GUJARAT TECHNOLOGICAL UNIVERSITY

SHILP DEVELOPERS

A Detailed Report to be Submitted

for
Summer Internship (3170001) Semester VII
in
Bachelor of Engineering (Civil)

(24/05/2021 – 6/06/2021)

Submitted By
PAL PANARA
180110106025
Department of Civil Engineering
G H Patel College of Engineering & Technology

DEPARTMENT OF CIVIL ENGINEERING

G H PATEL COLLEGE OF ENGINEERING & TECHNOLOGY
BAKROL ROAD, VALLABH VIDYANAGAR – 388 120
A.Y. 2021 – 20
DISCLOSURE
 INDEX

Page
Topic
No
ACKNOWLEDGEMENT i
PREFACE ii

Sr. No. Title Page No.

1 INTRODUCTION 01
2 LIST OF DRAWINGS 03
3 MATERIALS 07
4 ON-GOING WORK 10
5 CALCULATION 16
6 CONCLUSION 21
7 REFERENCES 22
APPENDIX 23
 ACKNOWLEDGEMENT

I would like to acknowledge the contrubutions made by various people

during the summer internship programme, without which the internship
will never be successful.

Firstly I would like to thank, Prof. Ratansharan Panchal for their valuable
guidance throught the summer internship and for preparation of the
report. I would aslo like to thank, Dr. Khadeeja Priyan HOD, Department
of Civil Engineering, GCET and other faculty members for their support
during the internship.

I would like to express my sincere thanks to all the Partners at SHILP

DEVELOPERS for giving the permission to carry out the summer
internship at RK Silver and I would also like to thank all the workers and
engineer to guide me inspite of they are busy doing work.

At last I would like to thank Gujarat Technological University,

Ahmedabad, for providing such an opportunity by adding summer
internship subject in the curriculum.

PAL PANARA
(180110106025)

i
 PREFACE

The main objective of this Summer Internship was to observe, study and
perform the various construction activities which undergo on-site during
the period of the Internship and also to observe the execution process of
different construction activities and to compare the activities which
studied in theory and which are going on the site.

The Summer Internship is carried out at the construction site of RK Silver

a project by Shilp Developers at Manavadar on May 24, 2021 to June
6,2021. It is a G+5 residential apartment building located at RK park
main road, manavadar, Junagadh (362630). The project occupies 474 m 2
of plot area and 424 m2 of built-up-area. Building consists of 20 number
of 3-BHK flats each of carpet area 980 sq. ft.

The construction activities covered during the Internship period was slab,
columns, beams, formwork, reinforcements etc. Also the observation of
different types of working drawings was carried out and the checking of
execution of work according to the working drawings.

ii
 Department of Civil Engineering, GCET, VV Nagar

 INTRODUCTION
PROJECT NAME: RK SILVER

 Introduction to site
RK Silver is a residential apartment building constructed by Shilp
Developers. It is construction having five floors with parking on
ground floor. The total height of the building is 19.35m built on 424
m2 area.

ELEVATION OF THE BUILDING

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 Department of Civil Engineering, GCET, VV Nagar

 Location details:
It is located at RK park main road, RK park, manavadar, Junagadh
(362630). The main road is 9m wide and the side road is 6m wide.
The Key Plan of the location is given below,

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 Department of Civil Engineering, GCET, VV Nagar

 LIST OF DRAWINGS

 Architecture Layout Plan

It shows different dimensions of floors. There are four flats on each
of five floors. The different dimensions of 3 BHK is shown in figure.
Also the plan of staircase and lift is shown.

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 Department of Civil Engineering, GCET, VV Nagar

 Column footing details

It shows details of the reinforcement, dimensions, size of footing, size
of excavation pit, no. of ring bars, space between the steel bars, dia.
of steel bars etc. of the column and footing.

The Drawing of details of the Reinforcement at columns and footing is

given in APPENDIX.

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 Department of Civil Engineering, GCET, VV Nagar

 Slab and Beam details

The below drawings shows the very detailed reinforcement design of
beam and slab. Different size of steel bars like 20mm, 16mm, 12mm,
8mm etc. are used.

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 Department of Civil Engineering, GCET, VV Nagar

 Permission drawing
The permission drawing includes the all details of the construction
which are required to submit at the municipality construction
department. FSI, permissible built-up-area, construction use details
etc. are shown in this figure.

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 Department of Civil Engineering, GCET, VV Nagar

 MATERIALS

 Concrete
The concrete used in most of the part of the building in my
knowledge was having a grade of M25. The mix for M25 grade of
concrete is 1:1:2 (cement: sand: aggregates) as suggested by Indian
Standards.

