APPENDIX D2-II: SCHEDULE

NATIONAL UNIVERSITY OF ENGINEERING

FACULTY OF GEOLOGICAL, MINING AND METALLURGICAL
ENGINEERING

SCHEDULE
PLANT DESIGN PROJECT

DESIGN OF A TIN CONCENTRATOR PLANT

PROJECT N° 2021-2 ME525R

REV. BY REVIEW ISSUED BY DATE
A Project 02 H. Parra Internal Review 02/12/2021
B Project 02 H. Parra Internal Review 02/12/2021
C Project 02 H. Parra Internal Review 02/12/2021
D Project 02 H. Parra Internal Review 02/12/2021
E Project 02 H. Parra Internal Review 02/12/2021
Main Plant:
➢ Fernandez Aranda, Mario Antonio
➢ Aguirre Muñoz, Diego Roberth
➢ Chaupis Grimaldo, Bryan
➢ Huaman Quispe, Eloy

Water, Energy & Environment:

➢ Alvarado Matos, Kevin Jair

➢ Mantilla Matta, Percy Jhoan
➢ Robles Saire, Jose Antonio
➢ Villon Cobeñas, Luis Enrique
SCHEDULE Document: D2
Scheme: II
Section: 1 Index
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

SECTION DESCRIPTION DATE

1 Index 02/12/2021
2 Abbreviation 02/12/2021
3 Codes 02/12/2021
4 Operating Schedule 02/12/2021
SCHEDULE Document: D2
Scheme: II
Section: 2 Abbreviation
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

Abbreviation Definition
y Year
d Day
h Hour
min Minute
T Metric Ton
Kg Kilogram
g Gram
T/a Metric ton per year
T/d Metric ton per day
T/h Metric ton per hour
Oz/T Ounce per ton
t/m3 Density
gr/tm3 Density
shift/d Shifts per day
h/shift Hours per shift
d/a Operation day
Wi Work Index
% Percent
kW-h/Tc Kilowatts hours per short tons
S.G Especific gravity
Sn Tin
Fe Iron
Cu Copper
Pb Lead
Zn Zinc
US$ Dollars
 SCHEDULE Document: D2
Scheme: II
Section: 2 Codes
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

Codes Description
A Information or criteria provided by the company that requieres the service
B Designer's criteria
C Data of Engineering Manuals
D Referential Information of the supplier or manufacturer
E Calculations
 SCHEDULE Document: D2
Scheme: II
Section: 4 Generalities
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

ROM CHARACTERISTICS
Mineral Characteristics

% SPECIFIC
MINERAL FORMULA
WEIGHT GRAVITY
Cassiterite SnO2 5.270 7.000
Stannite Cu2FeSnS4 0.130 4.400
Arsenopyrite FeAsS 0.174 6.050
Chlorite (Mg,Fe)3(Si,Al)4O10(OH)2.(Mg,Fe)3(OH)6 19.900 2.950
Quartz SiO2 52.500 2.650
Pyrite FeS2 1.342 5.000
Silica SiO2 9.400 2.650
Tourmaline Na(Mg,Fe,Li,Mn,Al)3Al6(BO3)3Si6O18(OH,F)4 6.800 3.100
Native Bismuth Bi 0.060 9.750
Bornite Cu5FeS4 0.067 5.050
Calcite CaCO3 0.130 2.710
Chalcopyrite CuFeS2 0.133 4.350
Kaolinite Al2Si2O5(OH)4 0.070 2.615
Chalcosine Cu2S 0.012 5.650
Covelite CuS 0.013 4.700
Cuprite Cu2O 0.003 6.140
Sphalerite ZnS 0.033 4.000
Fluorite CaF 0.032 3.180
Native Copper Cu 0.001 8.900
Cubanite CuFe2S3 0.001 4.080
Enargite Cu3AsS4 0.001 4.450
Jamesonite Pb4FeSb6S14 0.003 5.630
Stibnite Sb2S3 0.003 4.645
Gold Au 0.001 19.300
Native Silver Ag 0.001 10.500
Scheelite CaWO4 0.001 6.000
Wolframite (Fe,Mn,Mg)WO4 0.001 7.300
 SCHEDULE Document: D2
Scheme: II
Section: 5 Operating Schedule
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

Figure 1. General process flowsheet

Assays of ROM Unit Nominal Design Source

Tin % 4.2 4.2 A
Copper % 0.15 0.15 A
Zinc % 0.01 0.01 A
Arsenic % 0.08 0.08 A
Sulfur % 0.87 0.87 A
Silver Oz/T 0.493 0.493 A

Tonnage to be treated
Annual tonnage T/a 12960000 12960000 A
Days d 365 339 A
Day tonnage T/d 3000 3226 A
Hour tonnage T/h 125 135 E
Availability % 100 93 B

Feed characteristic
Average humidity % 2 2 E
Specific Gravity gr/cm3 2.92 2.92 E
Work index - wi kw-h/Tc 10.663 10.663 E
 SCHEDULE Document: D2
Scheme: II
Section: 5 Operating Schedule
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

