COMMISSIONING PLAN

Commissioning Plan Check Sheet

Project 200 TPD GLUCOSE PLANT Work Order Number

Client RICOR MILLS CORPORATION (RMC) Check Sheet Reference CSE-001

Slurry preheater
P&ID Tags: E0110

Function: Preheats the starch slurry

Action Comments

System Specification
Check
Name Slurry preheater
Make Raytec
Model

Size TM6M-10m2+TM6B-20m2

Local Check
Description Check
Preheater installed correctly
No Leakages, No damage, and Clean Operating area
Pipe works and Valves as per PID

Interlocks
Start
 Deactivation of Emergency Stop button, AND
 Motorized valves in correct positions, AND

Stop
 Activation of Emergency-Stop button, OR
 Preheater goes on Fault, OR
 Motorized valves goes on Fault, OR

Notes:

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Date: Date:

Page 1 of 24
 COMMISSIONING PLAN

Commissioning Plan Check Sheet

Project 200 TPD GLUCOSE PLANT Work Order Number

Client RICOR MILLS CORPORATION (RMC) Check Sheet Reference CSE-002

Steam-water Separator
P&ID Tags: S0270

Function: Separates steam and condensate

Action Comments

System Specification
Check
Name Steam-water Separator
Make Raytec
Model

Size 2.3m³

Dimension ∅1200×2000

Local Check
Description Check
Separator installed correctly
No Leakages, No damage, and Clean Operating area
Pipe works and Valves as per PID

Interlocks
Start
 Deactivation of Emergency Stop button, AND
 Motorized valves in correct positions, AND

Stop
 Activation of Emergency-Stop button, OR
 Separator goes on Fault, OR
 High high pressure or low low pressure on PT-S0270
 Motorized valves goes on Fault, OR

Notes:

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________________________ _________________
________________________ _________________
Date: Date:

Page 2 of 24
 COMMISSIONING PLAN

Commissioning Plan Check Sheet

Project 200 TPD GLUCOSE PLANT Work Order Number

Client RICOR MILLS CORPORATION (RMC) Check Sheet Reference CSE-003

Two-pass Plate Heat Exchanger

P&ID Tags: E0210

Function: Lowers the temperature of the syrup by heat exchangeing with the liquefying liquid

Action Comments

System Specification
Check
Name Two-pass Plate Heat Exchanger
Make Raytec
Model

Size TM15B-91㎡

Local Check
Description Check
Heat Exchanger installed correctly
No Leakages, No damage, and Clean Operating area
Pipe works and Valves as per PID

Interlocks
Start
 Deactivation of Emergency Stop button, AND
 Motorized valves in correct positions, AND

Stop
 Activation of Emergency-Stop button, OR
 HEX goes on Fault, OR
 Motorized valves goes on Fault, OR

Notes:

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________________________ _________________
________________________ _________________
Date: Date:

Page 3 of 24
 COMMISSIONING PLAN

Commissioning Plan Check Sheet

Project 200 TPD GLUCOSE PLANT Work Order Number

Client RICOR MILLS CORPORATION (RMC) Check Sheet Reference CSE-004

Plate Heat Exchanger

P&ID Tags: E0220

Function: Lowers the temperature of the liquifying liquid

Action Comments

System Specification
Check
Name Plate Heat Exchanger
Make Raytec
Model

Size TM10B-30㎡

Local Check
Description Check
Heat Exchanger installed correctly
No Leakages, No damage, and Clean Operating area
Pipe works and Valves as per PID

Interlocks
Start
 Deactivation of Emergency Stop button, AND
 Motorized valves in correct positions, AND

Stop
 Activation of Emergency-Stop button, OR
 HEX goes on Fault, OR
 Motorized valves goes on Fault, OR

Notes:

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________________________ _________________
________________________ _________________
Date: Date:

Page 4 of 24
 COMMISSIONING PLAN

Commissioning Plan Check Sheet

Project 200 TPD GLUCOSE PLANT Work Order Number

Client RICOR MILLS CORPORATION (RMC) Check Sheet Reference CSE-005

Plate Heat Exchanger

P&ID Tags: E0710

Function: Lowers the temperature of the syrup

Action Comments

System Specification
Check
Name Plate Heat Exchanger
Make Raytec
Model

Size TM15B-70㎡

Local Check
Description Check
Heat Exchanger installed correctly
No Leakages, No damage, and Clean Operating area
Pipe works and Valves as per PID

Interlocks
Start
 Deactivation of Emergency Stop button, AND
 Motorized valves in correct positions, AND

Stop
 Activation of Emergency-Stop button, OR
 HEX goes on Fault, OR
 Motorized valves goes on Fault, OR

Notes:

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________________________ _________________
________________________ _________________
Date: Date:

Page 5 of 24
 COMMISSIONING PLAN

Commissioning Plan Check Sheet

Project 200 TPD GLUCOSE PLANT Work Order Number

Client RICOR MILLS CORPORATION (RMC) Check Sheet Reference CSE-006

Plate Heat Exchanger

P&ID Tags: E0720

Function: Lowers the temperature of the syrup

Action Comments

System Specification
Check
Name Plate Heat Exchanger
Make Raytec
Model

Size TM10B-20㎡

Local Check
Description Check
Heat Exchanger installed correctly
No Leakages, No damage, and Clean Operating area
Pipe works and Valves as per PID

Interlocks
Start
 Deactivation of Emergency Stop button, AND
 Motorized valves in correct positions, AND

Stop
 Activation of Emergency-Stop button, OR
 HEX goes on Fault, OR
 Motorized valves goes on Fault, OR

Notes:

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________________________ _________________
________________________ _________________
Date: Date:

Page 6 of 24
 COMMISSIONING PLAN

Commissioning Plan Check Sheet

Project 200 TPD GLUCOSE PLANT Work Order Number

Client RICOR MILLS CORPORATION (RMC) Check Sheet Reference CSE-007

1st Effect Heat Exchanger

P&ID Tags: E0810

Function: Stage 6 Evaporation

Action Comments

System Specification
Check
Name 1st Effect Heat Exchanger
Make Raytec
Model
Dimension φ1000×H13000
Surface
Area 395㎡

Local Check
Description Check
Evaporator installed correctly
No Leakages, No damage, and Clean Operating area
Pipe works and Valves as per PID

Interlocks
Start
 Deactivation of Emergency Stop button, AND
 Motorized valves in correct positions, AND

Stop
 Activation of Emergency-Stop button, OR
 HEX goes on Fault, OR
 High high pressure or low low pressure on PT-E0810
 High high level or low low level on LT-E0810
 Motorized valves goes on Fault, OR

Notes:

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________________________ _________________
________________________ _________________
Date: Date:

Page 7 of 24
 COMMISSIONING PLAN

Commissioning Plan Check Sheet

Project 200 TPD GLUCOSE PLANT Work Order Number

Client RICOR MILLS CORPORATION (RMC) Check Sheet Reference CSE-008

2nd Effect Heat Exchanger

P&ID Tags: E0820

Function: Stage 5 Evaporation

Action Comments

System Specification
Check
Name 2nd Effect Heat Exchanger
Make Raytec
Model

Dimension φ1000×H13000
Surface
Area 395㎡

Local Check
Description Check
Evaporator installed correctly
No Leakages, No damage, and Clean Operating area
Pipe works and Valves as per PID

Interlocks
Start
 Deactivation of Emergency Stop button, AND
 Motorized valves in correct positions, AND

Stop
 Activation of Emergency-Stop button, OR
 HEX goes on Fault, OR
 High high level or low low level on LT-E0820
 Motorized valves goes on Fault, OR

Notes:

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________________________ _________________
________________________ _________________
Date: Date:

