Professional Documents
Culture Documents
SIGNATURE
SECTION : TABLET
INFORMATIONS
Group KHA
1 of 18
Date of Completion
SIGNATURE
a Read this instructions & Precautions before putting Batch Manufacturing record (BMR) in Practice.
b Maintain the high degree of cleanliness and sanitation throughout the process.
c Follow the laid down cleaning procedures, operation procedures and safety procedures at all times.
d Follow the process instruction at all times and record information as prescribed in the process.
e Maintain Temperature 22° ± 2°C and Relative huidity 45 ± 5% throughout the process.
k Maintain the specified pressure differential in the adjacent corridor and manufacturing area.
Verify cleaning of the equipments & dispensing area as per respective SOP's for line clearance before starting dispensing.
2 of 18
BATCH MANUFACTURING RECORD
PRODUCT NAME LEVOKING-500 BPR No. AP/AGT004
PRODUCT CODE AGT004 REV. No. 00
Batch No. AN Batch Size 25000 Tablets
Mfg. Date Feb-21 Exp. Date Jan-23
SIGNATURE
4 All Raw materials of previous products are removed from dispensing area.
Containers and other equipments used for weighing and transferring the material are
5
clean and dry.
…. Mm of
Check and ensure that LAF of the dispensing booth is on Limit :
water
10 to 15 mm of water column. Check
6 column ..
the temperature and RH of the dispensing area is ON
…....°C ......
Limit: 22° ± 2°C and 45 ± 5% respectively.
..RH
Materials are brought in original pack of dispensing and verified for FIFO system
7
and Q.C approval labels.
8 Check whether the RM requisition sheet is ready and signed by authorized person
a) After Line Clearance of Disppensing Area cross check the area, dispense the raw material as per raw material
requisition slip.
b) Check store's Tags on each raw material with respect to 'Product Name', 'Material's Name', 'Batch No.', 'QC AR No.'
3 of 18
BATCH MANUFACTURING RECORD
PRODUCT NAME LEVOKING-500 BPR No. AP/AGT004
PRODUCT CODE AGT004 REV. No. 00
Batch No. AN Batch Size 25000 Tablets
Mfg. Date Feb-21 Exp. Date Jan-23
SIGNATURE
c) Initial the tag and BMR with date on verification. Attach all raw material tags to BMR, covering them together in a
polybag.
Label Qty/Batch
Specific Qty/Tab Qty.
S.No RAW MATERIAL Claim A.R. No.
ation (mg) Dispensed
(mg) 25000 unit
Lubrication
Coating
4 of 18
BATCH MANUFACTURING RECORD
PRODUCT NAME LEVOKING-500 BPR No. AP/AGT004
PRODUCT CODE AGT004 REV. No. 00
Batch No. AN Batch Size 25000 Tablets
Mfg. Date Feb-21 Exp. Date Jan-23
SIGNATURE
Label Qty/Batch
Specific Qty/Tab Qty.
S.No RAW MATERIAL Claim A.R. No.
ation (mg) Dispensed
(mg) 25000 unit
Lubrication
Coating
SIGNATURE
CALCULATION:
AR No. AP/RM/19/095
Label Claim 500 mg ov 0 % Remaining Batch Size = 25000 - 1877.7016
Conversion Factor 1 % Qty : 0.943 Kg = 23122.2984 Tabs
Assay 99.56 %
Loss on Drying 0 % AR No. AP/RM/20/042
Batch Size 25000 Tabs Assay 100.72 %
Loss on Drying 2.45 %
LC X CF X 10000 LC X CF X 10000
+ ov + ov
Assay X 100 - LOD Assay X 100 - LOD
5000000 5000000
+ 0 % + 0 %
99.56 X 100 100.72 X 97.55
5000000 5000000
+ 0 % + 0 %
9956 9,825.24
502.209722780233 + 0 % 508.89 + 0 %
SIGNATURE
= 943000 = 11,766,790.33
= 11.77 kg
502.209722780233 1000000
SIGNATURE
Counter
6 Manufacturing Process Checked By :
Checked By:
S.N. Date: RH….... Temp…...... °C DP….... Pa
6.1 Sifting
Pass the following ingredients through the specified mesh in sifter and collect on
double polybag respectively.
Sieve Quantity Quantity
Ingredients Specified Sieve Used
Specified Dispensed
Levofloxacin Hemihydrate eqv to
# 60 12.710 kg kg
Levofloxacin
Sodium Starch glycolate # 60 0.750 kg kg
MCCP 101* # 60 1.115 kg kg
From: ….................... To:…....................... Total time:…..........................
Operator:…..........................................
6.2 Mixing
Transfer all the shifted materials in Step 6.2 to RMG and mix so as to get
uniform mixture.
From: ….................... To:…....................... Total time:…..........................
6.3 Binder Solution Preparation
a Dissolve the Ethyl cellulose in IPA.
8 of 18
BATCH MANUFACTURING RECORD
PRODUCT NAME LEVOKING-500 BPR No. AP/AGT004
PRODUCT CODE AGT004 REV. No. 00
Batch No. AN Batch Size 25000 Tablets
Mfg. Date Feb-21 Exp. Date Jan-23
SIGNATURE
Counter
Manufacturing Process Checked By :
Checked By:
6.5 Wet Passing
Pass the wet dough mass of step no. 6.4 through # 12 sieve or through Comill
fitted with # 8 Sieve to get granules.
From: ….................... To:…....................... Total time:…..........................
6.6 Semi Drying
Transfer the obtained granules in a FBD tray and dry the granules at 60° C for 30-40
minutes (with racking after 10 minutes).
