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Products +
News
Products + News | Best quality for efficient automation +++
Systems – professional project management | Efficiently structuring
various company divisions +++ Universal vision sensors BVS-E |
One for all +++ IO-Link | SmartLight – for signaling operating states
+++ and much more ...
Products + News
Top quality for efficient automation
Systems
and Service
10 Service –
customized.
According to your
specifications.
With over 50 years of sensor experience, Balluff is a leading global Benefit from comprehensive In the best quality.
sensor specialist with its own line of connectivity products for every sensor expertise from a sin- 12 Software for
area of factory automation. Balluff is based in Germany and has a gle source. Achieve solutions RFID handheld devices
tight international network of 54 representatives and subsidiaries. suited to your requirements. 13 Express production
of micropulse transducers
Balluff stands for comprehensive systems from a single source, 14 Systems – professional
continuous innovation, state-of-the-art technology, highest quality, project management
and greatest reliability. That's not all: Balluff also stands for excep-
tional customer orientation, customized solutions, fast worldwide
service, and outstanding application assistance.
High-quality, innovative products tested in our own accredited

laboratory and a quality management system certified according to
DIN ISO 9001 (EN 2008) form a secure foundation for optimized
added value for our customers.
Industrial
Networking and
Balluff products increase performance, quality and productivity Connectivity
around the world every day. They satisfy prerequisites for meeting
demands for greater performance and cost reductions on the global
market. Even in the most demanding areas. No matter how stringent 18 IO-Link – network technol-
your requirements may be, Balluff delivers state-of-the-art solutions. ogy for reliable data transfer
and greater efficiency
20 Industrial Networking
and Connectivity
22 DeviceNet IO-Link master
24 EtherCAT IO-Link master
26 IO-Link SmartLight
2
28 IO-Link – Sensor hubs 56 Balluff added-value kits 92 Inductive full-PTFE sensor 122 Micropulse transducers
made of metal and plastic for vision sensors BVS for the semiconductor BTL6 rod with
32 IO-Link – Valve cluster 59 Coaxial lighting industry Ethernet interface
switch for SMC VQC 60 3D holder system 94 Laser retroreflective 124 New generation of
34 IO-Link – Universal 62 Line laser light sensor BOS Q08M the optical distance sensor
IO-Link switch 64 Why RFID from Balluff? – 96 Infrared photoelectric family BOD 66M
36 Profinet and Ethernet/IP – Comprehensive system sensors M18
innovations from Balluff expertise 98 Infrared photoelectric sen-
38 8-fold IO-Link master – 66 Optimal Integration of sors M18 for glass detection
Profinet, Ethernet/IP and industrial RFID systems 100 Sensors for pneumatic
EtherCAT fieldbus modules 68 Protecting products and cylinders BMF 243
with eight IO-Link ports expertise – Balluff provides 102 A capacitive sensor
40 Inductive coupler BIC Q40 protection against copycats for harsh environments
bidirectional with IO-Link 70 Industrial RFID system 104 MicroLevel sensors BCS
42 Plug connectors – BIS V – The new generation 106 Ultrasonic sensors Condition
Monitoring,
M8 flange socket for more efficiency BUS M30M with display Fluid Sensors
and plug 76 A powerful high-frequency 108 Ultrasonic sensors
44 Plug connectors – package ensures transparency BUS with IO-Link
M12 flange socket 78 Industrial RFID 110 Ultrasonic sensors 128 Flush-mounted
and plug in transfer systems mini-sensor BUS R06K pressure sensors BSP
46 Fabricated 80 RF Data Screw BIS M 130 Pressure sensor with
plug connectors – 82 Industrial RFID BIS M IO-Link
M8 socket and plug with IO-Link 132 MicroLevel sensors BCS
48 Fabricated with SmartLevel technology
plug connector –
M12 socket and plug
Linear Position
Sensing and
Measurement
Object
Detection 114 Inclination sensors BSI
116 Magnetically coded position
Industrial and angle measurement
Identification 86 Ultra-high temperature- system BML-S1H
resistant single and multiple 118 PF IO-Link profile for
position switches BNS Micropulse transducer BTL6
52 Infrared vision sensors 88 Weld Immune Steelface 120 Micropulse+ transducer
BVS-E factor 1 sensors BTL7 profile
54 Universal vision sensors 90 Ultra-high temperature-
BVS-E resistant inductive sensors
n www.balluff.com 3
Product Highlights
An overview
Systems and Service

Software for RFID handheld devices –
multifaceted application options
on page 12
Express production of micropulse transducers

Maximum production time of 24 hours from receipt of order
on page 13
Systems – professional project management

Efficiently structuring various company divisions
on page 14
Industrial
Identification
Universal vision sensors BVS-E
One for all
on page 54
Balluff added-value kits for vision sensors BVS

Sensors and accessories – neatly packed
on page 56
Line laser
Uniform performance even under adverse conditions
on page 62
Industrial RFID system BIS V

The new generation for more efficiency
on page 72
Industrial RFID BIS M with IO-Link

Read/write units
on page 82
4
NEW
IO-Link
DeviceNet IO-Link master
on page 22
IO-Link
EtherCAT IO-Link master
on page 24
IO-Link
SmartLight – for signaling operating states
on page 26
IO-Link
Sensor hubs
on page 28
Profinet and Ethernet/IP

Innovations from Balluff
on page 36
IO-Link
BIC Q40 bidirectional
on page 40
Plug connector
Flange socket and flange plug
on page 42
Field attachable connectors

Socket and plug user-fabricated
on page 46
Industrial Networking
and Connectivity
n www.balluff.com 5
Product Highlights
An overview
Object
Weld immune factor 1 sensors
Steelface and coated
on page 88
For extreme applications up to +160 °C

Ultra-high temperature-resistant inductive sensors
on page 90
Detection
Inductive full-PTFE sensor for the semiconductor industry
Ideally suited for aggressive environments
on page 92
Laser retroreflective sensor BOS Q08M

Extreme accuracy in a compact, high-performance design
on page 94
Photoelectric sensors M18

BOS 18M infrared – invisible power
on page 96
Photoelectric sensors M18

Infrared diffuse sensor BOS 18M –
especially for scanning glass detection
on page 98
A capacitive sensor for harsh environments

High-pressure and high-temperature resistant
on page 102
MicroLevel sensors BCS

Progress in level detection
on page 104
Accessories
6
NEW
Linear Position Sensing

and Measurement
Micropulse transducers BTL6 rod
Ethernet interface
on page 122
New generation of the optical distance sensor family BOD 66M

Even more precise and higher-performance –
even for highly dynamic applications
on page 124
Pressure sensor with IO-Link

IO-link advantages enable installations
where the action is
on page 130
MicroLevel sensors BCS

Progress in SmartLevel technology
on page 132
Condition
Monitoring
and
n www.balluff.com
Fluid Sensors
7
Conception and planning
Product and application advice
Customized solutions
Targeted training
Systems and Service
The right solution
Less time required
High application security
Significant cost reduction
8
n www.balluff.com 9
Services
Customized. According to your specifications. In the best quality.
10
Balluff offers highly efficient sensor technology with high-performance
sensors and compact connection technology. And more. This is
because with our extensive services, you can obtain support directly
from the manufacturer, ranging from the conception and planning of
your projects, to testing and setup on-site, all the way to training and
support. Over the entire life cycle of our products.
This creates greater planning security and provides faster commis-

sioning and an earlier start of production. This leads to higher produc-
tivity and more cost-effectiveness. And this relieves you of additional More information
stress in your everyday work, giving you more time to focus on your can be found in our
core business. Services brochure.
Application advice Real-world examples

through our TecSupport: ■■Selection of the correct identification procedure for an assembly line
Discuss your technical ■■IO-Link concept as a cost-effective alternative to conventional wiring
requirements. And take advan- ■■System consulting for radio frequency identification (RFID): identification of large steel pipes in
tage of our expertise. adverse environments
■■Recognizing multiple containers on a pallet in goods receiving
Commissioning: Order expert Real-world examples

knowledge. And benefit from a ■■Setting up an optical checkpoint with the vision sensor BVS
quick start of production. ■■Consulting and support during the programming of RFID systems BIS
■■Installation and commissioning of a color detection application with the color sensor BFS
Fully customized products: Real-world examples

Order individual versions ■■Extending the housing of a high-pressure resistant inductive sensor BHS
according to your requirements: ■■Extra threads for the housing cover of a micropulse transducer BTL
from preassembly to ■■Customer-specific holder for an RFID data carrier
engineering services. And take ■■Adaptation of the characteristics for analog sensors BAW
advantage of the optimum.
Workshops: Make use of ■■Professional sensor use: Select operating principles,

well-founded manufacturer install sensors professionally and ensure the reliable operation of your application.
expertise. And benefit from ■■Position and distance measurement: This is how you make precise and wear-free measurements.
application security. ■■RFID: The right data at the right time at the right place.
■■Vision sensor: Using an image processing sensor, ensure manufacturing quality in three steps.
■■Vision sensor identification: Reliably identify data matrix codes with
an image-processing sensor.
■■Industrial networking with IO-Link: Manage signals intelligently and cost-effectively.
n www.balluff.com 11
Software for RFID Handheld Devices NEW
Multifaceted application options
Whether LF, HF, or UHF – RFID handheld scanners offer many Application examples
application options. Yet their true capability becomes manifest when
their software is individualized for the user application. For this is Production
where RFID handheld scanners reveal their full power. ■■Identification, for example, of honing holders, punching tools
The right tool for the right workpiece
■■Traceability of parts in the area of motor manufacturing
Display of the last work sequence or of the next
processing step and status change (password protection)
■■Initializing workpiece carriers
Manufacturing a defined status (initialization) on the
data carrier, creating pre-defined structures
Quality assurance
■■Identification of measuring equipment in the measuring space
■■Proper measuring equipment for the corresponding test object,
wireless transmission of the documentation via WLAN into the
higher-level system
Goods receiving
■■Overcome system discontinuity
Read 1D/2D codes on the raw material and write to an RFID data
carrier in order to document the material flow and consumption
right at the material
The many things this software can do

■■Overcome system discontinuity
Read from 1D/2D codes – Write to RFID BSS001J
■■Intuitive operation BSS UPD-I-BIS-002
The menu design is adapted to your processes and
your corporate identity (CI)
■■Information in real time
Transmitting data via WLAN or Bluetooth
■■Protection from unauthorized access (user level)
Authentication via password
■■Interpretation of data
Hexadecimal reading – display in ASCII (plain text)
12
Express Production of Micropulse Transducers NEW
Maximum production time of 24 hours from receipt of order
Express production* of a micropulse transducer BTL within

one workday
■■If ordered by 10 AM, it will be produced that very workday
and transferred to shipping or express shipping by 5 PM
■■If ordered after 10 AM, the position measuring system
will be shipped on the next workday (express shipping is
possible)
Highest system availability

■■Reduction of downtimes and downtime costs
■■Express hotline: +49 7158 173-777
* Not possible for all types, order per express production

only after consultation
Systems – Professional Project Management NEW
Efficiently structuring various company divisions
14
Applications frequently require diverse tests, which yield the best ■■Production
possible solution when individually matched to one another. With an Reading out and visualizing workpiece data in real time, data
increasing performance range of the components, it becomes more processing for a Manufacturing Execution System (MES), simulta-
challenging to fully employ their options in common use. This applies neous documentation of the processing progress
all the more with regard to the effort to bring the entire production ■■Installation
process into harmony. Its complexity appears to be controllable only E-Kanban: Automatic checking of crate contents as well as
with great effort. shelf and warehouse stock. If the minimum stock level has been
reached, more is automatically reordered.
Not so with industrial RFID. The versatile identification systems ■■Quality/documentation
offer enormous potential for efficiently harmonizing processes and Data can be traced at any time by continuous recording. Even
procedures in the most diverse company divisions. To do so, you are after years.
welcome to make use of our support, ranging from the concept and ■■Intralogistics
planning phases to commissioning and all the way to customized The entire flow of material and information is visualized in higher-
training sessions. We will be happy to give you advice. level systems. For optimum inventory planning, but also for
consumption-based calculation with loaned containers (shrinkage)
The most important company divisions benefiting from the Auto- ■■Vehicle fleet
ID and RFID projects are Production, Installation, Documentation, Regular checking of the driver's licenses of all who use the vehicle
Intralogistics and Vehicle fleet. fleet. Once registered, the checking process runs automatically.
All processes are logged in a database to relieve the workload on
vehicle fleet managers.
Services
Concept and Commiss-

Consulting Hardware Integration
system design ioning
Software Integration
Project management
Industrial Networking
and Connectivity
IO-Link
DeviceNet
Ethernet/IP
EtherCAT
Profinet
Connectors
Inductive couplers
16
Industrial Networking and Connectivity
IO-Link – network technology for reliable data transfer and greater efficiency
More efficiency, lower costs

IO-Link saves time and money in the overall production
IO-Link is all you need to make automation even more high-perfor-
mance. This is because IO-Link provides substantial optimization
and cost reduction potential for the overall production.
The uniform, simple wiring, continuous diagnostics, and central
configuration via the controller consequently provide an all-encom-
passing effect. And it does this in an entirely different way.
18
Simplification of installation
■■Faster, simpler connection to an unshielded, three-wire standard cable
■■Standard sensors can also be integrated into the fieldbus level
■■8-fold IO-Link master for eight different IO-Link devices or eight hubs,
each with up to 16 binary sensors
■■Cost-saving due to fewer mechanical installations
■■High security against interference thanks to digital communication
Requirements-based maintenance
■■Continuous diagnostics
■■Automatic readjustment via the controller
■■Predictive error detection
■■Longer maintenance intervals
More efficient operation

■■Positioning of the sensors right where the action is
■■Process monitoring, configuration and error analysis of the IO-Link devices via the controller
■■Fast, high-performance data transmission
■■Time-optimized machine processes
■■High security against interference by means of digital communication
■■A selection of sensors that is highly suited to the particular application because of the simultaneous
use of binary, analog, and IO-Link sensors
Highest machine availability

■■Faster, error-free sensor replacement and prompt commissioning
■■Automatic configuration of an IO-Link sensor
■■Prompt format changes and recipe changes centrally via the controller
■■Additional security from clearly identifiable IO-Link devices
System technology networked with intelligence
■■High degree of protection: IP 67 guaranteed

■■High shock and vibration ratings
■■Faster, simpler connection
20
IO-Link
DeviceNet IO-Link master
DeviceNet – Second generation with display The second generation of our DeviceNet module has a display for
In use for years, DeviceNet stands for well-engineered fieldbus higher user-friendliness. Station numbers can be set here or module
technology and reliably supports modern manufacturing. As a information, such as hardware and software status, can be called
full-service provider, Balluff offers a wide range of components for up. This increases security and simplifies maintenance.
optimum DeviceNet use. Regardless of controller manufacturer, users
can choose their optimum solution for efficient field and process DeviceNet modules with IO-Link functionality
communication with simple wiring and fast integration through direct Balluff DeviceNet modules provide IO-Link, so that all the advantag-
installation in their system and the possibility of fast modifications. es of the high-performance communications standard extend down
Even in harsh environments. into the lowest level. IO-Link not only ensures freedom of installation,
but also guarantees simplified wiring, integrated diagnostics and
central configuration. IO-Link not only ensures freedom of installa-
tion, but also guarantees simplified wiring, integrated diagnostics
and central configuration.
System failures can be prevented more reliably and systems re-
started more quickly if a failure occurs. Thus DeviceNet with IO-Link
supports optimum operation. Users gain time, save costs and incor-
porate intelligent connection technology to improve process quality.
The four IO-Link master ports are to be configured and used fully
independently of one another. This makes four additional, freely con-
figurable standard I/O ports available, which provide a further eight
inputs/outputs for standard sensors and actuators.
Version 1.1
22 n www.balluff.com
NEW
Fieldbus DeviceNet
Design 4× IO-Link, 16× I/O
Ordering code BNI005A
Part number BNI DNT-502-100-Z001
Supply voltage UB 18…30 V DC
Indicators/input Display/pushbutton
Function indicator BUS/RUN
Module status indicator: Mod LED Yes
Network status indicator: Net LED Yes
Port status indicator Black, red, yellow
Connection: Fieldbus M12, B-coded, socket/plug
Connection: AUX power 7/8", male, 5-pin
Connection: I/O ports M12, A-coded, female
No. of I/O ports 8
Number of inputs Max. 16
Number of outputs Max. 16
Configurable inputs/outputs Yes
Max. load current sensors/channel 200 mA
Max. output load current 1.6 A/2 A
Port status indicator (signal status) Yellow LED
Port diagnostic indicator (overload) Red LED
Total current UActuator <9A
Total current USensor <9A
Degree of protection as per IEC 60529 IP 67 (when screwed into place)
Operating temperature Ta –5…+70 °C
Storage temperature –25…+70 °C
Mounting 2 mounting holes
Dimensions (L×W×H) 225×68×36.9 mm
Housing material Nickel-plated die-cast zinc
IO-Link Version 1.1

