MC Stay Bolts 112-3

Data

SAFETY PRECAUTIONS Standard Tools: See Section 913

Special Data
MC
03
112-3 Stay Bolts

X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
Engage turning gear
Shut off cooling water
Shut off fuel oil 1x3m
2x1m
Shut off lubricating oil
Lock turbocharger rotors

Data
Ref. Description Value Unit

D-1 Hydraulic pressure

– dismantling 900-990 bar

D-2 Hydraulic pressure

– mounting 900 bar

D-3 Min. clearance 0.4 mm

When referring to this page, please quote Data Sheet 112-3 Edition 03 Page 1 (2)
MAN B&W Diesel A/S
112-3 Stay Bolts MC
Data

Spare Parts

Plate – Item No. Description Qty

Page 2 (2) When referring to this page, please quote Data Sheet 112-3 Edition 03
MAN B&W Diesel A/S
MC Stay Bolts 912-3.1
Checking
Stay Bolts
MC
204
Checking
912-3.1

1.
1. Before retightening the stay bolts, remove
the protective caps.

2. Clean the contact faces and mount the hy-

draulic tools on a pair of stay bolts posi-
tioned opposite each other on the middle of
the engine.

Connect the high-pressure pump by means

HM912-3.0 28 01
of the high-pressure hoses, so that the two
stay bolts are tightened in one operation.

3. If the engine is equipped with split staybolts

and one or more staybolts have been dis-
2.
mantled, make sure that the staybolts are
mounted in such a way that, when the up-
permost staybolt nut is loosened, there is a
clearance, as stated in D-3, between the
contact face of the lowermost nut and the
bedplate. If the engine is equipped with
staybolts in one piece, please disregard the
above.

D-1
HM912-3.0 28 02

3.

D-3
HM912-3.0 28 07

When referring to this page, please quote Procedure 912-3.1 Edition 204 Page 1 (2)
MAN B&W Diesel A/S
912-3.1 Stay Bolts MC
Checking

4. 4. Start the retightening of the stay bolts and

proceed to tighten the stay bolts in pairs,
working from the middle toward one end of
the engine and then from the middle again
toward the other end.

5. Maintain the hydraulic pressure at the value

indicated in D-1, and retighten the stay bolt
nuts with a tommy bar. Before relieving the
system of pressure, check with a feeler
gauge that the nuts bear against the con-
tact face.

6. Reconnect the hydraulic tools to the pair of

HM912-3.0 28 03

stay bolts first tightened. Tighten to 10%

below D-2 and check if the nut is loose.

If the nut is not loose:

5. Tighten the stay bolts to D-2.
D-2
If the nut is loose:
Tighten all stay bolts once again to D-2.

7. After completing the retightening proce-

dure, mount the protective caps.
HM912-3.0 28 04

6.
HM912-3.0 28 06

Page 2 (2) When referring to this page, please quote Procedure 912-3.1 Edition 204
MAN B&W Diesel A/S