From: ….................... To:…....................... Total time:…..........................
6.7 Semi Dry Sieving
Pass the Semi dried granules through # 16 Sieve.
From: ….................... To:…....................... Total time:…..........................
6.8 Final Drying
Dry the semi dried shifted granules in FBD at 100° C till moisture content fall
to 2 - 3%.
From: ….................... To:…....................... Total time:…..........................
9 of 18
BATCH MANUFACTURING RECORD
PRODUCT NAME LEVOKING-500 BPR No. AP/AGT004
PRODUCT CODE AGT004 REV. No. 00
Batch No. AN Batch Size 25000 Tablets
Mfg. Date Feb-21 Exp. Date Jan-23
SIGNATURE
7.1 Pass the following through the specified mesh in sifter and collect on double polybag.
Sieve Quantity
Ingredients Sieve Used Qty Used
Specified Specified
Sodium Starch glycolate # 60 0.250 gm gm
Purified Talc # 60 0.250 gm gm
Magnesium Stearate # 60 0.150 gm gm
MCCP 101 # 60 0.275 gm gm
SIGNATURE
7.3 Mix the dried granules of step 6, recovered granules from step 7.2 and lubricants
from step 7.1 in octagonal belnder for 20 minutes.
From: ….................... To:…....................... Total time:…..........................
Operator : ….......................
Weight of the Lubricated Granules
Container No. Gross Wt. Tare wt. Net Wt.
Total Wt.
Theoretical Weight : 15.750 Kg
Practical Weight : kg % Yield : %
Intimate the In-process Quality Control for sampling and complete Analysis of
granules through IPQC.
Sampled By : ….........................
Signature & Date : …............................
Only after getting approval from Quality Control department for release of granules
for compression, transfer the granules for compression.
Release No. ….........................................
Date : …..................................................
(Attach Quality Control Release report of granules for compression to BMR)
Date: RH….... Temp…...... °C DP….... Pa
8 COMPRESSION
Equipment Name : 27 Station rotary compression M/C
Equipment Code : AP/G/M014
8.1 Setting of Compression Machine
Set Rotary Tablet Compression Macine with 12 mm Dies 12 mm round biconcave punches.
S.No. Change Parts Code No.
11 of 18
BATCH MANUFACTURING RECORD
PRODUCT NAME LEVOKING-500 BPR No. AP/AGT004
PRODUCT CODE AGT004 REV. No. 00
Batch No. AN Batch Size 25000 Tablets
Mfg. Date Feb-21 Exp. Date Jan-23
SIGNATURE
12 of 18
BATCH MANUFACTURING RECORD
PRODUCT NAME LEVOKING-500 BPR No. AP/AGT004
PRODUCT CODE AGT004 REV. No. 00
Batch No. AN Batch Size 25000 Tablets
Mfg. Date Feb-21 Exp. Date Jan-23
SIGNATURE
8.6 Weight Variation Limit Lower Control Limit Middle Control Limit Upper Control Limit
8.6.1 Date & Time : Hopper Side :
Weight of 20 Tablets :
Average weight of tablet :
13 of 18
BATCH MANUFACTURING RECORD
PRODUCT NAME LEVOKING-500 BPR No. AP/AGT004
PRODUCT CODE AGT004 REV. No. 00
Batch No. AN Batch Size 25000 Tablets
Mfg. Date Feb-21 Exp. Date Jan-23
SIGNATURE
Total Wt.
Theoretical Weight : kg
Practical Weight : kg % Yield : %
9 Coating
9.1 Line Clearance of Coating Area:
Check the line clearance of coating machine & coating area.
Date : …............................. Previous product ….........................................
14 of 18
BATCH MANUFACTURING RECORD
PRODUCT NAME LEVOKING-500 BPR No. AP/AGT004
PRODUCT CODE AGT004 REV. No. 00
Batch No. AN Batch Size 25000 Tablets
Mfg. Date Feb-21 Exp. Date Jan-23
SIGNATURE
9.4 Carry Out In-process checks as follows for each lot of coated tablets.
SPECIFICATION TIME
S.No PARAMETERS
MINIMUM STANDARD MAXIMUM INTERVAL
1 Weight of 20 Tablets 12.53 gm 12.915 gm 13.30 gm Every 15 Minutes
15 of 18
BATCH MANUFACTURING RECORD
PRODUCT NAME LEVOKING-500 BPR No. AP/AGT004
PRODUCT CODE AGT004 REV. No. 00
Batch No. AN Batch Size 25000 Tablets
Mfg. Date Feb-21 Exp. Date Jan-23
SIGNATURE
Total Wt.
Theoretical Weight : kg
Practical Weight : kg % Yield : %
10 VISUAL INSPECTION
10.1 LINE CLEARANCE OF VISUAL INSPECTION OF TABLETS AREA
Previous Product : …...................................... Room : …...........................................
Batch Number : ….......................................... Date : ….............................................
16 of 18
BATCH MANUFACTURING RECORD
PRODUCT NAME LEVOKING-500 BPR No. AP/AGT004
PRODUCT CODE AGT004 REV. No. 00
Batch No. AN Batch Size 25000 Tablets
Mfg. Date Feb-21 Exp. Date Jan-23
SIGNATURE
Total Wt.
Theoretical Weight : kg
Practical Weight : kg
% Yield :
17 of 18
BATCH MANUFACTURING RECORD
PRODUCT NAME LEVOKING-500 BPR No. AP/AGT004
PRODUCT CODE AGT004 REV. No. 00
Batch No. AN Batch Size 25000 Tablets
Mfg. Date Feb-21 Exp. Date Jan-23
SIGNATURE
18 of 18