRICAL_CENTER ELECTRICAL_CENTER
XC028:3 XC028:2 XC028:1 XC023:31 XC023:32 XC027:16 XC027:17 XC025:30 XC025:31 XC025:32 XC025:29
XC070:19 XC070:18 XC070:17 XC070:25 XC070:24 XC070:26 XC070:27 XC070:20 XC070:22 XC070:23 XC070:21
C REAR_AXLE
0.75RD/BU
XS-2077_01 0.75GN 0.75RD/GY 0.75BU 0.75VT 0.75WH/BK
C
2077 0198 2078 0199 0200 1038
XSCG5-21 B29 + / - + / -
B30
Sensor, chassis level,
lhs. rear axle Sensor, chassis level,
rhs.rear axle
E E
Wiring diagram B11R (3) 790E Version 7 96
70405500 03 02(03) 39(75)
0 1 2 3 4
B29/B30 XC070 Y25 B57/B58 ECS, 2nd Axle FA3
Electrical Center
Cable Inlet
XC023
XC070 XC025
B29
B30
Cable Inlet A16
XC027
XC028
Y25/B57/B58
A16
A16.X2
A16.X1
Electrical Center
0 1 2 3 4
ECS, Extra Axle (Boogie) FA5
A A
A16
ECS Extra Axle (Boogie) Control unit, ECS
(Electronic Controlled air Suspension)
PWR PWR
0.75WH/YE 0.5WH/VT
0202 0216
B B
ELECTRICAL_CENTER
XC023:23 XC023:30
CENTER
0.75WH/YE 0.5WH/VT
0202 0216
A27
Dash_Dim
Control unit, LCM
( Light Control Module )
PC2 12
XC038:18 XC038:8
C XS-6001_02
C
XC070:31
REAR_AXLE
0.75WH/YE
0202
X2 9 X2 1 X2 8 X2 6
S11 M 1 0
Y163 1
Switch, bogie lift,
0.5BK1
0.75BK 0.5BK
1 1
XSCG1-33
XSCG5-21
E E
Wiring diagram B11R (3) 790E Version 7 98
70405500 03 02(03) 40(75)
0 1 2 3 4
S11 Y163 XC070 ECS, Extra Axle (Bogie) FA5
S11 XC038
Main Inlet
Electrical Center
Main Inlet
Cable Inlet
XC023
XC070
A16
Cable Inlet
Y163
A16 A27
A16.X2 A27
A27.PC2
Electrical Center
0 1 2 3 4
Switch Speed Dependant Ride Height FA6A
A +DR +DR
A
F59
5A
FRC
FRC:59 A16
ELECTRICAL_CENTER ECS Control unit, ECS
(Electronic Controlled air Suspension)
Sw_3_Multi_Inhib
A27
Dash_Dim
Control unit, LCM
HDI
6
( Light Control Module )
X2
XC022:8
CENTER
B B
PC2 12
0.75BU
8026
ELECTRICAL_CENTER
XC025:24 XC025:6
CENTER
0.75BU
XC036:1 8026
INSTRUMENT
XC005:13 XC035:14
INSTRUMENT
C XS-6001_01
C
0.75BU 0.75BU
8026 6001
X2 8 X2 1
1 0 S467
Switch
Speed Dependant Ride Height
M Added Functions ECS
X2 4 X2 10
0.75RD/GN 0.75BK
2004
XS-2004_18
D XSCG1-33
D
E E
Wiring diagram B11R (3) 790E Version 7 100
70405500 03 02(03) 41(75)
0 1 2 3 4
S467 Switch Speed Dependent Ride Height FA6A
XC036
XC035
S467
XC005
Main Inlet
Electrical Center
Main Inlet
Cable Inlet
XC022
XC025
A27 A16
A27
A16.X2
FRC:F59
A27.PC2
Electrical Center
0 1 2 3 4
Air Dryer FB1
A A
K201 30
86
30
86
K72
Relay, EMS
Relay VECU
(Engine Management System) 87a 87
87a
87 (Vehicle ECU)
POS_XC200:B 85 85
POS_FRC:K2
F214
10A F06
5A
XC200 FRC
B XC200:13
ENGINE_BAY B
0.75RD
2042
B 4
A80
Airdryer, Y51A Y51B
electronical
controlled
C B 1 B 3 C
0.75BN 0.75YE
0372 0002
ENGINE_BAY
XC080:17 XC080:18
CENTER
0.75BN 0.75YE
0372 0002
XC027:5 XC027:4
ELECTRICAL_CENTER
D D
0.75BN 0.75YE
0372 0002
B 16 B 4 B 15
VECU
E E
Wiring diagram B11R (3) 790E Version 7 102
70405500 03 02(03) 42(75)
0 1 2 3 4
XC200 A80 XC080 Air Dryer FB1
XC200:B
A80.B
K201, F214
Electrical Center
Electrical Center
XC080
A80
Cable Inlet
XC200
Cable Inlet
XC027
A17/A36
A17.B A17/A36
FRC:F06, K72, K2
0 1 2 3 4
Air Sensor Wet Tank FB2
A A
VECU A17
Control unit, VECU
5V (Vehicle ECU)
ELECTRICAL_CENTER
XC027:8 XC027:7 XC027:6
CENTER
C C
D 1 2 4
D
B06
Sensor, air pressure,
P air tank
E E
Wiring diagram B11R (3) 790E Version 7 104
70405500 03 02(03) 43(75)
0 1 2 3 4
B06 XC070 Air Sensor Wet Tank FB2
B06.A
Electrical Center
XC070
Electrical Center
Cable Inlet
Cable Inlet
B06 XC027
A17/A36
A17.B A17/A36
0 1 2 3 4
Volvo Dynamic Steering FC2-1
A A
B+ B+
F88
30A
FRC
FH4:3P
B 4.0RD
2002 B
XC094A:3
4.0RD
2002
XC094B:3
4.0RD
2002
C C
XC096:1
4.0RD
2002
A 1
B+ A235
VDS Control Unit, VDS
PWR
(Volvo Dynamic Steering)
D ECU GND
D
A 2
4.0BK
XSCG2-21
E E
Wiring diagram B11R (3) 790E Version 7 106
70405500 03 02(03) 44(75)
0 1 2 3 4
Volvo Dynamic Steering FC2-1
FH4
XC094
Cable Inlet
Cable Inlet
FH4
FRC:F88
A235
A235
Electrical Center
Main Inlet
A235.A
Electrical Center
XC094B
XC096
Main Inlet
0 1 2 3 4
Volvo Dynamic Steering Gateway FC2-2
A A
+30 +30
F50
5A
FRC
FRC:50
0.75RD
B 2003
B
XC027:24
0.75RD
2003
XC005:19
0.75RD
2003
XS-2003_14
C C
0.75RD 0.75RD
2003 2003
A 2 A 30
+30 +30 A234
Control Unit, VDS GW
PWR PWR (Volvo Dynamic Steering Gateway)
VDS Gateway
ECU GND
D D
A 26
0.75BK
XSCG1-31
E E
Wiring diagram B11R (3) 790E Version 7 108
70405500 03 02(03) 45(75)
0 1 2 3 4
Electrical Center Volvo Dynamic Steering Gateway FC2-2
Cable Inlet
A234
F50
FRC
Main Inlet
A234.A
A234
Electrical Center
XC005
Main Inlet
0 1 2 3 4
Steerable Boogie Axle FD1
A +30 +30
A
F223
10A
86
(86) 1
A36 30
K202
BBM (30) 3
Hydraulic_Press
PWR (Body Builder Module) (87) 5 4 (87a) Steerable Axle
87 87a
(85) 2
POS_XC200:C
85
B B
LDI XC200
A 27
XC200:11 XC200:6
0.75WH/BU
0020 ENGINE_BAY
ELECTRICAL_CENTER
XC027:11
CENTER
C C
XC070:4
REAR_AXLE
0.75WH/BU
0020
B276 A 1 S70 A 1 A 1
Y36
P
Sensor, Hydraulic oil pressure A 2
Position switch, A 2 Solenoid valve,
Boogie flow sensor, power-steering, NC A 2 steerable axle
0.75BK 0.75BK
D D
0.75BK
1 1 1
E E
Wiring diagram B11R (3) 790E Version 7 110
70405500 03 02(03) 46(75)
0 1 2 3 4
Y36 XC070 XC200 Steerable Bogie Axle FD1
XC200:C
B276
S70
F223, K202
Electrical Center
XC070
Cable Inlet
XC200
Y36
Cable Inlet
B276
XC027
S70
A17/A36
A17/A36
A36.A
Electrical Center
0 1 2 3 4
SLCM, Light Control Module GA1
B+ B+ +DR +DR
+15 +15
F59
A F77 F78 F79 F80 F81 F82 F38 5A A
25A 25A 25A 25A 25A 25A 5A FRC
FRC FRC:59
FH1:1P FH1:2P FH1:3P FH2:1P FH2:2P FH2:3P FRC:38 ELECTRICAL_CENTER
ELECTRICAL_CENTER 0.5RD/GN
2004
XC022:8
IC A03
CENTER
0.5RD/GN Instrument cluster
Haz_Warn_Ind
XS-2004_18
0.5RD/GN
2004
0.5RD/GN
2004 2004 A17
XC036:1
INSTRUMENT VECU Control unit, VECU
A 12
HDI (Vehicle ECU)
Brake_Press
S01
B 4.0RD 4.0RD 4.0RD 4.0RD 4.0RD 4.0RD 0.75RD/GN PARK.LIGHT
OFF
Switch, main lighting,
B
HEADLAMP
2002 2002 2002 2002 2002 2002 2005 ADD.DRIV.LIGHT XS-6001_02 XS-6001_01 B 27
A 13 A 16 A 9 A 8 A 6 A 4 A 5 A 7 A 11 A 1 A 2
0.75BU 0.75BN
0.5VT 0.75BK 0.5BU 0.5GN 0.5YE 0.5YE 0.5BN 0.5WH/GN 0.5BU 0.5WH/GY 0.5WH/VT
6001
0.75BU 5012
0167 1 0166 0165 3026 0164 0163 3046 6001 0162 0161 6001
XC035:10
INSTRUMENT
XC035:8
XC035:9
XC035:5 XC035:13 XC035:12 XC035:11 XC035:7 XC035:6 XC035:14 XC035:4
0.75WH/GN
