Product News

Products + News
Products + News Best Quality for Efficient Automation

+++ Systems and Service +++ Industrial Networking and Connectivity +++ Industrial Identification +++
Object Detection +++ Linear Position Sensing and Measurement +++ Condition Monitoring and Fluid Sensors +++ Accessories
Products + News
Top quality for efficient automation
As the leading sensor specialist and system provider with more than Benefit from comprehensive
90 years of company tradition, Balluff GmbH has been a recognized sensor expertise from a single
partner in factory automation for decades. The global player has a source. Achieve solutions
strong presence with 61 sales branches and representative offices suited to your requirements.
as well as nine production sites on all continents. The corporate
headquarters in Neuhausen a.d.F. is located near Stuttgart.
Balluff offers a wide array of products with varied operating principles

taking advantage of the broad spectrum of technology available,
including high-quality sensors and systems for position measure-
ment and identification, as well as sensors for detecting objects and
measuring fluids. The full-range assortment includes optimal network
and connection technology and a comprehensive line of accessory
products.
We offer innovative, first-class products tested in our own accredited

laboratory, and maintain certified quality management in accordance
with DIN EN 9001:2008. Our technology speaks for itself in inter-
national applications since it also meets regional standards.
Balluff stands for application-specific customer solutions, com-

prehensive services, individual consultation and prompt service.
Our staff of more than 2.750 employees is committed to providing
outstanding service worldwide.
2
Inhalt
Products + News 1
Inhalt 3
Intro 4
30 SmartLight – LED Signal Numerous Measuring 88 BSI Q41 Inclination Sensors
Tower Light with IO-Link Modes 90 BSI R65 Inclination Sensors
60 Ultrasonic Sensors
BUS M30E2
62 Inductive Sensors BES
with IO-Link
64 Inductive Full-PTFE
Systems and Service
Sensors for the Semicon-
ductor Industry
10 Training – Use Well-found- Industrial 66 Inductive Sensors BES:
Identification Accessories
ed Manufacturer Expertise Steelface and Factor 1
12 Balluff RFID Software Indi- 68 MicroLevel Sensors BCS
vidually Configurable and 36 BVS Vision Sensor – 70 Sensor Amplifier for 94 Line Lasers
Customized Solutions Now available for QR Codes Capacitive Sensors 96 Compact and Intelligent IP-
14 Mold ID – Transparency in 38 Industrial RFID System 20 Power Supply Units BAE
Mold Handling BIS V 98 IP-67 Power Supply Units
16 Tool ID Upgrade – Upgrad- 40 Industrial RFID System BIS with IO-Link
ing from a Single Source M: 13.56 MHz System 100 Passive splitter boxes BPI
102 Cables BCC for Harsh
Environments – Highly
Linear Position Versatile
Sensing and 104 Push-Pull Connectors
Measurement
BCC
106 Valve Connectors BCC
Industrial 74 Magnetically Coded Posi- 108 Mounting System BAM
Networking and Object
tion and Angle Measure- 110 Clamping Holder BAM
Connectivity Detection
ment System BML-S1H with Positive Stop –
76 Magnetically Coded Posi- High-temperature Resistant
20 IO-Link – Network Technol- 44 Photoelectric Sensors with tion and Angle Measure- up to 500 °C
ogy for Reliable Data Trans- Outstanding Precision ment System BML-S2C
fer and Greater Efficiency MICROmote® 78 Magnetically Coded Posi- Balluff GmbH 112
22 Industrial Networking and 46 Laser Diffuse Sensors tion and Angle Measure-
Connectivity BOS Q08M ment System BML-S1G
24 8-fold IO-Link Master – 48 Laser Through-beam 80 Micropulse Transducers
Profinet, Ethernet/IP and Sensors BOS 08E BTL6-V and BTL7-V
EtherCAT Fieldbus Modules 50 Photoelectric Sensors 82 BOD 6K Photoelectric
with Eight IO-Link Ports BOS 12M Distance Sensors
26 First Profinet Master BNI 52 Photoelectric Mini-sensors 84 BOD 23K Photoelectric
with 16 IO-Link Ports BOS 5K Laser Distance Sensors with
28 Profinet: Push-Pull Module 54 Photoelectric Sensors Laser Class 1
for Fiber-optic Cables and BOS 6K and BKT 6K 86 Inductive Distance Sensors
Copper Cables 28 58 High-resolution Lighting M12 Platform
Strip BLA Enables
n www.balluff.com 3
Intro
Product Highlights
An overview
Systems and Service

Mold ID – Transparency in Mold Handling
For Preventive Maintenance
on page 14
Tool ID Upgrade – Upgrading from a Single Source

For Optimum Mold Usage
on page 16
Industrial
Identification
Industrial RFID System BIS M: 13.56-MHz System
For Large Volumes of Data and High Speeds
on page 40
4
NEW
First Profinet Master BNI with 16 IO-Link Ports

For maximum flexibility
on page 26
Profinet: Push-Pull Module for

Fiber-optic Cables and Copper Cables
For Cables in Harsh Environments
on page 28
SmartLight – LED Signal Tower Light with IO-Link

For Signaling Operating States
on page 30
Industrial Networking
and Connectivity
n www.balluff.com 5
Product Highlights
An overview Object
Detection
Photoelectric Sensors with Outstanding Precision
MICROmote® Sensors BOH
on page 44
Laser Diffuse Sensors BOS Q08M

Extreme accuracy in a compact, high-performance design
on page 46
Laser Through-beam Sensors BOS 08E

Small, Accurate, Precise
on page 48
Photoelectric Sensors BOS 12M

Preset Background Suppression
on page 50
Photoelectric Sensors BOS 6K and BKT 6K

With a High Degree of Protection
on page 54
Ultrasonic Sensors BUS M30E2

Level Meter that is Resistant to Chemicals
on page 60
Inductive Sensors BES: Steelface and Factor 1

Stainless Steel and Coated – Extremely Rugged
on page 66
Line Lasers
on page 94
Compact and Intelligent IP-20 Power Supply Units BAE

on page 96
IP-67 Power Supply Units with IO-Link

on page 98
Passive Splitters BPI

On page 100
Push-Pull Connectors BCC

on page 104
6
Accessories Valve Connectors BCC
on page 106
NEW
Magnetically Coded Position and Angle Measurement

System BML-S1H
Absolute Precision – Now Even up to a Measuring
Length of 1024 mm
on page 74
Magnetically Coded Position and Angle Measurement

System BML-S2C
10-mm System for High Read Distance
on page 76
Micropulse Transducers BTL6-V and BTL7-V

With Profinet, EtherCAT and VARAN Interfaces
on page 78
Photoelectric Distance Sensors BOD 6K

With Extended Measuring Range – For Flexible
Adaptation to Your Application
on page 82

with Laser Class 1
Reliable Measurement – Regardless of Material
and Surface
on page 84
Inclination Sensors BSI Q41

Angle measurement made easy
on page 88
Inclination Sensors BSI R65

When high precision is what you need
Linear Position on page 90
Sensing and Measurement

n www.balluff.com 7
Systems and Service
Training
Balluff RFID software
Mold ID
Tool ID upgrade
8
n www.balluff.com 9
10 Training – Use Well-founded Manufacturer Expertise
Training
Use well-founded manufacturer expertise.
And benefit from application security.
10
Gain real-world and relevant manufacturer knowledge in our training
courses to best implement the requirements of your applications.
An overview of our training courses
In small groups, you will learn the best ways to utilize sensors and ■■Professional sensor use:
systems in real-world applications. Select operating principles, install sensors professionally
Topics include: the basics of sensors, selecting the right effective and ensure the reliable operation of your application.
principle, potential uses and handling for a vision sensor or the ■■Position and Distance Measurement:
IO-Link communication standard. You can always bring in your own This is how you perform precise and wear-free measurements.
tasks to form the focus of the course, and we will work together to ■■RFID:
find a solution. The right data at the right time at the right place.
■■Vision sensor:
Alongside practical expertise, you will gain basic theoretical Using an image processing sensor, ensure manufacturing
knowledge in our training courses, including design planning, quality in three steps. Reliably detecting different
simple configuration, and tried-and-tested tips and tricks. 1D and 2D codes.
In this way, you have the ideal prerequisites for high application ■■Industrial networking with IO-Link:
security and increased productivity. And take advantage of our Manage signals intelligently and cost-effectively.
manufacturer expertise for greater efficiency.
The benefits to you

■■High proportion of practical content –
directly using and deepening what has been learned
■■High efficiency –
learning in small groups due to limited number of participants
■■Closely related to the user –
assessing and solving your real-world task
For more information, refer to our

Training Brochure or
Order with BSS EDU visit us online at

www.balluff.de/schulungen
In dialog
Workshops
Programming
Practice
n www.balluff.com 11
12 Balluff RFID Software Individually Configurable and Customized Solutions
Balluff RFID Software

