APPENDIX B3-II: SCHEDULE

NATIONAL UNIVERSITY OF ENGINEERING

FACULTY OF GEOLOGICAL, MINING AND METALLURGICAL
ENGINEERING

SCHEDULE
PLANT DESIGN PROJECT

DESIGN OF A TIN CONCENTRATOR PLANT

PROJECT N° 2021-2 ME525R

REV. BY REVIEW ISSUED BY DATE
A Project 02 H. Parra Internal Review 1/11/2021
B Project 02 H. Parra Internal Review 4/11/2021
C Project 02 H. Parra Internal Review 8/11/2021
D Project 02 H. Parra Internal Review 11/11/2021
E Project 02 H. Parra Internal Review 15/11/2021
Main Plant:

➢ Fernandez Aranda, Mario Antonio

➢ Aguirre Muñoz, Diego Roberth

➢ Chaupis Grimaldo, Bryan

➢ Huaman Quispe, Eloy

Water, Energy & Environment:

➢ Alvarado Matos, Kevin Jair

➢ Mantilla Matta, Percy Jhoan

➢ Robles Saire, Jose Antonio

➢ Villon Cobeñas, Luis Enrique

SCHEDULE Document: B3
Scheme: II

Section: 4 Index
Initial Review: H.Parra Day: 12/11/2021 Rev.: A
Last Review: H.Parra Day: 12/11/2021 Rev.: 0

SECTION DESCRIPTION DATE

1 Index 12/11/2021
2 Abbreviation 12/11/2021
3 Codes 12/11/2021
4 Generalities 12/11/2021
5 Operating Schedule 12/11/2021
SCHEDULE Document: B3
Scheme: II

Section: 2 Abbreviation
Initial Review: H.Parra Day: 12/11/2021 Rev.: A
Last Review: H.Parra Day: 12/11/2021 Rev.: 0

Abbreviation Definition
y Year
d Day
h Hour
min Minute
T Metric Ton
T/y Metric ton per year
T/d Metric ton per day
T/h Metric ton per hour
T/m3 Density
g/m3 Density
shift/d Shifts per day
h/shift Hours per shift
d/y Operation day
Wi Work Index
% Percent
kW-h/St Kilowatts hours per short tons
S.G Especific gravity
Sn Tin
Cu Copper
Pb Lead
Zn Zinc
US$ Dollars
SCHEDULE Document: B3
Scheme: II

Section: 3 Codes
Initial Review: H.Parra Day: 12/11/2021 Rev.: A
Last Review: H.Parra Day: 12/11/2021 Rev.: 0

Codes Description
Information or criteria provided by the company that requieres the
A
service
B Designer's criteria
C Data of Engineering Manuals
D Referential Information of the supplier or manufacturer
E Calculations
SCHEDULE Document: B3
Scheme: II

Section: 4 Generalities
Initial Review: H.Parra Day: 12/11/2021 Rev.: A
Last Review: H.Parra Day: 12/11/2021 Rev.: 0

ROM CHARACTERISTICS
Mineral Characteristics

% SPECIFIC
MINERAL FORMULA
WEIGHT GRAVITY
Cassiterite SnO2 5.270 7.000
Stannite Cu2FeSnS4 0.130 4.400
Arsenopyrite FeAsS 0.174 6.050
Chlorite (Mg,Fe)3(Si,Al)4O10(OH)2.(Mg,Fe)3(OH)6 19.900 2.950
Quartz SiO2 52.500 2.650
Pyrite FeS2 1.342 5.000
Silica SiO2 9.400 2.650
Tourmaline Na(Mg,Fe,Li,Mn,Al)3Al6(BO3)3Si6O18(OH,F)4 6.800 3.100
Native Bismuth Bi 0.060 9.750
Bornite Cu5FeS4 0.067 5.050
Calcite CaCO3 0.130 2.710
Chalcopyrite CuFeS2 0.133 4.350
Kaolinite Al2Si2O5(OH)4 0.070 2.615
Chalcosine Cu2S 0.012 5.650
Covelite CuS 0.013 4.700
Cuprite Cu2O 0.003 6.140
Sphalerite ZnS 0.033 4.000
Fluorite CaF 0.032 3.180
Native Copper Cu 0.001 8.900
Cubanite CuFe2S3 0.001 4.080
Enargite Cu3AsS4 0.001 4.450
Jamesonite Pb4FeSb6S14 0.003 5.630
Stibnite Sb2S3 0.003 4.645
Gold Au 0.001 19.300
Native Silver Ag 0.001 10.500
Scheelite CaWO4 0.001 6.000
Wolframite (Fe,Mn,Mg)WO4 0.001 7.300