0.5VT 0.5BU 0.5GN 0.5YE 0.5YE 0.5BN 0.5WH/GN 0.5WH/GY 0.5WH/VT 0.75BU 0.75BN
XSCG1-33
3017
0167 0166 0165 3026 0164 0163 3046 XS-6001_02 0162 0161 6001 5012
CENTER
XC025:11
INSTRUMENT
XC025:10
XC025:9
XC025:15 XC025:14 XC025:13 XC025:12 XC025:8 XC025:7 XC025:6 XC022:27
ELECTRICAL_CENTER ELECTRICAL_CENTER ELECTRICAL_CENTER
0.75RD/GN 0.5VT 0.5BU 0.5GN 0.5YE 0.5YE 0.5BN 0.5WH/GN 0.5WH/GY 0.5WH/VT
0.75BU 0.75BN
2005 0167 0166 0165 3026 0164 0163 3046 0162 0161 6001 5012
C PC1 1 PC1 9 PC1 16 PC2 15 PC2 19 PC2 2 PC1 3 LC2 3 LC2 7 LC2 15 LC1 11 PC1
LC1 14
13 LC1 8
PC2 6
LC1 10 LC1 4 PC2 12 PC2 21 LC1 18
C
B+_4 B+_1 B+_6 B+_5 B+_2 B+_3 +15 A27
Light_Input_1
Brake_Press
Haz_Sw
Fog_Rear_Ind
Fog_Front
Dash_Dim
Fog_Rear
Haz_Ind
Main_Light_Sw_Pot
Light_Input_2
Fog_Front_Ind
Cornering
Haz_Warn
Control unit, LCM
PWR PWR PWR PWR PWR PWR PWR
( Light Control Module )
Direct_Ind_Right
High/Low_Beam
Direct_Ind_Left
Flash_To_Pass
Backbone 1 (XA1)
SLCM J1587 (XH1)
GND Gnd Gnd
PC2 9 PC1 21 LC2 12 LC1 13 LC1 16
LC1 17
D ELECTRICAL_CENTER
XC:9 XC:10
CENTER
0.5BU 0.5YE 0.5WH 0.5GN
D
0157 0158 0159 0160
S02 L R
XSCG1-32
E E
Wiring diagram B11R (3) 790E Version 7 112
70405500 03 02(03) 47(75)
0 1 2 3 4
A03 S01 SLCM, Light Control Module GA1
XC036
XC035
S02
Main Inlet
Electrical Center
Electrical Center
Cable Inlet
Main Inlet
XC022
XC025
Cable Inlet
A A
A03
IC Instrument cluster
A27 PWR
Dim_Dash
Control unit, LCM
( Light Control Module ) PWM
GND Gnd LSD Sw_In SRC SPLY
PC2 12 C 30 C 22 C 25
XC025:6
B 0.5WH/BK
1036
0.5WH/GY
0173
0.5RD/BU
2071
B
XC035:14
XS-6001_01
0.75BU
6001
C A 1 A 4 A 3 A 2
C
Coil Spring
Internal Steering Wheel Harness
S34
Switch unit,
D uPC steering wheel push buttons D
DOWN
UP
YES
RIGHT
NO
LEFT
SWS
E E
Wiring diagram B11R (3) 790E Version 7 114
70405500 03 02(03) 48(75)
0 1 2 3 4
Steering Wheel A03 Steering Wheel Switches JB1
S34
XC035
Coil Spring A03.C
Main Inlet
Cable Inlet
Main Inlet
XC025
Cable Inlet
A27
A27
A27.PC2
0 1 2 3 4
AIC4, I - Coach JD1
+15 +15
A A
F39
5A
FRC
FRC:39
A241
I-COACH Control unit, I-Coach XC024:18
B B
PWR
XC036:18
RS485
+ - GND Gnd GND Gnd SRC +15 XS-2005_06
A 1 A 2 A 3 A 4 A 5
0.75YE 0.75GN 0.75BK 0.75BK 0.75RD/GN
7051 7050 1 1 2005
XSCG1-36
C C
45
C 3 C 2
+ - A201
RS485
Control unit, AIC
(Advanced Information Cluster)
AIC
D D
E E
Wiring diagram B11R (3) 790E Version 7 116
70405500 03 02(03) 49(75)
0 1 2 3 4
A201 A241 AIC4, I-Coach JD1
XC036
A201.C
A241
Main Inlet
A201
Electrical Center
Electrical Center
XC024
Cable Inlet
FRC:F39
0 1 2 3 4
AIC, Power and Ground JD2
B+ B+
A A27
+30
+15
+30
+15
A
Dim_Dash
Control unit, LCM
( Light Control Module ) F39 F20 F84
5A 10A 5A
PC2 12 FRC
FRC:39 XJ:11 FH3:2P
XC025:6
0.75RD/GN 1.0RD
0.75RD
XC035:14 2005 2003 2002
XS-6001_02
0.75RD 0.75RD/GN 1.0RD 0.75RD
B B
0.75WH/GY 0.5BU
2003
5011 6001
9 X2 1 X2 4 X2
S77 M
Switch,
Emergency call 2005 2003 2002
1 0
XC036:18 XC036:19 XC036:20
2 X2 10 X2 8 X2 6 X2
0.75BK
1
0.75RD/GN 1.0RD
0.75BK 2005 2003
1
C 0.75RD
5011
0.75RD/GN
2005
0.75RD
2003
0.75RD
2002
C
B 4 A 3 B 2 A 1
USB
D-BUS
FMS CAN VBUS D- D+ GND GND GND
E 1 E 2 E 3 E 4 A 2
0.75BK
1
D XSCG1-34 D
External Cable
XC931
USB
E E
Wiring diagram B11R (3) 790E Version 7 118
70405500 03 02(03) 50(75)
0 1 2 3 4
A201 S77 AIC, Power and Ground JD2
XC036
A201.A
A201.B
External
Cable
S77 XC035
XC931 XC931
Electrical Center
Main Inlet
Cable Inlet
Electrical Center XC022
XC024
XC025
Cable Inlet
A27 FRC
FH3
A27 FRC:F39
A27.PC2 XJ
FH3
0 1 2 3 4
TGW2, Power and Ground JE1
A +30
+DR
+30
+DR
A
F54 F61
10A 5A
FRC
FRC:54 FRC:61
Dig_Info_Int
0.5RD/GN
B B
0.75RD
2003 2004
D 8
XC004:11 XC004:12
0.75RD 0.5VT
0.5RD/GN
2003 0222
2004
XS-2003_15 XS-2004_09
0.5RD/GN
0.75RD 0.5RD/GN
2004
2003 2004
C X1 1 X1 2 X1 24 X1 27
C
A125 SRC +30 SRC +DR SRC +R
INFO-IF
Control unit, TGW
(Telematics Gateway)
PWR PWR PWR TGWII
GPS
GSM
Ethernet
WLAN
GND Gnd RX+ RX- TX+ TX-
X1 35 X3 8 X3 7 X3 4 X3 3
0.5BK
1
XSCG1-36
D External Cable D
F 1 F 2 F 3 F 6
E E
Wiring diagram B11R (3) 790E Version 7 120
70405500 03 02(03) 51(75)
0 1 2 3 4
A125 A33 TGW2, Power and Ground JE1
XC004
A125.X1
A33.D
A125.X3
A201
A125
Main Inlet
A201
A33
A201.F
Electrical Center
FRC:F54, F61
0 1 2 3 4
FMS-GW3 JF1
+30 +30
A +15 +15
A
F54 F39
10A 5A
FRC
FRC:54 FRC:39
XC022:35 XC024:18
B XC004:11 XC036:18 B
XS-2003_15 XS-2005_06
0.75RD 0.75RD/GN
2003 2005
A 1 A 3
FMS gateway
GND Gnd
A 16
0.75BK
1
XSCG1-34
D D
E E
Wiring diagram B11R (3) 790E Version 7 122
70405500 03 02(03) 52(75)
0 1 2 3 4
A22 FMS-GW3 JF1
XC036
XC004
A22.A
Main Inlet
A22
Cable Inlet
Main Inlet XC022
XC024
FRC:F39, F54
0 1 2 3 4
WWS, Wiper Control OG1
+30 +30
+15 +15
A F13
A
F44 15A
5A
XK:3 XC024:23 XC035:25
+30 +30
A 1
FRC (1) 86
1 0 1 2
FRC
A 5 A 4 A 3 A 2
FRC:44 XK:6 XJ:2 FRC:29
ELECTRICAL_CENTER CENTER INSTRUMENT
ELECTRICAL_CENTER XC024:21 XC037:6
1.5RD/GN 2095 1.5RD/GN 2095 1.5RD/GN 2095
B 0.75RD
1.0GN
4009
0.75WH/YE 4015 0.75WH/YE 4015 0.75WH/YE 4015
1.0WH/BN
4001
1.5RD/GN
4016
4.0RD
2003
B
2003
PC1 14 LC2 5 LC2 10 XC025:5 XC037:7 ELECTRICAL_CENTER
A27 XC094A:1
Wip_Sw_Int
Wip_Int_Rel
Wip_Sw
Wip_Sig_Pos
ELECTRICAL_CENTER
XC024:24 ( Light Control Module )
CENTER 4.0RD
2003
SLCM CENTER
0.75RD
LC2 11 XC024:22 XC094B:1
2003
0.75BN 0108 0.75BN 0108 INSTRUMENT
4.0RD
0.75BN 0108
XC037:8
2003
A 1
INSTRUMENT A 8 A 9 B 4
XC037:9
INSTRUMENT +30_motor A206
Speed_High
Wip_Sig_Pos
Speed_Low
C C
PWR
Wip_Pos_PS
Wip_Pos_DS
0.75RD
2003
PWM PWM
HSD Speed_DS_PWM HSD Speed_PS_PWM GND_1
B 1 A 5 A 6 B 2 B 3
2.5BK
XSCG1-22
1.5BK 2.5RD/YE 1.0WH/BU 1.0BU 1.5BK
2.5RD/BU
2079 0138 0210 2080
XSCG1-22 XSCG1-22
D XCB500 D
6 3 2 1 4 5 9
Connector
Wiper motor
Windscreen System
E E
Wiring diagram B11R (3) 790E Version 7 124
70405500 03 02(03) 53(75)
0 1 2 3 4
A206 S06 WWS, Wiper Control OG1
A206.A
XC037
A206.B
S06
XCB500
XC035
A206
Main Inlet
Electrical Center
Electrical Center
Cable Inlet
Main Inlet
XC024
XC025
Cable Inlet
XC094
A27 FRC
A27
A27.LC2
A27.PC2 XJ
XK
0 1 2 3 4
Windscreen and Headlight Washer OH1
A A
+15 +15
F13
15A
FRC
XK:3
ELECTRICAL_CENTER
1.5RD/GN
2005
XC024:23
CENTER
B 1.5RD/GN
2005 B
XC035:25
INSTRUMENT
1.5RD/GN
A03 IC 2005
A 1
Instrument cluster S06
Wash_Fluid_Lev