Individually configurable and customized solutions –
For mobile applications and stationary data exchange
12
Balluff RFID software solutions include a wide performance spectrum Template software for Portal software for
for mobile communication with an RFID handheld and for data entry mobile applications mobile applications
on a desktop computer. Configurable software and customized so- ■■Protection from unauthorized ■■All template features
lutions are offered for both handhelds and desktops, providing users access using password ■■Overcome system discontinui-
with flexibility and ideal uses for their applications, while contributing security ties: Read barcodes
to cost-effectiveness. ■■Intuitive operation through a and write to RFID
customized menu design ■■Compare data with the
■■Data in plain text (ASCII code) query function
■■Fast data search via
the search function
■■Special templates for each
type of information
■■Manual exchange with
XML databases
■■Data can be saved as XML or
CSV files for further
applications
Mobile Applications
Template Portal Customizing
Reading barcodes n n
Comparing data n n
Password function n n n
Writing data to tags and reading from tags n n n
Search function n n
Saving and transferring data to a handheld n n n
Saving and exporting data as XML or CSV files n n
Template based on Windows™ interface (second software package on external PC) n n n
Availability of various templates n n
Displaying data in a customer-specific context n n n
Acoustic signal when the process ends n n n
Wi-Fi connection n
Process status is indicated by a green, yellow or red light n n n
Description Order code Part number

BIS C Template BAI0001 BAI TEM-C01-EN-C
BIS M Template BAI0002 BAI TEM-M01-EN-C
Portal BIS C BAI0003 BAI POR-C01-EN-C
Portal BIS M BAI0004 BAI POR-M01-EN-C
Customizing BSS001J BSS UPD-I-BIS-002
14 Mold ID – Transparency in Mold Handling
Mold ID – Transparency in Mold Handling

For preventive maintenance
Molds are subject to wear and tear and must be regularly maintained Mold ID is backed by an autonomous system. All machines can be
as a result. The regularity of inspection often depends on the experien- upgraded individually, without the manufacturer and regardless of
ce of individual employees or handwritten notes that are not available the location.
to everyone. In many cases, therefore, maintenance and inspection
are frequently carried out only if the produced parts no longer meet the Another plus: You can access the Mold ID system from anywhere
required quality standards or if the mold malfunctions. in the world using a standard web browser, smartphone or tablet
Mold ID guarantees preventive maintenance for all molds. This is PC. An app with functions protected by configurable passwords
because each mold can be clearly identified, meaning their use can enables access to the data directly on the mold by using Near Field
be traced. Production cycles are recorded and optimum utilization Communication (NFC).
is enabled. This extends runtime, increases the productivity of the
systems and improves efficiency.
14
The benefits of autonomous Mold ID
■■Fewer unplanned downtimes as the result of Mold ID – components
− continuous counting of the shots Data carriers
− automatic documentation of all data on the mold − for each mold
− visualizing the mold status and the inspection intervals for − variant depends on the ambient conditions
optimum mold change Shot counter
− notice for the operator about the next scheduled via an inductive sensor
maintenance RFID unit
■■Transparency through the level of use of identically designed molds for communication with the data carrier
■■Overview of all molds currently running on the machines, through Mold ID unit
access to the systems over the company network via TCP/IP. − industrial computer
■■Mobile reading out of the documented mold data via smartphone or − software
RFID handheld, for example, during an audit or when selecting the − gateway to the company network
correct mold. − visualization with the SmartLight signal light
■■Can be integrated into higher-level systems using a web service Mobile end devices
interface − for reading data
■■Reliable – Balluff apps for access to the mold − for initializing data carriers
− for setting limit values
− for password protection
One-time Cyclical Maintenance
Initializing Counting Write Comparing Reset
■■Attaching ■■Shot counter ■■RFID ■■system ■■ Reading out data

data carrier ■■Detecting movement ■■Data from the ■■Comparing data ■■Defining new limit
■■Specifying ■■Response to system ■■Updating the status value
limit values system ■■Writing to the data ■■Activation of ■■Writing data to
■■Defining names carrier on the mold SmartLight data carrier
■■Writing to
data carrier
16 Tool ID Upgrade – Upgrading from a Single Source
Tool ID Upgrade – Upgrading from a Single Source

For optimum tool usage
Tool ID Upgrade is a complete solution for upgrading the tool ID on Features for optimizing your processes
existing machines. This all-around package with an industrial RFID ■■Safe transmission of the tool parameters
system provides the optimal interface between the setting device ■■Correct machine assignments by scanning on the
and the machine control system. It is ideal for all common technolo- tool magazine
gies.* ■■Visual depiction of tool data on the monitor
Each solution is tailored to your individual requirements. ■■Faster set-up times through automation
■■Optimal utilization of the tools
* The system can be implemented in most controllers, such as those
from Siemens, Heidenhain, Fanuc or Mazak. If you work with a diffe-
rent manufacturer, please contact us.
16
System description
Hardware – control unit Commissioning
■■ Panel PC with touch screen ■■ Installing tool holders and the control units
■■ RFID reader with BIS C series interface on each machine
■■ 24 V power supply for reader and panel PC ■■ Configuring the readers
■■ Holder for the installation ■■ Connecting to the relevant controller
■■ Starting up individual machines
Hardware – tool holder, e.g. for HSK, ISO ■■ Tests and validating function
■■Mechanical holder for the tools ■■ Collective acceptance of the installation
■■ Holder for the read/write head
■■ BIS C series read/write head Training
■■ Holder for the installation ■■Creating specific documents
■■ Cabling ■■Your authorized personnel will be instructed in operation.
Software
■■Pre-installed with the option for the relevant controller
Tool ID Upgrade – application description

A machine is to be upgraded with a tool ID. First, the components
Magazine of the system are selected so that they perfectly match the present
overview machine control system.
Then, a separate control unit with integrated RFID technology is

installed on each machine outside of the tool room; this control unit
communicates with the machine control system.
Settings List of tools
The control unit and a tool holder with RFID read/write head can be
Tool ID used to take data that is on the data carrier and read it into the con-
Upgrade troller as well as write it back to the data carrier. The touch screen
controls the process of reading or writing to the data carrier.
All data and commands are displayed in plain text.
Load Unload After the tool holder and control unit are installed, the read/write
heads are configured and the connection to the machine control
tool tool
system is established. Now the machine can be put into operation.
In tests, function is validated and the installation is accepted along
with the user.
Functional range of the software
Industrial Networking
and Connectivity
System technology
Profinet master
SmartLight
18
20 IO-Link – Network Technology for Reliable Data Transfer and Greater Efficiency
Industrial Networking and Connectivity

IO-Link – Network technology for reliable data transfer and greater efficiency
More efficiency, lower costs

IO-Link saves time and money in overall production
IO-Link is all you need to make automation even more high-perfor-
mance. This is because IO-Link provides substantial optimization and
cost reduction potential for the overall production.
The uniform, simple wiring, continuous diagnostics and central con-
figuration via the controller consequently provide an all-encompassing
effect. And they do this in entirely different ways.
20
Simplification of installation
■■Faster, simpler connection to an unshielded, three-core standard cable
■■Standard sensors can also be integrated into the fieldbus level
■■8-fold IO-Link master for eight different IO-Link devices or eight hubs,
each with up to 16 binary sensors
■■Cost-saving due to fewer mechanical installations
■■High security against interference thanks to digital communication
Requirements-based maintenance
■■Continuous diagnostics
■■Automatic readjustment via the controller
■■Predictive error detection
■■Longer maintenance intervals
More efficient operation

■■Positioning of the sensors right where the action is
■■Process monitoring, configuration and error analysis of the IO-Link devices via the controller
■■Fast, high-performance data transmission
■■Time-optimized machine processes
■■High signal quality by means of digital data transmission
■■A selection of sensors that is highly suited to the particular application because of the simultaneous
use of binary, analog, and IO-Link sensors
Highest machine availability

■■Faster, error-free sensor replacement and prompt commissioning
■■Automatic configuration of an IO-Link sensor
■■Prompt format changes and recipe changes centrally via the controller
■■Additional security from clearly identifiable IO-Link devices
22 Industrial Networking and Connectivity

System technology networked comprehensively and intelligently
■■High degree of protection: IP 67 guaranteed

■■High shock and vibration ratings
■■Faster, simpler connection
22
24 8-fold IO-Link Master – Profinet, Ethernet/IP and EtherCAT Fieldbus Modules with Eight IO-Link Ports
8-fold IO-Link Master

Profinet, Ethernet/IP, and EtherCAT fieldbus modules
with eight IO-Link ports
136 IOs on a module

Balluff IO-Link solutions save money
Until now, at least 9 fieldbus modules had to be used in order to be
able to activate 136 IOs. Today, a single Profinet module is sufficient.
In connection with our extremely cost-effective sensor/actuator
hubs, now up to 136 I/O signals can be processed with the utmost
efficiency. In this way, compared to the standard fieldbus modules,
there is a high cost savings of 15 to 20% per input. If you add the
savings from the fieldbus and power cables to that, you can even
achieve a 30 to 40% savings.
A cost-effective M12 standard cable BCC is sufficient to switch on
a sensor/actuator hub. Furthermore, sensor hubs need just one
bus address so that they can variably group sensor signals together
within an area of 20 m and ensure exceptional efficiency.
24
1000 tasks, one module: There are frequently high costs associated with field installation of in-
The Profinet module with eight IO-Link ports telligent devices, since shielded cables and intelligent interface cards
Whether position measurement, object detection, identification, fluid such as analog input cards are used in the controllers. IO-Link not
sensor applications, temperature or pressure measurement—IO-Link only makes error-prone analog inputs unnecessary, it also reduces
makes the Profinet module suitable for every job. the wiring, inspection and hardware effort. With simple plug-and-play
IO-Link provides nothing but advantages for installing standard sen- of unshielded, cost-effective M12 lines, the system is quickly and
sors; it can also integrate intelligent devices via the same interface. securely brought into operation.
With that, the module provides a uniform interface from the signal to
the control level.
26 First Profinet Master BNI with 16 IO-Link Ports
First Profinet Master BNI with 16 IO-Link Ports

