Autolab

Innovation in
automotive education

Autolab
Introducing our range of automotive teaching programmes
• Hands-on practical tasks
• Computer-based lessons
• Teacher presentations
• Continuous assessment
• Tools for school/college collaboration
Autolab - Innovation in Automotive Education
Our Mission
Here at LJ Create we believe that learners need to
be fully engaged in the learning process to achieve
their best. Being inspired by their teachers, their
surroundings and their learning materials is key.
That’s why we develop practical and innovative topic
specific solutions that enable learners to achieve a
firm foundation for their future, allowing them to grow,
develop skills and evolve in a way that meets their
individual learning needs.
To achieve this we work in partnership with schools,
colleges and local authorities in the UK to develop the
teaching of technology-based science and engineering
within the secondary curriculum and for 14-19 applied
learning programmes, including the new diplomas.
Our Solution
Autolab has been specifically designed to allow you to
build a ‘world class’ automotive programme that will
enable your students to become new hi-tech motor
vehicle technicians.
Autolab provides a comprehensive series of resources
that can be used to create an automotive teaching
facility that will deliver the knowledge and practical
skills students need to achieve success in a variety
of automotive-related qualifications. These include
popular qualifications from awarding bodies such as:
■■ IMI
■■ City & Guilds
■■ EdExcel
■■ ABC
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Autolab - The Benefits
■■ Students are engaged by videos, voice-over
instructions and interactive tests whilst learning
the practical and theoretical aspects of
automotive technology.
■■ Teacher-delivered theory presentations tell the
students why they are doing a task. They can see
how a system works before they start to work on it.
■■ Training rigs and simulator panels in the classroom
allow the students to put their knowledge to work.
■■ Computer-delivered/managed learning materials
allow the students to be split into small groups.
This allows the teacher to closely supervise
workshop activities as other groups work in
the classroom.
■■ Students are able to log on to any workstation and
work at their own pace on the computer-delivered
multimedia learning material.
■■ Teachers find it easy to monitor the class from
their management computer, they can see exactly
what each student is doing and whether they need
help or not.
■■ Autolab allows teachers to tailor-make their courses
to suit the type of work students will do in local
garages. They find it easy to match the skill sets
they give their students to the local industry needs.
■■ Autolab allows students to develop knowledge and
skills in a safe computer-managed environment
and then put those skills to work on real vehicles
in a workshop.
Autolab - The Resources
Autotronics
■■ Motor vehicle electronics
■■ Starting, charging and basic ignition systems
■■ Vehicle displays and accessories
■■ Electrical/electronic fundamentals
■■ Engine management systems
■■ Vehicle diagnosis
■■ Ignition system components and operation
■■ Braking systems and ABS applications
Automechanical
■■ Fundamental mechanical systems
■■ Steering and suspension components and operation
■■ On-vehicle steering and suspension systems
■■ Wheels and tyres
■■ Fundamental hydraulic systems
■■ Disc and drum brake systems
■■ Braking components and operation
■■ Fuel system components and operation
■■ Automotive transmission systems
■■ Automotive components operation and servicing
■■ Heating and air conditioning systems
■■ Air conditioning components and operation
(installation required)
Instructor resources
■■ Automotive theory presentations/assessments
■■ iMAP online learning
■■ Wireless student assessment system
■■ Vehicle systems demonstrators
■■ Vehicle fault diagnosis simulator
■■ Online automotive assessment question bank
■■ Technology-based presenter for automotive
Autolab Resource Key
Each of the Autolab modules provides different types
of teaching and learning activities. Using the key below
we have indicated which resources are included in each
package.
Workshop
�
Teaching material includes tasks for
students to complete within the workshop
on real vehicles.
Hands-on
�
The resources include hands-on tasks that take
place on real component trainers.
Simulation
�
Students reinforce their understanding of
automotive components and operations
through investigation of simulated systems.
e-Learning
�
The learning material is supported with
computer-based curriculum either through the
classroom facilities or remotely via the Internet.
Presentation
�
The material is supported by presentations
from the Autolab presentation test pack and/
or is suitable for instructor demonstration.
Assessment
� The learning material includes assessment
which can be linked to the management system
in order to create evidence and reports.
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Autolab - The Learning Environment

Workshop
Small groups of students
�
are able to work under close
supervision in the workshop
area. Students complete tasks and
activities that are linked to modules
they have completed in the classroom.