PWR
Stalk switch, windscreen
wiper, selector type
0 P
LDI
C 29 A 6
1.5RD/YE
4002
C XS-4002_01
1.5RD/YE 4002
XC036:24
1.5RD/YE 4002
C
0.5BN
INSTRUMENT
0229 XC024:20
ELECTRICAL_CENTER
1.5RD/YE
4002
XS-4002_02
1.5RD/YE
1.5RD/YE 4002
XSCG1-22 4002
1.5RD/YE 1.5RD/YE
1.5BK 1.5BK LC2 5 XCB803F.B:5
4002 4002 YA1-6:0 D
1 1
Wiper_SW
XCB500 A27
D D
Connector Control unit, LCM
15 12 13 8 7
Wiper motor ( Light Control Module )
Windscreen System
SLCM
E E
Wiring diagram B11R (3) 790E Version 7 126
70405500 03 02(03) 54(75)
0 1 2 3 4
A03 Windscreen and Headlight Washer OH1
XC036
S06
A03.C A03
XCB500
XC035
Main Inlet
Electrical Center
Electrical Center
Cable Inlet
Main Inlet
XC024
Cable Inlet
FRC
S06 A27 A27
FRC:F13
A27.LC2
XK
0 1 2 3 4
Horn OI1
+30 +30
F46
10A
A FRC A
FRC:46
ELECTRICAL_CENTER
0.75RD
2003
XC024:1
CENTER
0.75RD
2003
XC037:12
INSTRUMENT
0.75RD
2003
B XCB500 B
17
Connector
Wiper motor
Windscreen System
1 1 1
C C
19
XCB500
18
Connector
Wiper motor
Windscreen System
0.75WH/GN 0.75WH/GN
4003 4003
3
X09
Slip contact
Horn
1
D D
E E
Wiring diagram B11R (3) 790E Version 7 128
70405500 03 02(03) 55(75)
0 1 2 3 4
X09 H01 H02A/B Horn OI1
XC037
Main Inlet
S16
H01
H02B Electrical Center
Electrical Center
S14A
S14B H02A
Cable Inlet
XC024
Main Inlet
Cable Inlet
H02A
H01
H02B FRC:F46
0 1 2 3 4
Active Safety VA2
+30 +30
+DR +DR
A A176 B238
F64 F42 F59 A
10A 5A 5A
Control unit, LPOS, Sensor, FLS
Lane Position and Object Sensor (Forward Looking Sensor) FRC
Active Safety Subnet 2 (XM1) (T) Active Safety Subnet 2 (XM1) FRC:64 FRC:42
Relay Relay FRC:59
GND PWR
LPOS PWR GND (1) 86
Control unit, BIO
86 (1)
(3) 30 30 (3) XC022:8
Bus I/O ECU CENTER
A 7
SRC
12 A 8
+30 SRC
A
+30
1 A 5 (2) 85
(5) 87
0.75RD/GY
87a (4)
BIO (4) 87a 87 (5)
85 (2)
POS_RHA 2099 A195 POS_RHB
0.75RD/YE
0.75BU 0.75WH/BN 2099 2100 2100 XC036:1
0.75WH/YE 0.75VT 0.75RD
0232 0234 0.75RD/GY A 25 A 26 0233 2003 INSTRUMENT
B B
0235
C A
HSD
5 A 7 A 2
HSD
A
HSD
3 A 9 A
HSD
6 A 8 A 11 A
HSD
1
SRC
A 12
+30
0.75RD/GN C
PWM 2004
PWR
PWR PWR PWR PWR PWR
PWM_2 GND LPOS_PWR FLS_PWR GND LCS_PWR 12V GND GND SPARE SUPPLY
A
1
A26 J1939-1/Backbone 1 (XA2/XA1) PWM_1 R89
PWR GND
J1939-7/ Backbone 2 (XB2/XCB1)
Resistor
Control unit, DACU (T) Active Safety CAN (XM1)
DACU FCW LED, Pull-up
B
1
(Driver Assistance Active Safety OBD2 Subnet (XN1) Digital Digital
PWM
Control Unit) Spare_2 HSD
Spare_1
0.75WH/GY
A 10
A27
B 7 A 4 B 16
0239
0.75BK
Dim_Dash
0.75WH/GN 0.75WH/GY
Control unit, LCM 0239
2
A
0236
XC025:23
( Light Control Module )
XC038:23
XS-6001_01
D D
0.75WH/VT
0238
PC2 12 0.5BU XSCG1-31
0.5BU 6001 0.75WH/GY
0.75WH/BU
6001
0239
0237
XC025:6 0.75WH/GY 0239
X2 4 X2 1 X2 9 X2 4 X2 1 X2 9 B 18
X2 8 X2 6 X2 10 X2 8 X2 6 10
S348 A36
Switch AEBS XSCG1-33
Control unit, BBM
E (Advanced Emergency Braking System) (Body Builder Module)
E
Wiring diagram B11R (3) 790E Version 7 130
70405500 03 02(03) 56(75)
0 1 2 3 4
A224 S202 S348 Active Safety Main Inlet VA2
XC018
XC036
XC038
S202/S238
XC035
E111
A26
A224
A26
A26.B
A26.A
A176
B238 A176
B238
Electrical Center
A176.A
B238.A
Electrical Center
Main Inlet
Cable Inlet
XC025
E111
XC022
XC026
Cable Inlet
A195
A17/A36
A27 K401
A17/A36 A195
K402
A27
0.5GN 7002 45 0.5GN 7002 0.5GN 7002 0.5GN 7002 0.5GN 7002 0.75GN 7002 0.5GN 7002 0.5GN 7002 0.5GN 7002
45
45
45
45
45
0.5YE 0.5GN 0.5YE 0.5GN 0.5YE 0.5GN 0.5YE 0.5GN 0.5YE 0.5GN 0.5YE 0.5GN
7001 7002 7001 7002 7001 7002 7001 7002 7001 7002 7001 7002
B B 1 B 10 A 15 A 16 A 17 A 18 A 7 A 6 C 4 C 5 C 4 C 5
B
CAN H
CAN L
CAN H
CAN H
CAN H
CAN L
CAN H
CAN L
CAN L
CAN L
CAN H
CAN L
45
A26 A03 A79 A36 A17
A22
Control unit, DACU Instrument cluster Control unit, Control unit, FMS Control unit, BBM Control unit, VECU
(Driver Assistance I-shift gateway (Fleet Management System) (Body Builder Module) (Vehicle ECU)
Control Unit)
ENGINE_BAY
XSC-7001_11 XSC-7001_10 XC080:14 XC028:6 XSC-7001_09 XSC-7001_08 XSC-7001_07
0.75YE 7001 0.75YE 7001 0.75YE 7001 0.5YE 7001 0.5YE 7001 0.5YE 7001
C C
45 45 45 45 45 45
45
45
45
45
45
0.75YE 0.75GN 0.75YE 0.75GN 0.75YE 0.75GN 0.5YE 0.5GN 0.5YE 0.5GN 0.5YE 0.5GN
7001 7002 7001 7002 7001 7002 7001 7002 7001 7002 7001 7002
XCA021(GIC)
Connector 1 4 A 14 A 10 X2 14 X2 13 X1 3 X1 1 LC2 16 LC2 13
Gearbox Interface
CAN L
CAN H
CAN L
CAN H
CAN L
CAN H
CAN L
CAN H
1 4
D D
XCA020A A 3 A 4
A174 A16 A21 A27
Connector, Control Unit, EBS Control unit, LCM
Control unit, ACM Control unit, ECS (Electronic Brake System)
Engine Interface 1 ( Light Control Module )
(Aftertreatment Control Module) (Electronic Controlled air Suspension)
CAN L
CAN H
A13A
Control unit, TECU
E (Transmission ECU) E
Wiring diagram B11R (3) 790E Version 7 132
70405500 03 02(03) 57(75)
0 1 2 3 4
XC080 Gear Box A174 CAN, Backbone 1 Main Inlet XA1
A13A
XCA021
XCA020A/
XCA021
A03
R66
A19D XC005
A22
A79 A26
A26
Electrical Center
A03
A174 Cable Inlet
XC080 A03.A XC024
A19D
XCA021
XCA020A
XC028
A16
A13A Cable Inlet
A A
R67
Resistor, CAN termin
Backbone 2
Resistor 120 ohm_1%_1W CENTER ENGINE_BAY
XSC-7003_01 XSC-7003_05 XSC-7003_06 XSC-7003_07 XC005:34 XC080:40 XSC-7003_02 XSC-7003_03
0.5OG 7003 45 0.5OG 7003 45 0.5OG 7003 45 0.5OG 7003 45 0.5OG 7003 45 0.75OG 7003 45 0.75OG 7003 45 0.75OG 7003 45
0.75OG 7003 45
A 1
45
45
45
45
45
45
B 0.5OG
7003
0.5GN
7004
0.5OG
7003
0.5GN
7004
0.5OG
7003
0.5GN
7004
0.5OG
7003
0.5GN
7004
0.75OG
7003
0.75GN
7004
0.75OG
7003
0.75GN
7004
0.75GN
7004
0.75OG
7003
B
A 6 A 14 B 2 B 11 X1 36 X1 37 B 1 B 2
CAN L
CAN H
CAN L
CAN H
CAN L
CAN H
CAN H
CAN L
A 6 A 2 X2 22 X2 26
XCA021 (GIC)
CAN L
CAN H
CAN H
CAN L
5 2 8 10
Connector
Gearbox Interface
X43 A26 A125 A234
C Connector, OBD
Control unit, DACU Control unit, TGW Control Unit, VDS GW C
(Volvo Dynamic Steering Gateway) A174 A163
I-Shift
I-Shift
(Driver Assistance (Telematics Gateway)
(On-Board Diagnostics) Control Unit)
Control unit, ACM Control unit, CCIOM,
(Aftertreatment Control Module) Central Chassis IO Module
A 6 A 5
5 2
D D
CAN L
CAN H
XCA020A
Connector,
Engine Interface 1
A13A
Control unit, TECU
(Transmission ECU)
E E
Wiring diagram B11R (3) 790E Version 7 134
70405500 03 02(03) 58(75)
0 1 2 3 4
A26 A234 CAN, Backbone 2 Main Inlet XB1