For maximum flexibility
A Balluff exclusive: 16-fold IO-Link master

The first Profinet IO-Link master with 16 IO-Link ports is on the
market. With this module, Balluff has doubled the previous number
of available ports and increased the capacity of each individual port.
The high bandwidth and fast data transfer rate of this Ethernet-
based fieldbus system offer the ideal conditions for this purpose.
More output per port: 32 bytes

Each IO-Link port transmits up to 32 bytes of process data in cycli-
cal form. At the same time, parameter or diagnostic data can be
transmitted acyclically at each port. If adding up the output of all
ports, the 16-fold IO-Link master provides 1 kByte of process data.
Digital and analog signals

IO-Link succeeds in transmitting both digital and analog signals at
each port. In contrast, conventional fieldbuses can do only one or
two signals per port.
Process up to 272 I/O signals

If sensor/actuator hubs are connected to the IO-Link master, up to
272 I/O signals can be processed. A 3-core standard sensor cable
is sufficient. The bottom line: Users now have the ability to make full
use of Profinet's capacity, all the way to the intelligent devices in the
field.
Additional features: display, integrated switch

and webserver
Like all Profinet modules from Balluff, the 16-fold master has an
integrated display for information and additional diagnostics. Its inte-
grated switch serves to establish a Profinet line structure. The built-in
webserver shows the status of the module with all current informa-
tion for advanced diagnostics.
26
NEW
Available
from 2015
Fieldbus Profinet
Design 8× IO-Link, 32× I/O
Order code BNI007M
Part number BNI PNT-509-105-Z015
Supply voltage US 18...30 V DC
Function indicator BUS/RUN
Indicators/input Display/pushbutton
Module status indicator: Mod LED Yes
Network status indicator: Net LED Yes 68
Port status indicator Black, red, yellow 64.4 32.4
Connection: Fieldbus M12, D-encoded, female 7.5 21.2
Connection: AUX power 7/8", male, 5-pin
Connection: I/O ports M12, A-coded, female
No. of I/O ports 16
LK1 LK2
Number of inputs Max. 32

P
255
IP
S SN
M12x1 (2x)
GW
3 2 1 0
Power Power
In In
Number of outputs Max. 32

Configurable inputs/outputs Yes
7/8"
Max. load current, sensors/channel 200 mA
US UA SF BF 100 LK1 100 LK2
0 1
25 25 25
0 1 0 1
Max. output load current 1.6 A/2 A 2 3
M12×1 (16x)
0 1 0 1
Port status indicator (signal status) Yellow LED
319.4
334
4 5
Port diagnostic indicator (overload) Red LED

0 1 0 1
6 7
Total current UActuator <9A

0 1 0 1
34
US UA
8 9
Total current USensor <9A
25
0 1 0 1
Degree of protection as per IEC 60529 IP 67 (when screwed into place)

10 11
0 1 0 1
31.5 25 25
Operating temperature Ta –5...+70 °C
12 13
0 1 0 1
Storage temperature –25...+70 °C

14 15
6.5 0 1 0 1
Mounting 2 mounting holes

Dimensions (L×W×H) 450×68×36.9 mm
Ø7.5 0.3
Housing material Nickel-plated die-cast zinc
21.2
IO-Link Version 1.1

No. of IO-Link master ports 16× master
Operating modes (3-wire) SIO, COM 1, COM 2, COM 3
Indicators Communication Green LED
Error Red LED
Max. load current for IO-Link device 1.6 A
28 Profinet: Push-Pull Module for Fiber-optic Cables and Copper Cables
Profinet: Push-Pull Module for

Fiber-optic Cables and Copper Cables
For cables in harsh environments
Fiber-optic or copper About using fiber-optic cables

Balluff has expanded the Profinet module family by adding push-pull Fiber-optic cables have now become established in industrial data
variants. These are available with a fiber-optic cable or copper cable communication. This is because potential differences and electro-
connection. Both versions have the push-pull connection technology magnetic influences on the data line are excluded when using fiber-
for fieldbus and power cables that is specified in the AIDA (Automa- optic cables. Polymer optical fibers (POF) additionally provide a large
tion Initiative of German Automobile Manufacturers). This makes the transmission bandwidth and large ranges.
wiring extremely simple.
Fiber-optic and copper

Additionally, there is a module that unites both worlds. It provides
both a fiber-optic (SCRJ) and a copper (RJ45) push-pull connec-
tion. Another plus: This I/O module requires no additional, external
module to convert from copper to fiber-optic cables.
About the fiber-optic cable connection

The fiber-optic cable connection is suitable for high-availability and
data-intensive applications. Equalizing currents and overvoltages can
be effectively prevented through the automatically given potential
isolation.
Additional features: display, integrated switch

and webserver
Like all Ethernet-based IO-Link masters from Balluff, the push-
pull modules also have an integrated display for information and
additional diagnostics. The integrated switch serves to establish a
Profinet line structure. The built-in webserver shows the status of the
module with all current information for advanced diagnostics.
IO-Link1.1
All functions of IO-Link 1.1 are made available by the 8 IO-Link ports
of the push-pull modules.
For suitable connectors, see p. 106-107
28
NEW
Fieldbus Profinet Profinet Profinet

Design 8× IO-Link, 16× I/O 8× IO-Link, 16× I/O 8× IO-Link, 16× I/O
Order code BNI007K BNI007J BNI007Y
Part number BNI PNT-508-105-Z031 BNI PNT-508-105-Z031-002 BNI PNT-508-105-Z031-004
Supply voltage US 18...30 V DC 18...30 V DC 18...30 V DC
Function indicator BUS/RUN BUS/RUN BUS/RUN
Indicators/input Display/pushbutton Display/pushbutton Display/pushbutton
Module status indicator: Mod LED Yes Yes Yes
Network status indicator: Net LED Yes Yes Yes
Port status indicator green, red, yellow green, red, yellow green, red, yellow
Connection: Fieldbus 2× Push-Pull RJ45 2× Push-Pull SCRJ 1× Push-Pull RJ45,
1× Push-Pull SCRJ
Connection: AUX power Push-Pull Power Push-Pull Power Push-Pull Power
Connection: I/O ports M12, A-coded, female M12, A-coded, female M12, A-coded, female
No. of I/O ports 8 8 8
Number of inputs Max. 16 Max. 16 Max. 16
Number of outputs Max. 16 Max. 16 Max. 16
Configurable inputs/outputs Yes Yes Yes
Max. load current, sensors/channel 200 mA 200 mA 200 mA
Max. output load current 1.6 A / 2 A 1.6 A / 2 A 1.6 A / 2 A
Port status indicator (signal status) Yellow LED Yellow LED Yellow LED
Port diagnostic indicator (overload) Red LED Red LED Red LED
Total current UActuator < 16 A < 16 A < 16 A
Total current USensor < 16 A < 16 A < 16 A
Degree of protection as per IEC 60529 IP 67 IP 67 IP 67
Operating temperature Ta –5…+70 °C –5…+70 °C –5…+70 °C
Storage temperature –25…+70 °C –25…+70 °C –25…+70 °C
Mounting 2 mounting holes 2 mounting holes 2 mounting holes
Dimensions (L×W×H) 185.5×84 mm, 4×47 mm 185.5×84 mm, 4×47 mm 185.5×84 mm, 4×47 mm
Housing material Nickel-plated die-cast zinc Nickel-plated die-cast zinc Nickel-plated die-cast zinc
IO-Link Version 1.1

No. of IO-Link master ports 8× master 8× master 8× master
Operating modes (3-wire) SIO, COM 1, COM 2, COM 3 SIO, COM 1, COM 2, COM 3 SIO, COM 1, COM 2, COM 3
Indicators Communication Green LED Green LED Green LED
Error Red LED Red LED Red LED
Max. load current for IO-Link device 1.6 A 1.6 A 1.6 A
30 SmartLight – LED Signal Tower Light with IO-Link