Assays of ROM Unit Nominal Design Source

Tin % 4.2 4.2 A
Copper % 0.15 0.15 A
Zinc % 0.01 0.01 A
Arsenic % 0.08 0.08 A
Sulfur % 0.87 0.87 A
Silver Oz/T 0.493 0.493 A
SCHEDULE Document: B3
Scheme: II

Section: 5 Operating Schedule

Initial Review: H.Parra Day: 12/11/2021 Rev.: A
Last Review: H.Parra Day: 12/11/2021 Rev.: 0

FACILITIES

ACCOUNTING
Unit Nominal Design Source
Crushing sampling

Plant Availability % 100 93 B

Days of Operation Day/Year 365 339 A
Shifts per day Shift/d 16 16 B
Hours per Shift h/Shift 1 1 B
Operation time h/y 5840 5424 B
Sample solid flow Kg/h 27.28 29.34 E

Grinding sampling

Plant Availability % 100 93 B

Days of Operation Day/Year 365 339 A
Shifts per day Shift/d 1 1 B
Hours per Shift h/Shift 24 24 B
Operation time h/y 8760 8146 B
Sample weight g 15 16.19 E

Flotation sampling

Plant Availability % 100 93 B

Days of Operation Day/Year 365 339 A
Shifts per day Shift/d 1 1 B
Hours per Shift h/Shift 24 24 B
Operation time h/y 8760 8146 B
Sample weight g 3.63 3.9 E
SCHEDULE Document: B3
Scheme: II

Section: 5 Operating Schedule

Initial Review: H.Parra Day: 12/11/2021 Rev.: A
Last Review: H.Parra Day: 12/11/2021 Rev.: 0

Unit Nominal Design Source

WEIGHTOMETER

Availability % 100 93 B
Shifts per day Shift/d 1 1 B
Hours per Shift h/Shift 24 24 B
Solid Flow T/h 187 201 E

INDUSTRIAL SAFETY

Metal remover

Availability % 100 93 B
Shifts per day Shift/d 1 1 B
Hours per Shift h/Shift 16 16 B

Metal detector

Availability % 100 93 B
Shifts per day Shift/d 1 1 B
Hours per Shift h/Shift 16 16 B
SCHEDULE Document: B3
Scheme: II

Section: 5 Operating Schedule

Initial Review: H.Parra Day: 12/11/2021 Rev.: A
Last Review: H.Parra Day: 12/11/2021 Rev.: 0

SECONDARY EQUIPMENT
Unit Nominal Design Source

Bulk hopper

Solid Flow T/h 125 134.4 E

Availability % 100 93 B
Shifts per day Shift/d 1 1 B
Hours per Shift h/Shift 24 24 B

Apron Feeder

Availability % 100 93 B
Shifts per day Shift/d 1 1 B
Hours per Shift h/Shift 16 16 B

Intermediate hopper

Solid Flow T/h 125 134.4 E

Availability % 100 93 B
Shifts per day Shift/d 1 1 B
Hours per Shift h/Shift 24 24 B

Fine Hopper 1

Solid Flow T/h 101.33 108.95 E

Availability % 100 93 B
Shifts per day Shift/d 1 1 B
Hours per Shift h/Shift 24 24 B

Fine Hopper 2

Solid Flow T/h 125 134.4 E

Availability % 100 93 B
Shifts per day Shift/d 1 1 B
Hours per Shift h/Shift 24 24 B
SCHEDULE Document: B3
Scheme: II

Section: 5 Operating Schedule

Initial Review: H.Parra Day: 12/11/2021 Rev.: A
Last Review: H.Parra Day: 12/11/2021 Rev.: 0

Unit Nominal Design Source

Conveyor belt

Availability % 100 93 B
Shifts per day Shift/d 1 1 B
Hours per Shift h/Shift 16 16 B
Solid Flow T/h 187.5 201.61 E

Pump box

Availability % 100 93 B
Shifts per day Shift/d 1 1 B
Hours per Shift h/Shift 24 24 B