A26.B
A234.B
A125 X43
XC005
A125.X1 A125
X43 XC080
R67 A26
A234
Main Inlet
XCA020A/
XCA021
A163
A174
XC080
XCA021
XCA020A
A13A
A13A
A163.X2
A A
B B
45
0.75OG 0.75GN
7005 7006
3 6
XCA021 (GIC) 6 3
XCA020A
Connector Connector,
Gearbox Interface Engine Interface 1
C C
A 7 A 8
A13A
CAN L
CAN H
Control unit, TECU
(Transmission ECU)
D D
E E
Wiring diagram B11R (3) 790E Version 7 136
70405500 03 02(03) 59(75)
0 1 2 3 4
Gear Box CAN, PT Subnet XC1
A13A
XCA021
XCA021
XCA020A
XCA020A
A13A
Gear Box
XCA020A
0 1 2 3 4
CAN, Engine Subnet XD1-2
Variant OBDEP-D
UQS
A A
B247
Sensor,
AdBlue quality sensor
3 4
0.75YE 0.75GN
B 0.75GN
XSC-7008_03
0.75GN
B
XC080:52
XC017:13
XC017:15
XC080:55
XSC-7007_04 XSC-7007_01 XSC-7007_02
0.75YE 0.75YE 0.75YE 0.75YE 0.75YE 0.75YE
XSC-7008_04 XSC-7008_02
45 0.75GN 45 0.75GN 45 0.75GN 0.75GN 45 0.75GN 45 0.75GN 45
XC017:14
XC017:16
XC080:56
C 0.75YE 0.75GN C
A 5 A 1
3 4 A 1 A 2 A 1 A 2
CAN L
CAN H
36 34
UQS
XCA020A
A174 Connector,
B247 B96A B96B Engine Interface 1
Control unit, ACM Sensor, Sensor, NOx Sensor, NOx
(Aftertreatment Control Module) AdBlue quality sensor
D D
E E
Wiring diagram B11R (3) 790E Version 7 138
70405500 03 02(03) 61(75)
0 1 2 3 4
Urea tank CAN, Engine Subnet Main Inlet XD1-2
B142
XC017
B247
A174
Connectors XC080
for front Urea
tank location
Front Urea tank
Main Inlet
A174
XC080
Rear Urea tank
B96A
XCA020A
B96B
A A
ELECTRICAL_CENTER INSTRUMENT
XC024:8 XC037:35 XSC-7015_04 XSC-7015_05 XSC-7015_03
0.5YE 7015 45 0.5YE 7015 45 0.5YE 7015 45 0.5YE 7015 45
45
45
45
45
B 0.5YE 0.5GN 0.5YE 0.5GN 0.5YE 0.5GN 0.5YE 0.5GN 0.5YE 0.5GN
B
7015 7016 7015 7016 7015 7016 7015 7016 7015 7016
C 17 C 18 A 10 A 22 X1 15 X1 16 AB A4 AB A8
CAN H CAN L
CAN H
CAN L
CAN H
CAN L
CAN H
CAN L
A 15 A 16
XCVR
CAN H
CAN L
60 Ohm 60 Ohm
A125 A33
A201
C A17
Control unit, AIC
CAN H CAN H CAN L CAN L Control unit, TGW
(Telematics Gateway)
Tachograph
C
Control unit, VECU (Advanced Information Cluster)
A 13 A 8 A 20 A 14
D D
E E
Wiring diagram B11R (3) 790E Version 7 140
70405500 03 02(03) 62(75)
0 1 2 3 4
A125 A33 BUS, J1939-2-3 XE1
A125.X1
A33.A
XC037
A03
Main Inlet
A125
A201
A201
A33
Cable Inlet
A17.A
A17/A36
0 1 2 3 4
CAN J1939, FMS XE1
A A
B B
XSC-7021_01
0.5YE 7021
FMS
45
1
Resistor
XSC-7022_01 FMS CAN
120 Ohm
2
0.5GN 7022
45
45
0.5YE 0.5GN 0.5YE 0.5GN
7021 7022 7021 7022
C C
A 14 A 13
C 14 C 16
CAN L
CAN H
CAN L
CAN H
A22 A201
Control unit, FMS
D (Fleet Management System)
Control unit, AIC
(Advanced Information Cluster)
D
E E
Wiring diagram B11R (3) 790E Version 7 142
70405500 03 02(03) 63(75)
0 1 2 3 4
CAN J1939, FMS XE1
A22
A22.A
A22
FMS
A201
A201.C
A201 FMS
0 1 2 3 4
CAN, D-BUS XF1
A A
45
45
45
45
45
45
0.5YE 0.5GN 0.5YE 0.5GN 0.5YE 0.5GN 0.5YE 0.5GN 0.5YE 0.5GN 0.5GN 0.5YE 0.5GN 0.5YE
7013 7014 7013 7014 7013 7014 7013 7014 7013 7014 7014 7013 7014 7013
B B
XCB401B
5 4
Connector
D-BUS L
B 5 B 6
D-BUS H
Body Interface 3
A 11 A 13 A 10 A 11
CAN L
CAN H
CAN H
CAN L
CAN L
CAN H
A 15 A 16 C 4 C 5
C C
CAN H
CAN L
CAN H
CAN L
A234
A132
A201 Control unit, alcolock Control Unit, VDS GW
A36 A195 Control unit, AIC (Volvo Dynamic Steering Gateway)
Control unit, BBM Control unit, BIO (Advanced Information Cluster)
(Body Builder Module) Bus I/O ECU
D D
E E
Wiring diagram B11R (3) 790E Version 7 144
70405500 03 02(03) 64(75)
0 1 2 3 4
A234 A132 CAN, D-BUS XF1
A234.B A132.A
A201 XC005
Main Inlet
A132
A201 R65
A201.A A234
XCB401B
Electrical Center
XCB401B Electrical Center
XC024
R65
Cable Inlet
A195
A36.A
A195.C
A195 A17/A36
0 1 2 3 4
CAN, E-BUS XG1
A A
45
0.75YE 0.75GN
7019 7020
B B
A 15 A 16
Right side
XCB801F
C C
CAN H
CAN L
26 27
Connector
CAN H
CAN L
Body interface 1
A195
Control unit, BIO
Body
Bus I/O ECU
D D
E E
Wiring diagram B11R (3) 790E Version 7 146
70405500 03 02(03) 65(75)
0 1 2 3 4
CAN, E-BUS XG1
Electrical Center
XCB801F
Cable Inlet
Cable Inlet
A195
A195.A
A A
XSC-7012_05 XSC-7012_04 XSC-7012_03
0.5OG 7012 30 0.5OG 7012 30
30
30
30
30
30
30
30
30
0.5OG 0.5GY 0.5OG 0.5GY 0.5OG 0.5GY 0.5OG 0.5GY 0.5OG 0.5GY 0.5OG 0.5GY 0.5OG 0.5GY 0.5GY 0.5OG
7012 7011 7012 7011 7012 7011 7012 7011 7012 7011 7012 7011 7012 7011 7011 7012
XC005:29 XC005:30
X1 5 X1 6 A 18 A 17 A 13 A 12 A 16 A 15 A 9 A 8 A 5 A 4
CAN A
CAN B
CAN A
CAN A
CAN A
CAN B
CAN B
CAN B
CAN A
CAN B
CAN B
CAN A
B 2 1
B
30
0.5GY 0.5OG
XCB401B
A125 Connector A03 X43 A79 A201 A22 7011 7012
Control unit, TGW Body Interface 3 Instrument cluster Connector, OBD Control unit, Control unit, AIC Control unit, FMS
(Telematics Gateway) (On-Board Diagnostics) I-shift gateway (Advanced Information Cluster) (Fleet Management System)
XC024:10 XC024:11
XSC-7012_01 XSC-7012_02
0.5OG 7012 30 0.5OG 7012 30
XSC-7011_01 XSC-7011_02
0.5GY 7011 0.5GY 7011
C C
30
30
30
30
30
30
0.5OG 0.5GY 0.5OG 0.5GY 0.5OG 0.5GY 0.5OG 0.5GY 0.5OG 0.5GY 0.5OG 0.5GY
7012 7011 7012 7011 7012 7011 7012 7011 7012 7011 7012 7011
C 1 C 2 LC2 18 LC2 17 X3 3 X3 6 C 1 C 2 C 1 C 2 X2 1 X2 11
CAN B
CAN A
CAN B
CAN A
CAN B
CAN A
CAN B
CAN A
CAN B
CAN A
CAN B
CAN A
A195 A27 A21 A17 A36 A16
Control unit, BIO Control unit, LCM Control unit, VECU Control unit, BBM Control unit, ECS
Control Unit, EBS
Bus I/O ECU ( Light Control Module ) (Electronic Brake System) (Vehicle ECU) (Body Builder Module) (Electronic Controlled air Suspension)
D D
E E
Wiring diagram B11R (3) 790E Version 7 148
70405500 03 02(03) 66(75)
0 1 2 3 4
A125 A03 X43 BUS, J1587/1708 Main Inlet XH1
A125.X1
A03.A
XCB401B
XC005
A03
A125
X43
A22 A201.A
A79
XCB401B
A201
A201
A22/A79
Electrical Center
Electrical Center
Main Inlet
Cable Inlet
XC024
A16
Cable Inlet
A195
A21
A195.C
0 1 2 3 4
CAN, Active Safety XM1
A A
XSC-7017_01
XSC-7018_01
B B
45
45
45
0.75OG 0.75GN 0.75OG 0.75GN 0.75OG 0.75GN
7017 7018 7017 7018 7017 7018
XC018:15
XC018:16
45
0.75OG 0.75GN
7017 7018
C C
B 3 B 12 A 10 A 9 A 4 A 7
CAN_L
CAN_H
CAN_L
CAN_H
CAN_H
CAN_L
A26 A176 B238
Control unit, DACU Control unit, LPOS, Sensor, FLS
(Driver Assistance Lane Position and Object Sensor (Forward Looking Sensor)
Control Unit)
D D
E E
Wiring diagram B11R (3) 790E Version 7 150
70405500 03 02(03) 67(75)
0 1 2 3 4
A176 CAN, Active Safety XM1
A176.A