Hands-on

�
Certain hands-on skills can
be gained in the classroom by
students following multimedia
instructions while they work on our
range of practise rigs.

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Autolab - the learning environment

Assessment

� Teachers are able to collect

assessment data from all
areas. This is then used to
produce reports and guidance.

Presentation

�
Teachers can present the
underpinning theory to whole
class groups using our dynamic
PowerPoint® presentations.

e-Learning

�
Internet-based learning
activities extend the study
out of the automotive
classroom and create the possibility of
collaboration between partner schools
Simulation and colleges.

�
Students are able to
understand automotive
systems using simulator
panels and multimedia lessons.

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Autotronics Modules

Motor Vehicle Electronics Starting, Charging & Basic Ignition Systems

This system provides a range of modules that can
be combined to produce a practical hands-on course
of study that addresses automotive electrical and
electronic systems. Computer inserted faults and
optional virtual instrumentation allow students to
gain the practical troubleshooting skills that are highly
valued in the motor trade.
Topics include:
■■ Auto electronics circuits
■■ Auto lighting circuits
■■ Motorcycle lighting circuits
■■ Automotive electrics
■■ Ignition systems
Based around a computer-linked panel that provides a
complete simulation of various types of vehicle ignition
systems, and starting and charging systems. This
module enables students to investigate the principles
behind the operation of these systems.
Topics include:
■■ Ignition system components
■■ Engine starting systems
■■ Contact breaker ignition systems
■■ Electronic ignition circuits
■■ Charging system tests
■■ Wiring and harness repair

■■ Engine control and management

■■ Vehicle displays and diagnostics

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Order as: The learning materials in this module can also be delivered
using our motor vehicle electronics 7.2 Ignition Systems
D3000 7.00 - Auto electronic circuits study module
Study Module and D3000 ExP/D3000 ViP.
D3000 7.01 - Auto lighting circuits study module
D3000 7.02 - Motor cycle lighting circuits study module
D3000 7.1 - Automotive electrics study module
D3000 7.2 - Ignition systems study module
D3000 7.3 - Engine management study module
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D3000 7.4 - Vehicle display systems study module
Order as:
Requires base unit - D3000 ExP or D3000 ViP EES2 - Starting, charging & basic ignition systems module

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Autotronics Modules

Vehicle Displays and Accessories Motor Vehicle Electrics

This module provides a computer-linked simulator This module provides a computer-linked simulator
panel that enables students to investigate the panel that enables students to investigate the
principles of electrical accessories. The system principles of motor vehicle electric circuits. It provides
includes on-board diagnostics and displayed fault realistic fault finding facilities using motor vehicle style
codes that enable students to troubleshoot the cruise schematic diagrams.
control and trip computer.
Topics include:
Topics include: ■■ Vehicle wiring
■■ Measurement and display of vehicle speed ■■ Starter and solenoid
■■ Indicator warning system ■■ Horn and relay

■■ Seat belt warning system ■■ Light circuits

■■ Brake warning system ■■ Electrical circuit faults
■■ Lamp monitoring system ■■ Automatic fault insertion

■■ Anti-theft systems

The learning materials in this module can also be delivered The learning materials in this module can also be delivered
using our motor vehicle electronics 7.4 Vehicle Display using our motor vehicle electronics 7.1 Automotive
Systems Study Module and D3000 ExP/D3000 ViP. Electrics Study Module and D3000 ExP/D3000 ViP.