No. of IO-Link master ports 4× master
Operating modes (3-wire) SIO, COM 1, COM 2, COM 3
Indicators Communication Green LED
Error Red LED
Max. load current for IO-Link device 1.6 A
23
IO-Link
EtherCAT IO-Link master
EtherCAT module with eight IO-Link ports, EtherCAT at a glance

integrated display, and Web server EtherCAT is the industrial Ethernet technology that impresses with
The new EtherCAT module provides full IO-Link functionality. This its outstanding performance, low costs, flexible topology and ease
makes it easy and cost-effective to install. And its eight IO-Link ports of handling.
can be configured and used fully independently of one another. The EtherCAT provides free selection of topology, so that line, branch,
IO-Link ports can also be freely configured as standard I/O ports and tree, and star can be combined as desired. This flexibility is rein-
thereby provide eight additional inputs/outputs for standard sensors forced by coupling and uncoupling of devices and segments in
and actuators. ongoing operation and by the line redundancy of the ring topology.
As all Ethernet-based modules, the EtherCAT module also pro-
vides an integrated Web server and an integrated display for fast EtherCAT is suitable for centralized and decentralized architectures,
diagnostics without any additional hardware or software. Simply start supports Master/Slave, Master/Master, and Slave/Slave communi-
and apply Internet Explorer. Right away the status of the module is cation and can integrate lower-level fieldbuses. With the EtherCAT
displayed. Automation Protocol it also covers the factory level and uses the
existing infrastructure to do so.
The EtherCAT module is even simpler than the classic fieldbus:
■■Automatic address assignment EtherCAT supports up to 65,535 nodes, while its fast Ethernet
■■Without network tuning physics allows a distance of up to 100 m between every two nodes.
■■Built-in diagnostics with fault-location system Optical fibers are used for longer distances.
■■No switch configuration and no complex handling of MAC or
IP addresses The open technology, which anyone is allowed to implement,
was introduced in 2003 and has been the international standard
since 2007.
24 n www.balluff.com
NEW
Fieldbus EtherCAT
Design 8× IO-Link, 16× I/O
Ordering code BNI0077
Part number BNI ECT-508-105-Z015
Indicators/input Display/pushbutton
Function indicator BUS/RUN
Module status indicator: Mod LED Yes
Port status indicator Black, red, yellow
Connection: Fieldbus M12, D-coded, socket
Connection: AUX power 7/8", male, 5-pin
Connection: I/O ports M12, A-coded, female
No. of I/O ports 8
Number of inputs Max. 16
Number of outputs Max. 16
Port status indicator (signal status) Yellow LED
Port diagnostic indicator (overload) Red LED
Total current UActuator <9A
Total current USensor <9A
Degree of protection as per IEC 60529 IP 67 (when screwed into place)
Operating temperature Ta –5…+70 °C
Storage temperature –25…+70 °C
IO-Link Version 1.1

Indicators Communication Green LED Version 1.1
Error Red LED
Max. load current for IO-Link device 1.2 A
25
IO-Link
SmartLight – for signaling operating states
Holder not included in the standard scope of delivery.
IO-Link SmartLight – the intelligent lamp The SmartLight has three central function modes for displaying
■■The first LED signal tower light with IO-Link interface different warning and indicator signals, which are controlled by the
■■Unimagined flexibility process data and the SPDU index.
■■Very easy to program ■■Segment mode: Display of different color signals in
■■Extremely quickly and easy to install up to five different segments
■■Different colors can be easily assigned without having to ■■Level mode: color gradient display for showing,
mechanically change the LED tower lights for example, levels or temperature values
■■Running light mode: automatic running light with freely configu-
rable foreground and background color
26
NEW
SmartLight – its broad color spectrum signals

all common physical variables
The first LED signal tower light with IO-Link interface uses its color
spectrum to signal operating states. And it does this with many
individually definable colors. Depending on wish or requirement, the
machine operator can have key and critical machine statuses
displayed accurately. And from its color scale, one can even read
tendencies, patterns and trends of physical variables. Temperature
statuses, levels of systems, or the position of a slide over a position
measuring system can be visualized on the tower light, which has
up to 20 separate controllable LED circuits.
Colors can be determined individually and

users have maximum flexibility
Connection and installation are easy. All that is needed to screw IO-Link Device
them in is a four-wire sensor cable, and there is no vast number of Designation SmartLight
individual parts. That already gives you maximum functionality, so Ordering code BNI0072
that the LED signal tower light provides previously unimagined ben- Part number BNI IOL-802-000-Z036
efits. For with the IO-Link SmartLight, almost all common physical Supply voltage UB 18...30 V DC
variables can be shown with a flexible color spectrum via multicol- Function indicator IO-Link RUN Green LED
ored LEDs. They are programmed via the PLC in a most easy way Power-on indicator Green LED
using bit address assignments of the IO-Link address range. Differ- Connection: IO-Link M12, A-coded, male
ent colors can be assigned with a few commands, without having to Connection UA via IO-Link interface
mechanically change the LED tower lights. Configurable Yes
Max. load current of actuators 0.35 A
With our SmartLight, of course, you can implement all functions that Degree of protection as per IEC IP 54 (only in plugged-in and
users were able to display with the previously available systems. 60529 screwed-down state)
Thus, for example, it is possible to display different colors in different Operating temperature Ta –5…+70 °C
zones, whereby the signal light can be subdivided in up to 5 zones. Storage temperature –25…+70 °C
Quite unlike the systems previously on the market, these colors Mounting M18 thread
and zones are to be individually specified in number, size and color Dimensions (L×W×H) 55×55×295 mm
definition, and can even be changed "on the fly" while the machine is Housing material Transparent polycarbonate,
operating. This gives users complete flexibility. nickel-plated die-cast zinc
IO-Link Version 1.1

Transfer rate COM 2 (38.4 kBaud)
Cycle time 5 ms with IO-Link 1.1 Master
20 ms with IO-Link 1.0 Master
Indicators Communication Flashing green LED
Power supply Static green LED
IO-Link process data length 3 byte output
Version 1.1
IO-Link
Metal sensor hubs M12, 16 binary inputs/outputs
The metal sensor hubs in their robust housing are suitable for instal- Each input can be programmed as normally closed or normally open
lation in very harsh industrial environments, such as in machine tools using a parameter set. That provides maximum flexibility. Likewise,
or steel mills. Based on M12 connectors, metal sensor hubs are you can easily connect complementary sensors (DESINA-compliant)
simple to install and fulfill the requirements for cost-effective installa- to the DI-16 sensor hub.
tion and maintenance.
The BNI IOL-302-000/S01-Z013 version combines two modules in
Port-specific single-channel monitoring detects short circuits, over- one and provides the greatest functionality, which is totally flexible for
loading at the port and offers a unique degree of selective diagnostics use. The maximum sensor load current is 500 mA, which is suitable
for devices with this functionality. for operating sensors with a high degree of consumption. If config-
ured as an output, up to 2 A is available at the port. This is ideal for
the use of hydraulic valves with a high consumption level.
Clearly visible status LEDs

Low-quality LEDs that are often
difficult to identify under demanding
production conditions perform poorly
when used in high-speed applica-
tions. Unlike Balluff status LEDs,
which are large, bright, highly visible
and provide maximum assistance.
With Balluff modules, therefore, you
can quickly handle setup and mainte-
nance tasks and reduce downtimes.
Inputs with high density

Powerful and safe outputs All Balluff input blocks offer two
With an output current of up to input points for each plug connector,
2 amps, Balluff output modules are accessed via a V splitter. A DESINA
capable of driving almost any load. output is also optionally available via
Each output also offers an overload pin 2.
protection with LED indicator and
a memory feature for easy trouble-
shooting.
Innovative housing design
The extra-flat profile reduces potential
dangers posed by cables. Rounded
corners offer highly visible locations
Robust, solid metal housing for channel markers and two mount-
The fully encapsulated housing can ing points are sufficient to secure the
withstand impacts, debris, corrosive robust metal housing.
fluids, incorrect assembly as well as
people treading on it.
28
IO-Link NEW
Sensor hubs NPN made of metal and plastic
IO-Link Device Device

Design 16× DI 16× DI
Ordering code BNI0063 BNI0074
Part number BNI IOL-106-000-Z012 BNI IOL-106-000-K006
Supply voltage UB 18...30 V DC 18...30 V
Function indicator IO-Link RUN Green LED Green LED
Power-on indicator Green LED Green LED
Connection: IO-Link M12, A-coded, male M12, A-coded, male
Connection: I/O ports M12, A-coded, female M12, A-coded, female
Connection US via IO-Link interface
No. of I/O ports 8 8
Number of inputs 16 16
Number of outputs 0
Configurable No NC/NO
Single-channel monitoring Yes
Max. load current sensors/channel 100 mA 200 mA
Port status indicator Yellow/red LED Yellow LED
Total current US < 1.4 A < 1.2 A
Degree of protection as per IEC 60529 IP 67 (when screwed into place) IP 67 (when screwed into place)
Operating temperature Ta –5...+70 °C –5...+55 °C
Storage temperature –25...+70 °C –25...+85 °C
Mounting 2 mounting holes 3 mounting holes
Dimensions (L×W×H) 181×68×36.9 mm 115×50×31 mm
Housing material Nickel-plated die-cast zinc PC
IO-Link Version 1.1

Max. cycle time 10 ms
IO-Link process data length 4 byte input
Indicators Communication Green LED, pulsing Green LED
Error Red LED Red LED
Max. load current < 1.2 A
Parameters NC/NO per input
IO-Link
M12 plastic sensor hubs, configurable
■■Every port can be freely configured and used as an output or input

■■Inputs can be programmed as normally closed or normally open,
depending on requirements, via the configuration
■■Max. load current 350 mA per port
■■Max. load current 1.2 A overall
■■Connected to a 1.1 IO-Link master it provides full 1.1 functionality,
such as data storage and an expanded data frame IO-Link
Designation
Design
Simple handling, fast data, four variants Ordering code
The space-saving M12 sensor hubs with IO-Link interface are Part number
the first choice wherever space is limited, because they offer up to Supply voltage UB
16 inputs in the tightest of spaces. And their light weight makes Function indicator IO-Link RUN
them recommended for weight-critical applications. Power-on indicator
M12 sensor hubs are easy to install and save time, because a simple Connection: IO-Link
3-pin standard cable is sufficient for the connection. The M12 sen- Connection: I/O ports
sor hubs also save time and costs during maintenance and system Connection US
operation. Connection UA
This is because, like all IO-Link products, they ensure consistent No. of I/O ports
diagnostics and can be configured centrally. M12 sensor hubs are Number of inputs
also particularly fast. Transmission of 16 sensor signals, for example, Number of outputs
takes just 2.5 ms. This ensures that the controller always receives Configurable
current information. Each individual channel can be programmed to Single-channel monitoring
function as normally closed (NC) or normally open (NO), which allows Codeable via IO-Link
the connection of complementary sensors (DESINA). Max. load current sensors/channel
M12 sensor hubs with IO-Link port are available in four variants. Max. load current actuators/channel
Port status indicator
M12 plastic sensor hubs now also have output Total current US
functionality Total current UO
The maximum 16 channels of the M12 plastic sensors are freely Degree of protection as per IEC 60529
configurable (input/output) and fulfill the requirements according to Operating temperature Ta
cost-effective, flexible wiring. IO-Link 1.1 is connected using a Storage temperature
4-pin standard sensor cable. Mounting
Dimensions (L×W×H)
Housing material
IO-Link Version 1.1

Max. cycle time
IO-Link process data length
Indicators Communication
Version 1.1 Error
30
Device Device Device Device
Standard module Single-channel diagnostics Codeable Single-channel diagnostics and codeable
16× DI/DO 16× DI/DO 16× DI/DO 16× DI/DO
BNI005L BNI005T BNI005U BNI005W
BNI IOL-302-000-K006 BNI IOL-302-S01-K006 BNI IOL-302-000-K006-C01 BNI IOL-302-S01-K006-C01
18...30 V 18...30 V 18...30 V 18...30 V
Green LED Green LED Green LED Green LED
M12, A-coded, male M12, A-coded, male M12, A-coded, male M12, A-coded, male
M12, A-coded, female M12, A-coded, female M12, A-coded, female M12, A-coded, female
via IO-Link interface via IO-Link interface via IO-Link interface via IO-Link interface
via IO-Link interface via IO-Link interface via IO-Link interface via IO-Link interface
8 8 8 8
16 max. 16 max. 16 max. 16 max.
16 max. 16 max. 16 max. 16 max.
Yes Yes Yes Yes
No Yes No Yes
No No Yes Yes
100 mA 100 mA 100 mA 100 mA
0.35 A 0.35 A 0.35 A 0.35 A
Yellow/red LED Yellow/red LED Yellow/red LED Yellow/red LED
< 1.3 A < 1.3 A < 1.3 A < 1.3 A
< 1.6 A < 1.6 A < 1.6 A < 1.6 A
IP 67 IP 67 IP 67 IP 67
–5...+55 °C –5...+55 °C –5...+55 °C –5...+55 °C
–25...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C
2 mounting holes 2 mounting holes 2 mounting holes 2 mounting holes
115×50×31 mm 115×50×31 mm 115×50×31 mm 115×50×31 mm
PC PC PC PC
3.5 ms 5 ms 4 ms 5.5 ms
2 byte input/2 byte output 8 byte input/2 byte output 4 byte input/2 byte output 10 byte input/2 byte output
Red LED Red LED Red LED Red LED
All hubs include four screw plugs and label set.
IO-Link
Valve cluster switch for SMC VQC
New options in installation, diagnostics ■■Compact adapter housing for docking directly on the valve cluster
and activation ■■Switchable via IO-Link to different fieldbuses,
The BNI IOL-770-V06-A027 module connects process-related, cross-manufacturer openness
installed valve clusters in the simplest way with the control level. As ■■Connection to control level is made with common
common with IO-Link, it is ready to connect and has a simple, 3-wire 3-wire sensor cables, saving wiring effort
standard cable. Complicated parallel wiring and risk of confusing ■■Excellent diagnostics functions such as short-circuit, coil break,
cables are omitted. Because the "intelligence" is in the activation, power supply
nothing changes in the valve cluster or its individual valves.
The valve cluster activation combines 24 double valves with the

control level. The module is connected to the VQC valve cluster
types from SMC via the preinstalled, 26-pin round plug. This saves
enormous wiring effort and reduces sources of error very substan-
tially. A common 3-wire standard cable is docked on the other end
of the screw-in M12 plug and assumes the complete electric control
and the transport of all process and service data from and to the
valve cluster.
The omission of high-effort, multiple wiring enables lean wiring con-

cepts and saves space, time and money. The excellent diagnostics
functions, such as short-circuit and coil break monitoring, provide for
increased security in system operation.
Version 1.1
32
Connector diagram and wiring 2 PIN 1: +24 V, supply voltage
PIN 2: +24 V, supply voltage Power Aux
IO-Link interface, M12, A-coded, pin 3
5
1 PIN 3: GND, reference potential
PIN 4: Q/C, IO-Link data transmission channel
4 PIN 5: -
Design Power Aux valve terminal connector

Supply voltage UB 18...30.2 V DC
Outputs 24
Error indicator Red LED
Communication indicator Green LED
Signal assignment M27 socket round Transmission protocol IO-Link Version 1.1
plug in accordance with SMC VQC valve Transfer rate COM 2/38.4 kBaud
clusters Interface area M27 socket, 26-pin
IO-Link process data length 9 byte input/4 byte output
Cycle time min. 5.5 ms IO-Link version 1.1
Operating temperature Ta –5...+70 °C
Storage temperature –25...+70 °C
Dimensions 187×32×32 mm without cable
Housing material Aluminum
Total current US 1.2 A
Degree of protection IP 65
Cable length with M27 socket 50 cm
Cable material Color Length Ordering code

Part number
PVC Gray 0.5 m BNI004W
BNI IOL-770-V06-A027
150 24.2 58.5

31.8
M12x1
Ø30
LED LED
IO-Link
Universal IO-Link switch
Universal IO-Link switch – unlimited options The benefits to you

Via the BNI IOL-771-000-K027 module, all devices are open for ■■Compact adapter housing for direct connection to
IO-Link with up to 16 inputs/outputs. different devices
■■Via IO-Link, universal and fieldbus-independent
In a process-related manner, pumps, signal lights, control panels, ■■Connection to control level with common
valve clusters, switch units, transfer units, and much more are sensor cable, reduces wiring effort
connected with the control level in the simplest way. The module ■■Variants available with 8 or 16 input/output signals
provides both the fast IO-Link connection via the standard sensor
line and an open cable with 10 or 18 wires, depending on the exact
version. With it, now any electric unit with up to 16 inputs/outputs
can be connected to the control system via a standard sensor cable.
The omission of high-effort, multiple wiring enables lean wiring con-

cepts and saves space, time and money.
Version 1.1
34
Connector diagram and wiring 2 PIN 1: +24 V, supply voltage
PIN 2: Not connected
IO-Link interface, M12, A-coded, pin 3 1 PIN 3: GND, reference potential
PIN 4: Q/C, IO-Link data transmission channel
4 PIN 5: Function ground
Design IO-Link interface

Supply voltage UB 18...30.2 V DC
Indicators and monitoring Power supply, communication, diagnostics
Transmission protocol IO-Link Version 1.1
Transfer rate COM 2 (38.4 kBaud)
Cycle time min. 4 ms
Dimensions 83.3×43.3×15 mm without cable
Housing material Plastic
Total current UO 1.2 A