XC018
A26
Main Inlet
A26
A176
A26.B
B238
B238
Main Inlet
B238.A
0 1 2 3 4
CAN, VDS XO1
A A
XC018:9 XSC-7097_02
B 0.75OG 7097
45
0.75OG 7097
45 1 B
R91 B
Resistor, VDS-CAN
XC018:10 XSC-7098_02 CAN Termination
1 A
0.75GN 7098 0.75GN 7098
Resistor 120 ohm_1%_1W
45
45
0.75OG 0.75GN 0.75OG 0.75GN
7097 7098 7097 7098
XSC-7097_01 XSC-7098_01
C C
45
0.75OG 0.75GN
7097 7098
B 9 B 10
A234 B 3 B 1
CAN_L
CAN_H
A235
CAN_H
CAN_L
Control Unit, VDS GW
(Volvo Dynamic Steering Gateway) Control Unit, VDS
(Volvo Dynamic Steering)
CAN Term
0.75OG 0.75GN
7097 7098
B 8 B 11
D D
45
E E
Wiring diagram B11R (3) 790E Version 7 152
70405500 03 02(03) 68(75)
0 1 2 3 4
A234 CAN, VDS XO1
A234.B
XC018
A235
A235.B
Main Inlet
A235 R91
A234
Main Inlet
R91
0 1 2 3 4
BBI, Body Builder Interface YA1-1
A A
A27
SLCM
Extra_High_Beam_LH_RH
Control unit, LCM
Direct_Ind_L(DDI-LED)
Direct_Ind_R(DDI-LED)
( Light Control Module )
Fog/Cornering_Right
Fog/Cornering_Left
High_Beam_Right
Low_Beam_Right
High_Beam_Left
Low_Beam_Left
Direct_Ind_FR
Park_Light_FR
Park_Light_FL
Direct_Ind_FL
DRL_Rel_Ctrl
PC1 PC1 11 PC2 18
S322 PC1 19 PC1 20 PC2 14 PC1 8 15 PC1 18 PC2 3 PC1 17 PC2 4 PC2 20 PC2 7 PC2 5
0.5WH/GN
Switch 3032
B Emergency Cut-Out
B
0 1
ELECTRICAL_CENTER
C 1 A 1 XF:18
+30 +30
AB2:1 B 86 30
S322.A1 K77
AB2:0 B Relay
XC037:16 85 87 87A Day Light Running
POS_FRC:K12
F36 F35
15A 20A
0.75GN 0.75BU 0.75RD/GY 1.0GN 1.0YE 1.0WH/BU 1.0WH/GN 1.0GN 1.0YE 1.0YE 1.0BN 1.0WH/VT 1.0WH/VT 1.0WH/VT 1.0WH/BN 1.0BN 1.0GN
C FRC C
5003 5004 2075 3060 3059 3047 3046 3060 3059 3015 3014 3048 3048 3001 3030 3003 3016
FRC:36 FRC:35
ELECTRICAL_CENTER
1.5WH/GN 2.5RD
3032 2003
D Instrument
J1587 (XH1) 7 9 8 XCB401B Front 18 19 1 2 3 4 5 6 7 10 11 13 15 17 9 8
XCB502 D
Connector Connector
Direction Indicator Right(DDI-LED)
Body interface
Front lights
E E
Wiring diagram B11R (3) 790E Version 7 154
70405500 03 02(03) 69(75)
0 1 2 3 4
S322 XCB401B BBI, Body Builder Interface YA1-1
S322.A
S322.C
S322
XCB401B
Electrical Center
Electrical Center
Cable Inlet
XCB502
Cable Inlet
A27 FRC
A27
FRC:F35, F36, K77
A27.PC1
XF
A27.PC2
0 1 2 3 4
BBI, Body Builder Interface YA1-2
A Bpol+ Bpol+
A
XC100
XC100:13 XC100:9 XC100:2
FRONT_AXLE
B B
C C
XS-2002_03
1.5RD 1.5RD
2001 2001
FUSE XCB906
1 2 3 5
Connector
B+ Body Interface 4
B+
B+
B+
D D
E E
Wiring diagram B11R (3) 790E Version 7 156
70405500 03 02(03) 70(75)
0 1 2 3 4
BBI, Body Builder Interface YA1-2
Main Battery
Compartment
Main Battery
Compartment
XCB906
F108
F110
F118
XC100
XCB906
XC100
0 1 2 3 4
BBI, Body Builder Interface YA1-3
A A
SLCM A27
Direct_Ind_Side/High_L
Direct_Ind_Side/High_R
Extra High Beam Relay
Control unit, LCM
( Light Control Module )
Sidemarker_L/R
Fog_Light_Rear
Direct_Ind_RR
Rev_Light_Rel
Direct_Ind_RL
Dash_Dim
Brake_RL
Brake_RR
Rev_Light
Park_RR
Park_RL
PC1 13 PC1 2 PC2 10 PC2 13 PC2 16 PC1 4 PC2 17 PC1 5 PC1 7 PC2 1 PC2 11 PC2 8 PC2 12
PC1 10
0.75GN
3027
XS-3027_03
0.75GN
3027
F89 F90
5A 5A XC036:9
0.75GN
FH5:1P FH5:2P
3027
B 27
HDI A03
Park_Light_In
1.0YE 1.0WH/GY 1.0YE 1.0GN 1.0YE 1.0GN 1.0WH/BN 1.0WH/YE 1.0WH/GN 1.0WH/BU 1.0WH/VT 1.0WH/GY 0.75GN 0.75GN 1.0BU Instrument cluster
C C
3026 3002 3059 3060 3059 3060 3008 3009 3010 3011 3012 3013 3027 3027 6001
IC
Right side
XCB801F
J1939-2/3 (XE1) 1 2 4 5 6 7 8 9 10 11 12 13 16 17 21
E-BUS (XG1) Connector
Body interface 1
D D
E E
Wiring diagram B11R (3) 790E Version 7 158
70405500 03 02(03) 71(75)
0 1 2 3 4
BBI, Body Builder Interface YA1-3
XC036
A03
Main Inlet
Electrical Center
Electrical Center
Main Inlet Cable Inlet
XCB801F
XC023
Cable Inlet
A03
FH5
A27
A27
A27.PC1
A03.B F89
F90
A27.PC2
FH5
0 1 2 3 4
BBI, Body Builder Interface YA1-4
+30 +30
A17
+DR +DR
A VECU EBS
A21 A
Control unit, VECU Control Unit, EBS
Speed_Sig_C3
(Vehicle ECU) (Electronic Brake System) F03 F60
Door_Sw
Speed_X
10A 5A
Speed_5
PWM
LSD LDO LDO
A36
B 28 B 3 B 2 X3 15
Control unit, BBM
(Body Builder Module) K75 86 30
Relay
BBM Luggage Door Switch
Lugg_Door_SW
85 87 87A
Eng_Door_SW
POS_FRC:K10
PWR
Body_Ind_4
Body_Ind_3
B FRC B
LDI HDI HDI HDI
B 29 A 18 A 19 B 30
XF:12 XF:4 FRC:60
ELECTRICAL_CENTER ELECTRICAL_CENTER
0.5WH/BN
5006
A03
IC Instrument cluster
A33
C C
Seat_Belt_Rem
PWR TACHO Tachograph
Alter_Charg
EG1:2 C
D1.-
Speed_Sig_C6
LDI
C 19 A 19 PWM
LSD
0.5WH/VT 0.5BN
AB B8
5010 8001
0.75YE
XC038:2 XC038:3
8002
XC038:1
0.5VT 0.75BN 0.75BU 0.75VT 0.5WH/BN 1.0VT 0.5WH/VT 0.5BN
0.5WH/GY 0.5GN 0.75WH/GY
0011 0073 5005 5001 8004 8005 5006 6002 5010 8001
8003
0.75YE
8002
D XC023:5 XC023:6
XC023:7
D
0.75RD/GN
5010 8001 2004
0.5WH/VT 0.5BN 0.75YE
8002
Right side
28 30 31 32 33 34 35 15 14 36 20 19 29
XCB801F
18
Connector
Door Brake Request
Parking Brake Applied
Speed Signal C6
+DR Ignition
Alternator Charging
Toilet Occupied
Body interface 1
Luggage Hatch Open
E E
Wiring diagram B11R (3) 790E Version 7 160
70405500 03 02(03) 72(75)
0 1 2 3 4
A03 A33 BBI, Body Builder Interface YA1-4
A03.A
Main Inlet
Electrical Center
Electrical Center
Main Inlet
Cable Inlet
XCB801F
XC023
Cable Inlet
A21
A17/A36 FRC
A17.B
A36.A FRC:F60
A21.X3 A36.B
XF
A21 A17/A36
0 1 2 3 4
BBI, Body Builder Interface YA1-5
A +15 +15
A
F14
10A
FRC
XK:14
ELECTRICAL_CENTER
B A36 A27 B
BBM SLCM
Direct_Ind_Sw_L
Direct_Ind_Sw_R
Head_Lamp_OFF
Control unit, BBM
Door_Brake_Stat
Control unit, LCM
Alarm/haz_Lght
Body_Fire_Sens
Haz_Activation
Prev_ECS_Act
(Body Builder Module) ( Light Control Module )
Start_Disable
Door_Failure
Low_Priority
AC_1_50_%
Wip_Sw_Int
Disable_AC
Glass_Heat
DRL_Out
Host_Call
AC_1
LSD HDI HDI HDI LSD HDI HDI HDI HDI LSD HDI
B 3 A 7 A 21 A 3 B 2 A 6 A 8 A 17 A 20 B 1 A 5
LC2 6 5 LC1 16 LC1 17 LC2 10 LC2 4 PC2 18
LC1
XC025:5
0.5WH/BN 0.5WH/GN 0.5WH/BU 0.5WH/VT 0.5WH/GY 0.5BN 0.5YE 0.5GN 0.5BU 0.5GN 0.75VT
C C
0.5VT 0.5WH/BN 0.75RD/GN 0.75WH/GN 0.75WH/BU 0.5WH 0.5WH/GN
8006 8008 8009 8010 8011 8012 8013 8014 8015 8016 8017 2005 3021 3022 0159 0160 8027 3032
0.75WH/YE
4015
Alarm/Harzard Light
Body interface 2
Disable AC
Hazard Activation
Low Priority Loads
AC 1
Start Disable
Door Failure
DRL Output
Prevent ECS action
Wiper SW Signal
Stalk Direction Indicator Right
Starter Motor not Active +15
E E