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Order as: Order as:
EES3 - Vehicle displays and accessories module EES4 - Motor vehicle electrics module

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Engine Management Systems
This module provides a computer-linked simulator
panel that represents the components of an engine
management system on a screen-printed front panel
mimic. Computer inserted faults are available to allow
the student to perform troubleshooting tasks on the
panel trainer.
Topics include:
■■ Engine management system fundamentals
■■ The electronic control unit (ECU)
■■ Transducer circuits and components
■■ Actuator circuits and components
■■ The exhaust system
■■ Vehicle emissions
The learning materials in this module can also be
delivered using our motor vehicle electronics 7.3 Engine
Management Study Module and D3000 ExP/D3000 ViP.
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Order as:
EP1 - Engine management systems module
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Vehicle Diagnosis
This module provides two distinct areas of study,
one classroom-based and one workshop-based. The
workshop-based activities are directed through the use
of workshop task sheets. These task sheets direct the
student through a series of hands-on activities that
can involve the use of a handheld diagnostics scantool.
Our dynamic Virtual AutoFault simulation software
is used in this module to provide students with the
opportunity to practise their diagnostic skills.
Topics include:
■■ Basic engine diagnosis
■■ Engine leak inspection
■■ Manifold pressure and cylinder compression tests
■■ Cylinder power balance and leakage tests
■■ Valve adjustment and camshaft timing
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Order as:
EP2 - Vehicle diagnosis module
Autotronics modules

Ignition System Components and Operation Hybrid and Electric Vehicle Systems

This module includes a hardware trainer that is based
on the real motor vehicle components found in a
distributorless ignition system. The unit is driven by a
12V DC motor and is supplied with an appropriate
power supply.
This module is a computer-based instructional module
that has been designed to introduce students to
hybrid and electric vehicle systems. It incorporates
a hardware panel trainer, curriculum materials and
sophisticated virtual hybrid vehicle software.

Topics include: Topics include:

■■ Ignition system fundamentals ■■ Series, parallel and series-parallel systems
■■ The ignition primary circuit ■■ Electric and plug-in vehicles
■■ Ignition coils ■■ Brake systems

■■ Distributors ■■ Electric motors

■■ Ignition system voltage wavepatterns ■■ Storage devices

■■ Electronic ignition systems ■■ Hybrid engines

■■ Cables, connectors, protection devices

and controllers
■■ Power control modules

■■ Safety

■■ Routine maintenance and repair

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Order as: Order as:
EP3 - Ignition system components & operation module EP5 - Hybrid and electric vehicle systems

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Autotronics modules
Braking Systems and ABS Applications
This module provides a computer-linked simulator
panel trainer that will enable students to investigate
the principles of anti-lock braking systems. The panel
trainer provides a complete simulation of a 4-wheel
ABS system.
Topics include:
■■ Principles of braking systems
■■ Concepts of wheel spin and slip
■■ Effects of slip on wheel braking and vehicle stability
■■ Basic concepts of an ABS system
■■ Dynamic operation of an ABS system in real time
■■ The ABS hydraulic circuit and solenoid operation
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Order as:
BS3 - Braking systems and ABS applications module
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Heavy Vehicle (Diesel) Wiring Trainer
This is a computer-linked panel trainer that simulates
the operation of the electrical circuits used in trucks
and buses. Computer-inserted faults allow the student
to perform troubleshooting tasks on the panel trainer.
It is supplied with a comprehensive curriculum
manual that is compatible with the ClassAct
management system.
Typical tasks include:
■■ Construct a schematic diagram of a battery
and fuse circuit.
■■ Prove measurements on a starter and solenoid using
Ohm’s law calculations.
■■ Diagnose faults in a horn and relay circuit.
■■ Identify by measurement the live and switched live
points of a park, tail and headlight circuit.
■■ Construct a schematic diagram of a turn signal and
hazard system, by taking circuit measurements.
■■ Test the operation of a backup light switch.
■■ Diagnose a fault in an auxiliary light circuit.
■■ Display the ripple pattern of an alternator 3-phase
output on an oscilloscope.
■■ Interpret signals within a windshield wiper system by
use of a multimeter.
■■ Investigate simple and complex cold starting
systems.
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Order as:
PT7.6 - Heavy vehicle (diesel) wiring trainer
Auto Mechanical Modules
Heating and Air-Conditioning Systems
This module includes a computer-linked simulator
panel trainer that allows students to learn the
principles of motor vehicle air-conditioning systems.
The unit has a simulation of a fixed orifice tube cycling
clutch air-conditioning climate control system.
Topics include:
■■ Principles of heating and air-conditioning
■■ Climate control systems service
■■ Cooling system airflow components
■■ Electrical controls
■■ Vehicle ventilation, ducting and filtration
■■ Coolant leakage checks
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Order as:
ACS1 - Heating and air-conditioning systems module
Air-Conditioning Components and Operation
This module is based around a complete motor vehicle
air-conditioning system mounted in a steel frame.
The unit features full dashboard controls and has an
electric motor to drive the A/C compressor.
Topics include:
■■ Air-conditioning trainer familiarisation
■■ Air-conditioning system performance testing
■■ Introduction to air-conditioning servicing
■■ Leak testing an air-conditioning system
■■ Electrical compressor controls
■■ Evacuating and charging an A/C system
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Order as:
ACS2 - Air-conditioning components & operation module
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Auto Mechanical Modules