Page 8 of 24
 COMMISSIONING PLAN

Commissioning Plan Check Sheet

Project 200 TPD GLUCOSE PLANT Work Order Number

Client RICOR MILLS CORPORATION (RMC) Check Sheet Reference CSE-009

3rd Effect Heat Exchanger

P&ID Tags: E0830

Function: Stage 4 Evaporation

Action Comments

System Specification
Check
Name 3rd Effect Heat Exchanger
Make Raytec
Model

Dimension φ1000×H13000
Surface
Area 395㎡

Local Check
Description Check
Evaporator installed correctly
No Leakages, No damage, and Clean Operating area
Pipe works and Valves as per PID

Interlocks
Start
 Deactivation of Emergency Stop button, AND
 Motorized valves in correct positions, AND

Stop
 Activation of Emergency-Stop button, OR
 HEX goes on Fault, OR
 High high level or low low level on LT-E0830
 Motorized valves goes on Fault, OR

Notes:

KPSI/Raytec Representative Sign Off RMC Representative Sign-Off

________________________ _________________
________________________ _________________
Date: Date:

Page 9 of 24
 COMMISSIONING PLAN

Commissioning Plan Check Sheet

Project 200 TPD GLUCOSE PLANT Work Order Number

Client RICOR MILLS CORPORATION (RMC) Check Sheet Reference CSE-010

4th Effect Heat Exchanger

P&ID Tags: E0840

Function: Stage 3 Evaporation

Action Comments

System Specification
Check
Name 4th Effect Heat Exchanger
Make Raytec
Model

Dimension φ1000×H13000
Surface
Area 395㎡

Local Check
Description Check
Evaporator installed correctly
No Leakages, No damage, and Clean Operating area
Pipe works and Valves as per PID

Interlocks
Start
 Deactivation of Emergency Stop button, AND
 Motorized valves in correct positions, AND

Stop
 Activation of Emergency-Stop button, OR
 HEX goes on Fault, OR
 High high level or low low level on LT-E0840
 Motorized valves goes on Fault, OR

Notes:

KPSI/Raytec Representative Sign Off RMC Representative Sign-Off

________________________ _________________
________________________ _________________
Date: Date:

Page 10 of 24
 COMMISSIONING PLAN

Commissioning Plan Check Sheet

Project 200 TPD GLUCOSE PLANT Work Order Number

Client RICOR MILLS CORPORATION (RMC) Check Sheet Reference CSE-011

5th Effect Heat Exchanger

P&ID Tags: E0850

Function: Stage 1 Evaporation

Action Comments

System Specification
Check
Name 5th Effect Heat Exchanger
Make Raytec
Model

Dimension φ1000×H13000
Surface
Area 395㎡

Local Check
Description Check
Evaporator installed correctly
No Leakages, No damage, and Clean Operating area
Pipe works and Valves as per PID

Interlocks
Start
 Deactivation of Emergency Stop button, AND
 Motorized valves in correct positions, AND

Stop
 Activation of Emergency-Stop button, OR
 HEX goes on Fault, OR
 High high level or low low level on LT-E0850
 Motorized valves goes on Fault, OR

Notes:

KPSI/Raytec Representative Sign Off RMC Representative Sign-Off

________________________ _________________
________________________ _________________
Date: Date:

Page 11 of 24
 COMMISSIONING PLAN

Commissioning Plan Check Sheet

Project 200 TPD GLUCOSE PLANT Work Order Number

Client RICOR MILLS CORPORATION (RMC) Check Sheet Reference CSE-012

6th Effect Heat Exchanger

P&ID Tags: E0860

Function: Stage 2 Evaporation

Action Comments

System Specification
Check
Name 6th Effect Heat Exchanger
Make Raytec
Model

Dimension φ1000×H13000
Surface
Area 395㎡

Local Check
Description Check
Evaporator installed correctly
No Leakages, No damage, and Clean Operating area
Pipe works and Valves as per PID

Interlocks
Start
 Deactivation of Emergency Stop button, AND
 Motorized valves in correct positions, AND

Stop
 Activation of Emergency-Stop button, OR
 HEX goes on Fault, OR
 High high level or low low level on LT-E0860
 Motorized valves goes on Fault, OR

Notes:

KPSI/Raytec Representative Sign Off RMC Representative Sign-Off

________________________ _________________
________________________ _________________
Date: Date:

Page 12 of 24
 COMMISSIONING PLAN

Commissioning Plan Check Sheet

Project 200 TPD GLUCOSE PLANT Work Order Number

Client RICOR MILLS CORPORATION (RMC) Check Sheet Reference CSE-013

1st Effect Separator

P&ID Tags: S0810

Function: Stage 6 Separation

Action Comments

System Specification
Check
Name 1st Effect Separator
Make Raytec
Model

Dimension φ1000×H3000

Local Check
Description Check
Separator installed correctly
No Leakages, No damage, and Clean Operating area
Pipe works and Valves as per PID

Interlocks
Start
 Deactivation of Emergency Stop button, AND
 Motorized valves in correct positions, AND

Stop
 Activation of Emergency-Stop button, OR
 Separator goes on Fault, OR
 Motorized valves goes on Fault, OR

Notes:

KPSI/Raytec Representative Sign Off RMC Representative Sign-Off

________________________ _________________
________________________ _________________
Date: Date:

Page 13 of 24
 COMMISSIONING PLAN

Commissioning Plan Check Sheet

Project 200 TPD GLUCOSE PLANT Work Order Number

Client RICOR MILLS CORPORATION (RMC) Check Sheet Reference CSE-014

2nd Effect Separator

P&ID Tags: S0820

Function: Stage 5 Separation

Action Comments

System Specification
Check
Name 2nd Effect Separator
Make Raytec
Model

Dimension φ1000×H3000

Local Check
Description Check
Separator installed correctly
No Leakages, No damage, and Clean Operating area
Pipe works and Valves as per PID

Interlocks
Start
 Deactivation of Emergency Stop button, AND
 Motorized valves in correct positions, AND

Stop
 Activation of Emergency-Stop button, OR
 Separator goes on Fault, OR
 Motorized valves goes on Fault, OR

Notes:

KPSI/Raytec Representative Sign Off RMC Representative Sign-Off

________________________ _________________
________________________ _________________
Date: Date:

Page 14 of 24
 COMMISSIONING PLAN

Commissioning Plan Check Sheet

Project 200 TPD GLUCOSE PLANT Work Order Number

Client RICOR MILLS CORPORATION (RMC) Check Sheet Reference CSE-015

3rd Effect Separator

P&ID Tags: S0830

Function: Stage 4 Separation

Action Comments

System Specification
Check
Name 3rd Effect Separator
Make Raytec
Model

Dimension φ1200×H3000
Local Check
Description Check
Filter Press installed correctly
Separator installed correctly
Pipe works and Valves as per PID

Interlocks
Start
 Deactivation of Emergency Stop button, AND
 Motorized valves in correct positions, AND

Stop
 Activation of Emergency-Stop button, OR
 Separator goes on Fault, OR
 Motorized valves goes on Fault, OR

Notes:

KPSI/Raytec Representative Sign Off RMC Representative Sign-Off

________________________ _________________
________________________ _________________
Date: Date:

Page 15 of 24
 COMMISSIONING PLAN

Commissioning Plan Check Sheet

Project 200 TPD GLUCOSE PLANT Work Order Number

Client RICOR MILLS CORPORATION (RMC) Check Sheet Reference CSE-016

4th Effect Separator

P&ID Tags: S0840

Function: Stage 3 Separation

Action Comments

System Specification
Check
Name 4th Effect Separator
Make Raytec
Model

Dimension φ1200×H3000

Local Check
Description Check
Separator installed correctly
No Leakages, No damage, and Clean Operating area
Pipe works and Valves as per PID

Interlocks
Start
 Deactivation of Emergency Stop button, AND
 Motorized valves in correct positions, AND

Stop
 Activation of Emergency-Stop button, OR
 Separator goes on Fault, OR
 Motorized valves goes on Fault, OR

Notes:

KPSI/Raytec Representative Sign Off RMC Representative Sign-Off

________________________ _________________
________________________ _________________
Date: Date:

Page 16 of 24
 COMMISSIONING PLAN

Commissioning Plan Check Sheet

Project 200 TPD GLUCOSE PLANT Work Order Number

Client RICOR MILLS CORPORATION (RMC) Check Sheet Reference CSE-017

5th Effect Separator

P&ID Tags: S0850

Function: Stage 1 Separation

Action Comments

System Specification
Check
Name 5th Effect Separator
Make Raytec
Model

Dimension φ1400×H3000
Local Check
Description Check
Filter Press installed correctly
Separator installed correctly
Pipe works and Valves as per PID

Interlocks
Start
 Deactivation of Emergency Stop button, AND
 Motorized valves in correct positions, AND

Stop
 Activation of Emergency-Stop button, OR
 Separator goes on Fault, OR
 Motorized valves goes on Fault, OR

Notes:

KPSI/Raytec Representative Sign Off RMC Representative Sign-Off

________________________ _________________
________________________ _________________
Date: Date:

Page 17 of 24
 COMMISSIONING PLAN

Commissioning Plan Check Sheet

Project 200 TPD GLUCOSE PLANT Work Order Number

Client RICOR MILLS CORPORATION (RMC) Check Sheet Reference CSE-018

6th Effect Separator

P&ID Tags: S0860

Function: Stage 2 Separation

Action Comments

System Specification
Check
Name 6th Effect Separator
Make Raytec
Model

Dimension φ1600×H3500

Local Check
Description Check
Separator installed correctly
No Leakages, No damage, and Clean Operating area
Pipe works and Valves as per PID

Interlocks
Start
 Deactivation of Emergency Stop button, AND
 Motorized valves in correct positions, AND

Stop
 Activation of Emergency-Stop button, OR
 Separator goes on Fault, OR
 Motorized valves goes on Fault, OR

Notes:

KPSI/Raytec Representative Sign Off RMC Representative Sign-Off

________________________ _________________
________________________ _________________
Date: Date:

Page 18 of 24
 COMMISSIONING PLAN

Commissioning Plan Check Sheet

Project 200 TPD GLUCOSE PLANT Work Order Number

Client RICOR MILLS CORPORATION (RMC) Check Sheet Reference CSE-019

Single Effect Separator

P&ID Tags: E0870

Function: Stage 7 Separation

Action Comments

System Specification
Check
Name Single Effect Separator
Make Raytec
Model

Dimension φ1000×H4500

Local Check
Description Check
Separator installed correctly
No Leakages, No damage, and Clean Operating area
Pipe works and Valves as per PID

Interlocks
Start
 Deactivation of Emergency Stop button, AND
 Motorized valves in correct positions, AND

Stop
 Activation of Emergency-Stop button, OR
 Separator goes on Fault, OR
 High high pressure or low low pressure on PT-E0870
 High high level or low low level on LT-E0870
 Motorized valves goes on Fault, OR

Notes:

KPSI/Raytec Representative Sign Off RMC Representative Sign-Off

________________________ _________________
________________________ _________________
Date: Date:

Page 19 of 24
 COMMISSIONING PLAN

Commissioning Plan Check Sheet

Project 200 TPD GLUCOSE PLANT Work Order Number

Client RICOR MILLS CORPORATION (RMC) Check Sheet Reference CSE-020

Surface condenser
P&ID Tags: SC0810

Function: Surface Condenser

Action Comments

System Specification
Check
Name Surface condenser
Make Raytec
Model

Dimension φ900×H9000
Surface
Area F=435㎡

Local Check
Description Check
Condenser installed correctly
No Leakages, No damage, and Clean Operating area
Pipe works and Valves as per PID

Interlocks
Start
 Deactivation of Emergency Stop button, AND
 Motorized valves in correct positions, AND

Stop
 Activation of Emergency-Stop button, OR
 Condenser goes on Fault, OR
 Motorized valves goes on Fault, OR

Notes:

KPSI/Raytec Representative Sign Off RMC Representative Sign-Off

________________________ _________________
________________________ _________________
Date: Date:

Page 20 of 24
 COMMISSIONING PLAN

Commissioning Plan Check Sheet

Project 200 TPD GLUCOSE PLANT Work Order Number

Client RICOR MILLS CORPORATION (RMC) Check Sheet Reference CSE-021

Discharge Exchanger
P&ID Tags: E0880

Function: Discharge Exchanger

Action Comments

System Specification
Check
Name Discharge Exchanger
Make Raytec
Model

Dimension φ300×H2000
Surface
Area F=10㎡

Local Check
Description Check
Heat Exchanger installed correctly
No Leakages, No damage, and Clean Operating area
Pipe works and Valves as per PID

Interlocks
Start
 Deactivation of Emergency Stop button, AND
 Motorized valves in correct positions, AND

Stop
 Activation of Emergency-Stop button, OR
 HEX goes on Fault, OR
 Motorized valves goes on Fault, OR

Notes:

KPSI/Raytec Representative Sign Off RMC Representative Sign-Off

________________________ _________________
________________________ _________________
Date: Date:

Page 21 of 24
 COMMISSIONING PLAN

Commissioning Plan Check Sheet

Project 200 TPD GLUCOSE PLANT Work Order Number

Client RICOR MILLS CORPORATION (RMC) Check Sheet Reference CSE-022

Finish product heater

P&ID Tags: E1010

Function: Maintains the finished product at a specific temperature

Action Comments

System Specification
Check
Name Finish product heater
Make Raytec
Model
Surface
Area F=20.0㎡

Local Check
Description Check
Heater installed correctly
No Leakages, No damage, and Clean Operating area
Pipe works and Valves as per PID

Interlocks
Start
 Deactivation of Emergency Stop button, AND
 Motorized valves in correct positions, AND

Stop
 Activation of Emergency-Stop button, OR
 HEX goes on Fault, OR
 Motorized valves goes on Fault, OR

Notes:

KPSI/Raytec Representative Sign Off RMC Representative Sign-Off

________________________ _________________
________________________ _________________
Date: Date:

Page 22 of 24
 COMMISSIONING PLAN

Commissioning Plan Check Sheet

Project 200 TPD GLUCOSE PLANT Work Order Number

Client RICOR MILLS CORPORATION (RMC) Check Sheet Reference CSE-023

Plate Heat Exchanger

P&ID Tags: E1110

Function: Hot Water Heat Exchanger

Action Comments

System Specification
Check
Name Plate Heat Exchanger
Make Raytec
Model

Size TM10M-20㎡

Local Check
Description Check
Filter Press installed correctly
No Leakages, No damage, and Clean Operating area
Pipe works and Valves as per PID

Interlocks
Start
 Deactivation of Emergency Stop button, AND
 Motorized valves in correct positions, AND

Stop
 Activation of Emergency-Stop button, OR
 HEX goes on Fault, OR
 Motorized valves goes on Fault, OR

Notes:

KPSI/Raytec Representative Sign Off RMC Representative Sign-Off

________________________ _________________
________________________ _________________
Date: Date:

Page 23 of 24
 COMMISSIONING PLAN

Commissioning Plan Check Sheet

Project 200 TPD GLUCOSE PLANT Work Order Number

Client RICOR MILLS CORPORATION (RMC) Check Sheet Reference CSE-024

Tube heat exchanger

P&ID Tags: E1120

Function: Heat Exchanger

Action Comments

System Specification
Check
Name Tube heat exchanger
Make Raytec
Model
Surface
7m2
Area

Local Check
Description Check
Filter Press installed correctly
No Leakages, No damage, and Clean Operating area
Pipe works and Valves as per PID

Interlocks
Start
 Deactivation of Emergency Stop button, AND
 Motorized valves in correct positions, AND

Stop
 Activation of Emergency-Stop button, OR
 HEX goes on Fault, OR
 Motorized valves goes on Fault, OR

Notes:

KPSI/Raytec Representative Sign Off RMC Representative Sign-Off

________________________ _________________
________________________ _________________
Date: Date:

Page 24 of 24