But on site as observed they are mixing this materials as pre-fixed

numbers of buckets of sand and aggregates with one bag of cement
to design certain mix of concrete.

The main component of concrete is cement which is available in

various different types and grades. The weight of the general cement
bag used is 50kg.

On this particular site 53 grade cement OPC (IS 12269– 1987) is used.
The cement used is of hathi cement a well reputed cement company.
The price of one bag is about 330-350 rupees.

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 Department of Civil Engineering, GCET, VV Nagar

 Steel
The steel is used as a reinforcement in the building. The steel bars are
available in different diameters. Steel bars are also to be ISI certified.

The various diameters of steel bars used at site are 20mm, 16mm,
12mm, 10mm, 8mm

The price varies from around 50000 to 65000 per ton.

 Formwork
These are the temporary support to the RCC work. Wooden, Iron are
the main types of formwork materials.

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 Department of Civil Engineering, GCET, VV Nagar

 Masonry
In our region LIMESTONE BLOCKS are mainly used in the
construction works because of its lesser price in comparison to the
bricks and easy labour work and better strength.

Limestone blocks are also available in different size like for external
wall of 9 inch the size available is 9*8*19 inches, for internal walls of
4 inch the size available is 4*11*19
inches likewise.

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 Department of Civil Engineering, GCET, VV Nagar

 ONGOING WORK
 Slab (Level-3)
On 24th may when I started the internship the concreting of level 3
slab is to be conducted. The total slab area is around 4000 sq. ft. and
M25 design mix of concrete is to be used. The design thickness of
slab is 5 inch. Concrete mixer is used to make concrete and lift is
used to lift it to level-3. Big bucket and an adjustable track on which
the concrete bucket rolls are used.

The practical knowledge gained is that they adjust water content

when required by their experience. The design mix is depending on
the number on bucket of Cement-Sand-Aggregates.

No admixtures are used and since the concrete is not placed by

pumping no increase in water-content is required but slight increase
is done due to high temperature during concreting of slab.

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Beginning of Slab filling Formwork of Slab

On the above figure we can see the wooden strip on the side, it is of 5
inch and the level of slab is kept at the same level of that strip. Electric

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pipe lines are also seen in the picture. We have to use strong branded
electric pipeline so that they don’t break due to slab load.

As slab starts turning in the solid state soft curing work is required
because of the high temperature the water particles from the surface
starts evaporating and cracking on the surface happens. Curing must be
soft If there is a pressure in the water flow concrete may deteriorate.

The work commenced at around 9 am in the morning with a labour team

of around 15-20 people and ended at 7 pm in the evening.

End of the Slab concreting

 Column reinforcement placing

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 Department of Civil Engineering, GCET, VV Nagar

After 24 hours of slab on the next day, column reinforcement placing

work was started. The lap length which is 50d of the steel bar is kept
from the previous column, so the overlapping of the steel bars is
done. The steel bars are cut in their respective length from the Bar
bending schedule which is previously made during construction of
initial columns. The Bar bending schedule contains data of the length
and different diameters of steel bars used in various structure like
slab, column, beam reinforcement.

There are three different sizes of columns at the site of which details
are given in the above figure on page 9. The column reinforcement is
placed and the checking is done with the structural drawing provided
by the structural engineer.

Continuous curing is done on the slab to attain the design required

strength.

Extended column bars, Single column details and all column

reinforcement placing completion figures are shown above.

 Shuttering, filling of columns and de-shuttering

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After placing of the reinforcement of the column staking of the points

of column is done on the slab by transferring of the reference points
from the previous floor columns. A Phase line drawing or Centre line
drawing is used to stack points and line of the column. Precise work
is needed else eccentricity of the column happens and load may not
transfer properly. A RCC base is prepared on the stacked points to
keep column in fixed position and placing of shutters of column.

Shuttering of column is done after stacking. Proper fitting and

supports are provided and levelling is done by plumb bob. Materials
of the shutters are of wooden or metal. Flexible bolts are provided on
fitting so that the cage is adjusted while filling of columns. Oil is
provided on the inside surface to give flat and smooth surface and
adhesion problems while de-shuttering.

Shuttering

After Shuttering is completed Concreting or filling of the columns is

carried out. The design mix is same as previous one which is M25.
Continuous vibration with needle vibrator and tamping with rod is done
during concreting to prevent segregation. Some amount of pure cement

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 Department of Civil Engineering, GCET, VV Nagar

paste is also used to fill the voids and to give smooth surface to the
column.