For signaling operating states
Version 1.1 Holder not included in the standard scope of delivery.
30
NEW
SmartLight – its broad color spectrum signals IO-Link SmartLight – the intelligent stack light
all common physical variables ■■The first LED signal tower light with an IO-Link interface
The first LED signal tower light with IO-Link interface uses its color ■■Unimagined flexibility
spectrum to signal operating states. And it does this with many ■■Very easy to program
individually definable colors. Depending on the requirement, the ma- ■■Extremely fast and easy to install
chine operator can have key and critical machine statuses displayed ■■Different colors can be easily assigned without having to
accurately. And from its color scale, one can even read tendencies, mechanically change the LED tower lights
patterns and trends of physical variables. Temperature statuses,
levels of systems, or the position of a slide over a position measure- The SmartLight has three central function modes for displaying
ment system can be visualized on the tower light, which has up different warning and indicator signals, which are controlled by the
to 20 separate controllable LED circuits. process data and the SPDU index.
■■Segment mode: Display of different color signals in
Colors can be defined individually and up to five different segments
users have maximum flexibility ■■Level mode: Color gradient display for showing
Connection and installation are easy. All that is needed to screw aspects such as levels or temperature values
them in is a four-wire sensor cable, and there is no vast number ■■Running light mode: Automatic running light with freely
of individual parts. This gives you maximum functionality quickly, configurable foreground and background color
so that the LED signal stack light provides previously unimagined
benefits. With the IO-Link SmartLight, almost all common physical
variables can be shown with a flexible color spectrum via multicol-
ored LEDs. They are easily programmed via the PLC using bit ad-
dress assignments of the IO-Link address range. Different colors can
be assigned with a few commands, without having to mechanically
change the LED tower lights.
With the Balluff SmartLight, you can implement all functions that
users were able to display with the previously available systems.
Thus, for example, it is possible to display different colors in different
zones, whereby the signal light can be subdivided in up to 5 zones.
Unlike the systems previously on the market, these colors and zones
can be configured individually in terms of number, size and color
definition, and can even be changed "on the fly" while the machine is
operating. This gives users complete flexibility.
For signaling operating states
IO-Link Device Device Device

Description SmartLight SmartLight SmartLight
Number of segments, max. 5 3 1
Order code BNI0072 BNI007F BNI007T
Part number BNI IOL-802-000-Z036 BNI IOL-801-000-Z036 BNI IOL-800-000-Z036
Color spectrum per segment Red, green, yellow, blue, white Red, green, yellow, blue, white Red, green, yellow, blue, white
Supply voltage US 18…30 V DC 18…30 V DC 18…30 V DC
Function indicator IO-Link RUN Green LED Green LED Green LED
Power-on indicator Green LED Green LED Green LED
Connection: IO-Link M12, A-coded, male M12, A-coded, male M12, A-coded, male
Connection UA via IO-Link interface via IO-Link interface via IO-Link interface
Configurable Yes Yes Yes
Max. load current of actuators 0.5 A 0.25 A 0.25 A
Operating temperature Ta –5...+55 °C –5...+55 °C –5...+55 °C
Storage temperature –25...+70 °C –25...+70 °C –25...+70 °C
Mounting M18 thread M18 thread M18 thread
Dimensions (L×W×H) 60×60×278 mm 60×60×182 mm 60×60×117 mm
Housing material Transparent plastic Transparent plastic Transparent plastic
Sound module No No No
Volume
Audio frequencies
IO-Link Version 1.1
Transfer rate COM 2 (38.4 kbaud) COM 2 (38.4 kbaud) COM 2 (38.4 kbaud)
Cycle time 5 ms with IO-Link 1.1 Master 5 ms with IO-Link 1.1 Master 5 ms with IO-Link 1.1 Master
20 ms with IO-Link 1.0 Master 20 ms with IO-Link 1.0 Master 20 ms with IO-Link 1.0 Master
IO-Link process data length 2-byte input 2-byte input 2-byte input
Communication indicators Green LED Green LED Green LED
Holder not included in the standard scope of delivery.
32
Available
from 2015
Device Device Device

Smart Light Sound Smart Light Sound Smart Light Sound
5 3 1
BNI0083 BNI0086 BNI0087
BNI IOL-802-000-Z037 BNI IOL-801-000-Z037 BNI IOL-800-000-Z037
Red, green, yellow, blue, white Red, green, yellow, blue, white Red, green, yellow, blue, white
18…30 V DC 18…30 V DC 18…30 V DC
Green LED Green LED Green LED
M12, A-coded, male M12, A-coded, male M12, A-coded, male
via IO-Link interface via IO-Link interface via IO-Link interface
Yes Yes Yes
0.5 A 0.25 A 0.25 A
IP 67 IP 67 IP 67
–5...+55 °C –5...+55 °C –5...+55 °C
–25...+70 °C –25...+70 °C –25...+70 °C
M18 thread M18 thread M18 thread
60×60×330.5 mm 60×60×234.5 mm 60×60×138.5 mm
Transparent plastic Transparent plastic Transparent plastic
Yes Yes Yes
95 dB/1 m 95 dB/1 m 95 dB/1 m
1 Hz, 5 Hz, continuous tone, pulse 1 Hz, 5 Hz, continuous tone, pulse 1 Hz, 5 Hz, continuous tone, pulse
COM 2 (38.4 kbaud) COM 2 (38.4 kbaud) COM 2 (38.4 kbaud)

2-byte input 2-byte input 2-byte input
Industrial Identification
34
Vision sensors
Industrial RFID systems
36 BVS Vision Sensor – Now available for QR Codes
BVS Vision Sensor – Now for QR Codes as well

ConVis software in Version 1.5: New functions, more applications
Up to 40 QR codes per second. A further benefit: even easier operation than before
In packaging and printing technology applications, QR codes are New features are functions for managing the sensor configurations
common, but they are becoming more and more frequent in logis- and for saving all sensor inspections. This simplifies maintenance
tics. The Balluff vision sensor BVS provides a new reading tool for and secures results.
quick, secure, reading and verification of QR codes. The software now also has an interface in Japanese and Chinese so
that it can also be used by your customers in Asia.
The new software provides, reads, verifies and inspects the quality
of QR and micro-QR codes – up to to 40 codes per second. This Benefits
makes the BVS-E unique. The QR reading tool is available for the ■■A software for all BVS models
vision sensors BVS-E Ident and Universal. ■■Read QR codes reliably – even at high part rates
■■New languages – Even easier for customers in China and Japan
New feature: Checking the position of the code
The positions of QR, data matrix and barcodes can now also be
determined and inspected to detect deviations from the printing
position at an early stage.
Error classifications are also easier than before. This is because the
detected quality parameters can be output via the interface for all
codes.
36
38 Industrial RFID System BIS V
Industrial RFID System BIS V

The generation for more efficiency
Make quick, contactless data communication noticeably more ef-

ficient with Industrial RFID BIS V from Balluff. Only BIS V combines
RFID and sensors and has an integrated IO-Link master along with
the four antenna channels. The four antenna channels work indepen-
dently of one another. This saves costs, as fewer processor units
are needed. A node for additional information is available with the
IO-Link master.
Description Profibus processor units EtherCAT processor unit

Housing material Die-cast aluminum, Die-cast aluminum,
coated coated
Order code BIS00T3 BIS00U9
Part number BIS V-6102-019-C001 BIS V-6110-063-C002
Power supply, residual ripple 24 V DC ±10 % LPS Class 2, ≤ 10 % 24 V DC ±10 % LPS Class 2, ≤ 10 %
Power supply ≤ 2 A ≤ 2 A
Operating temperature/Storage temperature 0...+60 °C 0...+60 °C
Degree of protection as per IEC 60529 IP 65 IP 65
Read/write head ports 4× external 4× external
Service interface IO-Link 1.1, USB 2.0 IO-Link 1.1, USB 2.0
Controller inputs/outputs IO-Link-based IO-Link-based
Connection for 4 read/write heads BIS VM-3_ _ or BIS VL-3_ _ BIS VM-3_ _ or BIS VL-3_ _
Connection configuration Read/write heads H1…H4 4× M12 female, 5-pin 4× M12 female, 5-pin
Power 1× 7/8" male, 5-pin 1× 7/8" male, 5-pin
Bus in 1× M12 male, 5-pin 1× M12 female, 4-pin
Bus out 1× M12 female, 5-pin 1× M12 female, 4-pin
IO-Link 1× M12 female, 3-pin 1× M12 female, 3-pin
Accessories included Configuration software Configuration software
The compact EMC-protected metal housing

with small dimensions (170×60×40 mm) is perfectly
integrated and simple to mount. In control cabinets
or in the field up to IP 65, on a top-hat rail, or on a
profile.
The BIS V industry-ready RFID system was deve-

loped and qualified according to the principles of
GAMP® 5. Additional information upon request at
rfidpharma@balluff.com
38
Connection Connection
Supply voltage Supply voltage
5-pin 4-pin
CC-Link processor unit Ethernet/IP processor unit Ethernet/IP processor unit Profinet processor unit
Die-cast aluminum, Die-cast aluminum, Die-cast aluminum, Die-cast aluminum,
coated coated coated coated
BIS010P BIS012F BIS0122 BIS013U
BIS V-6111-073-C003 BIS V-6106-034-C002 BIS V-6106-034-C004 BIS V-6108-048-C002
24 V DC ±10 % LPS Class 2, ≤ 10 % 24 V DC ±10 % LPS Class 2, ≤ 10 % 24 V DC ±10 % LPS Class 2, ≤ 10 % 24 V DC ±10 % LPS Class 2, ≤ 10 %
≤ 2 A ≤ 2 A ≤ 2 A ≤ 2 A
0...+60 °C 0...+60 °C 0...+60 °C 0...+60 °C
IP 65 IP 65 IP 65 IP 65
4× external 4× external 4× external 4× external
IO-Link 1.1, USB 2.0 IO-Link 1.1, USB 2.0 IO-Link 1.1, USB 2.0 IO-Link 1.1, USB 2.0
IO-Link-based IO-Link-based IO-Link-based IO-Link-based
BIS VM-3_ _ or BIS VL-3_ _ BIS VM-3_ _ or BIS VL-3_ _ BIS VM-3_ _ or BIS VL-3_ _ BIS VM-3_ _ or BIS VL-3_ _
4× M12 female, 5-pin 4× M12 female, 5-pin 4× M12 female, 5-pin 4× M12 female, 5-pin
1× 7/8" male, 5-pin 1× 7/8" male, 5-pin 1× 7/8" male, 4-pin 1× 7/8" male, 5-pin
1× M12 male, 5-pin 1× M12 female, 4-pin 1× M12 female, 4-pin 1× M12 female, 4-pin
Configuration software Configuration software Configuration software Configuration software
40 Industrial RFID System BIS M: 13.56 MHz System
Industrial RFID System BIS M: 13.56-MHz System

