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Lampiran OPP C2(c)-1

DEV 40183

INSTITUT KEMAHIRAN MARA JOHOR


BAHRU

PRESENTATION REPORT
DIPLOMA IN ELECTRICAL ENGINEERING TECHNOLOGY
(DOMESTIC AND INDUSTRY) (DED)

DEV 40123 INDUSTRIAL AUTOMATION JUL-DEC 2022

PREPARED BY:
STUDENT NAME:
NO. NAME MATRICS NUMBER
1. NURUL AISYAH BINTI MOHAMAD ISHAK 333471252918

2. MUHAMMAD HAMIZAN BIN MAZELAN 333471251744

3. MUHAMMAD AIDEAL FIKREE BIN ABDUL RAZAK 333471251812

CLASS:
DED 4A

CHECKED BY:
EN. NORFAIZAL BIN BORHAN
Lampiran OPP C2(c)-1

TABLE OF CONTENTS

NO. CONTENT PAGE

1. MATERIAL AND EQUIPMENT 4–5

DIRECT CONTROL OF A SINGLE ACTING


2. 6-9
CYLINDER

DIRECT CONTROL OF A DOUBLE ACTING


3. 10 – 13
CYLINDER

INDIRECT CONTROL OF A DOUBLE ACTING


4. 14 -17
CYLINDER

5. DISCUSSION AND CONCLUSION 18


Lampiran OPP C2(c)-1

lnstitut Kemahiran MARA


Johor Bahru, Johor

PROJECT SHEET

I PROGRAMME I OED
SESSION JD 2022 SEMESTER: 4

DEV40183-INDUSTRIAL
CODE & COURSE SHEET NO: JS 1
AUTOMATION

LECTURER NORFAIZAL BIN BORHAN DURATION 2 HOURS

TOPIC VALVES APPLICATION

3.1 DIRECTIONAL CONTROL VALVE

SUB-TOPIC A. DIRECT COTROL OF A SINGLE ACTING CYLINDER


B. DIRECT CONTROL OF DOUBLE ACTING CYLINDER
C. INDIRECT CONTROL OF DOUBLE ACTING CYLINDER

Student will be able to:


TOPIC 1. Read and understand the circuit diagram.
LEARNING 2. Identify the component from the symbol in circuit diagram.
OUTCOME 3. Make connection between components.
4. Test the circuit
Lampiran OPP C2(c)-1

TOOLS/ 1. Compressor
EQUIPMENTS/
MATERIALS

2. Tubing

3. Workstation

4. Single acting cylinder


Lampiran OPP C2(c)-1

5. Double acting cylinder

6. P/B 3/2 DCV with spring return

7. 5/2-way DCV single pilot with spring return


Lampiran OPP C2(c)-1

DRAWING AND
DATA

A single acting cylinder of 25mm diameter is to clamp a


INSTRUCTION component when a push button is pressed. As long as the
push button is activated, the cylinder is to remain in the clamp
position. If the push button is released, the clamp is to retract.

I PROCEDURE

STEP KEY POINT

A. DIRECT COTROL OF A a. Read the problem to be solved.


SINGLE ACTING b. Study the schematic diagram given.
CYLINDER

1. Read and understand the


diagram.
Lampiran OPP C2(c)-1

PROCEDURE
STEP KEY POINT

It is important to understand each of the component


2. Identify the component
symbols.
from the symbol in
schematic diagram. Single
acting
cylinder

3. Make connection
between components.
Push button 3/2-way dcv with
spring return

Air service unit

Attention: Make sure the supply is closed before making


connection into supply, modifying the circuit or dismantle
any connection I component.

Make sure to push the component locking device first

before attach the component into working table.


Lampiran OPP C2(c)-1

a. Attach the cylinder into working table and


4. Test the circuit
lock it by turn the lock clockwise.
b. Then attach the push button 3/2-way dcv with
spring return into the table.

c. Connect the pu-4 tube from supply distributor to


port 1 of push button valve by pressing the tube
into port 1 connector.
d. Then connect the pu-4 tube from the port 2 of
push button valve to single acting cylinder

a. Check all the pu-4 tube by pulling it gently to


make sure all the tubes are connected
properly.
b. Open the air supply.
c. Push the push button and see what happen
to the cylinder.
d. Answer the entire question

A. DIRECT CONTROL OF A SINGLE ACTING


Lampiran OPP C2(c)-1

CYLINDER
1. What happens to the cylinder:
a) If the Push Button is pressed shortly?
When the push button is pressed, the single
acting cylinder will be pushed out
b) If the Push Button is released?
When the push button is released, the single
acting cylinder will be pulled in back to its
origin.
c) Describe the operation of the circuit
i. The air entering the compressor
ii. ASU is set to 30 psi
iii. Pressed the push button
iv. The single acting cylinder pushed
out
v. The push button is released
vi. The single acting cylinder pulled in
back to its place
Lampiran OPP C2(c)-1

I PROCEDURE

STEP KEY POINT

a. Read the problem to be solved.