Steering and Suspension Components On-Vehicle Steering & Suspension Systems

Based on the real motor vehicle components found in a
typical front-end steering and suspension system, this
module includes front wheel assemblies, MacPherson
strut and coil spring assemblies, road wheels and
power steering rack.
This module consists of a comprehensive series of
computer aided instruction assignments that enable
students to investigate steering and suspension
systems. Dynamic computer aided instruction helps
the student understand the topics being delivered.

Topics include: Topics include:

■■ Steering and suspension system fundamentals ■■ Supplemental restraint systems
■■ Steering column assemblies ■■ Steering column problem diagnosis
■■ Track rod ends ■■ Non-rack and pinion steering gear systems

■■ Power steering pumps and related hardware ■■ Short and long arm suspension systems

■■ Coil springs ■■ Stabiliser bars and related hardware

■■ Shock absorbers ■■ MacPherson strut problem diagnosis

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Order as: Order as:
SSS2 - Steering and suspension components module SSS3 - On-vehicle steering & suspension systems module

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Wheels and Tyres Fundamental Hydraulic Systems

This module consists of a comprehensive series of
computer aided instruction assignments that enable
students to learn about wheels and tyres. Dynamic
animations and high-resolution graphics help students
understand the topics being delivered.
Topics include:
■■ Fundamentals of wheels and tyres
■■ Tyre wear patterns
The module includes a bench-top hydraulics trainer
that provides a complete resource allowing the
student to undertake a series of hands-on tasks that
relate to the topic of hydraulic systems.
Topics include:
■■ Hydraulic accumulators
■■ Speed control systems
■■ Compression of gases

■■ Caster, camber and wheel toe ■■ Hydraulic damping system

■■ Steering axis inclination ■■ Pressure relief valve

■■ Vehicle steering diagnosis ■■ Energy flow in a hydraulic system

■■ Wheel bearings

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SSS4 - Wheels and tyres module BS1 - Fundamental hydraulic systems module