For Large Volumes of Data and High Speeds NEW
To remain competitive, fast and contact-free data communication is The benefits to you
indispensable. Balluff provides the necessary products: Data carriers ■■Up to 8 x faster data transmission than the ISO 15693 standard
with a memory of unrivaled size and the highest read/write speed, ■■Large storage capacities up to 128 KBytes
together with the high-performance processor unit BIS V, provide ■■Robust, compact components with high degree of protection
for top performance. Cycle times can be reduced and output rates (up to IP 68)
increased. You have real-time access to all data. ■■Almost unlimited read/write cycles
due to data carriers with FRAM technology
■■Savings potential by connecting up to four
read/write heads to a BIS-V processor unit
40
HIGH HIGH
SPEED MEMORY
Read/write heads
for BIS-V proces-
sor units
For circular antennas Order code BIS0130 BIS0133

Part number BIS VM-341-401-S4 BIS VM-345-401-S4
For rod antennas Order code BIS012Z BIS0131
Part number BIS VM-351-401-S4 BIS VM-355-401-S4
Dimensions 84.5×80×40 mm 105×40×15 mm
Operating temperature/storage temperature 0...+70 °C/-20...+85 °C 0...+70 °C/-20...+85 °C
Degree of protection according to IP 60529 IP 67 IP 67
Supported standard ISO 15693 ISO 15693
For circular antennas Order code BIS013H BIS013Z BIS0140 BIS0132

Part number BIS VM-348-401-S4 BIS VM-343-401-S4 BIS VM-346-401-S4 BIS VM-344-401-S4
Dimensions M12×1×65 mm Ø14.5 ×55 mm M16×1×55 mm M30×1.5×70.5 mm
Operating temperature/storage temperature 0...+70 °C/ 0...+70 °C/ 0...+70 °C/ 0...+70 °C/
-20...+85 °C -20...+85 °C -20...+85 °C -20...+85 °C
Degree of protection according to IP 60529 IP 67 IP 67 IP 67 IP 67
Supported standard ISO 15693 ISO 15693 ISO 15693 ISO 15693
Rod antenna Circular antenna
42
Object Detection
Photoelectric sensors
Ultrasonic sensors
Inductive sensors
Capacitive sensors
Sensor amplifiers
44 Photoelectric Sensors with Outstanding Precision MICROmote®
Photoelectric Sensors with Outstanding Precision

MICROmote® sensors BOH
44
NEW
Micro-optical sensors with unrivaled technical properties Alternative to fiber optics

Photoelectric MICROmote® sensors feature these micro-optical If highly flexible, purely electric sensor cables are required, photo-
components: LED, photodiode, phototransistor and laser diode units electric MICROmote® sensors are a technical alternative to fiber
with unrivaled technical properties. optics.
Features Broad range of standard products

■■Long ranges The photoelectric sensor heads have exceptionally small dimensions,
■■Excellent resolution excellent technical characteristic values and outstanding flexibil-
■■Rugged thanks to integrated metal housing ity. Thanks to our modular system, a broad spectrum of diverse,
■■Highly flexible electrical cables for signal transmission minimally sized standard products is available with a wide variety of
■■Easy to operate via separate amplifiers unique selling points.
This results from our guideline of packing high optical performance Application
into the smallest possible space. Therefore we developed our own MICROmote® sensors are particularly well suited to installation in
manufacturing technology, had it patented and put the conditions in moving machine parts and robot grippers. Small dimensions provide
place for users to solve a wide variety of applications, even in tight the perfect solution if not much installation space is available.
spaces.
Additional fields of application
Separate amplifier ■■Position detection of small parts
The miniaturized photoelectric sensors are operated with a separate ■■Identification and counting of objects
amplifier that can be mounted outside of where the action is. Highly ■■Level detection of foaming liquids
flexible electrical cables provide transmission of the sensor signals ■■Volume measurement and detection of microbubbles
between the sensor head and the amplifier. ■■Applications in a high vacuum
An additional plus: The amplifier provides convenient indicators and
operating elements.
You can find products on

this topic in our complete catalog:
Object Detection –
Photoelectric Sensors with MICROmote® sensors are operated with a separate
Outstanding Precision amplifier outside of where the action is.
46 Laser Diffuse Sensors BOS Q08M
Laser Diffuse Sensors BOS Q08M

Extreme accuracy in a compact, high-performance design NEW
Benefits at a glance
■■Compact design for installation and use in the smallest of spaces
■■Rugged metal housing with threaded holes
■■Reliable detection of small parts up to 0.3 mm
■■Uses a patented mounting concept for Bosch profiles that allows
quick, precise positioning
■■Laser class 1 – safe for the eyes!
Laser class 1
Accurately detect even the smallest parts
The new laser diffuse sensor follows the motto of the BOS Q08M Type
family: small size – big performance. Its excellent, fine light beam Detection range
also detects the smallest objects and contours with absolute reli- PNP NO Order code
ability and can be aligned with high precision, even amidst tightly Part number
packed parts. Therefore the laser diffuse sensor is ideally suited for PNP NC Order code
small spaces. Part number
Emitter, light type
Laser class
Smallest detectable part
Degree of protection as per IEC 60529
Ambient temperature Ta
Material Housing
Optical surface
Connection
NPN versions on request.
46
Diffuse sensor Diffuse sensor Diffuse sensor Diffuse sensor Diffuse sensor
1...60 mm 1...60 mm 1...60 mm 1...60 mm 1...60 mm
BOS01WC BOS01WH BOS01WL
BOS Q08M-PS-LD20-S49 BOS Q08M-PS-LD20-0,02-S49 BOS Q08M-PS-LD20-02
BOS01WE BOS01WJ
BOS Q08M-PO-LD20-S49 BOS Q08M-PO-LD20-0,02-S49
Laser, red light Laser, red light Laser, red light Laser, red light Laser, red light
1 1 1 1 1
up to 0.3 mm up to 0.3 mm up to 0.3 mm up to 0.3 mm up to 0.3 mm
IP 67 IP 67 IP 67 IP 67 IP 67
–5...+55 °C –5...+55 °C –5...+55 °C –5...+55 °C –5...+55 °C
Cast zinc, nickel-plated Cast zinc, nickel-plated Cast zinc, nickel-plated Cast zinc, nickel-plated Cast zinc, nickel-plated
PMMA PMMA PMMA PMMA PMMA
M8 connector, 3-pin 0.2 m PUR cable with 2 m PUR cable, M8 connector, 3-pin 0.2 m PUR cable with
M8 connector, 3-pin 3×0.14 mm² M8 connector, 3-pin
8 8 8 8 8
3 3 3 3
2.9
2.9
3
2.9
5
5
10
10
10
10
10
3.275
3.275
3.275
M3
M3
M3
M3
M3
40
40
20
20
20
20
40
20
44
44
44
50
50
59
59
LED LED
LED LED LED
M8x1 M8x1
36.5
36.5
M8x1 M8x1
48 Laser Through-beam Sensors BOS 08E
Laser Through-beam Sensors BOS 08E