Pulp pump

Availability % 100 93 B
Shifts per day Shift/d 1 1 B
Hours per Shift h/Shift 24 24 B

Ball and rod feeder

Availability % 100 93 B
Shifts per day Shift/d 1 1 B
Hours per Shift h/Shift 24 24 B
SCHEDULE Document: B3
Scheme: II

Section: 5 Operating Schedule

Initial Review: H.Parra Day: 12/11/2021 Rev.: A
Last Review: H.Parra Day: 12/11/2021 Rev.: 0

Unit Nominal Design Source

Conditioning tank

Availability % 100 93 B
Shifts per day Shift/d 1 1 B
Hours per Shift h/Shift 24 24 B

ENVIRONMENTAL SAFETY
Unit Nominal Design Source

DUST COLLECTOR

Availability % 100 93 B
Shifts per day Shift/d 1 1 B
Hours per Shift h/Shift 16 16 B
Fine Solid Flow T/d 16.78 18.04 E

REAGENTS
SCHEDULE Document: B3
Scheme: II

Section: 5 Operating Schedule

Initial Review: H.Parra Day: 12/11/2021 Rev.: A
Last Review: H.Parra Day: 12/11/2021 Rev.: 0

Z-11 PLANT

Unit Nominal Design Source

SIPX Plant - Schedule

Operation time d/week 7 7 A

Operation time Shift/d 2 2 A
Operation time h/Shift 12 12 A
Operation time d/y 365 392.47 A
Plant Availability % 100 93 B

SIPX Preparation

Preparation % 10 10 C
Sp Gr SIPX - 1.52 1.52 C

SIPX Consumption

Total Kg/d 33 35.87 E

Total Kg/month 990 1064.52 E
Total Kg/Year 11880 12774.19 E

Conditioner 1- Sulfide
Kg/d 33 35.87 E
Flotation
Conditioner 1- Sulfide
Kg/month 990 1064.52 E
Flotation
Conditioner 1- Sulfide
Kg/Year 11880 12774.19 E
Flotation

Water m3/d 0.20 0.21 E

Water m3/month 6 6.45 E
Water m3/Year 72 77.42 E
SCHEDULE Document: B3
Scheme: II

Section: 5 Operating Schedule

Initial Review: H.Parra Day: 12/11/2021 Rev.: A
Last Review: H.Parra Day: 12/11/2021 Rev.: 0

MIBC

Unit Nominal Design Source

MIBC Plant - Schedule

Operation time d/week 7 7 A

Operation time Shift/d 2 2 A
Operation time h/Shift 12 12 A
Operation time d/y 365 392.47 A
Plant Availability % 100 93 B

MIBC Preparation

Preparation % 100 100 C

Sp Gr MIBC - 0.808 0.808 C

MIBC Consumption

Total Kg/d 144 154.838 E

Total Kg/month 4320 4645.161 E
Total Kg/Year 51840 55741.935 E

Conditioner 1- Sulfide
Kg/d 144 154.838 E
Flotation
Conditioner 1- Sulfide
Kg/month 4320 4645.161 E
Flotation
Conditioner 1- Sulfide
Kg/Year 51840 55741.935 E
Flotation

Water m3/d 0.18 0.19 E

Water m3/month 5.4 5.8 E
Water m3/Year 64.8 69.68 E
SCHEDULE Document: B3
Scheme: II

Section: 5 Operating Schedule

Initial Review: H.Parra Day: 12/11/2021 Rev.: A
Last Review: H.Parra Day: 12/11/2021 Rev.: 0

ÁCIDO SULFÚRICO (H₂SO₄)

Unit Nominal Design Source

H₂SO₄ Plant - Schedule

Operation time d/week 7 7 A

Operation time Shift/d 2 2 A
Operation time h/Shift 12 12 A
Operation time d/y 365 392.47 A
Plant Availability % 100 93 B

H₂SO₄ Preparation

Preparation % 98 98 C
Sp Gr H₂SO₄ - 1.8 1.8 C

H₂SO₄ Consumption

Total Kg/d 1398 1503.23 E

Total Kg/month 41940 45096.77 E
Total Kg/Year 503280 541161.29 E

Sulfide Cleaning Kg/d 150 161.29 E

Sulfide Cleaning Kg/month 4500 4838.71 E
Sulfide Cleaning Kg/Year 54000 58064.52 E