Wiring diagram B11R (3) 790E Version 7 162
70405500 03 02(03) 73(75)
0 1 2 3 4
BBI, Body Builder Interface YA1-5
Electrical Center
Electrical Center
Cable Inlet
XCB803F
XC025
Cable Inlet
FRC:F14
A36.A
A27.LC1
A27.LC2 A36.B
A27.PC2
XK
A27 A17/A36
0 1 2 3 4
BBI, Body Builder Interface YA1-6
A A
A17 A16
Control unit, VECU
VECU ECS Control unit, ECS
Sw_2_Mult_Func
Sw_3_Mult_Inhib
(Vehicle ECU) (Electronic Controlled air Suspension)
B A03 IC PWR
B
Valve_FR
Instrument cluster
Wash_Fluid_Lev
Any_Door_Open
Next_Stop_Ind
A206
Indoor_Temp
PWR PWR
LSD HSD
WWS
Peram_Ind
IVS_1 HDI HDI
B 1 X1 6 X2 16 X2 6
B 10 B 1 A 12 C 29 C 6 C 23 C 13
Control unit, WWS
(Windshield Wiper System) 8022 8023
not connected
A 1 signal available
in XCB500. XC025:24
0.5WH/YE
ELECTRICAL_CENTER
XC018:13
8018 XC023:20
0.5WH/VT 0.5WH/GY 0.5BN
8021
C 0.75WH/BK
1021 C
0.5GN 0.75BU
0.5WH/YE 0.75WH/BN
XC038:10 XC037:1 XC038:34 XC038:12 XC038:13 XC038:14 8025 8026
INSTRUMENT 8007 0190
XC024:22
ELECTRICAL_CENTER 8018 0.5BN
0.5WH/VT 0.5WH/GY 0.5BN
OH1:4 D 0.5WH/YE 0.5WH/BK 0229 8022
XS-4002_02 8021 8023
1021
INSTRUMENT
XC025:18 XC025:16 XC025:22 XC025:19 XC025:21 XC025:20
0.75BN ELECTRICAL_CENTER
0108
0.5BN
1.5RD/YE
4002 0229
D D
Right side
XCB803F
5 9 21 23 25 26 27 28 6 31 32 33
Connector
Body interface 2
Any Door Open
Pram Indicator
Indoor Temp (+)
Kneeling Position
Idle Switch
Full Dump
Pinch Protection
E E
Wiring diagram B11R (3) 790E Version 7 164
70405500 03 02(03) 74(75)
0 1 2 3 4
A206 BBI, Body Builder Interface YA1-6
XC018
A03 XC037
XC038
Main Inlet
Electrical Center
Electrical Center
Main Inlet Cable Inlet
XCB803F
XC023
XC024
XC025
Cable Inlet A16
A03
A17/A36
A17/A36
A03.A
A16
A17.B
A03.B
A16.X2
A03.C A16.X1
0 1 2 3 4
Ground ZA1
SIGNAL CURRENT
GROUND
A A
100mA > I
(ECU SIGNAL)
LOW CURRENT
K73
K81
K80
K74
GROUND
B 1A > I > 100mA
B
XD:10
XD:11
XD:12
XD:1
XD:2
XD:3
XD:4
XD:5
XD:6
XD:7
XD:8
XD:9
SLCM
SLCM
BBM
ECS
ECS
EBS
EBS
BIO
MEDIUM CURRENT
GROUND
C C
XC:10
XC:11
XC:12
XC:1
XC:2
XC:3
XC:4
XC:5
XC:6
XC:7
XC:8
XC:9
HIGH CURRENT
D GROUND ELEC.CENTER D
I > 30A
XSCG6-11
ROH_TO_RA_GND
D
B
XCG11
A 50BK 25BK
1 1
16BK
1
CHASSIS
FRAME
GND3:1 GND1:1 GND2:1 GND5:1 GND63:1 GND64:1 GND6:1
POS_FA POS_FOA POS_FA POS_RA POS_ROH POS_ROH POS_RA
0 1 2 3 4
Ground ZA1
0 1 2 3 4
ENGINE P3233 HDE11 EURO6 BUS ELECTRICAL SCHEMATIC
VEHICLE-INTERFACE
EI2:11 EI2:12 sheet1:2 D M04.2 M04.1 K01.3.3 R01.1-2n
sheet1:2 D
XE02 XE02
CONNECTOR
0.75GR/SB
XE35
B B
1 7
Intake Throttle
4 4 4 4
Motor (-) 5V Gnd
Sensor, Oil pressure
B231
2
JET PRESSURE
M VCIR:13
C2:1 C2:2
XE11
0.75W 0.75Y/W 0.75BN/W 0.75BL/Y 0.75W 0.75Y 0.75BN 0.75BL/GN 0.75OR 0.75SB 0.75GR/SB 0.75BN 1.0BN/OR 0.75W 0.75BN 0.75BL 0.75GR/W 0.75R 0.75BL/R 0.75R
C EB27
Coolant Temp
Input
EB18
GND
EB11
Oil Pressure
EB19
PCJ Oil
Pressure
EB28
Crank Case
Pressure
EB17
+5V
EB12
Exhaust Manifold
Pressure
EB1 EB5
Throttle Motor
Low High
EB24
Throttle
Position
EB26
Shut Off
Valve
EB54
Body heating
valve
EB30
VCB Drive
EB38
EPG / WG
Drive PWM
EB50
EPG / WG
Toggle
EB29
Starter LS
Drive
EB37
Drive
EB25
Starter HS Preheat
relay drive
EB7
C
AVU Unit Pre heat
Air
A14 Engine CAN Backbone 2 PWT Subnet Backbone 1 sense
Oil Lisk Lisk inlet Buffered Heat WIF Oil Level Oil Level Oil thermostat Piston Cooling Hydraulic
Temp Ground GND Coolant level EGR EGR temp IVS Sensor Indicator H L Drive Jet Drive Fan Control
Supply ECU GND
Can4 H Can4L Can3 H Can3 L Can2 H Can2 L Can1 H Can1 L
EB32 EB6 EB10 EB23 EB13 EB9 EB31 EB15 EB14 EB8 EB4 EB3 EB53 EB41 EB49 EB36 EB35 EB22 EB21 EB52 EB56 EB51 EB55 EB57 EB60 EB58 1.5W
EB59 EB61
0.75P 0.75W 0.75GR/W 0.75BL/SB 0.75Y 0.75P 0.75P 0.75P 0.75R 0.75Y 0.75GR 0.75BL/GN 0.75W 0.75BN/W
0.75BL/GN 0.75OR 0.75GR/W 0.75VO 0.75Y 1.5SB
0.75GR 0.75BL 0.75GN 1.5W 1.5W 2.5W
Sensor, Oil temperature
0.75Y 1.5SB
XE33
SOLENOID VALVE,
OIL THERMOSTAT
Solenoid valve,
2 2 1
Y110 Y111
B102
SOLENOID VALVE,
Sensor, Oil level / temp
0.75W G02B.5
D D
2 2
0.75BN/W
0.75W B265.WL1
sheet2:0 D
1 1
0.75GR/SB 0.75GR/SB
0.75W Y148 3
0.75GN
VEHICLE-INTERFACE
XE39 1 3
XE38
θ XE02
B119
CONNECTOR
XE37 EI:18 B265.WL3 K01.3.2 A14.EA15 EI:28 EI:30 EI:8 XE74 B265.WL2 XE37 A14.EA31 M15.1 EI:21 Y151.1 VCIR:9 EI:33 EI:34 EI:36 EI:2 EI:5 EI:3 EI:6 EI:1 EI:4 EI:13 EI:15 EI:39 EI:31 EI:27
sheet2:2 B sheet2:0 D sheet3:4 B sheet2:1 C sheet3:2 A sheet2:0 D sheet2:2 B sheet2:1 C sheet2:1 D sheet1:3 B sheet1:3 B
CAN 3 CAN 2 CAN 1
E E
Wiring diagram B11R (3) 790E Version 7 168
0 1 2 3 4
0 1 2 3 4
ENGINE P3233 HDE11 EURO6 BUS ELECTRICAL SCHEMATIC
A A
XE39
sheet1:0 D
XE38
CONNECTOR
0.75R
camshaft
n
0.75GR
crankshaft
2 1
B 0.75GR
XE30
0.75GR B04 B
0.75R
XE13
B37 B187 n
fuel pressure
Pθ
P
sheet1:4 D 2 4 1 2
XE33
C C
sheet1:0 D
EA57 EA35 EA39 EA7 EA47 EA22 EA11 EA50 EA19 EA6 EA31 EA37 EA38 EA45 EA46 EA17 EA18 EA29 EA15
XE39
ECU
ground
Fan 1 Fan 1&2
Speed+ Speed-
Boost T Boost P GND AHI fuel pressure Rail Pressure Ground OIL Temp Crank S + Cam
S+
Cam e-PRV
S - HS
e-PRV Air Filter GND
LS indicator Input
Sump
Crank S -
WIF A14
Valve Fuel priming INJ1 INJ2 INJ3 INJ4 INJ5 INJ6 Engine Stop
Drive pump drive Ncv-hsd 1 Ncv lsd 1 Ncv-lsd 2 Omv lsd 2 Omv hsd 1 Ncv lsd 3 Ncv-hsd 2 Ncv-lsd 4 Omv lsd 4 Omv hsd 2 Ncv-lsd 5 Ncv-lsd 6 Omv lsd 6 Start Switch Request
EA10 EA3 EA62 EA20 EA12 EA16 EA59 EA28 EA61 EA52 EA56 EA60 EA44 EA36 EA40 EA55 EA27
0.75GR/W 0.75W 0.75Y/W 0.75BL/Y 1.0W 1.0W 1.0W 1.0W 1.0W 1.0W 1.0W 1.0W 1.0W 1.0W 1.0W 1.0W 1.0W 0.75P 0.75P
B265 3 1
Sensor, Water in Fuel
2
M15
D D
Motor, electric
fuel pump
2 4
0.75Y
1
0.75BL/Y
A14.EB8
sheet1:0 C
E E
Wiring diagram B11R (3) 790E Version 7 169
0 1 2 3 4
0 1 2 3 4
ENGINE P3233 HDE11 EURO6 BUS ELECTRICAL SCHEMATIC
A sheet1:0 C
A14.EB7
sheet1:0 D
XE39
sheet1:0 C
A14.EB25 A
EI:14
sheet1:0 C
A14.EB14
0.75R 35R
70R
XE74 XE73 1-2n 1
0.75R 0.75R 0.75GR/W 0.75BL/R
Connector,
FEEDBACK PREHEATER
Engine (B+) power
XE70 XE71 XE90 XE72 XE80
X54
A1 B1
0.75R 0.75R R01 K01
FOR EMS
0.75R 0.75R 0.75R 0.75R 0.75R 0.75R 0.75R Heater, engine preheat 1
A3 A2 B2
Relay Preheater
PRESENT ON ENGINE
Air preheater 3.1
0.75R (option) 3.2
F1:1 F1:2 F2:1 F2:2 F3:1 F3:2 F5:1 F5:2 F4:1 F4:2 3.3
Hydraulic Compressor
2
B pump