Part number
PVC Gray 0.4 m BNI005M
BNI IOL-771-000-K027
43.3
30 15
M12x1 12.5
17.8
5.4
83.3
Ø4.2(2x)
42
Profinet and Ethernet/IP
Innovations from Balluff
8×
IO-Link
Second generation with display, integrated switch

and Web server
Profinet is increasingly becoming the communications medium of
the future for mechanical and plant engineering. In some areas,
it has already incrementally replaced the Profibus. Based on
Fieldbus Profinet
Ethernet, communication over Profinet is significantly faster, and
Design 8× IO-Link, 16× DI/DO
the volume of data is significantly higher than with classic fieldbus
Ordering code BNI005H
systems and allows the connection of time-critical drive technol- Part number BNI PNT-508-105-Z015
ogy. Furthermore, Profinet is quick to install and integrates easily Supply voltage UB 18...30 V DC
into existing networks. In addition to time savings and considerable Function indicator BUS/RUN
cost savings comes the added benefit of ease of operation. This Indicators/input Display/pushbutton
is because only Balluff provides Profinet modules with a display Module current consumption
that allows IP addresses to be blocked, protecting the modules AUX input/output power
from accidental changes. This increases security and simplifies status UO LED
maintenance. Module status indicator: Mod LED Yes
Naturally, IO-Link is a firmly entrenched part in the second genera- Port status indicator Black, red, yellow
tion of Profinet modules also. The Profinet module with IO-Link Connection: Fieldbus M12, D-encoded, female
functionality has four or eight IO-Link master ports, which the user Connection: AUX power 7/8", male, 5-pin
can configure and use completely independently of one another. Connection: I/O ports M12, A-coded, female
You get four additional, freely configurable standard-I/O ports, No. of I/O ports 8
Number of inputs Max. 16 PNP
which make an additional eight inputs/outputs available for stan-
Number of outputs Max. 16 PNP
dard sensors and actuators.
As a new feature, the second generation of Profinet provides an
integrated 2-port Ethernet switch that makes it possible to install Port status indicator (signal status) Yellow LED
a linear topology in the system without an additional external Port diagnostic indicator (overload) Red LED
switch. Total current UActuator ≤9A
Total current USensor ≤9A
The integrated Web server is likewise new in this generation. Degree of protection as per IEC 60529 IP 67 (when screwed into place)
IO-Link Version 1.1

Indicators Communication Green LED
Error Red LED
Version 1.1 Max. load current for IO-Link device 1.2 A
36
NEW
8×
IO-Link
Ethernet/IP with IO-Link functionality

Now IO-Link communicates not only with Profibus, Profinet and
CC-Link. With Balluff, IO-Link now communicates also with Ethernet/
IP, so that all the benefits of IO-Link are available right down to the
lowest level.
Ethernet/IP
8× IO-Link, 16 DI/DO PNP
IO-Link not only ensures freedom of installation, but also guarantees
BNI006A
BNI EIP-508-105-Z015 simplified wiring, integrated diagnostics and central configura-
18...30 V DC tion. System failures can be prevented more reliably and systems
restarted more quickly if a failure occurs.
120 mA...130 mA Thus Ethernet/IP with IO-Link supports optimum operation. Users
US/no gain time, save costs and incorporate intelligent connection technol-
ogy to improve process quality.
Yes
Yes The Ethernet/IP module with IO-Link includes four IO-Link master
Black, red, yellow ports that can be configured and used fully independently of one
M12, D-encoded, female another. This makes four additional, freely configurable standard
7/8", male, 4-pin I/O ports available, which provide a further eight inputs/outputs for
M12, A-coded, female standard sensors and actuators.
8
Max. 16 PNP
Max. 16 PNP
Yes
200 mA
1.6 A/2 A
Yellow LED
Red LED
≤9A
≤9A
IP 67 (when screwed into place)
–5...+70 °C
–25...+70 °C
2 mounting holes
225×68×36.9 mm
Nickel-plated die-cast zinc
8× master
SIO, COM 1, COM 2, COM 3
Green LED
Red LED
1.6 A
8-fold IO-Link Master
Profinet, Ethernet/IP, and EtherCAT fieldbus modules
with eight IO-Link ports
136 IOs on a module

Balluff IO-Link solutions save cash money
Until now, at least 9 fieldbus modules had to be used in order to be
able to activate 136 IOs. Today, a single Profinet module is sufficient.
In connection with our extremely cost-effective sensor/actuator
hubs, now up to 136 IO signals can be processed with utmost
efficiency. In this way, compared to the standard fieldbus modules,
there is a high cost savings of 15 to 20% per input. If you add the
savings from the fieldbus and power cables to that, you can even
get 30 to 40%.
A cost-effective M12 standard cable BCC is sufficient to switch on
a sensor/actuator hub. Furthermore, sensor hubs need just one
bus address so that they can variably group sensor signals together
within an area of 20 m and ensure exceptional efficiency.
38
1000 tasks, one module: There are frequently high costs associated with field installation of
The Profinet module with eight IO-Link ports intelligent devices, as shielded cable and intelligent interface cards
Whether position measurement, object detection, identification, fluid such as analog input cards are used in the controller. IO-Link not
sensor applications, temperature or pressure measurement—IO-Link only makes error-prone analog inputs superfluous, it also reduces
makes the Profinet module suitable for every job. the wiring, inspection and hardware effort. With simple plug-and-play
IO-Link provides nothing but advantages for installing standard sen- of unshielded, cost-effective M12 lines, the system is quickly and
sors; it can also integrate intelligent devices via the same interface. securely brought into operation.
With that, the module provides a uniform interface from
the signal to the control level.
IO-Link NEW
BIC Q40 bidirectional
Inductive couplers make mechanical plug-in contacts unnecessary, Mechanically disconnected and electrically connected:
because energy and data can be transmitted without contact via BIC bidirectional – the contactless IO-Link interface
an air gap. And it does this in both directions if the new bidirectional ■■Simultaneous activation of actuators and collection
coupling system in the 40×40 Unicompact housing with IO-Link is of sensor signals
used. ■■Shorter cycle times and more process data
The contactless data transmission with IO-Link standard has a trans- ■■AUX power for actuators can be switched on and off
parent structure. This means the BIC system behaves "invisibly" and ■■Simplest installation via plug-and-play
can be incorporated between master and device without configuring ■■Full IO-Link functionality up to the device
via plug-and-play.
Regardless of the IO-Link revision status, the system has a full-
fledged IO-Link interface. Events, parameter data and process data
are directly exchanged between master and device.
Fieldbus
PLC Power
IO-Link
master
IO-Link Mechanical Sensor/ Valve terminal connectors Color sensor Inductive Industrial Universal
pressure series position actuator distance RFID IO-Link
sensor switch hub sensor system interface
The new BIC Q40 bidirectional establishes a contactless connection between each IO-Link device and the master.
40
Base Remote
Size 40×40×63 mm 40×40×63 mm

Working range 1...5 mm 1...5 mm
Ordering code BIC0070 BIC0071
Part number BIC 1B0-ITA50-Q40KFU-SM4A4A BIC 2B0-ITA50-Q40KFU-SM4A5A
Supply voltage UB, including residual ripple 24 V DC ±10%
Rated operating current Ie 1A
No-load supply current I0 max. 100 mA
Max. current load per output 800 mA
Short-circuit protected Yes Yes
Remote output voltage 24 V DC ±5%
Power supply, continuous output current 500 mA
Operational readiness < 100 ms
Ambient temperature Ta –5...+55 °C –5...+55 °C
Transmission distance 0...5 mm 0...5 mm
Function/Power-on indicator Yes/Yes Yes/Yes
Weight Approx. 160 g Approx. 160 g
Degree of protection as per IEC 60529 IP 67 IP 67
Housing material PBTP PBTP
Material of sensing surface PBTP PBTP
Connection M12 connector, M12 connector,
male 4-pin, A-coded female 5-pin, A-coded
IO-Link Version 1.1

Transfer rate COM 1...3 COM 1...3
Cycle time min. depends on IO-Link device depends on IO-Link device
IO-Link process data length 1...32 byte 1...32 byte
Connectors IP67 IP68
M8 flange socket, M8 flange plug,
3-pin and 4-pin
The robust flange sockets and flange plugs with IP 67/IP 68 degree
of protection are designed for installation in control cabinets and
housings, for example. This enables easy installation of connecting
cables.
■■Size M8, M12

■■Housing material: nickel-plated brass
■■Design: socket and plug
■■Various wire positions
Connector diagram
and wiring
Max. supply voltage AC UB

Max. supply voltage DC UB
No. of wires × conductor cross-section
Degree of protection as per IEC 60529
Ambient temperature Ta
Cable material Color Length
PUR Black 0.5 m
PUR Black 2m
Other cable lengths on request.
42
M8 NEW
4 PIN 1: brown 4 PIN 1: brown 4 2 PIN 1: brown 2 4 PIN 1: brown

3 1 PIN 3: blue 1 3 PIN 3: blue PIN 2: white PIN 2: white
PIN 4: black PIN 4: black 3 1 PIN 3: blue 1 3 PIN 3: blue
PIN 4: black PIN 4: black
1 1 1 1
3 3 2 2
4 4 3 3
4 4
30 V 30 V 30 V 30 V
30 V 30 V 30 V 30 V
3×0.25 mm² 3×0.25 mm² 4×0.25 mm² 4×0.25 mm²
IP 67 IP 67 IP 67 IP 67
–25...+85 °C –25...+85 °C –25...+85 °C –25...+85 °C
Ordering code
Part number
BCC0E4Y BCC0E50 BCC0E35 BCC0E2Z
BCC M353-0000-10-RM049-005 BCC M353-0000-20-RM049-005 BCC M354-0000-10-RM050-005 BCC M354-0000-20-RM050-005
BCC0E4Z BCC0E51 BCC0E38 BCC0E32
BCC M353-0000-10-RM049-020 BCC M353-0000-20-RM049-020 BCC M354-0000-10-RM050-020 BCC M354-0000-20-RM050-020
Connectors IP67 IP68
M12 flange socket, M12 flange plug,
4-pin, 5-pin, 8-pin and 12-pin
Connector diagram 2 PIN 1: brown

2 PIN 1: brown
2 PIN 1: brown
5 PIN 2: white PIN 2: white 5 PIN 2: white
and wiring 1 3 PIN 3: blue 3 1 PIN 3: blue 1 3 PIN 3: blue
PIN 4: black PIN 4: black PIN 4: black
4 4 4 PIN 5: gray
1 1 1
2 2 2
3 3 3
4 4 4
5 5 5
Max. supply voltage AC UB 250 V 250 V 250 V

Max. supply voltage DC UB 250 V 250 V 250 V
No. of wires × conductor cross-section 4×0.25 mm² 4×0.25 mm² 5×0.25 mm²
Degree of protection as per IEC 60529 IP 68 IP 68 IP 68
Ambient temperature Ta –25...+85 °C –25...+85 °C –25...+85 °C

Part number
PUR Black 0.5 m BCC099C BCC099A BCC09JZ
BCC M455-0000-1A-RM020-005 BCC M454-0000-2A-RM020-005 BCC M455-0000-1A-RM014-005
PUR Black 2m BCC0CAE BCC0E53 BCC0E54
BCC M455-0000-1A-RM020-020 BCC M454-0000-2A-RM020-020 BCC M455-0000-1A-RM014-020
Other cable lengths on request.
44
M12 NEW
2 PIN 1: brown 2 3 PIN 1: white 3 2 PIN 1: white 1 2 PIN 1: brown 2 1 PIN 1: brown
10 10
PIN 2: white PIN 2: brown PIN 2: brown 9 3 PIN 2: blue 3 9 PIN 2: blue
3 5 1 PIN 3: blue 1 8 4 PIN 3: green
4 8 1 PIN 3: green
12 11
PIN 3: white
11 12
PIN 3: white
8 4 4 8
PIN 4: black 7 5 PIN 4: yellow 5 7 PIN 4: yellow PIN 4: green PIN 4: green
7 6 5 5 7
4 PIN 5: gray 6 PIN 5: gray 6 PIN 5: gray PIN 5: pink 6 PIN 5: pink
1 1 PIN 6: pink 1 PIN 6: pink 1 PIN 6: yellow 1 PIN 6: yellow
PIN 7: blue PIN 7: blue PIN 7: black PIN 7: black
2 2 PIN 8: red 2 PIN 8: red 2 PIN 8: gray 2 PIN 8: gray
3 3 3 3 PIN 9: red 3 PIN 9: red
4 4 4 4 PIN 10: purple 4 PIN 10: purple
5 5 5 5 PIN 11: gray/pink 5 PIN 11: gray/pink
6 6 6 PIN 12: red/blue 6 PIN 12: red/blue
7 7 7 7
8 8 8 8
9 9
10 10
11 11
12 12
250 V 60 V 60 V 30 V 30 V
250 V 60 V 60 V 30 V 30 V
5×0.25 mm² 8×0.25 mm² 8×0.25 mm² 12×0.25 mm² 12×0.25 mm²
IP 68 IP 68 IP 68 IP 68 IP 68
–25...+85 °C –25...+85 °C –25...+85 °C –25...+85 °C –25...+85 °C
Ordering code
Part number
BCC09K0 BCC0E55 BCC0E57 BCC0E59 BCC0E5C
BCC M455-0000-2A-RM014-005 BCC M458-0000-1A-RM015-005 BCC M458-0000-2A-RM015-005 BCC M45C-0000-1A-RM081-005 BCC M45C-0000-2A-RM081-005
BCC0E5F BCC0E56 BCC0E58 BCC0E5A BCC0E5E
BCC M455-0000-2A-RM014-020 BCC M458-0000-1A-RM015-020 BCC M458-0000-2A-RM015-020 BCC M45C-0000-1A-RM081-020 BCC M45C-0000-2A-RM081-020
Field Attachable Connectors IP67
M8 female straight and angled,
M8 male straight and angled,
user-fabricated
Wide variety of user-fabricated plug connectors. High IP 67 degree

of protection, versions with different connection technologies (screw
terminal, soldered connection and insulation displacement connector
technology).
■■Different sizes: M8 and M12

■■Plastic and metal versions
■■Clamping area depends on the connection technology
Connector diagram 4
3 1
Design Female straight

Max. supply voltage AC UB 60 V
Max. supply voltage DC UB 60 V
No. of wires × conductor cross-section 3×0.14...0.5 mm²
Cable diameter Ø 3.5...5 mm
Connection Screw terminal
Ambient temperature Ta –25...+85 °C
Switching function Ordering code

Part number
no LED, NO or NC BCC06Z1
BCC M333-0000-10-000-31X350-000
46
M8 NEW
4 4 4 4 4
3 1 3 1 1 3 1 3 1 3
Female straight Female right-angle Male straight Male straight Male right-angle
60 V 60 V 60 V 60 V 60 V
60 V 60 V 60 V 60 V 60 V
3×0.14...0.5 mm² 3×0.14...0.5 mm² 3×0.14...0.5 mm² 3×0.14...0.5 mm² 3×0.14...0.5 mm²
Ø 3.5...5 mm Ø 3.5...5 mm Ø 2.2...5 mm Ø 3.5...5 mm Ø 3.5...5 mm
Soldered connection Soldered connection Screw terminal Soldered connection Soldered connection
–25...+85 °C –25...+85 °C –25...+85 °C –25...+85 °C –25...+85 °C
Ordering code
Part number
BCC06YW BCC06YY BCC06Z3 BCC06YZ BCC06Z0
BCC M333-0000-10-000-34X325-000 BCC M343-0000-10-000-34X325-000 BCC M333-0000-20-000-31X350-000-C027 BCC M333-0000-20-000-34X325-000 BCC M343-0000-20-000-34X325-000
Connectors IP67
M12 female straight and angled,
M12 male straight and angled,
user-fabricated
Connector diagram 2 2 2
1 5 3 1 5 3 3 1
4 4 4
Design Female straight Female right-angle Male straight

Max. supply voltage AC UB 250 V AC 250 V AC 250 V AC
Max. supply voltage DC UB 250 V DC 250 V DC 250 V DC
No. of wires × conductor cross-section 4×0.14....0.75 mm² 4×0.14....0.75 mm² 4×0.14....0.75 mm²
Connection Screw terminal Screw terminal Screw terminal
Ordering code
Part number
Cable diameter 4...6 mm BCC06Z9 BCC06ZA BCC06M4
No LED, NO and NC BCC M435-0000-1A-000-41X475-000 BCC M445-0000-1A-000-41X475-000 BCC M434-0000-2A-000-41X475-000
Cable diameter 6...8 mm BCC06F6 BCC06Y8 BCC06F7
No LED, NO and NC BCC M435-0000-1A-000-51X475-000 BCC M445-0000-1A-000-51X475-000 BCC M434-0000-2A-000-51X475-000
Connector diagram 2 2
3 1 1 3
4 4
Design Male straight Female straight
Max. supply voltage AC UB 125 V AC 125 V AC
Max. supply voltage DC UB 125 V DC 125 V DC
No. of wires × conductor cross-section 4×0.14...0.34 mm² 4×0.14...0.34 mm²
Cable diameter Ø 3.5...6 mm Ø 3.5...6 mm
Connection Insulation displacement connector technology Insulation displacement connector technology
Use Female S4 Plug sensor S4
Ordering code
Part number
Cable diameter 4...6 mm BCC08C0 BCC06ZY
No LED, NO and NC BCC M434-0000-2A-000-43X434-000 BCC M435-0000-1A-000-43X434-000
48
M12 NEW
2 2 2 2 2
3 1 1 5 3 1 5 3 3 5 1 3 5 1
4 4 4 4 4
Male right-angle Female straight Female right-angle Male straight Male right-angle
250 V AC 125 V AC 125 V AC 125 V AC 125 V AC
250 V DC 125 V DC 125 V DC 125 V DC 125 V DC
4×0.14....0.75 mm² 5×0.14....0.75 mm² 5×0.14....0.75 mm² 5×0.14....0.75 mm² 5×0.14....0.75 mm²
Screw terminal Screw terminal Screw terminal Screw terminal Screw terminal
–40...+85 °C –40...+85 °C –40...+85 °C –40...+85 °C –40...+85 °C
Ordering code
Part number
BCC06ZC BCC06ZF BCC06ZH BCC06YA BCC06ZK
BCC M444-0000-2A-000-41X475-000 BCC M435-000-1A-000-41X575-000 BCC M445-000-1A-000-41X575-000 BCC M435-0000-2A-000-41X575-000 BCC M445-000-2A-000-41X575-000
BCC06ZE BCC06W9 BCC06ZJ BCC06EY BCC06ZL
BCC M444-0000-2A-000-51X475-000 BCC M435-0000-1A-000-51X575-000 BCC M445-0000-1A-000-51X575-000 BCC M435-0000-2A-000-51X575-000 BCC M445-0000-2A-000-51X575-000
For 2 cables For 2 cables 8-pin 8-pin