Conditioner 1 - Sulfide
Kg/d 717 770.97 E
Flotation
Conditioner 1 - Sulfide
Kg/month 21510 23129.03 E
Flotation
Conditioner 1 - Sulfide
Kg/Year 258120 277548.39 E
Flotation
SCHEDULE Document: B3
Scheme: II

Section: 5 Operating Schedule

Initial Review: H.Parra Day: 12/11/2021 Rev.: A
Last Review: H.Parra Day: 12/11/2021 Rev.: 0

Unit Nominal Design Source

Conditioner 3 - Cassiterite E
Kg/d 255 274.19
Flotation
Conditioner 3 - Cassiterite E
Kg/month 7650 8225.81
Flotation
Conditioner 3 - Cassiterite E
Kg/Year 91800 98709.68
Flotation

Conditioner 4 - Cassiterite E
Kg/d 276 296.77
Flotation
Conditioner 4 - Cassiterite E
Kg/month 8280 8903.225
Flotation
Conditioner 4 - Cassiterite E
Kg/Year 99360 106838.71
Flotation

Water m3/d 0 0 E
Water m3/month 0 0 E
Water m3/Year 0 0 E

SODIUM FLUOROSILICATE (Na2SiF6)

Na2SiF6 Plant - Schedule

Operation time d/week 7 7 A

Operation time Shift/d 2 2 A
Operation time h/Shift 12 12 A
Operation time d/y 365 392.47 A
Plant Availability % 100 93 B
SCHEDULE Document: B3
Scheme: II

Section: 5 Operating Schedule

Initial Review: H.Parra Day: 12/11/2021 Rev.: A
Last Review: H.Parra Day: 12/11/2021 Rev.: 0

Unit Nominal Design Source

Na2SiF6 Preparation

Preparation % 10 10 C
Sp Gr Na2SiF6 - 3.34 3.34 C

Na2SiF6 Consumption

Total Kg/d 360 387.1 E

Total Kg/month 10800 11612.9 E
Total Kg/Year 129600 139354.8 E

Conditioner 2 - Cassiterite
Kg/d 261 280.65 E
Flotation
Conditioner 2 - Cassiterite
Kg/month 7830 8419.35 E
Flotation
Conditioner 2 - Cassiterite
Kg/Year 93960 101032.26 E
Flotation

Cleaner 2- Cassiterite
Kg/d 60 64.52 E
Flotation
Cleaner 2- Cassiterite
Kg/month 1800 1935.48 E
Flotation
Cleaner 2- Cassiterite
Kg/Year 21600 23225.81 E
Flotation

Cleaner 3- Cassiterite
Kg/d 39 41.94 E
Flotation
Cleaner 3- Cassiterite
Kg/month 1170 1258.06 E
Flotation
Cleaner 3- Cassiterite
Kg/Year 14040 15096.77 E
Flotation
SCHEDULE Document: B3
Scheme: II

Section: 5 Operating Schedule

Initial Review: H.Parra Day: 12/11/2021 Rev.: A
Last Review: H.Parra Day: 12/11/2021 Rev.: 0

Unit Nominal Design Source

Water m3/d 0.97 1.04 E

Water m3/month 29.1 31.29 E
Water m3/Year 349.2 375.48 E

AEROPROMETER 845 (AP-845)

AP-845 Plant - Schedule

Operation time d/week 7 7 A

Operation time Shift/d 2 2 A
Operation time h/Shift 12 12 A
Operation time d/y 365 392.47 A

AP-845 Preparation

Preparation % 1.12 1.12 C

Sp Gr AP-845 - 10 10 C

AP-845 Consumption

Total Kg/d 489 525.81 E

Total Kg/month 14670 15774.19 E
Total Kg/Year 176040 189290.32 E

Conditioner 5 - Cassiterite
Kg/d 267 287.1 E
Flotation
Conditioner 5 - Cassiterite
Kg/month 8010 8612.9 E
Flotation
Conditioner 5 - Cassiterite
Kg/Year 96120 103354.8 E
Flotation
SCHEDULE Document: B3
Scheme: II

Section: 5 Operating Schedule

Initial Review: H.Parra Day: 12/11/2021 Rev.: A
Last Review: H.Parra Day: 12/11/2021 Rev.: 0

Unit Nominal Design Source

Rougher - Cassiterite
Kg/d 30 32.26 E
Flotation
Rougher - Cassiterite
Kg/month 900 967.74 E
Flotation
Rougher - Cassiterite
Kg/Year 10800 11612.90 E
Flotation