Alternator1 Alternator2 Starter B
1
X166 2
35R
EMS
70R
M
(HS)
(LS)
C W
1 0.75GR/SB
XE51
0.75GR/SB EI:11
C
XE52 B+_2
2 sheet1:0 C sheet1:0 C
L 0.75BN/W 0.75BN/W EI:10
A14.EB29 A14.EB37
B+ B+2 4
BS 0.75R
G02A G
+15
3
0.75Y
XE53
0.75Y EI:9
B+
B- 5
DFM 0.75R
0.75GR/W 0.75R
1
35R XE54
0.75R EI:12
2
70R
1
W 0.75GR/SB
D B+ B+2
L
BS
2
4
0.75BN/W
0.75R
M04
Motor, starter motor
D
G02B G
+15
3
0.75Y
B-
DFM
5
0.75W XE33
sheet1:4 D
E E
Wiring diagram B11R (3) 790E Version 7 170
0 1 2 3 4
0 1 2 3 4
Power Supply AA2
B+ B+ +30 +30
FRC
A XO:1 XT:1 XG:1
A
ELECTRICAL_CENTER
FH1:2S
FH1:3S
FH4:1S
FH4:2S
FH2:1S
FH2:3S
FH3:1S
FH3:2S
FH3:3S
FH4:3S
FH2:2S
FH1:1S 10RD 10RD 10RD
ELECTRICAL_CENTER 2003 2003
2003
4.0RD 4.0RD 4.0RD 4.0RD 4.0RD 4.0RD 4.0RD 4.0RD 4.0RD 4.0RD 4.0RD 4.0RD
Body XS-2003_19
XS-2002_01 XS-2002_02
F104 25RD
XJB101 B 1
BBOX
XC100C:1 XC100B:1 XC100:12
25RD
B 2 3 50RD
2001 35RD 0.75BK
Relay
K102 A A1
86
D
88
1 2003
B
1
XJB201 2001 1
Main Relay 300A
XC100F:1
50RD
2001 85
POS_XC100:A 88A
35RD B A2 C 2 F101
2002 XSCG2-21 150A
C 1
A
1 S41 B 1
G01A Switch, battery
Battery 1 main switch control A 1 F100
B 400A
1
C C
50RD
2072
K103
85
Relay ARMS 87
C
1
A
1
(Automatic Reset Main Switch)
G01B 30
87A
Battery 2 POS_XC100:D
50RD
2001
1.0RD
2001
0.75RD
2072
86
XC100
B
1
D D
50BK
XC016:1
1
1 C CENTER CENTER
1
CENTER
0.75WH/YE 0.75WH/BU
0.75GY 0224 0215
7035
XC028:4 XC026:2 XC200A:1
XC026:1 ELECTRICAL_CENTER ELECTRICAL_CENTER
ELECTRICAL_CENTER 50BK
0.75WH/YE 0.75WH/BU
1
F207
VPDUR
0.75GY 0224 0215 +30 +30
7035
400A
GND21:1 LC1 3 B 4 B 15
A27 XC200
ARMS
A36
GND21:1
Control unit, LCM Control unit, BBM
( Light Control Module ) (Body Builder Module)
SLCM BBM
E E
Wiring diagram B11R (3) 790E Version 7 171
70405500 03 02(03) 1(75)
0 1 2 3 4
Extended Index
Extended index
Components and pinouts: A03 Instrument Cluster
Connector A
A2 Ground/Framework GND
A8 Data link SAE J1939 (J1939–2.3), termination resistor, CAN HIGH DATA
A11 - –
A13 Data link SAE J1939 (J1939–2.3), termination resistor, CAN HIGH DATA
A14 Data link SAE J1939 (J1939–2.3), termination resistor, CAN LOW DATA
A20 Data link SAE J1939 (J1939–2.3), termination resistor, CAN LOW DATA
Connector B
B2 - –
B4 - –
B5 - –
B6 - –
B7 - –
B15 - –
B16 - –
B17 - –
B18 - –
B19 - –
B22 - –
B23 - –
B24 - –
B25 - –
B26 - –
B29 - –
Connector C
C1 - –
C2 - –
C3 - –
C4 - –
C5 - –
C7 Battery charging AI
C8 - –
C9 - –
C16 - –
C17 - –
C18 - –
C21 - –
C24 - –
C26 - –
C27 - –
C28 - –
Connector A (black)
A1 -
A2 -
A9 -
A10 -
A11 - -
A12 - -
A13 - -
A14 - -
A15 - -
A16 - -
A19 - -
A22 - -
A23 - -
A24 - -
A25 - -
A26 - -
A27 - -
A28 - -
A29 - -
A30 - -
A31 - -
A32 - -
Connector X1
Connector X2
Connector A
A5 - HDI
A8 Clutch/Transmission HDI
A9 - HDI
A10 - HDI
A11 - LDO
A17 - HDI
A18 - HDI
A19 - HDI
A24 - LDI
A25 - LDI
A26 - LDI
A27 - LDI
A29 - HDI
Connector B
B6 Vehicle speed FI
B7 - HDI
B13 - LDI
B14 - AI
B21 - HDI
B29 - LDI
B30 - HDI
Connector C
C3 - -
Connector
7 - -
8 - -
9 - -
10 - –
13 - -
14 - -
Connector
7 - -
8 - -
9 - -
10 - –
13 - -
14 - -
Connector X1
X1:2 - –
Connector X2
X2:2 Data link, Brake module ADD1, J1939 CAN HIGH DATA
X2:3 Data link, Brake module ADD1, J1939 CAN LOW DATA
X2:5 Data link, Brake module REAR, J1939 CAN HIGH DATA
X2:6 Data link, Brake module REAR, J1939 CAN LOW DATA
X2:8 Data link, Brake module FRONT, J1939 CAN HIGH DATA
X2:9 Data link, Brake module FRONT, J1939 CAN LOW DATA
Connector X3
X3:4 Data link, Brake ESP sensors, J1939 CAN LOW DATA
X3:5 Data link, Brake module ADD2, J1939 CAN LOW DATA
X3:7 Data link, Brake ESP sensors, J1939 CAN HIGH DATA
X3:8 Data link, Brake module ADD2, J1939 CAN HIGH DATA
8 - —
10 - –
11 - –
12 - –
13 Data link SAE J1939, Fleet management system (FMS), CAN LOW DATA
14 Data link SAE J1939, Fleet management system (FMS), CAN HIGH DATA
15 EOL DATA
Connector A
Connector B
B5
B6
B8
B9
B13
B14
B15 DIBSL
B17
B18
Connector PC1
PC1:6 - –
PC1:8 Fog lights front left / Cornering light left / MLS indicator HDO
PC1:15 - / Indicator right LED output = Front, side and Back HDO
PC1:18 - / Indicator left LED output= Front, side and Back HDO
Connector LC1
LC1:9 - —
Connector LC2
LC2:8 - —
LC2:9 - —
LC2:14 - —
Connector PC2
1
D
C
8 B
A
Connector A
A2 Illumination PWM
Connector B
Connector C
C1 - —
C2 - —
C3 - —
C4 - —
C5 - —
C6 - —
C7 - —
C8 - —
Connector D
D1 Status input 1
D2 Status input 2
D5 -
D8 Info interface
Antenna Connector E
E1 DSRC antenna
Connector A
A2 - HDI
A3 AC 1 HDI
A5 AC 1 - 50% HDI
A11 Oil Separator / Pull In/Out mode (Only OBCe – Full Electric) LDO
A22 EOL_D DI
A26 - LDI
A29 - HDI
Connector B
B2 Disable AC LDO
B6 Variable AC HDI
B17 - –
B25 Output 6V – 9V
Connector C
C3 DIBSL DI
Connector
4 34 - –
21 51 - –
22 52 - –
Connector X1
3 - DI
4 - DI
22 - DI
26 - OUT
Ethernet connector
1 - –
2 - –
USB connector
2 - –
3 - –
4 Identification IN
6 - –
7 - –
8 Data (-)
9 Data (+)
10 - –
2 Ground GND
2 Ground GND
2 Ground GND
2 Ground GND
A132 Alcolock
Connector A
A2 - –
A3 UART TXD –
A4 AUX Lamp –
X132:2 - –
X132:4 - –
X132:6 - –
X132:10 - –
2 Ground GND
Connector A
A1
A2
A3
A4
A5
A6
A8
A11
Connector A
A4 - HDI
A5 - HDI
A6 - HDI
A7 - HDI
A8 - HDI
A9 - HDI
A10 - HDI
A17 Coding 1 (ID in wiring harness) Coding shall be Open Circuit, OC HDI
A19 - -
A20 - -
A21 - -
A23 - -
A24 - -
A27 - LDI
A28 - LDI
A29 - HDI
A30 - HDI
Connector B
B1 - LDO
B2 - LDO
B5 - 24V Out
B7 - HDI
B8 - AI
B10 - 5V
B12 - LDI
B13 - LDI
B20 - GND
B21 - HDI
B22 - GND
B23 CRT temperature and pressure, framework (only busses with monitoring of GND
particulate filter)
B25 - 6 – 9V
B27 - AI
B28 - HDO
B30 - HDI
Connector C
C3 DIBSL DI
Connector A
A1 - –
A2 - –
A4 - –
A5 - –
A6 - –
A9 - –
A10 - –
A11 - –
A12 - –
A13 - –
A14 - –
Connector A
A21 Audio R AO
A22 Audio L AO
Connector B
B3 CA / Doors DI
B4 Assistance Button DI
B6 CA / C3 Speed Signal DI
B7 Wake Up DI
B8 Dig Out DO
B9 Microphone AO
B10 Microphone AO
Connector C
C1 Ground GND
C7 CAN4 DATA
C8 CAN4 DATA
C14 Data link, Fleet Management system (FMS), CAN HIGH DATA
C16 Data link, Fleet Management system (FMS), CAN LOW DATA
C17 Data link SAE J1939 (J1939 2/3) CAN HIGH DATA
C18 Data link SAE J1939 (J1939 2/3) CAN LOW DATA