Connector diagram 2 2 2 3 2 3
8
1 5 3 3 5 1 1 8
4 1 4
7 7
5 5
6 6
4 4
Design Female straight Male straight Female straight Female right-angle
Max. supply voltage AC UB 125 V AC 125 V AC 30 V AC 30 V AC
Max. supply voltage DC UB 125 V DC 125 V DC 30 V DC 30 V DC
No. of wires × conductor 5×0.14....0.75 mm² 5×0.14....0.75 mm² 8×0.14...0.25 mm2 8×0.14...0.25 mm2
cross-section
Cable diameter 2.1...3 mm/4...5 mm 2.1...3 mm/4...5 mm 4...8 mm 4...8 mm
Connection Screw terminal Screw terminal
Ambient temperature Ta –40...+85 °C –40...+85 °C –25...+85° C –25...+85° C
Ordering code
Part number
BCC09JP BCC09JW BCC04MC BCC04ME
BCC M435-0000-1A-000-A1X575-000 BCC M435-0000-2A-000-A1X575-000 BCC M478-0000-1A-000-43X834-000 BCC M488-0000-1A-000-43X834-000
Industrial Identification
Vision Sensors
Industrial RFID systems
50
Infrared Vision Sensors BVS-E
Invisible − with safety
Inspection and read processes for vision sensors can be impaired by ■■Invisible light, which does not bother your employees
changing ambient light. Simultaneously, employees and technicians ■■Integrated light filter for increased process reliability
are often bothered by the pulsing light of normal vision sensors. But ■■Simple to replace due to fixed integrated lighting,
you do not have to have such problems. optics and filters
Because the vision sensor BVS-E with infrared lighting and inte- ■■Light intensity 10% higher than comparable
grated light filter prevents this from the outset. red light sensors
The light it uses is invisible to the human eye, so it does not bother ■■Safe for the eyes, certified according to CE (EN 62471:2008)
the operator. And its integrated light filter shields it from most
ambient light. This increases the read quality and the reliability of the
inspection, so that process reliability also increases.
Series
Lens, focal length
PNP, standard Ordering code
Part number
PNP, advanced Ordering code
Part number
PNP, identification Ordering code
Part number
Supply voltage UB
Interface
Configuration interface
Typ. detection rate
The integrated light filter provides secure … but also with interference from ambient light. Working range
code reading: in normal light conditions, … The sensor works reliably, the process reliability Working distance,
is increased.
Field of view (horizontal × vertical)
Illumination
Eye safety acc. to IEC 62471
Connection
52
Infrared
Infrared BVS-E Infrared BVS-E Infrared BVS-E Infrared BVS-E

Standard lens, 6 mm Standard lens, 8 mm Telephoto lens, 12 mm Telephoto lens, 16 mm
BVS0013 BVS0014 BVS0012
BVS OI-3-105-E BVS OI-3-101-E BVS OI-3-103-E
BVS0016 BVS0015 BVS0017 BVS0018
BVS OI-3-155-E BVS OI-3-151-E BVS OI-3-153-E BVS OI-3-157-E
BVS001C BVS0019 BVS001A BVS001E
BVS ID-3-105-E BVS ID-3-101-E BVS ID-3-103-E BVS ID-3-107-E
24 V DC ±10% 24 V DC ±10% 24 V DC ±10% 24 V DC ±10%
RS232 (only identification) RS232 (only identification) RS232 (only identification) RS232 (only identification)
Ethernet 10/100 Base T Ethernet 10/100 Base T Ethernet 10/100 Base T Ethernet 10/100 Base T
3...15 Hz (depending 3...15 Hz (depending 3...15 Hz (depending 3...15 Hz (depending
on evaluation function) on evaluation function) on evaluation function) on evaluation function)
50...1000 mm 50...1000 mm 50...1000 mm 180...1000 mm
50 mm, 1000 mm, 50 mm, 1000 mm, 50 mm, 1000 mm, 180 mm, 1000 mm,
34×25 mm 676×507 mm 24×18 mm 480×360 mm 16×12 mm 320×240 mm 43×32 mm 240×180 mm
LED (infrared), can be disengaged LED (infrared), can be disengaged LED (infrared), can be disengaged LED (infrared), can be disengaged
Free group Free group Free group Free group
IP 54 IP 54 IP 54 IP 54
2 M12 connectors 2 M12 connectors 2 M12 connectors 2 M12 connectors
(8 and 4-pin) (8 and 4-pin) (8 and 4-pin) (8 and 4-pin)
Universal Vision Sensors BVS-E
One for all
Available in
2nd quarter 2013
Series
Lens, focal length
Red light PNP Ordering code
Part number
Infrared PNP Ordering code
Part number
Supply voltage UB
Interface
Typ. detection rate
Working range
Working distance,
Field of view (horizontal×vertical)
Illumination
Eye safety acc. to IEC 62471
Connection
54
NEW
The range of applications for the universal vision sensor BVS-E ex- ■■One model, versatile functionality – for reducing your inventory
tends from checking assembly and presence to reading and verifying requirements
codes to advanced applications such as part positioning. ■■Contour-based analysis – locate and inspect parts
no matter their orientation
The particularly powerful, contour-based image processing tools ■■Ethernet TCP/IP and RS232 interface – part positions and
allow all parts to be located and checked or counted no matter how inspection results are available to the PLC and enable improved
they have been positioned. The orientation and positions of parts process control
can be transmitted via the interface during this process. ■■Quick locating, reading and verifying codes –
reliably even at high part rates
Reading bar codes and data matrix codes is particularly fast and reli-
able. Up to 40 codes per second can be located, read and verified.
This makes the BVS-E unique.
Universal BVS-E Universal BVS-E Universal BVS-E Universal BVS-E

Standard lens, 6 mm Standard lens, 8 mm Telephoto lens, 12 mm Telephoto lens, 16 mm
BVS001L BVS001M BVS001N BVS001P
BVS UR-3-005-E BVS UR-3-001-E BVS UR-3-003-E BVS UR-3-007-E
BVS001F BVS001H BVS001J BVS001K
BVS UR-3-105-E BVS UR-3-101-E BVS UR-3-103-E BVS UR-3-107-E
24 V DC ±10% 24 V DC ±10% 24 V DC ±10% 24 V DC ±10%
RS232, Ethernet TCP/IP RS232, Ethernet TCP/IP RS232, Ethernet TCP/IP RS232, Ethernet TCP/IP
3...40 Hz (depending 3...40 Hz (depending 3...40 Hz (depending 3...40 Hz (depending
on evaluation function) on evaluation function) on evaluation function) on evaluation function)
50...1000 mm 50...1000 mm 50...1000 mm 180...1000 mm
50 mm, 1000 mm, 50 mm, 1000 mm, 50 mm, 1000 mm, 180 mm, 1000 mm,
34×25 mm 676×507 mm 24×18 mm 480×360 mm 16×12 mm 320×240 mm 43×32 mm 240×180 mm
LED, can be disengaged LED, can be disengaged LED, can be disengaged LED, can be disengaged
Free group Free group Free group Free group
IP 54 IP 54 IP 54 IP 54
2 M12 connectors 2 M12 connectors 2 M12 connectors 2 M12 connectors
(8 and 4-pin) (8 and 4-pin) (8 and 4-pin) (8 and 4-pin)
Balluff Added-Value Kits for Vision Sensors BVS NEW
Sensors and accessories – neatly packed
Ever experienced this? Your vision sensor BVS has been delivered
with a connection cable – as requested. During initial operation,
however, you determine that the parameterization cables and
mounting brackets are still missing. To prevent this from happening,
we offer the vision sensor BVS including all accessories – in one
package. You order just one item and get everything your need for
operating the sensor.
An added-value kit contains a vision sensor in a design of your

choice, including software CD and operating instructions, mounting
bracket and installation accessories, supply and parameterization
cables, which means you just have to connect it to a 24 V power
supply unit. If you do not happen to have a power supply unit,
needless to say we can also supply you with one.
56
Description Added-value kit with vision sensor BVS
Includes Includes
red light sensor infrared light sensor
Standard 6 m lens Ordering code SET012P SET0121
series Part number BAV BP-PH-00022-01 BAV BP-PH-00068-01
8 mm lens Ordering code SET012M SET0122
Part number BAV BP-PH-00020-01 BAV BP-PH-00069-01
12 mm lens Ordering code SET012N SET0123
Advanced 6 mm lens Ordering code SET012U SET0124
series Part number BAV BP-PH-00025-01 BAV BP-PH-00071-01
8 mm lens Ordering code SET012R SET0125
12 mm lens Ordering code SET012T SET0126
16 mm lens Ordering code SET012W SET0127
Identification 6 mm lens Ordering code SET0128
series Part number BAV BP-PH-00076-01
8 mm lens Ordering code SET012J SET0129
12 mm lens Ordering code SET012K SET012A
16 mm lens Ordering code SET012L SET012C
Contents Vision sensor, mounting bracket,
installation accessories, connector,
software CD and operating instructions
58
Coaxial Lighting
For highly reflective surfaces
■■Long service life

■■Uniform lighting
■■High standard of quality
■■Energy-saving LED technology
Coaxial lighting is the optimal solution for lighting highly reflective

surfaces. Therefore, coaxial lighting is well suited for transmitted light
inspections of colored materials and for inspections of printed or
dirty surfaces. It is low maintenance, industrially sound and thus can
be integrated with low effort.
Series Coaxial lighting, Coaxial lighting,

red light red light
Ordering code BAE00J9 BAE00JA
Part number BAE LX-VS-OR50 BAE LX-VS-OR100
Supply voltage UB 24 V DC 24 V DC
Operating current 218 mA 600 mA
Light field size 50×50 mm 100×100 mm
Emitter, light type LED, red light LED, red light
Wavelength 630 Nm 630 Nm
Dimension 106×67×57 mm 150×108×110 mm
Connection M8, 2-pin M8, 2-pin
Housing material Anodized aluminum Anodized aluminum
Weight 450 g 1500 g
Polarity reversal protected Yes Yes
Short-circuit protected Yes Yes
Ambient temperature Ta –10…+55 °C –10…+55 °C
Storage temperature –25…+75 °C –25…+75 °C
Coaxial lighting is used if the industrial image processing system requires diffused light to,
for example, uniformly illuminate highly reflective surfaces and prevent reflection.
3D Holder System
With unique quick-change plate
3D sensor holder with quick-change plate

The Balluff 3D sensor holder with quick-change plate for industrial
image processing is a novelty on the market. Originally conceived for
vision sensors, this multitalented solution can also hold other sen-
sors of similar size. This only requires replacing the sensor-specific
change plate. The first holders are already being used successfully in
the automotive industry.
Every desired solid angle can be configured, allowing the sensor to

be aligned precisely. Its position even remains intact if the sensor has
to be replaced. That helps minimize downtimes. Simply removing the
sensor with the quick-change plate from the holder is enough. An
optionally used safety screw provides protection from tampering as
needed. Without the correct tool, the sensor cannot be removed.
The industry-ready holder made of anodized aluminum makes its

case by being particularly easy and practical to operate. It fits on
almost all common installation profiles and can be fastened directly
to a machine frame, a worktop or a pallet with 3 holes. In addition,
it offers you substantial design freedom since the base, plate and
holder are installed separately. The holder and change plate can be
ordered separately.
Special properties:
■■Quick selection
■■Exact alignment
■■Stable, robust holder systems
■■Ease of handling
60
51
15.1
M5x18
84
10
Description 3D holder system

Version Holder for quick-change plate
60 Ø4.5(3x) Ordering code BAM01YT
Part number BMS CUJ-M-S25-D045-00
M5 Material Anodized aluminum
Ø45.5
120˚
Ø56
60
M4(x4)
53
55
Ø4.5(x8)
60
24
33
41
M5x1(x4)
Description Quick-change plate

24
Version 3D holder system for BUS
33
41
Ordering code BAM01YP
Part number BMS CS-M-S25-DX15-00
Material Anodized aluminum
3.5
50
Backlighting: With the through beam method, the backlighting is positioned behind the object you wish
to detect. The vision sensor only detects the outline of the object based on this position and allows you to
monitor part dimensions or shapes extremely easily. Extraneous light also poses no problems. Changes
in the surface (markings, color, etc.) can be suppressed almost completely and have no influence on the
test result.
Our background lights are particularly bright and versatile. They are also very suitable as diffuse incident
lights to illuminate highly reflective components. Due to the extremely flat design, they are ideal for use in
applications with limited space.
Line Laser NEW
Uniform performance even under adverse conditions
62
■■Exceptional uniformity
■■Focusable
■■IP 67
■■High standard of quality
■■Long service life
Series Line laser, red light
Line lasers are used in industrial image processing and for align- Ordering code BAE00KE
ing and positioning workpieces or accessories. The combination of Part number BAE LX-XO-PL018-L1-S4
laser lighting and image processing provides interesting options for Supply voltage UB 5...30 V DC
automating visual quality control. They are used in many ways for Operating current 30 mA
detecting and measuring defects, presence, diameters, edges, gaps, Light field size 200×1 mm
steps, etc. Emitter, light type Laser, red light
Wavelength 640 Nm
Our line lasers with uniform output distribution can be focused pre- Dimension Ø 20×128 mm
cisely without a tool and securely adjusted using a locking device. The Connection M12 connector, 4-pin
line position stays unchanged. Housing material Nickel-plated brass and
anodized aluminum
Small line widths and robust, electrically isolated housing units also Weight 849 g
enable use in harsh environments. Degree of protection as per IEC 60529 IP 67
The supply of power is ensured via a four-pin M12 connection typical Polarity reversal/short-circuit protected Yes/Yes
for industrial applications. The supply voltage can be set between Ambient temperature Ta –10…+50 °C
5...30 V DC as needed without affecting the brightness of the line. Storage temperature –10…+80 °C
20
61
113
128
M12×1
M18×1
Why RFID from Balluff?
Comprehensive system expertise – many years of experience
Modern production technologies with smaller batch sizes and ever

shorter production cycle times require unambiguous recognition
and matching of the produced parts. In response, various systems
for industrial identification such as bar codes have been developed.
These are inexpensive, but wear quickly. In addition, they are inher-
ently read-only and hold a limited amount of data.
Far greater flexibility is provided by industrial RFID, inductive identifi-

cation systems with read and write capability for ensuring the most
current data in every single process segment. Balluff Industrial RFID
BIS reliably process large quantities of data without making visual
contact.
Unlimited read/write cycles ensure flexible, rapid, contact-free com-

munication even for the transfer of large data quantities in highly
dynamic applications. Our wear-free BIS are easy to integrate in all
types of controllers.
Economical Balluff identification systems are able to manage the

large volumes of information required in modern-day production
plants and make sure your data is transferred to the right place at
the right time. All the relevant production and quality data can be ac-
quired and recalled at any time: for optimized production processes
and maximum production reliability. Profit from the advantages of
Balluff Industrial RFID and benefit from more than 25 years of Balluff
RFID expertise. Simply select from the product range according to
your application requirements.
Benefits
■■Quick, flexible non-contact data
communication without visual contact
■■Industrial strength in any environment
■■High-performance, cost-effective
64
More than 25 years of experience with industrial RFID
Take advantage of our knowledge and expertise
Extensive product portfolio: LF, HF, UHF

Suitable solutions for every application
No experiments
Take advantage of our application experience
Project support from A to Z

Your solution from a single source.
Reliable, individualized service

We adjust to fully meet your needs
Global presence – short channels

For fast, worldwide availability
Functional and operational reliability

Certified products safeguard your investment
Large amount of acceptance on the market

Trust the market leader in tool identification
In-house solution expertise

We flexibly adjust to implement your requirements
We are complete providers

Systems, sensor solutions, network and connection technology See the Industrial Identification
brochure for a large selection of
More than just components products. For additional information,
Trained integrators create solutions for you visit www.balluff.com/industrial-rfid
Optimal Integration of Industrial RFID Systems
Take advantage of our competent system integration partners
Analysis
Integration
Planning
Documentation
Design/Development
Service
66
■■Everything from a single source
■■Certified partners – assured quality
■■Benefit from our experience
Would you like to optimize your system and manufacturing processes

with our industrial RFID systems? Take advantage of the knowledge of
our qualified, specially trained integration partners for your optimiza-
tion.
Our partners will gladly provide support for:

■■Integrating software in PLC or CNC systems
■■Integrating hardware in systems and machines
■■Retrofitting and modernizing existing systems
■■Connecting to higher-level systems and networks
■■Creating customer-specific user interfaces
More detailed information is available directly via the websites of our

integration partners or simply contact us at the following address:
tecsupport@balluff.de
Protecting Products and Expertise
Balluff provides protection against plagiarism
UID_PLC ≠ UID_Tag <<not OK>>
UID_PLC = UID_Tag <<OK>>
www.balluff.de/protection
68
Product piracy is a significant threat to the innovation force Applications
and competitiveness of the capital goods industry. According The use of RFID allows data
to a VDMA survey from 2008, product piracy already affects storage directly on the object.
two-thirds of the more than 3000 member companies. Today, This enables not only the iden-
assemblies, modules and even complete machines are tification of pirated copies, but
being copied. This is reason enough for Balluff to actively par- also automating setup routines
ticipate in the "Product and know-how protection" working and increasing machine avail-
group of the VDMA. ability. By identifying security and
quality-relevant parts, RFID sup-
For companies, product piracy leads to a violation of patent and ports you in securing your quality
brand rights and to the loss of their good image. This is frequently and ensuring security within the
accompanied by an enormous price pressure on the original. At the process. We will gladly show you
end of the day, it not only costs companies a lot of money, but it the options that are relevant to
also threatens jobs. you – contact us!
Only a comprehensive approach that encompasses the areas of

technology, products, information, processes and law, can lead to
a solution. Especially with respect to technologies and products,
industrial RFID components from Balluff can be an important tool in
identifying the original and tracking its further path.
■■Recognizing piracy
■■Securing quality
■■Protecting your expertise
■ www.balluff.de/protection
We will gladly demonstrate how you can protect
your products and your expertise using RFID –
just send us an e-mail: protection@balluff.de
Industrial RFID System BIS V
70
The variable system for intelligence in a small The high performance BIS V offers maximum convenience. Display
space: connect up to four read/write heads and status LEDs support ease of use. And through its USB
to one evaluation unit service interface, standard hardware, like a PC, is easy to connect.
Make quick, contactless data communication noticeably more ef- All connections are easily accessible and completely pluggable.
ficient with the industrial RFID system BIS V from Balluff. Only BIS V ■■Function indicator: each read/write head connection has two
from Balluff combines RFID and sensors. BIS V, along with the four LEDs for the status and operating state
antenna channels, has an integrated IO-Link master with the latest ■■Eight single-color LEDs show the bus status
version, 1.1. The four antenna channels work completely indepen- ■■LCD indicators with control buttons: setting and displaying the
dently of each other. This saves costs, as fewer evaluation units are Profibus address and displaying UIDs from data carriers that have
needed. Through the IO-Link master you have a node for additional been read
information available, so that you can connect further sensors and/or ■■USB connection: for fast commissioning without bus connection
actuators directly and can create a simple network structure. (reading and writing data carriers), update/upgrade of the evalu-
ation unit or the read/write heads and calling up the operating
menu as a PDF file
■■Intelligent power plug for saving parameters on site
■■Simple mounting on top-hat rails or extruded profiles
Cancel control button Enter control button
Display
Status LEDs
Read/write head connection 1 Read/write head connection 2
Read/write head connection 3 Read/write head connection 4
USB and IO-Link connection

7/8" power plug
Bus out Bus in
Typical applications for the combination of RFID evaluation units and

sensors include identification tasks for material flow control in pro-
duction systems, for conveyor systems in mechanical engineering, in
assembly lines and electric suspension systems or in the entire field
of intralogistics.
72
NEW
Description BIS V RFID evaluation unit

PROFIBUS Ordering code BIS00T3
Part number BIS V-6102-019-C001
EtherCAT Ordering code BIS00U9
CC-Link Ordering code BIS010P – in preparation
Power supply 24 V DC ±10% LPS Class 2
Residual ripple ≤ 10%
Power supply ≤2A
Ambient temperature Ta 0...+60 °C
Degree of protection as per IEC 60529 IP 65
Housing material Cast zinc
Weight 800 g
Connection H1…H4 M12 socket, 5-pin, A-coded
Power connection 7/8" plug, 5-pin
Application interface IO-Link 1.1, USB 2.0
Application with read/write heads BIS VM-3… and BIS VL-3…
Ethernet/IP will be available as another interface in the 48.2

second half of 2013.
43.4
62
The compact EMC-protected metal housing with small
dimensions (170×60×40 mm) is perfectly integrated
and simple to mount. In control cabinets or in the field up
to IP 65, on a top-hat rail, or on a profile.
168.4
25
149
158
The industrial RFID system BIS V was developed and

25
qualified according to the principles of GAMP® 5. You

can obtain more detailed information upon request at
21.3 25
rfidpharma@balluff.com
30
Description HF read/write head BIS VM HF read/write head BIS VM HF read/write head BIS VM
Dimensions M30×1.5 80×80×40 mm 80×80×40 mm
Mounting in steel Non-flush Non-flush Non-flush
Antenna type Circular Circular Rod
Ordering code BIS00RF BIS00T0 BIS00T2
Part number BIS VM-300-001-S4 BIS VM-301-001-S4 BIS VM-351-001-S4
Power supply ≤ 150 mA ≤ 150 mA ≤ 150 mA
Power supply 18…30 V DC 18…30 V DC 18…30 V DC
Residual ripple ≤ 1.3 Vss ≤ 1.3 Vss ≤ 1.3 Vss
Degree of protection as per IEC 60529 IP 67 (with connector) IP 67 (with connector) IP 67 (with connector)
Function indicator Yes Yes Yes
Housing material Nickel-plated CuZn PBT PBT
Weight 100 g 190 g 360 g
Connection M12 connector, 4-pin M12 connector, 4-pin M12 connector, 4-pin
Please take the corresponding M30x1.5

write/read distance from the Industrial
Identification catalog, LED
Chapter BIS M (BIS VM-300...
13
corresponds to BIS M-300...). 36

37.5
70.5
106
10
M12x1
Securing clamp included in
the scope of delivery.
Plug side Socket Cable Color

BCC03AK
BCC039W
BCC03AM
BCC039H
BCC039U
BCC03AE
BCC03AC
BCC03AN
BCC039R
BCC039K
BCC03AA
BCC03AL
BCC039M
BCC03A8
BCC03AJ
BCC03A9
BCC039Y
BCC039T
BCC039L
BCC039J
side material
Please order matching plug

connectors separately. 0.3 m 0.6 m 1m 1.5 m 2m
(Unshielded cable can be used Straight Straight PUR Black ■ ■ ■ ■ ■
only for lengths up to 3 m. Cable Straight Angled PUR Black ■ ■ ■ ■ ■
Angled Straight PUR Black ■ ■ ■ ■ ■
lengths over 3 m have to be Angled Angled PUR Black ■ ■ ■ ■ ■
shielded.)
74
HF read/write head BIS VM HF read/write head BIS VM HF read/write head BIS VM HF read/write head BIS VM
25x50x10 mm M12×1 M18×1 25×50×10 mm
Non-flush Non-flush Non-flush Non-flush
Circular Circular Circular Rod
BIS00T9 BIS00T7 BIS00T8 BIS00T6
BIS VM-305-001-S4 BIS VM-306-001-S4 BIS VM-307-001-S4 BIS VM-352-001-S4
≤ 150 mA ≤ 150 mA ≤ 150 mA ≤ 150 mA
18…30 V DC 18…30 V DC 18…30 V DC 18…30 V DC
≤ 1.3 Vss ≤ 1.3 Vss ≤ 1.3 Vss ≤ 1.3 Vss
–25...+55 °C –25...+55 °C –25...+55 °C –25...+55 °C
IP 67 (with connector) IP 67 (with connector) IP 67 (with connector) IP 67 (with connector)
Yes Yes Yes Yes
AIMgSi 0.5/ABS-GF16 AIMgSi 0.5/nickel-plated CuZn AIMgSi 0.5/nickel-plated CuZn AIMgSi 0.5/ABS-GF16
200 g 190 g 220 g 370 g
M12 connector, 4-pin M12 connector, 4-pin M12 connector, 4-pin M12 connector, 4-pin
12 25 12 12 12 25
12.5 12 18 12.5
9.64 14.5
13
13
13
13
10
10
50
50
37.25
32.9
4
4
46.5
29.5
8
8
80
80
80
80
4.2
4.2
7.2 7.2
14.7
14.7
14.7
14.7
34.8
34.8
34.8
34.8
20.8 20.8 20.8 20.8
A Powerful High-frequency Package Ensures Maximum Transparency
HF antenna BIS M-340 and BIS M-350
■■Distances up to 275 mm offer greater flexibility, regardless of the background surface

■■FRAM data carriers ensure virtually unlimited read/write cycles.
■■Can be used all over the world thanks to ISO 15693 conformity.
■■Status indicators mounted directly on the antenna housing make everyday work easier.
■■The robust housing guarantees reliable operation in harsh environments.
■■100% RFID quality means greater reliability.
Application areas
The advantages of the HF
antenna BIS M-350 become
immediately obvious in all appli-
cations where the data carrier is
mounted directly on metal or the
material in the immediate
vicinity cannot be predetermined
accurately, for example when
products are transported in a
crate. BIS M sensors simply
ignore the different materials,
which means that water, oil, dust
and metal have absolutely no
effect on the high-performance
data carriers.
76
One of the challenges of intralogistics is the transportation of
constantly changing materials. However, smooth operation and
transparent processes are still required in spite of the wide variety
of different products. A requirement that is not always easy for RFID
systems because metallic surfaces, fluids and dirt really put these
systems to the test. Not the HF antenna BIS M-350, however.
The antenna is fitted with optimized data carriers that help overcome
difficulties of this kind with ease while reliably ensuring maximum
transparency. All data can be traced at any time.
The following system versions are available:

■■BIS M 350 and 450 (rod antenna)
■■BIS M 340 and 440 (circular antenna)
Connection to Ordering code BIS00LZ BIS00N6

evaluation unit Part number BIS M-350-001-S115 BIS M-340-001-S115
Connection to Ordering code BIS00R0 BIS00PZ
controller (TCP/IP) Part number BIS M-450-039-001-06-ST2 BIS M-440-039-001-06-ST2
Dimensions 240×120×60 mm 240×120×60 mm
Installation type (steel) With clear zone With clear zone
Antenna type Rod Circular
Ambient temperature Ta 0...+55 °C 0...+55 °C
Housing material PC PC
Appropriate data carrier BIS M-153-02/A BIS M-107-03/L-H200
Clear zone for data carrier > 240×480 mm > 240×480×120 mm
Read/write distance 0...275 mm 0...100 mm
Offset at Dimensions x y x y
Appropriate data carrier distance 0 mm ±200 mm ±100 mm ±50 mm ±100 mm
BIS M-153 and BIS M-107 25 mm ±200 mm ±100 mm ±50 mm ±100 mm
50 mm ±200 mm ±100 mm ±50 mm ±95 mm
75 mm ±200 mm ±100 mm ±45 mm ±85 mm
100 mm ±200 mm ±100 mm ±40 mm ±75 mm
150 mm ±200 mm ±100 mm
200 mm ±175 mm ±100 mm
y
x
250 mm ±100 mm ±100 mm
Industrial RFID in Transfer Systems
High data reliability and extremely simple assembly
The Balluff RFID systems BIS-M combine advantages such as the The components are specially designed and manufactured for use
fully flush installation of data carriers into steel and absolute data reli- with transfer systems from Bosch Rexroth (TS1 and TS2). The de-
ability with important properties such as: sign not only takes RFID communication into consideration but also
■■Large reading/writing distances of up to 130 mm simple assembly.
■■Fast data communication from data carrier Can be installed from the kit, depending on the application. The
to controller via the evaluation unit robust systems and 20 years of RFID experience provide the best
■■Seamless integration in intralogistics applications solutions for any automation task.
thanks to the global ISO 15693/14443 standard
■■Smallest possible antenna design sizes
78
Ordering code BIS00NZ BIS00P1 BIS00M2 BIS004A
Part number BIS M-191-02/A BIS M-154-03/A BIS M-152-03/A BIS M-122-02/A
Dimensions 24×24×21 mm Ø 8×35 mm Ø 4×22 mm Ø 10×4.5 mm
Antenna type Rod Rod Rod Circular
Capacity 2000 bytes 112 bytes 112 bytes 2000 bytes
Working/storage temperature –30...+70 °C/–30...+85 °C –25...+50 °C/–30...+60 °C –25...+50 °C/–30...+60 °C 0...+70 °C/–25...+85 °C
Degree of protection IP 67 IP 67 IP 67 IP 67
Installation Non-metal Non-metal Non-metal Non-metal In metal
Read/write distance
BIS M-305 0...7 mm 0...5 mm
BIS M-307 0...7 mm 0...5 mm
BIS M-352 0...14 mm 0...10 mm 0...10 mm
Ordering code BIS00NY BIS00NK BIS00P2

Part number BIS M-352-001-S115 BIS M-305-001-S115 BIS M-307-001-S115
Read/write head
Dimensions 25×50×10 mm 25×50×10 mm M18×1
Antenna type Rod Circular Circular
Working/storage temperature 0...+70 °C/–20...+85 °C 0...+70 °C/–20...+85 °C 0...+70 °C/–20...+85 °C
Degree of protection IP 67 IP 67 IP 67
Cable 0.5 m PUR 0.5 m PUR 0.5 m PUR
Connection to Remote electronics Remote electronics Remote electronics
Remote electronics
Voltage 24 V DC +10%/–20% including residual ripple
Current < 50 mA no load
Working/storage temperature 0...+70 °C/–20...+85 °C
Connection to/interface Processor/M12 connector, 8-pin
HF Data Screw BIS M
Attach data carriers quickly and easily
■■High degree of protection It is not always possible to use a workpiece carrier in the produc-
■■Data carrier in screw form – simplest form of installation tion process. If information is to be carried directly on the object
■■Large distances – for more flexibility in your application regardless, being able to fasten the data carrier to the object easily
■■ISO 15693 – applicable worldwide and remove it quickly is essential. A screw is ideally suited for this
purpose.
The new data carrier in accordance with ISO 15693 with a storage
capacity of 2000 bytes is perfectly suited, for example, for parts
tracking in manufacturing processes and for closed-loop applica-
tions in which it is always being used recurrently. Varied application
options also open up for the identification of manufacturing equip-
ment, such as pressing tools. Thanks to the large reading distances,
the data screw in IP 68/x9K provides high installation flexibility.
Ordering code BIS00M8 BIS00M9 BIS00MA

Part number BIS M-140-02/A-M8 BIS M-140-02/A-M6 BIS M-140-02/A
Mounting M8 thread M6 thread Clip variant without screw
Memory capacity read/write 2000 bytes 2000 bytes 2000 bytes
Degree of protection as per DIN EN 40050 IP 68/x9K IP 68/x9K IP 68/x9K
Storage temperature –25...+95 °C –25...+95 °C –25...+95 °C
80
Industrial RFID BIS M with IO-Link NEW
Read/write units
More time for the right

challenges
The compact design and ease
with which industrial RFID sys-
tems BIS M are implemented is Control No 3TLJ
impressive. With a frequency of File No E227256
13.56 MHz, the systems operate

according to ISO 15693/14443
standards and are well-equipped Description/dimensions M30×1.5 M30×1.5
for performing tasks in modern Output signal IO-Link IO-Link
production lines. Housing material Nickel-plated brass Nickel-plated brass
Antenna type Circular Circular
The benefits to you 10 bytes Ordering code BIS00LH BIS00LJ
■■Flexible use Part number BIS M-400-045-001-07-S4 BIS M-400-045-002-07-S4
■■Maximum of four read/write 32 bytes Ordering code BIS0102 BIS0103
heads on an IO-Link master Part number BIS M-401-072-001-07-S4 BIS M-451-072-001-07-S4
■■Different designs Power supply 18...30 V DC 18...30 V DC
for a wide variety of different Residual ripple ≤ 1.3 Vss ≤ 1.3 Vss
application requirements Power supply ≤ 150 mA ≤ 150 mA
■■Attractive prices for a short Ambient temperature Ta 0...+70 °C 0...+70 °C
time to return on investment Degree of protection as per IEC 60529 IP 67 IP 67
(ROI) Installation type (steel) Non-flush Non-flush
■■Time-saving potential due to LED function indicator Yes Yes
standardized wiring for various Connection M12 male, 4-pin M12 male, 4-pin
components, simple integra- Weight 100 g 100 g
tion via IO-Link and easy com-
missioning of the RFID system IO-Link
by way of function module Communication indicators Green LED, pulsing Green LED, pulsing
and diagnostic function 10 bytes
Max. cycle time 8.8 ms 8.8 ms
IO-Link process data length 10 byte input/10 byte output 10 byte input/10 byte output
32 bytes
Max. cycle time 24 ms 24 ms
IO-Link process data length 32 byte input/32 byte output 32 byte input/32 byte output
For information on other IO-Link

and networking products, refer to our
"Industrial Networking and
Connectivity" catalog or visit us online at
www.balluff.com
82
M18×1 25×50×10 80×80×40 80×80×40
IO-Link IO-Link IO-Link IO-Link
AlMgSio.S/nickel-plated brass AlMgSi 0.5/ABS-GF16 PBT PBT
Circular Circular Circular Rod
BIS00LW BIS00M1 BIS00LK BIS00LM
BIS M-402-045-002-07-S4 BIS M-402-045-004-07-S4 BIS M-401-045-001-07-S4 BIS M-451-045-001-07-S4
BIS0106 BIS0108 BIS0104 BIS0105
BIS M-402-072-004-07-S4 BIS M-400-072-001-07-S4 BIS M-400-072-002-07-S4 BIS M-402-072-002-07-S4
18...30 V DC 18...30 V DC 18...30 V DC 18...30 V DC
≤ 1.3 Vss ≤ 1.3 Vss ≤ 1.3 Vss ≤ 1.3 Vss
≤ 150 mA ≤ 150 mA ≤ 150 mA ≤ 150 mA
0...+70 °C 0...+70 °C 0...+70 °C 0...+70 °C
IP 67 IP 67 IP 67 IP 67
Non-flush Non-flush Non-flush Non-flush
Yes Yes Yes Yes
M12 male, 4-pin M12 male, 4-pin M12 male, 4-pin M12 male, 4-pin
220 g 220 g 190 g 360 g
Green LED, pulsing Green LED, pulsing Green LED, pulsing Green LED, pulsing
8.8 ms 8.8 ms 8.8 ms 8.8 ms

24 ms 24 ms 24 ms 24 ms
Object Detection
Mechanical multiple position switches
Inductive sensors
Photoelectric sensors
Sensors for pneumatic cylinders
Capacitive sensors
Ultrasonic sensors
84
For Extreme Applications up to +180 °C
Ultra-high temperature-resistant
single and multiple position switches BNS
Stays cool, even when things get hot ■■Series 46 Reference surface
The ultra-high temperature-resistant multiple and single position

switches can be used for temperatures up to 180 °C, require little
space and feature a robust die casting housing. They are
the perfect solution for harsh environments in die construction,
plastic and steel industry.
Seal groove
Available sizes
Number of plungers 2 3
Dimension l1 49 mm 59 mm
25
■■Series 40 Ø6 Reference surface
Ø4.5
Switch element BSE 79
9.5
Ø8
=
30
8 8
l1
48
M16x1.5
13
5
40
Available sizes
Number of plungers 2 3
Dimension l1 49 mm 59 mm
■■Series 99 Reference surface
Plug for M12×1.5
High T
+23...356 °F
–5...+180 °C
86
Ordering example:
BNS 819-B03-D08-46-15
BNS 819-B_ _-_ 08-_ _-15
No. of Plunger Type Multiple and single

plungers style Model position switches,
40, 46 and 99 series
02 2× D Chisel 40 Plunger spacing 8/10 mm
03 3× K Ball 46 Plunger style Chisel (D), Ball (K), Roller (R)
R Roller Plunger material Stainless steel, contact
surfaces induction-hardened
Housing material Cast aluminum, corrosion-
Ordering example: resistant, anodized finish
BNS 819-99-D-15 Connection type M12×1.5 or M16×1.5
for bulkhead
BNS 819-99-_ 15 Ambient temperature range –5...+150 °C (–5...+180 °C 10 h/day)
+23...302 °F (+23...356 °F 10 h/day)
Plunger
style
D Chisel Switching element BSE 79

K Ball Part number BNS 819-...-46-15
R Roller Contact material Gold
Switching principle Snap switch
Contact system Single-pin changeover
Connection type Solder connection
Additional types on request. Approval UL, CE, CSA, CCC, ENEC
Ultra-BNS@balluff.de or from your personal Balluff consultant. Plunger point to reference surface 4 mm
Temperature
Switching point to reference surface 3.5 mm
Maximum plunger travel 3.5 mm
Switching actuating force on plunger Min. 8 N
Assembly Cam Cam tray Important!