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Auto Mechanical Modules
Disk and Drum Braking Systems
This module consists of a hardware trainer that is
based on the real motor vehicle components found in a
front/rear disk and drum braking system. This includes
a pair of front wheel hubs with disks and calipers
mounted on a rigid steel frame.
Topics include:
■■ Disk and drum brake components and operation
■■ Drum brake machining and servicing
■■ Caliper servicing
■■ Disk measurement and inspection
■■ Hand brake components and operation
■■ Brake problem diagnosis
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Order as:
BS2 - Disk and drum brake systems module
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Braking Components and Operation
This module consists of a comprehensive series of
computer aided instruction assignments that enable
students to investigate the advanced principles and
applications of braking systems.
Topics include:
■■ Pedal height measurement
■■ Brake fluid storage and handling
■■ Master cylinder operation
■■ Brake line inspection
■■ The brake warning light system
■■ Wheel bearing construction and operation
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Order as:
BS4 - Braking components and operation module
Fuel System Components and Operation
This module consists of a comprehensive series of
computer aided instruction assignments covering fuel
systems and their operation. Dynamic animations and
high-resolution graphics help students understand the
topics being delivered.
Topics include:
■■ Fundamentals of fuel systems
■■ Fuel systems inspection
■■ Fuel pump inspection and tests
■■ Intake air systems
■■ Carburettor service and diagnosis
■■ Servicing fuel injection systems
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Order as:
EP4 - Fuel system components and operation module
Diesel Engine Management Trainer
This is a computer-linked panel trainer that simulates
the operation of the electronic engine management
system for a heavy vehicle multi-cylinder diesel engine.
Computer-inserted faults allow the student to perform
troubleshooting tasks on the panel trainer. The system
includes full diagnostics capability and is supplied with
a comprehensive curriculum manual that is compatible
with the ClassAct management system.
Typical tasks include:
■■ Use a multimeter or oscilloscope to interpret engine
protection signals and fault codes.
■■ Investigate the effect of combustion temperature,
combustion pressure and engine load on
exhaust emissions.
■■ Use a multimeter to interpret voltage levels
associated with a coolant temperature sensor, oil
temperature sensor and manifold air temperature
sensor.
■■ Use a multimeter to interpret voltage levels from a
coolant level switch.
■■ Diagnose faults involving digital sensors and
switches.
■■ Investigate an engine position sensor and vehicle
speed sensor using a multimeter and oscilloscope.
■■ Use a multimeter to interpret voltage levels
associated with a cruise control system.
■■ Use a multimeter and oscilloscope to interpret
signals for fuel injection timing, fuel injection pulse
width and idle speed adjustment.
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Order as:
7.7 - Diesel engine management trainer
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Auto Mechanical Modules

Components, Operation and Servicing Transmission Systems

This module provides a comprehensive series of This module provides a comprehensive series of
computer aided instruction assignments that enable computer aided instruction assignments that enable
students to learn about motor vehicle components and students to learn about motor vehicle transmission
servicing techniques. systems.

Topics include: Topics include:

■■ Two and four stroke engine operation ■■ Clutches
■■ Engine component identification ■■ Manual gearboxes
■■ Engine size and performance calculations ■■ Manual transmission diagnosis and repair techniques

■■ Workshop safety techniques ■■ Automatic transmission

■■ Workshop hand and power tool identification and use ■■ Drive shafts

■■ Engine removal and disassembly ■■ Transmission problem solving

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Order as: Order as:
COS1 - Components, operation and servicing module TS1 - Transmission systems module

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Vehicle Demonstrators

Demonstrator Modules ABS Demonstrator - Bosch

Demonstrates:
■■ ABS system fundamentals

■■ The electronic control unit (ECU)

■■ The effects of wheel locking

■■ Electronic wheel speed sensor components

Vehicle Electrical System Demonstrator

Demonstrates:
■■ Starting

■■ Charging

■■ Ignition

■■ Lighting

Sectioned 4-Cylinder Gasoline/Petrol Engine

Demonstrates:
■■ The position and mounting of all engine components

■■ The operation of crankshaft and pistons

Many of the concepts of automotive technology are
best taught using vehicle system demonstrators, ■■ The operation of inlet and exhaust valves

where the instructor can show a group of students ■■ The timing relationships between engine components

specific operations and procedures for component

removal and replacement as well as maintenance and 4 Cylinder Diesel Engine Demonstrator with
diagnostic repair techniques. Bosch EDC System
Demonstrates:
Students are also able to perform tasks on systems ■■ The electronic control unit (ECU)
without the need for a complete vehicle, which means ■■ Sensor components
practical tasks can also take place in the classroom in ■■ Pressurized fuel systems
some cases. Our range includes:
■■ Fuel injection components