Small, accurate, precise NEW
■■Compact design for
installation and use in the
smallest of spaces
■■Rugged stainless steel housing
■■Cylindrical design –
Easy assembly Laser class 1
■■Reliable detection of small
parts up to 0.3 mm Type Through-beam sensor
■■Laser class 1 – safe for Detection range 3m
the eyes! PNP NO Receiver Order code
Part number
The Balluff laser through-beam Emitter Order code BOS01U8
sensor BOS 08E is an innovati- Part number BOS08E-X-LS20-S49
ve, compact product with a high Emitter, light type Laser, red light
performance level. Nothing else Laser class 1
Smallest detectable part up to 0.3 mm
produces comparable results
Degree of protection as per IEC 60529 IP 67
under similar conditions. Its
Ambient temperature Ta –5...+55 °C
excellently focused light beam is
Material Housing Stainless steel
able to detect even the smallest
Optical surface PMMA
of parts, grooves or holes with
Connection M8 connector,
absolute reliability. Thus the laser
3-pin
through-beam sensor very ac-
curately monitors stack heights,
for example. Thanks to its very NPN on request.
M8x1
compact design, even mounting
multiple sensors in a row in nar- 13
row systems is no problem.
21.2
39.5
Ø6.6
11.5
M8x1
48
Through-beam sensor Through-beam sensor Through-beam sensor Through-beam sensor Through-beam sensor
3m 3m 3m 3m 3m
BOS01U3 BOS01U1 BOS01UH
BOS08E-PS-LE20-S49 BOS08E-PS-LE20-0,02-S49 BOS08E-PS-LE20-02
BOS01U7 BOS01UL
BOS08E-X-LS20-0,02-S49 BOS08E-X-LS20-02
Laser, red light Laser, red light Laser, red light Laser, red light Laser, red light
1 1 1 1 1
up to 0.3 mm up to 0.3 mm up to 0.3 mm up to 0.3 mm up to 0.3 mm
IP 67 IP 67 IP 67 IP 67 IP 67
–5...+55 °C –5...+55 °C –5...+55 °C –5...+55 °C –5...+55 °C
Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel
PMMA PMMA PMMA PMMA PMMA
0.2 m PUR cable, 2 m PUR cable, M8 connector, 0.2 m PUR cable, 2 m PUR cable,
M8 connector, 3-pin 3×0.14 mm² 3-pin M8 connector, 3-pin 3×0.14 mm²
M8x1 M8x1 M8x1 M8x1 M8x1
13
13 13 13 13
21.2
28.7
28.7
28.7
28.7
39.5
39.5
39.5
39.5
39.5
LED Ø6.6 LED
11.5
Ø6.5 Ø6.5
Ø6.5 M8x1 Ø6.5
L
M8x1 M8x1
50 Photoelectric Sensors BOS 12M
Photoelectric Sensors BOS 12M

Preset background suppression enables NEW
high-precision switching behavior
■■Small spot of light like a laser – extremely precise
■■Detects the finest structures of objects
■■Interference-free even with extreme levels of ambient light
■■Compact housing – easy to install
Reliably detecting the finest structures on objects is something that

most photoelectric sensors are barely able to handle. In particular,
dark objects in front of a bright background make this task difficult.
But that is not the case for the new photoelectric sensors BOS 12M
with preset background suppression. Their extremely precise spot
of light covers only about 1.5 mm. As a result, the sensors are
capable – just like a laser – of detecting very small and fine details.
Another plus is the additional stability output. The sensor detects
and indicates any misalignment right away. This increases the reli-
ability and productivity of your machines.
50
Type Diffuse sensor with Diffuse sensor with Diffuse sensor with
background background background
suppression suppression suppression
Detection range 1...25 mm 1...25 mm 1...25 mm
PNP complementary Order code BOS01UM
Part number BOS 12M-PA-RF10-S4
PNP NO Order code BOS01UN
Stability output Part number BOS 12M-PSV-RF10-S4
NPN complementary Order code BOS01UP
Part number BOS 12M-NA-RF10-S4
Emitter, light type Red light, PinPoint Red light, PinPoint Red light, PinPoint
Light spot diameter ~1.5 mm ~1.5 mm ~1.5 mm
Gray value shift 90 %/18 % < 1% < 1% < 1%
90 %/5 % <5% <5% <5%
M12x1
Smallest detectable part Wire Ø 0.05 mm Wire Ø 0.05 mm Wire Ø 0.05 mm
Switching frequency f 1 kHz 1 kHz 17 1 kHz
Ambient temperature Ta –5...+55 °C –5...+55 °C –5...+55 °C
Permissible ambient light Max. 50 klx Max. 50 klx Max. 50 klx
32
Material Housing Nickel-plated brass Nickel-plated brass Nickel-plated brass
Optical surface PMMA PMMA PMMA
60
Connection M12 connector, 4-pin M12 connector, 4-pin M12 connector, 4-pin
Ø10.5
Reference object: white, 90% reflection, 100×100 mm

M12x1
M12x1
17
32
45° 2.7
0.9
60
Yellow LED
Green LED
Ø10.5
M12x1
45° 2.7
n www.balluff.com 0.9 51
52 Photoelectric Mini-sensors BOS 5K Laser
Photoelectric Mini-sensors BOS 5K Laser

Ideal for detecting small parts
n Preferred variants
available immediately
Type Diffuse sensor with background suppression Diffuse sensor with background suppression
Detection range 20...300 mm 20...300 mm
PNP NO/NC Order code BOS01JZ BOS01JK
Part number BOS 5K-PU-LH12-02 BOS 5K-PU-LH12-S75
NPN NO/NC Order code BOS01JY BOS01K0
Part number BOS 5K-NU-LH12-02 BOS 5K-NU-LH12-S75
Supply voltage US 10...30 V DC 10...30 V DC
Output current 100 mA 100 mA
No-load supply current I0 max. 35 mA 35 mA
Polarity reversal/short-circuit protected Yes/Yes Yes/Yes
Settings Potentiometer, 6-turn Potentiometer, 6-turn
Emitter, light type Laser class 1, red light Laser class 1, red light
Switching frequency f 2000 Hz 2000 Hz
Ambient temperature Ta –10...+55 °C –10...+55 °C
Material Housing PC/PBT PC/PBT
Optical surface PMMA PMMA
Connection 2 m PVC cable, 3×0.2 mm² M8 connector, 4-pin
Reference object: white, 90% reflection, 200×200 mm,

Reference reflector: BOS R-22
Small, compact and competitive Significant benefits at a glance

The optical sensors from the BOS 5K product line now include a mini ■■Detecting small objects or object characteristics
laser sensor: used as a diffuse sensor with background suppression, ■■Reliable detection of objects over large distances
retroreflective sensor or through-beam sensor. The compact housing ■■Large sensing distance in a small design
makes it ideal for tight installation conditions. ■■For tight spaces
■■Wherever a visible light beam is required
Long sensing distance with high function reserve
The high-performance, cost-effective sensor in laser class 1 does
not require any protective measures. Its fine laser beam is clearly
visible over long distances, easy to align and enables long sensing
distances that provide a greater function reserve.
The main application area is to detect small parts in fast processes.
52
Retroreflective sensor Retroreflective sensor Through-beam sensor Through-beam sensor
0...10 m 0...10 m 0...30 m 0...30 m
BOS01JT BOS01JW BOS01JM BOS01JP
BOS 5K-PU-LR10-02 BOS 5K-PU-LR10-S75 BOS 5K-PU-LX10-02 BOS 5K-PU-LX10-S75
BOS01JR BOS01JU BOS01JL BOS01JN
BOS 5K-NU-LR10-02 BOS 5K-NU-LR10-S75 BOS 5K-NU-LX10-02 BOS 5K-NU-LX10-S75
10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC
100 mA 100 mA 100 mA 100 mA
35 mA 35 mA 35 mA 35 mA
Yes/Yes Yes/Yes Yes/Yes Yes/Yes
Potentiometer, 270° Potentiometer, 270° Potentiometer, 270° Potentiometer, 270°
Laser class 1, red light Laser class 1, red light Laser class 1, red light Laser class 1, red light
2000 Hz 2000 Hz 2000 Hz 2000 Hz
IP 67 IP 67 IP 67 IP 67
–10...+55 °C –10...+55 °C –10...+55 °C –10...+55 °C
PC/PBT PC/PBT PC/PBT PC/PBT
PMMA PMMA PMMA PMMA
2 m PVC cable, 3×0.2 mm² M8 connector, 4-pin 2 m PVC cable, 3×0.2 mm² M8 connector, 4-pin
Delivery scope: Delivery scope:

Emitter + receiver Emitter + receiver
54 Photoelectric Sensors BOS 6K and BKT 6K
Photoelectric Sensors BOS 6K

With a high degree of protection NEW
The BOS 6K compact class product family features exceptional Other features
performance and can be used almost anywhere. The new genera- ■■Through-beam sensors with a respectable
tion has the IP 67 and IP 69K degrees of protection, making it ideally range up to 18 m
suited to food industry applications. With its resistance to cleaning ■■Protected optics
agents and rugged design that withstands water jets, it is the solu- ■■Rugged buttons
tion for your toughest applications. ■■Abrasion-resistant laser inscription
■■Extremely heavy-duty metal plug
Easy installation and operation ■■NO/NC switchable
■■Easy to install – its dovetail is the hallmark of
an intelligent fastening concept Application
■■Extensive mounting accessories ■■Positioning clamping jaws
■■Aligned quickly: red light and laser are readily visible – ■■Detecting circuit boards
even over large distances ■■Detecting clear glass bottles
■■Simple, tried-and-tested adjustment features using teach-in but- ■■Detecting small objects in assembly technology
tons
■■Integrated, easily visible LEDs
54
Type Diffuse sensor with Diffuse sensor with Diffuse sensor with
Background suppression Background suppression Background suppression
Detection range 1...200 mm 3...400 mm 4...120 mm
PNP NC/ Order code BOS01KY BOS01L3 BOS01LE
NO Part number BOS 6K-PU-RH10-S75 BOS 6K-PU-RH11-S75 BOS 6K-PU-LH10-S75
Output current 100 mA 100 mA 100 mA
No-load supply current I0 max. ≤ 30 mA ≤ 30 mA ≤ 30 mA
Switching type Light/dark Light/dark Light/dark
Polarity reversal protected/ Yes/Yes Yes/Yes Yes/Yes
Short-circuit protected
Settings Teach-in Teach-in Teach-in
Emitter, light type LED, red light LED, red light Laser, red light
Laser class 1
Light spot diameter Approx. 5x5 mm at 50 mm Approx. 8x8 mm at 60 mm 1.2×1.2 mm at 120 mm
Output function indicator Yellow LED Yellow LED Yellow LED
Response time 0.5 ms 0.5 ms 0.5 ms
Switching frequency f 1 KHz 1 KHz 1 KHz
Degree of protection in accordan- IP 67 IP 67 IP 67
ce with IEC 60529/DIN 40050 IP 69K IP 69K IP 69K
Ambient temperature Ta -20...+60 °C -20...+60 °C -20...+60 °C
Permissible ambient light per 5 klx 5 klx 5 klx
Material Housing ABS ABS ABS
Reference object: white, 90% reflection, 200×200 mm