To ensure switching function,
the dimension 2.8-0.5
is especially critical.
n www.balluff.com ■ www.balluff.com 87
Weld Immune Factor 1 Sensors
Steelface and coated NEW
■■More functional reliability thanks to robust steel housing

■■Increased reliability during use, even in
direct contact with the object
■■Housing and sensor labeling optimized for the
requirements of the automotive industry
■■Best suited for applications with variable detection objects
(steel, Al, CuZn and Cu)
■■20×32 mm Steelface sensors: high-strength ceramic coating
and weld spatter-resistant
88
W51 ceramic
coating
Size 20×32×8 mm 20×32×8 mm

Mounting type Flush Flush
Rated switching distance sn 5 mm 5 mm
PNP, NO Ordering code BES04AH BES049Y
Part number BES R01EC-PSC50A-BP00,3-GS04-W50 BES R01EC-PSC50A-BP00,3-GS04-W51
Supply voltage UB 10...30 V DC 10...30 V DC
Rated operating current Ie 200 mA 200 mA
Polarity reversal/short-circuit protected Yes/Yes Yes/Yes
Ambient temperature range 0...+50 °C 0...+50 °C
Switching frequency f 20 Hz 20 Hz
Approvals CE, cULus CE, cULus
Material Housing Stainless steel Stainless steel
Sensing surface Stainless steel Stainless steel with
W51 ceramic coating
Connection 0.3 m PUR cable with silicone sheath 0.3 m PUR cable with silicone sheath
and M12 connector, 3-pin with LED and M12 connector, 3-pin with LED
The extremely high-quality coating has a PTFE and ceramic base. It

prevents the deposition of weld splatter, thereby increasing the pot
life of the sensors.
Application areas
■■Welding equipment
■■Lightweight construction
■■Automotive industry
■■Conveyor technology
■■Handling
■■Assembly
■■Specialty machine construction
For Extreme Applications up to +160 °C
Ultra-high temperature-resistant inductive sensors NEW
+160 °C +160 °C
High High
temperature temperature
range! range!
Size M12×1 M12×1

Mounting type Flush Non-flush
Rated switching distance sn 2 mm 4 mm
PNP, NO Ordering code BES04CK BES04CL
Part number BES 515-325-SA74-D-TF-02 BES 515-356-SA35-D-TF-02
Voltage drop Ud at Ie 2.5 V 2.5 V
Rated operating current Ie 200 mA 200 mA
Ambient temperature range –25...+160 °C –25...+160 °C
Switching frequency f 200 Hz 200 Hz
Degree of protection as per IEC 60529 IP 69K IP 69K
Material Housing Stainless steel 1.4571 Stainless steel 1.4571
Sensing surface PEEK PEEK
Connection 2 m FEP cable, 3×0.34 mm2 2 m FEP cable, 3×0.34 mm2
Variants with a fixed 5 m cable are available on request.

This helps avoid having terminals in the hot zone.
■■Optimization of system availability Rated operating current

■■Reduction in maintenance costs
■■Increase in process quality
200
The ultra-high temperature-resistant inductive sensors can

be used in temperature ranges up to +160 °C. They can even be
continuously operated under such conditions. This does
not require another evaluation unit.
These sensors are ideally suited to harsh environments in the 50
steel industry, in plastic injection molding machines and in forg- – 25 °C +40 °C +160 °C
ing and foundry processes. The IP 69K degree of protection
ensures excellent watertightness.
90
+160 °C +160 °C +160 °C +160 °C
High High High High
temperature temperature temperature temperature
range! range! range! range!
M18×1 M18×1 M30×1.5 M30×1.5

Flush Non-flush Flush Non-flush
5 mm 8 mm 10 mm 15 mm
BES043T BES043U BES043W BES043Y
BES 515-326-SA49-D-TF-02 BES 515-360-SA13-D-TF-02 BES 515-327-SA22-D-TF-02 BES 515-362-SA4-D-TF-02
10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC
2.5 V 2.5 V 2.5 V 2.5 V
200 mA 200 mA 200 mA 200 mA
–25...+160 °C –25...+160 °C –25...+160 °C –25...+160 °C
200 Hz 200 Hz 200 Hz 200 Hz
IP 69K IP 69K IP 69K IP 69K
Stainless steel 1.4571 Stainless steel 1.4571 Stainless steel 1.4571 Stainless steel 1.4571
PEEK PEEK PEEK PEEK
2 m FEP cable, 3×0.34 mm2 2 m FEP cable, 3×0.34 mm2 2 m FEP cable, 3×0.34 mm2 2 m FEP cable, 3×0.34 mm2
Inductive Full-PTFE Sensor for the Semiconductor Industry
Ideally suited for aggressive environments
92
NEW
■■Non-metal PTFE housing

■■PTFE connection cable
■■PTFE-encapsulated function indicator (red)
■■Easily visible function indicator
■■Large switching distance for reliable detection
Inductive sensors made from PTFE are ideal for extreme conditions. Size M18×1
They can withstand almost any chemical corrosion. In addition, they Mounting type Non-flush
can be used in a metal-free environment, particularly in the semicon- Rated switching distance sn 16 mm
ductor industry. NPN, NO Ordering code BES049C
Their application in a situation such as this could involve monitoring Part number BES M18TI2-NSC16F-AT05
valve positions, thereby increasing system safety and availability. Supply voltage UB 10...30 V DC
They also complete their tasks in wet areas and under clean room Voltage drop Ud at Ie 1.5 V
conditions. Any chance of metal contamination is prevented. Rated operating current Ie 200 mA
Full PTFE sensors are being used to great effect in many applications Polarity reversal/short-circuit protected Yes/Yes
in the chemical industry, involving electroplating or even acid filling. Ambient temperature Ta –25...70 °C
Switching frequency f 600 Hz
Approvals/conformity CE, cULus
Material Housing PTFE
Sensing surface PTFE
Connection 5 m PTFE cable, 3×0.14 mm²
Other switching outputs, cable lengths and designs are available on request.
The display for the switching state

is encapsulated in the housing
while still remaining easily visible.
Laser Retroreflective Sensor BOS Q08M
Extreme accuracy in a compact, high-performance design NEW
94
■■Compact design for installation and use Retroreflective sensor
in the smallest of spaces
BOS Q08M-PS-LR20-00-2-S49
BOS Q08M-PO-LR20-00-2-S49
■■Rugged metal housing with threaded holes
■■Reliable detection of small parts up to 0.3 mm
BOS Q08M-PO-LR20-S49
BOS Q08M-PS-LR20-S49
BOS Q08M-PS-LR20-02
■■Uses a patented mounting concept for Bosch
profiles that allows quick, precise positioning
Reliably detect the smallest parts

Small size – big performance The most important
BOS01MW
BOS01MU
BOS01MR
BOS01MP
BOS01MZ
advantages of our photoelectric sensor BOS Q08M
family also apply to its youngest member, a laser ■ Ordering code
retroreflective sensor with very high accuracy. These ■ Part number
sensors are therefore particularly recommended if Switching PNP n n n n n
there is little space available. Their excellent, fine light output NPN On request
beam also detects the smallest objects with absolute Switching type NO n n n
reliability and can even be aligned with high precision NC n n
amidst tightly packed parts. Connection M8 connector, 3-pin n n
Cable with M8 connector, 3-pin n n
Cable n
Range 0...1 m
Light type Laser (laser class 1)
Switching frequency 400 Hz
Smallest detectable part Up to 0.3 mm
Material Housing Nickel-plated die-cast zinc
Optical surface PMMA
Photoelectric Sensors M18
BOS 18M infrared – invisible power NEW
96
■■Extremely long range – resulting in extra high functional reliability
in dirty environments Through-beam sensor
■■Invisible light – does not irritate personnel
■■Through-beam sensor with test input for function check
■■Wide range of assembly accessories
BOS 18M-NA-IE20-S4
BOS 18M-PA-IE20-S4
BOS 18M-XT-IS24-S4
BOS 18M-X-IS24-S4
Sensors with infrared light are vital for special tasks involving object
detection. Thus, these sensors are absolutely ideal for a dirty
production environment. It detects your infrared light objects with
BOS01HU
BOS01HT
BOS01F3
BOS01F4
exceptional reliability unaffected by dirt or dust.
With a range of more than 100 meters, the high power version of ■ Ordering code
the through-beam sensor makes a dramatic impression under these ■ Part number
conditions, especially since it leaves other sensors of this size in the
Detection range Up to 100 m 100 m
dust.
Light type PNP n
NPN n
Switching output Complementary n n
Emitter n n
Test input n
Supply voltage UB 10...30 V DC
Housing material Nickel-plated brass
Optical surface Glass
Type of protection (IEC 60529) IP 67
Accessories
– Clamping block BOS 18.0-KB-1, with ball joint, plastic
(ordering code: BAM00T3)
– Mounting cuff BES 18.0-BS-1, plastic
(ordering code: BAM00F2)
– Mounting bracket BES 18-HW-1, bracket for 90° surface mounting,
aluminum (ordering code: BAM00EY)
– Sensor holder BMS CS-P-D12-AD18-00, for Balluff assembly system,
90° angle, plastic (ordering code: BAM002P)
– Sensor holder BMS CS-M-D12-ID18-01, for Balluff assembly system,
90° angle, stainless steel (ordering code: BAM0032)
– Connector BCC M415-0000-1A-003-PX0434-020,
M12 straight, 2 m PUR cable (ordering code: BCC032F)
Further accessories upon request.
Photoelectric Sensors M18
Infrared diffuse sensor BOS 18M – especially for glass detection
98
NEW
■■Special optics for glass detection – low blind zones and high Diffuse sensor
ambient light security (energetic)
■■Reliable detection of solar modules in production
(typical distance 2…25 mm)
■■Scanning glass detection (typical distance 2…40 mm)
■■Reliable detection of high-gloss surfaces over a wide angular
BOS 18M-PS-ID24-S4
range.
■■Suppression of objects in the background starting at 250 mm
Glass detection represents a particular challenge for photoelectric
BOS01J1
sensors, a challenge that can be solved with infrared light. ■ Ordering code
Thus, our energetic diffuse sensors use special optics to ensure that ■ Part number
even transparent, reflective or high-gloss surfaces – such as occur
Switching output PNP NO n
on solar modules – are detected reliably. Another advantage: high-
Sensing range Glass 2...40 mm
gloss objects can be detected reliable from every direction across a
Solar module 2...25 mm
wide angular range.
Gray card 90% 2...80 mm
Setting None
Light type Infrared
Housing material Nickel-plated brass
Optical surface PMMA
Connection M12 connector,
4-pin
Accessories
– Clamping block BOS 18.0-KB-1, with ball joint, plastic
(ordering code: BAM00T3)
– Mounting cuff BES 18.0-BS-1, plastic
(ordering code: BAM00F2)
– Mounting bracket BES 18-HW-1, bracket for 90° surface mounting,
aluminum (ordering code: BAM00EY)
– Sensor holder BMS CS-P-D12-AD18-00, for Balluff assembly system,
90° angle, plastic (ordering code: BAM002P)
– Sensor holder BMS CS-M-D12-ID18-01, for Balluff assembly system,
90° angle, stainless steel (ordering code: BAM0032)
– Connector BCC M415-0000-1A-003-PX0434-020,
M12 straight, 2 m PUR cable (ordering code: BCC032F)
Further accessories upon request.
Sensors for Pneumatic Cylinders
BMF 243 – The new benchmark for every C-slot/rounded groove
New Solid hold in the slot,

mounting sensor cannot be wrenched
concept from the slot
Can be installed in Can be installed even on

the slot from above cylinders with a dirty slot
Compact Can also be used

design, in space-critical
➔
➔
i.e. can be applications

mounted flush
Extremely short: Can also be used

just 24 mm in space-critical
applications
100
Size BMF 243 BMF 243
Dimensions (H×W×L) 3.8×24×3 mm 3.8×24×3 mm
PNP NO Ordering code BMF00EL BMF00EF
Part number BMF 243K-PS-C-2A-SA2-S49-00,3 BMF 243K-PS-C-2A-PU-02
NC Ordering code BMF00EM BMF00EH
Part number BMF 243K-PO-C-2A-SA2-S49-00,3 BMF 243K-PO-C-2A-PU-02
NPN NO Ordering code BMF00EN BMF00EJ
Part number BMF 243K-NS-C-2A-SA2-S49-00,3 BMF 243K-NS-C-2A-PU-02
NC Ordering code BMF00EP BMF00EK
Part number BMF 243K-NO-C-2A-SA2-S49-00,3 BMF 243K-NO-C-2A-PU-02
Housing material Plastic Plastic
Connection 0.3 m PUR cable with 2 m PUR cable,
M8 connector, 3-pin 3×0.10 mm²
Approval CE, cULus CE, cULus
Assembly Can be installed from above Can be installed from above
Cylinder profile C-slot/rounded groove C-slot/rounded groove
3.0 Ø3.8 3 Ø3.8

5
M2
M2
5
24
24
LED LED
M8x1
A Capacitive Sensor for Harsh Environments
High-pressure and high-temperature resistant NEW
Capacitive sensors with high pressure and temperature resistance,

in contrast with conventional capacitive sensors, have external stain-
less steel electrodes. This gives you the following benefits:
■■Great mechanical stability
■■Resistant to abrasive media
■■Poor adhesion of adhesive media thanks to special polished
surface
Capacitive sensors are real do-it-all devices when you need to detect
a wide variety of objects and media. Restrictions primarily derive
from the sensor's sensing surface, which—until recently—had to be
made of plastic or a non-conductive ceramic material. That is why
Balluff proposed the use of new fiber composites and developed a
new capacitive sensor. It is resistant to high pressures up to 150 bar
and can be used at temperatures of up to 180 °C.
0…+180 °C
150 bar
102
150 bar
Pressure-resistant
+180 °C
M12×1 High
Ø 10 temperature
range!
Size M12×1
Mounting type Flush
29.6
0…2 mm
38.5
Rated switching distance sn

8.9 11.6
13
With sensor amplifier Ordering code BCS00TC
Part number BCS S104407-XXS20D-SZ02-T09
Ø 15
Ambient temperature Ta 0…+180 °C
Ø 10 H8
Degree of protection as per IEC 60529 IP68/IP54 at the plug connector
1
30°
Material Housing Stainless steel

15
Sensing surface Stainless steel, EP
14.4
...3
0°
2
Connection Triax sensor cable

L
Pressure rating 150 bar

D DIN76
min.10.2
M12×1 6H Sensor amplifiers for capacitive high temperature rated

sensors can be found in the Object Detection catalog
page 771, wiring diagrams on page 919.
Description Plug connectors for high

temperature-resistant and
pressure-resistant sensors
Ordering code BCC04JW
Part number BCC Z003-020
Ambient temperature Ta See drawing
Connection 2 m FEP Triax
POM –30...+70 °C –90...+180 °C MS-Cr –90...+180 °C