Video Out
1 LVDS+ DATA
2 LVDS- DATA
USB Connector
4 Ground GND
Ethernet Connector
1 TX+ DATA
2 TX- DATA
3 RX+ DATA
4 - -
5 - -
6 RX- DATA
7 - -
8 - -
Video in
1 Coaxial video -
VGA out
1 Red video AO
2 Green video AO
3 Blue video AO
4 Reserved -
5 Ground GND
9 - -
11 - -
12 - -
13 Horizontal sync AO
14 Vertical sync AO
15 - -
Connector A
Appears on:
FC2-2 2 D XO1 2 D
Connector A
A1 - -
A3 - -
A4 - -
A5 - -
A6 - -
A7 - -
A8 - -
A9 - -
A10 - -
A11 - -
A12 - -
A13 - -
A14 - -
A15 - -
A16 - -
A17 - -
A18 - -
A19 - -
A20 - -
A21 - -
A22 - -
A23 - -
A24 - -
A25 - -
A27 - -
A28 - -
A29 - -
Connector B
B3 - -
B4 - -
B7 - -
Connector A
A3 - -
A4 - -
Connector B
B2 - -
B4 - -
XC400
XC402
XC403
XC404
XC401
Appears on:
FC1 3 D XF1-2 1 B
Connector XC400
Connector XC401
Connector XC402
Connector XC403
Connector XC404
Connector A
A1 Ground GND
A6 Ground GND
A7 - -
A8 - -
A9 - -
A10 - -
A11 - -
A12 - -
A13 - -
A14 - -
A15 - -
A16 - -
A17 Encoder A -
A18 - -
A19 - -
A20 - -
A21 - -
A22 - -
A23 - -
A24 - -
A25 - -
A26 - -
A27 - -
A29 Encoder B
A30 - -
A31 - -
A32 - -
A33 - -
A34 Reho
Main inlet
Connector XC004
1 - -
2 - -
3 - -
4 - -
5 - -
6 - -
7 - -
10 - -
18 - -
19 - -
20 - -
21 - -
Connector XC005
1 - -
2 - -
5 - -
6 - -
8 - -
9 - -
10 - -
11 - -
12 - -
18 -
20 - -
21 - -
22 - -
23 - -
24 - -
25 - -
26 - -
35 - -
36 - -
Connector XC016
4 - -
5 - -
6 - -
7 - -
25 - -
Connector XC017
7 - -
8 - -
9 - -
10 - -
17 - -
18 - -
Connector XC018
1 - -
2 - -
3 - -
8 - -
19 - -
20 - -
Connector XC035
1 Supply Red B+
19 - -
20 - -
21 - -
22 - -
23 - -
24 - -
Connector XC036
4 Ignition Red/yellow B+
8 - -
14 - -
15 - -
20 Supply Red B+
21 - -
22 - -
23 - -
25 - -
Connector XC037
2 - -
3 - -
4 - -
5 - -
11 - -
13 - -
14 - -
15 - -
21 - -
22 - -
25 - -
27 - -
32 - -
33 - -
Connector XC038
9 - -
11 - -
17 - -
19 - -
20 - -
21 - -
22 - -
31 - -
32 - -
33 - -
35 - -
36 - -
Connector XC094B
2 - -
4 - -
Connector XC096
2 - -
Connector XCB500
10 - -
11 - -
14 - -
16 - -
20 - -
21 - -
Connector XC022
1 - -
22 - -
23 - -
26 - -
28 - -
29 - -
30 - -
34 - -
36 - -
Connector XC023
1 Supply Red B+
16 - -
17 - -
34 - -
36 - -
Connector XC024
2 - -
3 - -
4 - -
5 - -
14 - -
15 - -
16 - -
17 - -
19 - -
25 - -
Connector XC025
Connector XC026
9 - -
12 - -
13 - -
14 - -
15 - -
16 - -
21 - -
22 - -
23 - -
24 - -
25 - -
Connector XC027
2 - -
9 - -
10 - -
23 - -
Connector XC028
5 - -
8 - -
10 - -
11 - -
12 - -
13 - -
14 - -
23 - -
24 - -
25 - -
XC094A
2 - -
4 - -
Connector XCB502
12
14
16
20 - -
21 - -
Connector XCB801F
20 Alternator status
22
23
24
25
31
Connector XCB803F
10
11 AC 1 White/violet HDI
19
22
29
36 - -
5 - -
6 - -
Connector XC080
1 - -
2 - -
3 - -
4 - -
5 - -
6 - -
7 - -
8 - -
9 - -
10 - -
11 - -
12 - -
20 - -
21 - -
22 - -
23 - -
24 - -
25 - -
26 - -
30 - -
31 - -
32 - -
33 - -
35 - -
36 - -
37 - -
38 - -
41 - -
42 - -
47 - -
48 - -
49 - -
50 - -
51 - -
54 - -
59 - -
60 - -
61 - -
62 - -
Engine interface
Connector XCA020A
16 - -
17 - -
20 - -
22 - -
23 - -
26 - -
27 - -
29 - -
31 - -
32 - -
35
Connector XCA020B
10
11
Gearbox interface
Connector XCA021
10
11
Body interfaces
Connector XCB401
3 - -
6 - -
Connector XCB906
Electrical Center
Fuses
F05 FRC 5 Fuse, Instrument cluster & On Board Diagnostics & Stalk Switch 5A
F08 FRC 8 Fuse, Instrument cluster & On Board Diagnostics & Tachograph 5A
F20 FRC 20 Fuse, Alcolock & Advanced information cluster (telematics interface) 10A
F39 FRC 39 Fuse, Fleet Management System Gate Way (Telematics Interface) 5A
F54 FRC 54 Fuse, Dynafleet & Fleet Management System, TGW (Telematics Interface) 10A
F62 FRC 62 Fuse, After treatment Control Module (AMC), Instrument Cluster 10A
Relays
Connector XB
XB:1 - -
Connector XC
XC:1 - -
Connector XD
XD:4 - -
XD:5 - -
Connector XE
XE:2 - -
Connector XF
XF:2 - -
XF:3 - -
XF:5 - -
XF:6 - -
XF:7 - -
XF:8 - -
XF:9 - -
XF:10 - -
XF:11 - -
XF:13 - -
XF:14 - -
XF:16 - -
XF:17 - -
Connector XG
Connector XH
Connector XJ
XJ:1 - -
XJ:3 - -
XJ:4 - -
XJ:5 - -
XJ:6 - -
XJ:7 - -
XJ:8 - -
XJ:9 - -
XJ:10 - -
Connector XK
XK:1 - -
XK:2 - -
XK:4 - -
XK:5 - -
XK:7 - -
XK:8 - -
XK:9 - -
XK:10 - -
XK:11 - -
XK:12 - -
XK:13 - -
Connector XL
XL:2 - -
XL:4 - -
XL:6 - -
XL:7 - -
Connector XM
XM:5 - -
XM:6 - -
XM:7 - -
XM:8 - -
XM:9 - -
XM:10 - -
XM:12 - -
XM:13 - -
XM:14 - -
XM:15 - -
XM:16 - -
XM:17 - -
Connector XO
Connector XS
Connector XT
Fuses
Relays
Connector XC100
XC100:1
XC100:3 - -
XC100:4 - -
XC100:5 - -
XC100:7 - -
XC100:10 - -
XC100:14 - -
Fuses
Relays
Connector XC200
XC200:1 - -
XC200:2 - -
XC200:3 - -
XC200:4 - -
XC200:5 - -
XC200:7 - -
XC200:9 - -
Components
Sensors
B13B Sensor, wheel speed, left hand side front axle EA1-2 0 D
B14B Sensor, wheel speed, right hand side front axle EA1-2 1 D
B15 Sensor, wheel speed, left hand side first driven rear axle EA1-2 2 D
B16 Sensor, wheel speed, right hand side first driven rear axle EA1-2 2 D
B29 Sensor, chassis level, left hand side rear axle FA3 3 D
B30 Sensor, chassis level, right hand side rear axle FA3 3 D
B39 Sensor, air filter pressure and air filter temperature CA1-2 1 C
B40A Sensor, brake lining wear indicator, left hand side first front axle EA1-2 0 D
B40B Sensor, brake lining wear indicator, left hand side front axle EA1-2 0 D
B42 Sensor, brake lining wear indicator, left hand side first driven rear axle EA1-2 1 D
B43 Sensor, brake lining wear indicator, right hand side first driven rear axle EA1-2 1 D
B57 Sensor, air pressure, suspension bellows, left hand side Rear FA3 2 C
B58 Sensor, air pressure, suspension bellows, right hand side Rear FA3 2 C
B291L Sensor Indicator EBS Additional Brake Lining Wear Left EA2 1 D
B291R Sensor Indicator EBS Additional Brake Lining Wear Right EA2 1 D
Diodes
Lamps
Horns
Motors
Switches
BD1-2 0 C
S06 Stalk switch, windscreen wiper, selector type OH1 3 B
OG1 3 A
S45 Position switch, differential gear lock indicator, rear wheels EB1 2 E
S467 Switch Speed Dependant Ride Height Added Functions ECS FA6 2 C
Modulators
Antennae
BG1 2 C
X43 Connector, OBD (On-Board Diagnostics) XB1 0 C
XH1 2 B
Valves
Y162B Solenoid valve, Body Heating /AVU (Air Valve Unit) CA1-3 1 B
www.volvobuses.com