Concreting

After concreting, De-shuttering is carried out in which after about 24

hours the shutters of the column are removed carefully. Then the
columns are checked for the defects or segregation and if there is one
then action like breaking and reconstruction of column is done. Curing is
continuously done after any RCC work like slab-column etc. So here also
after removal of shutters curing is done.

 Staircase

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With column construction going on half of the staircase till landing,

the reinforcement is placed and concreting is done afterwards. The
supports and shutters for staircase are placed, then the lateral and
transverse reinforcement are placed and tied according to the design
provided by structural engineer. Proper care is taken while designing
the staircase due to inclination and the landing level is open on the
other side. Below landing bottom beam is provided to support it and
the load is transferred to the adjacent columns.

After the reinforcement are placed the side shutters are provided and
then the concreting Is done. The thickness of landing and the bottom
layer of the staircase is 5 inch same as the slab. After concreting curing is
done regularly and properly.

 CALCULATION

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 Department of Civil Engineering, GCET, VV Nagar

During internship one calculation task is provided to me in which the

quantity of the steel required for the reinforcement to construct the
column of a single level is to be calculated.

 Quantity of Total steel required for all 29 single level

columns:

Details of steel for different columns

In above schedule we can see that there are three different types of
columns given, the detailed drawing is given above in report but in
calculation of steel required we are only going use this part of the table.
First we calculate the total vertical steel for all the columns then we
calculate horizontal steel(stirrups) and total it.

Total vertical steel required:

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 Department of Civil Engineering, GCET, VV Nagar

 In all the columns 16 mm diameter vertical steel is provided.

 Unit weight in kg/m of the steel rod is calculated by D 2 /162, where D
is diameter of steel rod in mm.
 Thus Unit weight of 16mm dia. Steel rod is,
162/162= 1.58 kg/m
 Now length of one rod in column is,
Floor height + Overlap length(50D)
=3000mm + 50(16) = 3800mm = 3.8m

Now from the above figure and calculation, the below table is
prepared:

Description Total length of steel in all Total Quantity of

columns in m steel required in kg
(No. columns * No. of rod (Total length * 1.58)
in single column * 3.8m)

12 columns of 12*14*3.8= 638.4m 638.4*1.58= 1008.672

14-#16mm ≈ 1009kg
11 columns of 11*12*3.8= 501.6m 501.6*1.58=
12-#16mm 792.528 ≈ 793kg
6 columns of 6*10*3.8= 228mm 228*1.58= 360.24
10-#16mm ≈ 361kg
Total quantity of vertical 1009+793+361
steel in all 29 columns= = 2163 kg

Thus from the above figure we can get idea about the total vertical steel
required, but columns also contain stirrups which also consume lots of
steel thus the calculation of steel required in stirrups is given below,

Total Stirrups steel required:

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 Since the calculation of the stirrups is complex process it is done in

book pages of which the photos are given below,

The figure given in above photo is detailed figure of column which is

given in the steel schedule, all the dimensions are given in steel
schedule given above.

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Thus from the above calculation of stirrups, about one ton of steel is
provided in all 19 columns of single level.

Thus total steel required in all columns is

= 2163 kg(vertical) + 928 kg(stirrups) = 3091 ≈ 3100 kg

 CONCLUSION
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 Department of Civil Engineering, GCET, VV Nagar

From the Summer internship, I have gained a lot of practical and on

field knowledge which I was able correlate with the theoretical
knowledge. There are certain things which are different than
theoretical aspect when compared to on field applications. During
the internship period I learnt lots of things which I was never be able
to learn from just theory, thus I can say that only theoretical
knowledge is not sufficient. I have learnt lots of things like filling the
slab, reinforcement design, formwork placing and management of
the limited formwork, construction of column, staircase,
management of different materials, safety, time management etc. I
have also studied and learned different drawings which are used and
applied in the construction. I am grateful to the workers, staff,
engineer, owners at the site who helped and guided me through the
internship period. I am also thankful to the college and university
who introduced this subject which is very helpful in our future.

 REFRENCES

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 Department of Civil Engineering, GCET, VV Nagar

 Internet
 https://www.slideshare.net/AnisRahmanKhokan/civil-
engineering-internship-presentationanis-rahman-khokan
 https://www.slideshare.net/esmael-aragaw/internship-
report-on-building-construction
 Wikipedia

 APPENDIX
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 RK Silver (Current work reached)

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 Details of Reinforcement at Columns and Footing from page-

4 is given below,

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