Ø9
Ø9
Triax FEP 24.5

34 34.5
MicroLevel Sensors BCS
Progress in level detection NEW
The special highlight of the

second generation of capacitive
MicroLevel sensors is a
one-piece ZEDEX® housing in
contact with the material. This
expands its range of applications
substantially.
This stems from the fact the
PTFE compound offers the best
possible chemical resistance and
good mechanical stability. This
allows the new capacitive Mi-
croLevel sensors to be installed
pressure-tight up to 6 bar and
tolerate a media temperature up
to a maximum of 105 °C.
104
49384
Available from
September 2013
Size M12×1
Mounting type Non-flush
Rated switching distance sn Level adjustable
PNP/NPN and Ordering code BCS00W9
NO/NC user selectable Part number BCS S44HH01-GPCFNG-EP02
Voltage drop Ud at Ie ≤2V
Rated insulation voltage Ui 75 V DC
Output current max. 50 mA
No-load supply current I0 max. < 11 mA
Polarity reversal/short-circuit protected Yes/Yes
Ambient temperature Ta –5…+105 °C (sensing surface)
Supply voltage/output function indicator Green LED/Yellow LED
Degree of protection as per IEC 60529 IP 67/sensing surface IP 68
Material Housing PTFE compound ZEDEX®-530
Sensing surface PTFE compound ZEDEX®-530
Cover PA 12
Connection 2 m PUR cable, 3×0,34 mm²
Reverse mounting in a tube of any desired length

for fashioning "point-switching" rod sensors.
The sealing can be done with an O-ring or with
a flat seal.
Ultrasonic Sensors TouchControl
With TouchControl, all settings are
BUS M30M with display
made on the sensors. The three-digit
LED indicator continuously displays
the current distance value and auto-
matically switches between mm and
cm display. Two buttons are used
Features to call up the configuration and navi-
■■Direct display of measured values gate through the self-explanatory
■■Measuring range from 30 mm to 8 m menu structure.
■■1 or 2 switching outputs
■■4...20 mA and 0...10 V analog output
■■Teach-in via 2 buttons
■■Temperature compensation
Scanning range
Ultrasonic sensors are accurate all-rounders. They measure fill
levels, heights and sag without making contact as well as count and BUS M30M switching output
monitor the presence of objects. And particularly suited for critical Resolution
situations. Dust, dirt and steam do not pose a problem. PNP NO/NC Ordering code
Part number
Thanks to their display, the ultrasonic sensors of the BUS M30M se- 2x PNP NO/NC Ordering code
ries with a metal housing are particularly easy to operate. A complete Part number
numeric presetting of the sensor is possible. You can choose to have
BUS M30M analog output
all measured values displayed in mm/cm or % during operation.
Resolution (dependent on set window)
The sensor family includes five versions and, with a measuring range
0…10 V/4…20 mA Ordering code
from 30 cm to 8 m, covers a wide range of applications.
Part number
All versions are available with the option of one or two switching out-
puts, a current and voltage analog output, or as a combination with BUS M30M switching and analog output
switching output and analog output, so that nearly every application Resolution (dependent on set window)
can be solved. 0…10 V/4…20 mA Ordering code
The sensors can be used in multiplex operation as well as automati- PNP NO/NC Part number
cally synchronized to prevent them from interfering with one another.
Size
Supply voltage
Output current
Degree of protection as per EN 60529
Operating temperature
Material Housing
Plastic parts
Sensing surface
Connection
NPN versions can be found in the Ultrasonic catalog
106
30…250 mm 65…350 mm 200…1300 mm 350…3400 mm 600…6000 mm
0.025 mm 0.025 mm 0.18 mm 0.18 mm 0.18 mm

BUS0022 BUS005F BUS0039 BUS003P BUS0045
BUS M30M1-PPX-03/025-S92K BUS M30M1-PPX-07/035-S92K BUS M30M1-PPX-20/130-S92K BUS M30M1-PPX-35/340-S92K BUS M30M1-PPX-60/600-S92K
BUS002R BUS005H BUS003C BUS003W BUS003Z
BUS M30M1-PWX-03/025-S92K BUS M30M1-PWX-07/035-S92K BUS M30M1-PWX-20/130-S92K BUS M30M1-PWX-35/340-S92K BUS M30M1-PWX-60/600-S92K
0.025...0.10 mm 0.025...0.17 mm 0.18...0.57 mm 0.18...1.5 mm 0.18...2.4 mm

BUS002N BUS005K BUS003F BUS003T BUS0041
BUS M30M1-XC-03/025-S92K BUS M30M1-XC-07/035-S92K BUS M30M1-XC-20/130-S92K BUS M30M1-XC-35/340-S92K BUS M30M1-XC-60/600-S92K
0.025...0.10 mm 0.025...0.17 mm 0.18...0.57 mm 0.18...1.5 mm 0.18...2.4 mm

BUS002L BUS005M BUS0038 BUS003L BUS0043
BUS M30M1-PPC-03/025-S92K BUS M30M1-PPC-07/035-S92K BUS M30M1-PPC-20/130-S92K BUS M30M1-PPC-35/340-S92K BUS M30M1-PPC-60/600-S92K
M30×1 M30×1 M30 ×1 M30×1 M30×1

9...30 V DC 9...30 V DC 9...30 V DC 9...30 V DC 9...30 V DC
200 mA 200 mA 200 mA 200 mA 200 mA
IP 67 IP 67 IP 67 IP 67 IP 67
–25...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C
Nickel-plated CuZn Nickel-plated CuZn Nickel-plated CuZn Nickel-plated CuZn Nickel-plated CuZn
PBT, TPU PBT, TPU PBT, TPU PBT, TPU PBT, TPU
Polyurethane foam, epoxy Polyurethane foam, epoxy Polyurethane foam, epoxy Polyurethane foam, epoxy Polyurethane foam, epoxy
resin containing glass resin containing glass resin containing glass resin containing glass resin containing glass
M12 connector, M12 connector, M12 connector, M12 connector, M12 connector,
5-pin 5-pin 5-pin 5-pin 5-pin
Ultrasonic Sensors
BUS _18M with IO-Link –
also available in version with 90° angle head IO-Link — the new standard
The IO-Link interface fulfills the prerequisites for gap-
less communication through all levels of the system
architecture all the way to the sensor. Commissioning
Features and maintenance of a machine are simplified and
■■2 housing variants productivity increased.
■■Measuring range from 20 mm to 1.3 m
■■Push-pull switching output
■■Analog output 4...20 mA or 0...10 V
■■Teach-in via control line
■■Temperature compensation Scanning range
With a housing length of only 41 mm, the new ultrasonic sensors BUS M18M switching output, straight
BUS 18M are extremely compact. With their narrow sound cone and Resolution
a blind zone of only 20 mm, they provide flexible application options. Push/Pull NO/NC Ordering code
Two housing variants – straight and with a 90° angle head – are IO-Link Part number
available, each with four scanning ranges up to 1.3 m. The sensor
BUS W18M switching output, angled
family covers a broad range of applications through three different
Resolution
output stages: a push-pull switching output or an analog output,
Push/Pull NO/NC Ordering code
available with 4...20 mA or 0...10 V.
IO-Link Part number
The highlight is complete support of the IO-Link interface. Via the
switching output, the sensors can communicate with an IO-Link- BUS M18M analog output, straight
capable controller or an IO-Link master. Resolution (dependent on set window)
0…10 V Rising/ Ordering code
The sensors can be synchronized with one another, so that they do Falling Part number
not influence one another. 4…20 mA Rising/ Ordering code
Falling Part number
BUS W18M analog output, angled

0…10 V Rising/ Ordering code
Falling Part number
4…20 mA Rising/ Ordering code
Falling Part number
Size
Supply voltage
Output current
Material Housing
Plastic parts
Sensing surface
Connection
108
20…150 mm 30…250 mm 65…350 mm 120…1000 mm
0.069 mm 0.069 mm 0.069 mm 0.069 mm

BUS0020 BUS0029 BUS004Z BUS004P
BUS M18M1-GPXI-02/015-S92G BUS M18M1-GPXI-03/025-S92G BUS M18M1-GPXI-07/035-S92G BUS M18M1-GPXI-12/100-S92G
0.069 mm 0.069 mm 0.069 mm 0.069 mm

BUS0023 BUS002A BUS004Y BUS004N
BUS W18M1-GPXI-02/015-S92G BUS W18M1-GPXI-03/025-S92G BUS W18M1-GPXI-07/035-S92G BUS W18M1-GPXI-12/100-S92G
0.069 mm 0.069...0.10 mm 0.069...0.17 mm 0.069...0.38 mm

BUS0026 BUS0024 BUS004T BUS0052
BUS M18M1-XA-02/015-S92G BUS M18M1-XA-03/025-S92G BUS M18M1-XA-07/035-S92G BUS M18M1-XA-12/100-S92G
BUS0025 BUS002C BUS004W BUS004M
BUS M18M1-XB-02/015-S92G BUS M18M1-XB-03/025-S92G BUS M18M1-XB-07/035-S92G BUS M18M1-XB-12/100-S92G
0.069 mm 0.069...0.10 mm 0.069...0.17 mm 0.069...0.38 mm

BUS0028 BUS0050 BUS004R BUS0051
BUS W18M1-XA-02/015-S92G BUS W18M1-XA-03/025-S92G BUS W18M1-XA-07/035-S92G BUS W18M1-XA-12/100-S92G
BUS0027 BUS002E BUS004U BUS0053
BUS W18M1-XB-02/015-S92G BUS W18M1-XB-03/025-S92G BUS W18M1-XB-07/035-S92G BUS W18M1-XB-12/100-S92G
M18×1 M18×1 M18×1 M18×1

10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC
100 mA 100 mA 100 mA 100 mA
IP 67 IP 67 IP 67 IP 67
–25...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C
Nickel-plated brass tube Nickel-plated brass tube Nickel-plated brass tube Nickel-plated brass tube
PBT PBT PBT PBT
Polyurethane foam, Polyurethane foam, Polyurethane foam, Polyurethane foam,
epoxy resin containing glass epoxy resin containing glass epoxy resin containing glass epoxy resin containing glass
M12 connector, M12 connector, M12 connector, M12 connector,
5-pin 5-pin 5-pin 5-pin
Ultrasonic Sensors Focusing attachment
For fill-level measurement through
Mini-sensor BUS R06K tiny openings with diameters to
5 mm, the sensor with focusing
attachment is positioned directly
over the measurement location.
The tightly bundled sound field is
Features incident exactly on the location that
■■Measuring range from 20 mm to 1 m is to be measured. The blind zone
■■1 Switching output of the sensor lies within the focus-
■■Analog output 4...20 mA or 0...10 V ing attachment, making measure-
■■Teach-in via button ment possible starting directly from
■■Synchronization input the sound outlet.
■■Version with high switching frequency
■■Sound transmission attachment optional
Scanning range
The small ultrasonic sensors in a block-shaped housing operate with BUS R06K switching output
high resolution, so that they leave nothing to be desired in terms of Resolution
accuracy. PNP NO/NC Ordering code
Part number
For tough measuring tasks, the BUS R06K1..02/007 and PNP NO/NC Ordering code
BUS R06K1..02/015 can be equipped with a sound transmission 50 Hz Part number
attachment. This makes it possible to carry out measurements PNP NO/NC Ordering code
in bore holes and openings with diameters > 5 mm. 250 Hz Part number
Due to its short response delay and the high switching frequency of
BUS R06K analog output
125 Hz, the BUS R06K1..02/015 is particularly suitable for detecting
fast processes.
0…10 V Ordering code
Part number
The series has a synchronization input for simultaneous operation of
4…20 mA Ordering code
up to ten sensors where space is at a minimum. The diversity of their
Part number
versions with switching output or current or voltage analog output
with five scanning ranges offer nearly endless fields of application.
Size
Supply voltage
Output current
Material Housing
Sensing surface
Connection
NPN versions can be found in the Ultrasonic catalog
110
20…70 mm 20…150 mm 55…240 mm 30…250 mm 120…700 mm
0.056 mm 0.056 mm 0.037 mm 0.069 mm 0.037 mm

BUS004C BUS004L BUS0057 BUS0059
BUS R06K1-PPX-02/015-S75G BUS R06K1-PPX-05/024-S75G BUS R06K1-PPX-03/025-S75G BUS R06K1-PPX-12/070-S75G
BUS0049
BUS R06K1-PPX-02/015-S75G-F01
BUS0021
BUS R06K1-PPX-02/007-S75G
0.056 mm 0.037...0.072 mm 0.037...0.215 mm

BUS004K BUS0056 BUS005E
BUS R06K1-XA-02/015-S75G BUS R06K1-XA-05/024-S75G BUS R06K1-XA-12/070-S75G
BUS004J BUS004F BUS005C
BUS R06K1-XB-02/015-S75G BUS R06K1-XB-05/024-S75G BUS R06K1-XB-12/070-S75G
21.6×32×12 mm 21.6×32×12 mm 23×32×12 mm 20×32×23 mm 20×32×18 mm

200 mA 200 mA 200 mA 200 mA 200 mA
IP 67 IP 67 IP 67 IP 67 IP 67
–25...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C –25...+70 °C
ABS ABS ABS ABS ABS
Polyurethane foam Polyurethane foam Polyurethane foam Polyurethane foam Polyurethane foam
M8 connector, M8 connector, M8 connector, M8 connector, M8 connector,
4-pin 4-pin 4-pin 4-pin 4-pin
Linear Position Sensing
and Measurement
Inclination sensors
Magnetically coded position and angle measurement system
Micropulse transducers
112
■ www.balluff.com 113
Inclination Sensors BSI
The position securely in your grasp
Highly precise over 360° – so that nothing The benefits to you

gets out of place ■■Contactless and absolute measuring principle
Precise position monitoring and continuous track- ■■Compact, robust metal housing in IP 67, which can be easily
ing of rotational movement are of great importance installed and integrated into a system
in many applications. Balluff inclination sensors ■■High accuracy and excellent resolution for precise control of
BSI measure the deviation on an axis from the hori- processes
zontal by up to 360°. They can be used down to ■■Extended temperature range of –40…+85 °C
–40 °C, require little space and have a very robust is suitable for outdoor applications
metal housing. ■■Extremely low temperature drift
114
Inclination axis
Size 79×28×20 mm 79×28×20 mm

Interface 4...20 mA Modbus RTU RS-485
Measuring range Ordering code BSI0004 BSI0003
0...360° Part number BSI R11A0-XB-CXP360-S75G BSI R11A0-XXR-CXP360-S75G
Measuring range Ordering code BSI0002
±45° Part number BSI R11A0-XB-CXS045-S75G
Current consumption < 31 mA < 20 mA
Resolution max. ±0.01° ±0.01°
Output curve deviation max. ±0.1% (min. 0.1°) ±0.1° at 10...40 °C,
±0.15° in any other temperature range
Temperature drift ±0.01%/10 K
Sampling rate < 150 ms < 150 ms
Settling time <1s <1s
Polarity reversal/short-circuit protected Yes/Yes Yes/Yes
Weight Approx. 80 g Approx. 80 g
Housing material Aluminum Aluminum
Calibration, measurement protocol Optional Optional
Connection M8 connector, 4-pin M8 connector, 4-pin
87.5 87.5
28
28
14.5
14.5
Ø 5H7 Ø 5H7
64 21 64 21
M8×1
M8×1
64 64
Ø 4.5 Ø 4.5
8
79 79
Refer to our Inclination
Sensors BSP catalog or visit
www.balluff.com
for further information
■■Absolute measuring system for short strokes
■■With BISS-C or SSI interface
■■High system accuracy and resolution
■■Mounted parallel or perpendicular to tape
■■Tiny design in a robust metal housing
Inaccuracy and tolerances in the drive train negatively affect the

production quality. Direct measuring systems provide remedy this.
They determine the current position directly on the slide or the load
support.
The new magnetically encoded position and angle measurement
system BML-S1H measures highly dynamic applications exactly and
absolutely. It works contactlessly and wear-free. Even external fac-
tors such as dirt and temperature do not impede it.
Positioning of the X, Y and Z-axis for a universal milling machine
116
Magnetically Coded Position and Angle Measurement System BML-S1H
Absolute precision
Model BML-S1H... BML-S1H...