NPN and cable types on request.
Photoelectric Sensors BOS 6K and BKT 6K
With a high degree of protection NEW
for transparency
detection
Type Diffuse sensor Retro-reflective sen- Retroreflective

sor with sensor with
Autocollimation autocollimation
Detection range 0...800 mm 0...2 m 0...4 m
PNP NC/ Order code BOS01LL BOS01L8 BOS01M4
NO Part number BOS 6K-PU-RD10-S75 BOS 6K-PU-PT10-S75 BOS 6K-PU-LK10-S75
PNP NC/ Receiver Order code
NO Part number
Emitter Order code
Part number
Output current 100 mA 100 mA 100 mA
No-load supply current I0 max. ≤ 30 mA ≤ 30 mA ≤ 30 mA
Switching type Light/dark Light/dark Light/dark
Polarity reversal/short-circuit protected Yes/Yes Yes/Yes Yes/Yes
Emitter, light type LED, red light LED, red light Laser, red light
Laser class 1
Light spot diameter 20×20 mm at 180 mm 45×45 mm at 2 m 2×4 mm at 2 m
Output function indicator Yellow LED Yellow LED Yellow LED
Switching frequency f 1 KHz 1 KHz 1 KHz
Degree of protection in accordance with IP 67 IP 67 IP 67
IEC 60529/DIN 40050 IP 69K IP 69K IP 69K
Ambient temperature Ta -20...+60 °C -20...+60 °C -20...+60 °C
Permissible ambient light per 5 klx 5 klx 5 klx
Material Housing ABS ABS ABS
Reference object: white, 90% reflection, 200×200 mm. Reference reflector: Reference reflector:
NPN and cable types on request. BOS R-22 BOS R-22
56
Retro-reflective sensor Through-beam sensor Through-beam sensor Contrast sensor
0...6 m 0...13 m 0...18 m 1...250 mm

BOS01MJ BKT0010
BOS 6K-PU-PR10-S75 BKT 6K-002-P-S75
BOS01M9 BOS01LW
BOS 6K-PU-RE10-S75 BOS 6K-PU-LE10-S75
BOS01LR BOS01M2
BOS 6K-XT-RS10-S75 BOS 6K-XT-LS10-S75
10...30 V DC 10...30 V DC 10...30 V DC 10...30 V DC
100 mA 100 mA 100 mA 100 mA
≤ 30 mA ≤ 30 mA ≤ 30 mA ≤ 25 mA
Light/dark Light/dark Light/dark Light/dark switching (selectable)
Teach-in Teach-in Teach-in Teach-in
LED, red light LED, red light Laser, red light Laser, red light
1 1
500×500 mm at 6 m 1×1 mm at 13 m 13×13 mm at 18 m 0.7×0.7 mm at 250 mm
Green LED Green LED Green LED Green LED
Yellow LED Yellow LED Yellow LED Yellow LED
0.5 ms 0.5 ms 0.5 ms 0.5 ms
1 KHz 1 KHz 1 KHz 1 KHz
IP 67 IP 67 IP 67 IP 67
IP 69K IP 69K IP 69K IP 69K
-20...+60 °C -20...+60 °C -20...+60 °C -20...+60 °C
5 klx 5 klx 5 klx 5 klx
ABS ABS ABS Impact-resistant ABS
PMMA PMMA PMMA PMMA
M8 connector, 4-pin M8 connector, 4-pin M8 connector, 4-pin M8 connector, 4-pin
Reference reflector:
BOS R-1
58 High-resolution Lighting Strip BLA Enables Numerous Measuring Modes
High-Resolution Lighting Strip BLA Enables Numerous Measuring Modes

Identify parts and determine positions with high precision
58
If various objects have to be identified in production, when packaging
or in quality control, the new high-resolution lighting strip BLA is ideal.
Because it identifies, compares or sorts objects based on minimum
size or height differences.
The intuitively operated device can be put into operation easily. It
consists of a high-performance red-light laser and a receiver and
operates entirely on its own. It does not need any other accessories Type Lighting strip BLA
such as a controller, a computer or special software. Lighting strip width 50 mm
The range encompasses up to 2 m. The consistent and well visible
Order code BLA0001
lighting strip provides an excellent resolution of 0.01 mm.
Part number BLA 50A-001-S115
Usable lighting strip width 48.6 mm
Application
Max. emitter-receiver distance 2000 mm
The multi-functional device provides numerous measuring modes
Best resolution 0.01 mm
such as object diameter, object position, gap width, gap position,
Smallest object 0.3 mm
edge position, etc. To do so, the user can teach in up to six different
Supply voltage US 15...30 VDC
objects using buttons and hide unwanted objects in the measuring
No-load supply current I0 max. < 100 mA
field (blanking).
Output current Max. 100 mA per switching output
Analog outputs 2× current (4...20 mA) or volta-
Can be used in a versatile manner—even in particularly harsh envi-
ge (0...10 V)
ronments
Can be switched separately
■■Highly accurate position monitoring and detection
Digital outputs 3× PNP
■■Easy and fast sorting of parts according to size/diameter
Output function Distinguishes up to
■■Quality assurance and monitoring, e.g. of object heights, gap
6 objects (binary coded)
dimensions, etc.
Output current Max. 100 mA per
■■Precise detection of web edges, even for semi-transparent materi-
switching output
als
Polarity reversal/short-circuit protected Yes/Yes
Settings Using multifunction display and
4 teach buttons
Emitter, light type Laser 650 nm
Laser class 1
Power indicator Green
Object display Yellow
Scanning period Typ. 5 ms (2 ms…100 ms,
automatically configured)
Degree of protection IP 65
Ambient temperature Ta +5…+55 °C
Material Housing Anodized aluminum
Optical surface Glass
60 Ultrasonic Sensors BUS M30E2
Ultrasonic Sensors BUS M30E2

Level meter that is resistant to chemicals NEW
Ultrasonic sensors BUS M30E2 provide contact-free level measure- The highlights
ment at normal pressure and in tanks and containers with positive ■■Contact-free measurement of 30 mm to 1.3 m operating scanning
pressure up to 6 bar. The combination of switching and analog width/5 m limiting scanning range
outputs enables level measurement and overflow protection. A PTFE ■■PTFE membrane for protection against aggressive media
membrane protects the sensor from aggressive liquids. ■■Pressure-resistant to 6 bar
■■Process connection G1
The pressure-tight installation in a tank uses a 1" threaded flange. ■■Stainless steel housing for use in the food industry
Special software filters enable use in tanks that are filled from above
or have an agitator. Other features
■■Switching output and analog output in one sensor or version with
2 PNP switching outputs
■■Easy setting of the sensor using digital display
■■IP 67 degree of protection
60
Operating scanning range 85…350 mm 200…1300 mm
Limiting scanning range 1500 mm 5000 mm
BUS M30E2 switching output

Resolution 0.18 mm
2x PNP NO/ Order code BUS005U
NC Part number BUS M30E2-PWX-20/130-S92K-G1
BUS M30E2 switching and analog output

Resolution (dependent on set window) 0.18...0.45 mm 0.18...1.5 mm
0…10 V/4…20 mA Order code BUS005Y BUS005W
PNP NO/NC Part number BUS M30E2-PPC-09/035-S92K-G1 BUS M30E2-PPC-20/130-S92K-G1
Size M30×1 M30 ×1

Supply voltage 9...30 V DC 9...30 V DC
Output current 200 mA 200 mA
Degree of protection as per EN 60529 IP 67 IP 67
Operating temperature –25...+70 °C –25...+70 °C
Material Housing Stainless steel 1.4571 Brass-coated
Plastic parts PBT, TPU Stainless steel
Sensing surface PTFE film, O-ring made of FFKM PTFE film, O-ring made of FFKM
Connection M12 connector, 5-pin M12 connector, 5-pin
114
58.5
10 11
M12x1
M30x1
Ø33.2
41
62 Inductive Sensors BES with IO-Link
Inductive Sensor BES with IO-Link

