Drag chain Conveyor / Scraper Conveyor with Water Jacket

Boundary Conditions
- Handling Material - Calcinated Petroleum coke dust.
- Material temperature at feed point one 1014 °C, at feed point Two 500 °C.
- Cooling Water Inlet Temperature 40°C @ 2 Bar Pressure.
- Conveyor Inclination 12°
- Feed to Discharge Distance 10862 mm. (Water jacketed Portion 10300 mm.)
- For more details Please refer the Provided General Arrangement Drawing.

Required Outputs
- Outlet Material temperature should be less than 600 °C
- Cooling Water Outlet Temperature 55°C (it may be varying)
- To reach the above condition we required water quantity, pressure and velocity.

Existing Trough Existing Trough (Section View)

Difficulties on Existing Design

- With the existing parameters the conveyor water jacketed trough deformation started at 0.5 Bar
Pressure without adding the hot material (1014°C Calcinated Petroleum coke dust).
- Inner trough is buckled inside and outer one is buckled outside. Please refer the below attached
image for reference.

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 Outside Jacketed Trough

Outside Jacketed Trough

Inside Material Traveling Trough

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 Technical Specification
S.No. Item Unit Description / Value
1 Equipment - Drag Chain Conveyor with Water Jacket
2 Location - Below Incinerator discharge
3 Duty Continuous
4 Type / Size / Pitch - Double Stand Drag Chain / 630 x 630 / 284
5 Material To Be Handled - Calcined petroleum coke dust
6 Capacity (Design) TPH 3
7 Bulk Density(Volume/Power) T/M³ 0.56 / 2.8
8 Material Characteristics - Hot and Low Abrasive
9 Material Moisture % Nil
10 Inlet Material Temperature °C 1014 Max. (Feed One 1014, Feed Two 500)
11 Outlet Material Temperature °C 600 Max
12 Material Size mm 25 (Top size) Feed-1 , 6 (Top size) Feed-2
13 Feeding Equipment Feed 1: Vertical Incinerator , Feed 2: Screw Cooler
14 Discharge Equipment Screw Cooler 521.SC040
15 No Of Inlet / Outlet 02/01
16 Power / RPM / Conv. Speed 3.7 Kw. / 26 RPM / 0.15 Meter/sec (Absorbed Power 2.6 kW)
17 Cooling Water Qty/ Temp/ Pressure 3.6 m³/h / 40 °C / 2 Bar
18 Outlet Water Qty/ Temp/ Pressure 3.6 m³/h / 55 °C / 2 Bar
19 Water Jacket Size 680 x 234

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