Output signal Absolute: SSI interface, Absolute: SSI interface,
Analog signal: sin/cos, 1 Vss Analog signal: sin/cos, 1 Vss
Data format 16-bit 18-bit
Max. measuring length 64 mm 256 mm
Lengthwise ap- Ordering code BML0391 BML0393
proach direction Part number BML-S1H1-S6QC-M3AA-D0-KA00,3-S284 BML-S1H1-S6QC-M3CA-D0-KA00,3-S284
Crosswise ap- Ordering code BML0392 BML0394
proach direction Part number BML-S1H2-S6QC-M3AA-D0-KA00,3-S284 BML-S1H2-S6QC-M3CA-D0-KA00,3-S284
Resolution 1/1.024 µm per LSB 1/1.024 µm per LSB
Repeat accuracy ≤ 1 µm ≤ 1 µm
System accuracy ±7 µm ±7 µm
Supply voltage 5 V ±5% 5 V ±5%
Current consumption < 90 mA + Controller current consumption, < 90 mA + Controller current consumption,
at 120 Ω load resistance at 120 Ω load resistance
Tape pole pitch 1 mm 1 mm
Max. read distance, sensor head/tape 0.35 mm (without cover strip) 0.35 mm (without cover strip)
Max. travel speed 5 m/s 5 m/s
Sampling rate fStandard = up to 50 kHz fStandard = up to 50 kHz
Operating temperature -20...+80 °C -20...+80 °C
Housing material Al Al
Devices are also available with the BiSS-C interface.
Model Magnetic Tape Magnetic Tape

Output signal for BML-S1H with 64 mm measuring length for BML-S1H with 256 mm measuring length
Ordering code BML039J BML039K
Part number BML-M02-A33-A3-M0009-A BML-M02-A33-A3-M0028-C
Length 90 mm 280 mm
Measuring length 64 mm 256 mm
Magnetic tape material Rubber - ferrite Rubber - ferrite
Cover strip and tape carrier material Stainless steel Stainless steel
PF IO-Link Profile for Micropulse Transducer BTL6
Simple to configure, time-saving to install and bring into operation
Contactless position measurement technology with IO-Link Your added value with the PF IO-Link profile
Micropulse PF IO-Link is an absolute and non-contact position mea- ■■Simple to configure, quick to install and bring into operation
suring system that continuously provides measurements in µm on a ■■COM 3, 1 ms process data cycle possible, securely measure
1 ms cycle. These measured values are directly transferred digitally quick movements
via IO-Link. ■■OTF, automatic configuration in running operation (on the fly)
IO-Link is a point-to-point connection within any network. An IO-Link ■■Continuous monitoring and diagnostics
system consists of an IO-Link device such as a sensor or actuator, ■■High transfer rate, quick process data cycle
an IO-Link master and the wiring. Master modules are available with ■■Cost-effective to wire with standard M12 cable plug connector
all current field bus protocols. The Micropulse PF IO-Link device is ■■Easy to integrate in the controller via standard IO-Link modules
coupled to the master via a maximum 20 m long standard sensor/ or sensor hubs
actuator line. Micropulse PF IO-Link operates using COM3 commu- ■■For the heavy-duty industrial environment, use with IO-Link master
nication speed (230 kB), which achieves a process data cycle of 1 component groups in IP 67 from Balluff
ms with a 1.1 master.
The user interface can be mapped in the engineering system using
an IODD (IO Device Description) via IO-Link. Due to the continuous
flow of information, all data is centrally and consistently saved,
so that a configuration is possible and reproducible at any time.
Industrial Ethernet
Profibus, DeviceNet, CanOpen, etc.
118
Micropulse position measuring systems enclosed in a PF profiled Advantages and characteristics of the PF profile
housing are non-contact, absolute measuring systems used for ac- ■■Very flat design for simple running over
curately measuring measurement paths. They are characterized by ■■Non-contact measurement of the measuring position
their very flat design and the robust structure with high IP 67 degree ■■IP 67, insensitive to contamination
of protection. The current axis positions are "marked" by the position ■■Insensitive to shock and vibration
encoder magnets through the wall of the aluminum profile. ■■Absolute output signal
These position measuring systems tolerate a lateral offset as well as ■■Measuring length up to 4570 mm
a height offset of up to 15 mm. ■■1 µm resolution
■■±200 µm linearity deviation
■■Error and status LED
Ordering example:
BTL6-U110-M_ _ _ _-PF-S4
IO-Link V1.1 Rated length [mm]

50...4570 mm in 5 mm increments
BTL6 profile PF measurement detector with free and guided position

encoder and plug connection S4 Free
position
encoder
Guided
position
encoder
Micropulse+ Transducer BTL7 Profil P
For precision position measurement in demanding environments
Micropulse+ position measuring systems in a profile housing are non- Features

contact, absolute measuring systems for accurately measuring one ■■Non-contact measurement of the measuring position
or more measurement paths. They impress with their robust design ■■IP 67, insensitive to contamination
including IP 67 high degree of protection, ease of installation, and ■■Insensitive to shock and vibration
wear-free measurement principle with high accuracy. The current ■■Absolute output signal
axis positions are marked by the position encoder magnets through ■■Measuring length up to 7620 mm
the wall of the aluminum profile. The position measuring systems ■■Two measurement paths per system
tolerate a lateral offset as well as a height offset of up to 15 mm. ■■Error and status LED
■■Quick commissioning through USB configuration
Micropulse+ position measuring systems guarantee high cost-

effectiveness and quality in the manufacture of concrete blocks. In a
concrete block machine, the micropulse+ position measuring system
simultaneously and reliably measures the axis position of load and
molding stroke movement.
120
Added value with Micropulse+ additional functions Operating mode: Double position encoder
Great value is added for the user through a wide variety of additional
functions of Micropulse+ profile P.
■■Time savings through simple configuration and setting
of the beginning and end points via USB interface and free
"BTLConfigTool" software
■■Universally configurable dual output functions, position and
velocity
■■Increased operating reliability with status LEDs for indicating the
operating status and diagnostic information
1 position measuring system, 2 movements, 2 output signals
BTL7-P variants
Part number Analog output signal
BTL7-A501-M...-P-... 0...10 V and 10...0 V,
–10...+10 V can be set via USB
BTL7-E501-M...-P-... 4...20 mA and 20...4 mA,
Example: 0...20 mA can be set via USB
Connection of the USB communications
box with plug connector S32
transducer BTL7 profile P with floating position encoder and plug connection S32 Transducer BTL7 profile P
with guided position encoder
12 72 ~23 Rated length 72 73 73 and cable output KA
±18°
36.8
36.8
41
15 34.8 15 34.8 41
Installation length 50 50
68 68
Micropulse Transducers BTL6 rod
Ethernet interface
VARAN feedback system for hydraulically controlled axes Features

Micropulse position measuring systems with a rod design integrated ■■Non-contact measurement of the measuring position
in the pressure section of the hydraulic cylinder measure the current ■■Pressure-resistant up to 600 bar (1000 bar) for direct integration
piston position directly. Optimal control quality of the hydraulic axis in the pressure area
is achieved through dynamic, reproducible high-precision measure- ■■IP 67, insensitive to contamination
ments. The extremely quick and secure real-time data transmission ■■Insensitive to shock and vibration
of the VARAN industrial Ethernet and the precise dynamic mea- ■■Absolute output signal
surement of the piston positions of the Micropulse BTL makes the ■■Measuring length up to 4012 mm
system ideal for use in advanced applications with regulated axes. ■■Fast, simple mounting
■■Single-plug solution saves system costs
Reduction in material and installation costs
The Micropulse position measuring system's single-plug solution Additional information
lowers total system costs enormously. And every plug connection For VARAN, see www.varan-bus.net
spared also means that a significant source of errors is eliminated. or for EtherCAT, see www.ethercat.org
VARAN bus
Splitter Splitter Splitter
122
NEW
Model Rod BTL6 Rod BTL6

Output signal VARAN EtherCAT®
Interface transducer V11V V11E
Customer device interface VARAN EtherCAT®
Part number BTL6-V11V-M _ _ _ _ -B-S115 BTL-V11E-M_ _ _ _-B-S115
System resolution ≤ 15 µm ≤ 10 µm
Repeat accuracy ≤ 20 µm ≤ 30 µm
Sampling rate fSTANDARD = 1 kHz (< 850 mm) fSTANDARD = 1 kHz (< 850 mm)
Non-linearity ≤ ±200 µm up to 500 mm rated length ≤ ±200 µm up to 500 mm rated length
±0.04% ±0.04%
500...1500 mm rated length 500...1500 mm rated length
Supply voltage 20...28 V DC 20...28 V DC
Current consumption ≤ 75 mA ≤ 100 mA
Reverse polarity protected Yes Yes
Operating temperature 0...+70 °C 0...+70 °C
Please enter the code for the rated length B: 30-1 mm Damping zone
in the part designation. Z: 2" -0.04" Rated length = 60
Measuring range
Scope of delivery
G
■■Transducer
Ø D1
Position encoder
■■Quick start instructions
Please order separately:
Position encoder/float,
fastening nut and
Thread size
plug connector 0.5 Ø 25 B: M18x1.5 45
12.8 71 25 Z: 3/4"-16UNF 46
Ordering example:
BTL6-V11_-M_ _ _ _-_-_ _ _ _
Standard
Interface Rated length [mm] Design Connection
V VARAN 0025...4012 mm in 1 B= Standard M18×1.5 S115 Plug connector

E EtherCAT mm increments
New Generation of the Optical Distance Sensor Family BOD 66M
Even more precise and higher-performance – even for highly dynamic applications
The new generation of photoelectric distance sensors BOD 66M

impress with their higher resolution and improved switching frequen-
cy as well as their extensive parameterization options via display and
membrane keyboard. Thanks to the extended working ranges, the
new sensors are ideal for different tasks: from bulk material technol-
ogy to conveyor technology all the way to robotics applications.
■■Flexible use: from large surface areas to surfaces with fine or

Series BOD 66M
colored structures or even reflectivity
Working range 100...600 mm
■■Even more precise than the first generation and astoundingly fast
Measuring range 600 mm, adjustable
■■Easier commissioning and configuration than for the first
PNP/NPN, Ordering code BOD001H
generation thanks to intuitive menu guidance and display
NO/NC Part number BOD 66M-RA11-S92
■■On-site display of current measured values
■■Maximum performance by setting the appropriate work mode,
Analog output 1...10 V
working ranges and switching points
Output signal Push-pull PNP/NPN
Switching type Light/dark switching
Settings Membrane keyboard/display
Light type Red light LED
Function Light sensor, triangulation
Laser class
Light spot diameter 15×15 mm
Resolution 100...500 μm
Material Housing Metal, Gd-Zn
Optical surface Glass
Connection M12 connector S92
124
NEW
BOD 66M BOD 66M BOD 66M BOD 66M BOD 66M
100...600 mm 150...800 mm 150...800 mm 150...2000 mm 150...2000 mm
600 mm, adjustable 0.8 m, adjustable 0.8 m, adjustable 2 m, adjustable 2 m, adjustable
BOD001C BOD001J BOD001K BOD001E BOD001F
BOD 66M-RB11-S92 BOD 66M-LA12-S92 BOD 66M-LB12-S92 BOD 66M-LA14-S92 BOD 66M-LB14-S92
4...20 mA 1...10 V 4...20 mA 1...10 V 4...20 mA
Push-pull PNP/NPN Push-pull PNP/NPN Push-pull PNP/NPN Push-pull PNP/NPN Push-pull PNP/NPN
Light/dark switching Light/dark switching Light/dark switching Light/dark switching Light/dark switching
Membrane keyboard/display Membrane keyboard/display Membrane keyboard/display Membrane keyboard/display Membrane keyboard/display
Red light LED Red light laser Red light laser Red light laser Red light laser
Light sensor, triangulation Light sensor, triangulation Light sensor, triangulation Light sensor, triangulation Light sensor, triangulation
2 2 2 2
15×15 mm Ø 1 mm Ø 1 mm 2×6 mm 2×6 mm
100...500 μm 100...800 μm 100...800 μm 1...3 mm 1...3 mm
IP 65 IP 65 IP 65 IP 65 IP 65
–20...+50 °C –20...+50 °C –20...+50 °C –20...+50 °C –20...+50 °C
Metal, Gd-Zn Metal, Gd-Zn Metal, Gd-Zn Metal, Gd-Zn Metal, Gd-Zn
Glass Glass Glass Glass Glass
M12 connector S92 M12 connector S92 M12 connector S92 M12 connector S92 M12 connector S92
Connector orientation
Condition Monitoring
and Fluid Sensors
Pressure sensors
Capacitive sensors for level detection
126
Flush-mounted Pressure Sensors BSP
For media at which standard pressure sensors reach their limit
Balluff pressure sensors with

11 Pressure variants a flush-mounted membrane
33 PNP variants are designed for media in which
33 NPN variants standard pressure sensors
22 Output variants reach their limit. With their flush-
2 programmable switching points mounted, welded stainless steel
membrane, the sensors have no
22 Output variants dead spaces and are particularly
1 programmable switching point easy to clean. Due to this, they
and analog output 0...10 V DC are superbly suited to pressure
22 Output variants measurement in media that
are viscous, crystallized or that
1 programmable switching point
contain solids, such as:
and analog output 4...20 mA ■■Adhesives
■■Oils
= 66 variants of flush-mounted ■■Sealants
■■Changing media
pressure sensors
Pressure ranges –1...2 bar, –1...10 bar,

0...2 bar, 0...5 bar, 0...10 bar,
0...20 bar, 0...50 bar,
0...100 bar, 0...250 bar,
0...400 bar, 0...600 bar
Switching frequency f max. 200 Hz
Accuracy ≤ ±0.5% FSO
Temperature error ≤ ±0.2% FSO/10 K
Ambient/media temperature –40…+85 °C/–40...+125 °C
Degree of protection as per IEC 60529 IP 67 (when connected)
Material Housing PA 6.6, stainless steel
Membranes Stainless steel 1.4435
Seal Fluoroelastomer Refer to our Pressure
Connection Plug connector M12 connector, 4-pin Sensors BSP catalog or visit
Process connection G 1/2", flush-mounted www.balluff.com
for further information
128
Flush-mounted stainless
steel membrane – no sticking
or premature defects of the
sensor. Aside from that,
Pasty or highly simple cleaning of the pipe
viscous medium, system is supported.
liquid with impurities
or those containing
solid materials
Pressure Sensor with IO-Link
IO-Link advantages enable installations where the action is NEW
IO-Link pressure sensors monitor process media More efficient operation

Pressure sensors are best suited for monitoring process media such Using IO-Link, sensors in the machine can be positioned in relation
as coolants, lubricants, hydraulic fluids and pneumatic components. to the process directly at the location of action because the sensor's
Using IO-Link, you continuously relay your measured values and accessibility no longer plays a role. Process monitoring, configura-
data to the controller and let it provide precise readjustment. tion and error analysis of the IO-Link devices now take place in the
controller. This makes machine processes time-optimized. Signal
Highest machine availability delays and distortions are eliminated reliably. The digital transmission
IO-Link pressure sensors enable quick, error-free sensor replace- of data also ensures high signal quality.
ment and prompt commissioning. Downtimes are significantly re-
duced since the parameters for a replaced IO-Link sensor are written ■■Reduced downtimes
to the new sensor automatically from the IO-Link master. Commis- Simple sensor replacement with plug-and-play
sioning processes, format changes or recipe changes are processed ■■Maximum flexibility
centrally over the controller's functional components. This saves time System conversion during ongoing operation
and reduces the potential for errors to a minimum. ■■Simple commissioning
Complete parameter sets can be duplicated using IO-Link
■■In-process diagnostics
Process data and errors are reported directly
to the controller via IO-Link
Pressure ranges –1…2 bar to 0…600 bar –1…2 bar to 0…600 bar –1…2 bar to 0…600 bar
Interface, IO-Link 1.1 IO-Link 1.1 IO-Link 1.1
output signal with two switching outputs with one switching output with one switching output
and analog 0…10 V output and analog 4…20 mA output
Supply voltage UB 18...36 V DC 18...36 V DC 18...36 V DC
Accuracy 0.5% FSO BFSL 0.5% FSO BFSL 0.5% FSO BFSL
Temperature error 0.3% FSO/10 K 0.3% FSO/10 K 0.3% FSO/10 K
Ambient/media temperature –25…+85 °C or –25...+125 °C –25…+85 °C or –25...+125 °C –25…+85 °C or –25...+125 °C
(optional –40 °C) (optional –40 °C) (optional –40 °C)
Degree of protection as per IEC 60529 IP 67 IP 67 IP 67
Material Housing Stainless steel Stainless steel Stainless steel
Membranes Ceramic Ceramic Ceramic
Seal Fluoroelastomer Fluoroelastomer Fluoroelastomer
Connection Connectors M12 connector, 4-pin M12 connector, 4-pin M12 connector, 4-pin
Process connection G 1/4" G 1/4" G 1/4"
130
MicroLevel Sensors BCS
Progress in SmartLevel technology NEW
132
■■Measure all conductive liquid
media
■■Foam and adhesion compen-
sation
■■Can be used in many standard
applications with its factory
defaults
Available from
The second generation of
capacitive SmartLevel sensors
September 2013
in the new MicroLevel housing Size M12×1
substantially expands the range Mounting type Non-flush
of applications. The highlight is Rated switching distance sn Media-dependent
the one-piece ZEDEX® housing PNP/NPN and Ordering code BCS00WA
in contact with the material. This NO/NC user selectable Part number BCS S44HH01-GPCFAG-EP02
PTFE compound offers the best Supply voltage UB 10…30 V DC
possible chemical resistance and Voltage drop Ud at Ie ≤2V
good mechanical stability. This Rated insulation voltage Ui 75 V DC
allows the new capacitive Smart- Output current max. 50 mA
No-load supply current I0 max. < 12 mA
Level sensors to be installed
Polarity reversal/short-circuit protected Yes/Yes
pressure-tight up to 6 bar and
Ambient temperature Ta –5…+105 °C (sensing surface)
tolerate a media temperature up
to a maximum of 105 °C.
Supply voltage/output function indicator Green LED/Yellow LED
Degree of protection as per IEC 60529 IP 67/sensing surface IP 68
Material Housing PTFE compound ZEDEX®-530
Sensing surface PTFE compound ZEDEX®-530
Cover PA 12
Connection 2 m PUR cable, 3×0.34 mm²
Reverse mounting in a tube of any desired length

for fashioning "point-switching" rod sensors.
The sealing can be done with an O-ring or with
a flat seal.
SENSOR
SOLUTIONS AND
SYSTEMS
For all areas of the automation industry
As a global player, we stand for comprehensive system expertise, continuous innovation,
the highest quality and the greatest reliability. Balluff means technological variety and
first-class service. Our 2450 worldwide employees are working to ensure this.
Industrial
Systems Networking and Industrial
and Service Connectivity Identification
Linear Position
Object Sensing and
Detection Measurement
Condition
Monitoring,
Fluid Sensors Accessories
Tel. +49 7158 173-0

www.balluff.com
Systems and Service
Industrial Identification
Object Detection
Linear Position Sensing and Measurement
Condition Monitoring and Fluid Sensors
Accessories
Balluff GmbH
Schurwaldstrasse 9
73765 Neuhausen a.d.F.
Germany
Tel. +49 7158 173-0
Fax +49 7158 5010
balluff@balluff.de
www.balluff.com
Doc. no. 871424/Mat. no. 181688 E
Edition 1304; Subject to changes.
Replaces edition 1210.

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