Scavenger - Cassiterite
Kg/d 126 136.48 E
Flotation
Scavenger - Cassiterite
Kg/month 3780 4064.52 E
Flotation
Scavenger - Cassiterite
Kg/Year 45360 48774.19 E
Flotation

Cleaner 1 - Cassiterite
Kg/d 66 70.97 E
Flotation
Cleaner 1 - Cassiterite
Kg/month 1980 2129.03 E
Flotation
Cleaner 1 - Cassiterite
Kg/Year 23760 25548.39 E
Flotation

Water m3/d 3.93 4.23 E

Water m3/month 117.9 136.77 E
Water m3/Year 1414.8 1521.29 E

LIME PLANT

Lime Plant - Schedule

Operation time d/week 7 7 A

Operation time Shift/d 2 2 A
Operation time h/Shift 12 12 A
Operation time d/y 365 392.47 A
SCHEDULE Document: B3
Scheme: II

Section: 5 Operating Schedule

Initial Review: H.Parra Day: 12/11/2021 Rev.: A
Last Review: H.Parra Day: 12/11/2021 Rev.: 0

Unit Nominal Design Source

Lime Preparation

Preparation % 10 10 C
Sp Gr Lime - 3.34 3.34 C

Lime Consumption

Total Kg/d 2550 2741.94 E

Total Kg/month 76500 82258.06 E
Total Kg/Year 918000 987096.77 E

Cleaner 1 - Cassiterite
Kg/d 750 806.45 E
Flotation
Cleaner 1 - Cassiterite
Kg/month 22500 24193.55 E
Flotation
Cleaner 1 - Cassiterite
Kg/Year 270000 290322.58 E
Flotation

Cleaner 2 - Cassiterite
Kg/d 900 967.74 E
Flotation
Cleaner 2 - Cassiterite
Kg/month 27000 29032.26 E
Flotation
Cleaner 2 - Cassiterite
Kg/Year 324000 348387.1 E
Flotation

Cleaner 3 - Cassiterite
Kg/d 900 967.74 E
Flotation
Cleaner 3 - Cassiterite
Kg/month 27000 29032.26 E
Flotation
Cleaner 3 - Cassiterite
Kg/Year 324000 348387.1 E
Flotation
Water m3/d 14.51 15.60 E
Water m3/month 435.3 468.06 E
Water m3/Year 5223.6 5616.77 E
SCHEDULE Document: B3
Scheme: II

Section: 5 Operating Schedule

Initial Review: H.Parra Day: 12/11/2021 Rev.: A
Last Review: H.Parra Day: 12/11/2021 Rev.: 0

RENAFLOC 1120

Unit Nominal Design Source

Renafloc Plant- Schedule

Operation time d/week 7 7 A

Operation time Shift/d 2 2 A
Operation time h/Shift 12 12 A
Operation time d/y 365 392.47 A
Plant Availability % 100 93 B

Renafloc Preparation

Preparation % 0.5 0.5 C

Sp Gr Renafloc - 1.1 1.1 C

Renafloc Consumption

Total Kg/d 135 145.16 E

Total Kg/month 4050 4354.84 E
Total Kg/Year 48600 52258.06 E

Thickener 1 Kg/d 33 35.48 E

Thickener 1 Kg/month 990 1064.52 E
Thickener 1 Kg/Year 11880 12774.20 E

Thickener 2 Kg/d 51 54.84 E

Thickener 2 Kg/month 1530 1645.16 E
Thickener 2 Kg/Year 18360 19741.94 E

Thickener 3 Kg/d 51 54.84 E

Thickener 3 Kg/month 1530 1645.16 E
Thickener 3 Kg/Year 18360 19741.94 E
SCHEDULE Document: B3
Scheme: II

Section: 5 Operating Schedule

Initial Review: H.Parra Day: 12/11/2021 Rev.: A
Last Review: H.Parra Day: 12/11/2021 Rev.: 0

Unit Nominal Design Source

Water m3/d 21.17 22.76 E

Water m3/month 635.10 682.90 E
Water m3/Year 7621.2 8194.84 E

ENERGY
Unit Nominal Design Source
MAIN POWER PLANT

Plant Availability % 100 93 B

Days of Operation Day/Year 365 365 A
Plant power MW 7 7.52 B