Operating Schedule
MAIN PLANT

Crushing
Unit Nominal Design Source
Jaw Crusher
Days of operation d/y 365 339 A
Days per week d/week 7 7 B
Hours per day h/d 14 14 B
Shift per day shift/d 2 2 B
Ton per day t/d 3000 3225.81 E
Ton per hour t/h 214.286 230.415 E
Availability % 100 93 B
F80 pulg 12 12 E
P80 pulg 3.75 3.75 E

Cone Crusher
Days of operation d/y 365 339 A
Days per week d/week 7 7 B
Hours per day h/d 13 13 B
Shift per day shift/d 2 2 B
Ton per day t/d 3000 3225.81 E
Ton per hour t/h 230.769 248.139 E
Availability % 100 93 B
F80 pulg 3.75 3.75 E
P80 pulg 1 1 E
 SCHEDULE Document: D2
Scheme: II
Section: 5 Operating Schedule
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

Cone Crusher SH
Days of operation d/y 365 339 A
Days per week d/week 7 7 B
Hours per day h/d 12 12 B
Shift per day shift/d 2 2 B
Ton per day t/d 2261.658 2431.9 E
Ton per hour t/h 188.472 202.658 E
Availability % 100 93 B
F80 pulg 1 1 E
P80 pulg 0.375 0.375 E
 SCHEDULE Document: D2
Scheme: II
Section: 5 Operating Schedule
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

Operating Schedule

Unit Nominal Design Source

Gravimetric concentration

Days of operation d/y 365 339 A

Days per week d/week 7 7 B
Shift per day shift/d 2 2 B
Hours per shift h/shift 12 12 B
Feed tonnage t/h 125 134.408 E
Concentrate Solid Flow t/h 7.46 8.02 E
Tailings Solid Flow t/h 117.54 126.38 E
Availability % 100 93 B

Grinding

Rod Mill
Days of operation d/y 365 339 A
Days per week d/week 7 7 B
Shift per day shift/d 2 2 B
Hours per shift h/shift 12 12 B
Availability % 100 93 B

Ball Mill
Days of operation d/y 365 339 A
Days per week d/week 7 7 B
Shift per day shift/d 2 2 B
Hours per shift h/shift 12 12 B
Availability % 100 93 B
 SCHEDULE Document: D2
Scheme: II
Section: 5 Operating Schedule
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

Operating Schedule

Flotation Unit Nominal Design Source

Sulfide Flotation
Days of operation d/y 365 339 A
Shift per day shift/d 2 2 B
Hours per shift h/shift 12 12 B
pH - 5 5 E
Feed tonnage t/h 75.63 78.301 E
Concentrate Solid Flow t/h 58.203 62.583 E
Tailings Solid Flow t/h 17.427 18.738 E
Availability % 100 93 B

Cassiterite Flotation
Days of operation d/y 365 339 A
Shift per day shift/d 2 2 B
Hours per shift h/shift 12 12 B
pH - 4.5 4.5 E
Feed tonnage t/h 58.202 62.583 E
Concentrate Solid Flow t/h 3.01 3.236 E
Tailings Solid Flow t/h 55.192 59.346 E
Availability % 100 93 B

Concentration on Multigravimetric
Separators
Days of Operation d/y 365 339 A
Shifts per day Shift/d 2 2 B
Hours per Shift h/Shift 12 12 B
Feed Solid Flow t/h 3.01 3.01 E
Concentrate Solid Flow t/h 1.442 1.442 E
Availability % 100 93 B
 SCHEDULE Document: D2
Scheme: II
Section: 5 Operating Schedule
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

Operating Schedule

Thickened and Filtered

Unit Nominal Design Source
Gravimetric Concentrate Thickener
Days of Operation d/y 365 339 A
Shifts per day Shift/d 2 2 B
Hours per Shift h/Shift 12 12 B
Feed Solid Flow t/h 7.12 7.65 E
Concentrate Solid Flow t/h 7.12 7.65 E
Availability % 100 93 B

Gravimetric concentrate filtering.

Days of Operation d/y 365 339 A
Shifts per day Shift/d 2 2 B
Hours per Shift h/Shift 12 12 B
Feed Solid Flow t/h 7.12 7.65 E
Concentrate Solid Flow t/h 7.12 7.65 E
Availability % 100 93 B

Flotation concentrate thickener

Days of Operation d/y 365 339 A
Shifts per day Shift/d 2 2 B
Hours per Shift h/Shift 12 12 B
Feed Solid Flow t/h 4.417 4.417 E
Concentrate Solid Flow t/h 4.417 4.417 E
Availability % 100 93 B
 SCHEDULE Document: D2
Scheme: II
Section: 5 Operating Schedule
Initial Review: H. Parra Day: 02/12/2021 Rev.: A
Last Review: H. Parra Day: 02/12/2021 Rev.: 0

Flotation concentrate filtering

Days of Operation d/y 365 339 A
Shifts per day Shift/d 2 2 B
Hours per Shift h/Shift 12 12 B
Feed Solid Flow t/h 4.417 4.417 E
Concentrate Solid Flow t/h 4.417 4.417 E
Availability % 100 93 B