B. DIRECT COTROL OF A
b. show the schematic diagram to the student.
DOUBLE ACTING
CYLINDER

5. Read and understand


the diagram.

Some of pneumatic components have a same look


but different on its function.
Double acting cylinder

6. Identify the Push button 3/2-way dcv with


component from the spring return
symbol in schematic
diagram.

Air service unit


Lampiran OPP C2(c)-1

Attention: Make sure the supply is closed before


7 Make connection making connection into supply, modifying the
between components. circuit or dismantle any connection / component.

make sure to push the component locking


device first before attach the component into
working table.

e. Attach the cylinder into working table and lock it


by
turn the lock clockwise.
f. Then attach the push button 3/2-way dcv with
spring return into the table.
g. Connect the pu-4 tube from supply distributor
to port 1 of push button valve by pressing the
tube into port 1connector.
h. Then connect the pu-4 tube from the port 2
of push button valve to double acting
cylinder.
Lampiran OPP C2(c)-1

8. Test the circuit

e. Check all the pu-4 tube by pulling it gently


to make sure all the tubes are connected
properly.
f. Open the air supply.
g. Push the push button and see what happen
to the cylinder.
h. Answer the entire question
B. DIRECT CONTROL OF A DOUBLE ACTING
CYLINDER
2. What happens to the cylinder:
a) If the S1 is pressed?
When the S1 is pressed, the double acting
cylinder will be pushed out.

b) If the S2 is pressed?
When the S2 is pressed, the double acting
cylinder will be pulled in back to its origin.
Lampiran OPP C2(c)-1

c) Describe the operation of the circuit


i. The air entering the compressor
ii. ASU is set to 30 psi
iii. Pressed the S1
iv. The double acting cylinder pushed
out
v. Then, pressed the S2
vi. The double acting cylinder pulled in
back to its place

PROCEDURE
STEP KEY POINT

C. INDIRECT COTROL a. Read the problem to be solved.


OF A DOUBLE
b. Study the schematic diagram given.
ACTING CYLINDER

9. Read and understand the


diagram.

Some of pneumatic components have a same look


but different on its function. It is important to
Lampiran OPP C2(c)-1

understand each of the component symbols. Look


at the symbol at the component before assembling
it to working table to make sure that the correct
components are being use.

Double
10. Identify the component
from the symbol in acting
schematic diagram. cylinder
Lampiran OPP C2(c)-1

11. Make connection between


components. Push button 3/2-way dcv with
spring return

5/2-way dcv double pilot actuation

Air service unit

Attention: Make sure the supply is closed before


making connection into supply, modifying the
circuit or dismantle any connection / component.
P/s: Make sure to push the component locking
device first before attach the component into
working table.

i. Attach the cylinder into working table and


lock it by turn the lock clockwise.
12. Test the circuit

j. Then attach the 5/2-way dcv direct


Lampiran OPP C2(c)-1

pneumatic actuation into the table.


k. After that, attach the push button 3/2-way
valve into working table.
I. Connect the pu-4 tube from supply distributor
to port 1 of push button valve by pressing the
tube into port 1connector.
m. Then connect the pu-4 tube from the port 2
of push button valve to port 14 of 5/2-way
dcv direct pneumatic actuation.
n. The 5/2-way dcv direct pneumatic actuation
are connected to double acting cylinder from
port 4 and 2

i. Check all the pu-4 tube by pulling it gently


to make sure all the tubes are connected
properly.
j. Open the air supply.
k. Push the push button and see what happen to
the
cylinder.
i. Answer the entire question
Lampiran OPP C2(c)-1

STEP KEY POINT

C. I N DIRECT CONTROL OF A DOUBLE ACTING


CYLINDER
3. What happens to the cylinder:
a) If the S1 is pressed?
When the S1 is pressed, the double acting
cylinder will be pushed out.

b) If the S2 is pressed?
When the S2 is pressed, the double acting
cylinder will be pulled in back to its origin.

c) Describe the operation of the circuit


i. The air entering the compressor
ii. ASU is set to 30 psi
iii. Pressed the S1
iv. The double acting cylinder pushed out
v. Then, pressed the S2
vi. The double acting cylinder pulled in
back to its place
Lampiran OPP C2(c)-1

RESULT:
CONCLUSION:
Lampiran OPP C2(c)-1

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