Ford Duratec Engine Demonstrator with EECVI Control

Sectioned Manual Gearbox
Demonstrates:
Exposed components include:
■■ The position and mounting of all engine components
■■ Five forward gears
■■ Engine management system fundamentals
■■ Reverse gear
■■ Fuel injection components
■■ Synchro hubs
■■ Exhaust emission control components
■■ Selector rails

CDTI (CAN) Engine Training Rig with Common Rail Control

Sectioned Automatic Gearbox
Demonstrates:
Exposed components include:
■■ Turbocharger components
■■ Torque convertor
■■ CAN Bus system
■■ Clutches
■■ Sensor components
■■ Control valves
■■ Actuator components

EFI Demonstrator Ford Zetec EECV (Wet)

Demonstrates:
■■ The electronic control unit (ECU)

■■ Sensor circuits and components

■■ Fuel injector spray patterns

■■ Intake air temperature control systems

EFI Demonstrator Ford Zetec EECV (Dry)

Demonstrates:
■■ Sensor circuits and components – Fault diagnosis

■■ Actuator circuits and components

■■ Self diagnosis & fault codes

To view our full range of Vehicle Demonstrators
please visit: www.ljcreate/auto

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e-Learning Resources
iMAP Internet-Based Automotive Instruction
This unique resource is only available within our
Autolab system. It provides over 400 individual online
assignments. Each covers a specific element of the
underpinning knowledge needed by today’s motor
vehicle technician.
On-line Automotive Question Banks
Configurable tests can be generated from a bank
of questions. These can be accessed on-line or
downloaded for use with ClassAct SRS. The motor
vehicle engineering question bank has over 900
mapped questions.
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Automotive Theory Presentations
To help make the best use of your motor vehicle
resource we have created over 50 presentations
that can be used for whole class teaching.
These presentations help teach key automotive
concepts and can be assessed when used with the
student response system.
Teachers are allowed to adapt the presentation
through PowerPoint® to suit their needs.
Functional Skills
This system provides functional skills designed for use
within an automotive programme. The system uses
a series of structured pre-tests which automatically
generate a prescriptive functional skills support
pathway for each individual student.
If a student performs well within a pre-test, they will be
exempt from working through chapters in which they
have demonstrated adequate skill.
 Class Management

Virtual AutoFault ClassAct Management System

This interactive, PC-based simulation provides students The ClassAct System allows instructors and teachers
with an excellent environment in which to troubleshoot to schedule, monitor, track and report on student
electrical faults within a vehicle. progress through their course. With this package you
can run classrooms where every student works on a
A variety of diagnostic tools allow up to 24 faults to be
different piece of work at his or her own pace.
diagnosed and repaired. Students can test drive the
vehicle, inspect and clear fault codes, view live
on-board data and interrogate sensors and actuators
with multimeter and lab scope tools.

A built-in database allows students to look up typical

data for comparison with their on-board data and
components. ClassAct SRS - Student Response System
Featuring:
■■ Vehicle Control
■■ On-Board Data
■■ Multimeter and Lab Scope Tools

■■ User Guide

■■ Database

The interactive student response system enables the

teacher to engage with every learner during theory
presentations. The system bolts onto the ClassAct
management system and offers theory assessment

�� opportunities to add to the portfolios of evidence.

Incorporate with our automotive presentation test
pack as well as your existing presentations.
Order as:
ALF2020 - Autofault Diagnostic Software License

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For more information on our automotive resources please contact:

LJ Create Limited Francis Way T: +44 (0)1603 748001

Bowthorpe F: +44 (0)1603 746340
Norwich NR5 9JA E: info@ljcreate.co.uk
United Kingdom W: www.ljcreate.com

LJ Create recognises all product names used in this document as trademarks or registered trademarks of their respective holders.
We reserve the right to change the contents of any module or programme. For the latest information on any of our products, please visit our website.
Publication number: CP1050/B