Easily program switching distances –
Securely monitor areas
Benefits at a glance This introduces the sensor to completely new areas of application.
■■Series production of machines with fixed installation specifications For example, rotary indexing tables can be optimally controlled or, in
and subsequent IO-Link configuration linear motions, sensors can be tailored perfectly to targets that ap-
■■Remote monitoring using IO-Link distance value proach the detection range from the side.
■■Controlling the installation by monitoring the setting range
■■Reducing sensor and machine damage After successful IO-Link configuration, the sensor can be set
■■Cost-effective 3-wire standard wiring to the SIO mode and then work like a standard sensor. The teach-
able inductive sensor BES is available in M12×1. Its switching
The new inductive sensors BES with adjustable switching distance distance is 0.5…2 mm.
provide IO-Link convenience. For example, during configuration via
IO-Link, the sensor checks whether the correct distance from the Applications
detecting object is being maintained. This avoids damage to objects ■■Controlling rotary indexing tables
positioned close by. ■■Detecting end positions of levers
An additional check is carried out to ensure that the permitted ■■Soft-stopping linear movements
working range is being maintained. This ensures that the sensor is ■■Monitoring interlocks
programmed to move within the safe working range exclusively, reli- ■■Controlling grippers
ably preventing damage to the sensor or machine.
62
Size M12×1
Installation type Flush
Rated switching distance sn 0.5...2 mm, programmable
PNP, NO Order code BES04FK
Part number BES M12MI-PSIC20C-S04G
Supply voltage US 10...30 V DC
Rated operating current Ie 100 mA
Polarity reversal/short-circuit protected Yes/Yes
Ambient temperature Ta –25...+85 °C
Switching frequency f 1 kHz
Approvals/conformity CE, cULus
Degree of protection IP 68
Material Housing Brass-coated
Sensing surface LCP
Connection M12 connector, 3-pin
0 mm 2 mm
Too Unreliable
close working range L+
24 V
SIO
1 C/Q Binary communication
2 4
3
IO-Link
L–
0.5 mm 2.5 mm
0V
Reliable Too IO-Link communication
working range far
Representation of the working ranges IO-Link is defined as an "add-on" to the standard sensor/actuator interface
64 Inductive Full-PTFE Sensors for the Semiconductor Industry
Inductive Full-PTFE Sensors BES for the Semiconductor Industry

Ideally suited for aggressive environments
■■Non-metal PTFE housing
■■ PTFE connection cable
■■ Easily visible, PTFE-encapsulated function indicator (red)
■■ Large switching distance for reliable detection
Inductive sensors made from PTFE are ideal for extreme conditions.
They can withstand almost any chemical corrosion. In addition, they
can be used in a metal-free environment, particularly in the semicon-
ductor industry.
Their application in a situation such as this could involve monitoring
valve positions, thereby increasing system safety and availability.
They also complete their tasks reliably in wet areas and under clean
room conditions. Any chance of metal contamination is prevented.
Full PTFE sensors are being used to great effect in many applications
in the chemical industry, involving electroplating or even acid filling.
64
Size M12×1 M18×1
Installation type Non-flush Non-flush
Rated switching distance sn 8 mm 16 mm
PNP, NO Order code BES04PT BES04FU
Part number BES M12TI-PSC80F-BT05 BES M18TI2-PSC16F-AT05
NPN, NO Order code BES04PR BES049C
Part number BES M12TI-NSC80F-BT05 BES M18TI2-NSC16F-AT05
Voltage drop Ud at Ie 1.5 V 1.5 V
Rated operating current Ie 200 mA 200 mA
Switching frequency f 1 kHz 600 Hz
Approvals/conformity CE, cULus CE, cULus
Degree of protection IP 67 IP 67
Material Housing PTFE PTFE
Sensing surface PTFE PTFE
Connection 5 m PTFE cable, 5 m PTFE cable,
3×0.14 mm² 3×0.14 mm²
Additional cable lengths available on request.
The display for the switching state

is encapsulated in the housing
while still remaining easily visible.
66 Inductive Sensors BES: Steelface and Factor 1
Inductive Sensors BES: Steelface and Factor 1

Stainless steel and coated – extremely rugged NEW
■■More functional reliability thanks to robust steel housing
■■Increased reliability during use, even in direct contact with the
object
■■Housing and sensor labeling optimized for the requirements of the
automotive industry
■■Weld spatter resistant cables: containing silicone or silicone-free
■■Best suited for applications with variable detection objects Size
(steel, Al, CuZn and Cu) Mounting type
■■20×32 mm Steelface sensors: high-strength ceramic coating and Rated switching distance sn
weld spatter-resistant PNP, NO Order code
■■Steelface sensors M12 with factor 1 Part number
Supply voltage US
Rated operating current Ie -> M12
The extremely high-quality coating has a PTFE and ceramic base.
Polarity reversal/short-circuit protected -> R01 silicone-free
It prevents deposits of weld splatter, increasing the pot life of the
Ambient temperature -> R01 containing silicone
sensors.
Switching frequency f
Application Degree of protection as per IEC 60529
■■Welding equipment Approvals
■■Lightweight construction
■■Automotive industry Material Housing
■■Conveyor technology Sensing surface
■■Handling
■■Assembly Connection
■■Machine tool building
66
W51 ceramic
coating
20×32×8 mm 20×32×8 mm M12

Flush Flush Flush
5 mm 5 mm 4 mm
BES04Z0 BES04RE BES04Z5
BES R01EC-PSC50A-BP02-W50 BES R01EC-PSC50A-BS00,3-GS04-W51 BES M12EI-PSC40A-S04G-S
10...30 V DC 10...30 V DC 10...30 V DC
BES04Z5 (BES M12EI-PSC40A-S04G-S)
200 mA 200 mA 200 mA
BES04Z0 (BES R01EC-PSC50A-BP02-W50)
Yes/Yes Yes/Yes Yes/Yes
BES04RE (BES R01EC-PSC50A-BS00,3-GS04-W51)
–25...+70 °C –25...+70 °C –25...+70 °C
80 Hz 80 Hz 80 Hz
IP 67 IP 67 IP 67
CE, cULus CE, cULus CE, cULus
Weld-immune, factor 1 Weld-immune, factor 1 Weld-immune, factor 1
Stainless steel Stainless steel Stainless steel
Stainless steel Stainless steel with Stainless steel
W51 ceramic coating
0.3 m PUR cable, silicone-free with 0.3 m silicone-free special cable with M12 M12 connector
M12 connector, 3-pin with LED connector, 3-pin with LED
68 MicroLevel Sensors BCS
MicroLevel Sensors BCS

Progress in level detection
A special feature of the

second generation of capacitive
MicroLevel sensors is a
one-piece PEEK housing in con-
tact with the material. This allows Size
the new capacitive MicroLevel Mounting type
sensors to be installed pressure- Rated switching distance sn
tight up to 6 bar and tolerate PNP/NPN and Order code
a media temperature up to a NO/NC user selectable Part number
maximum of 105 °C. PNP, NO Order code
Part number
PNP, normally closed Order code
Part number
NPN, NO Order code
Part number
NPN, NC Order code
Part number
Supply voltage US
Voltage drop Ud at Ie
Rated insulation voltage Ui
Output current max.
No-load supply current I0 max.
Polarity reversal protected/transposition protected/short-circuit protected
Ambient temperature Ta
Switching frequency f
Supply voltage/output function indicator
Material Housing
Sensing surface
Cover
Connection
Additional cable lengths on request.
Reverse mounting in a tube of any desired length

for fashioning "point-switching" rod sensors.
The sealing can be done with an O-ring or with a flat seal.
68
M12×1 MicroLevel G¼" MicroLevel NPT¼" MicroLevel M12×1 MicroLevel G¼" MicroLevel NPT¼" MicroLevel
Non-flush Non-flush Non-flush Non-flush Non-flush Non-flush
Level adjustable Level adjustable Level adjustable Level adjustable Level adjustable Level adjustable
BCS0102 BCS0103 BCS0104
BCS S44KK01-GPCFNG-EP02 BCS S44KK02-GPCFNG-EP02 BCS S44KK03-GPCFNG-EP02
BCS00ZL BCS00ZR BCS00ZY
BCS S44KK01-PSCFNG-EP00,3-GS49 BCS S44KK02-PSCFNG-EP00,3-GS49 BCS S44KK03-PSCFNGEP00,3-GS49
BCS00ZM BCS00ZT BCS00ZZ
BCS S44KK01-POCFNG-EP00,3-GS49 BCS S44KK02-POCFNG-EP00,3-GS49 BCS S44KK03-POCFNG-EP00,3-GS49
BCS00ZN BCS00ZU BCS0100
BCS S44KK01-NSCFNG-EP00,3-GS49 BCS S44KK02-NSCFNG-EP00,3-GS49 BCS S44KK03-NSCFNG-EP00,3-GS49
BCS00ZP BCS00ZW BCS0101
BCS S44KK01-NOCFNG-EP00,3-GS49 BCS S44KK02-NOCFNG-EP00,3-GS49 BCS S44KK03-NOCFNG-EP00,3-GS49
10…30 V DC 10…30 V DC 10…30 V DC 10…30 V DC 10…30 V DC 10…30 V DC
≤2V ≤2V ≤2V ≤2V ≤2V ≤2V
75 V DC 75 V DC 75 V DC 75 V DC 75 V DC 75 V DC
50 mA 50 mA 50 mA 50 mA 50 mA 50 mA
≤ 11 mA ≤ 11 mA ≤ 11 mA ≤ 11 mA ≤ 11 mA ≤ 11 mA
Yes/Yes/Yes Yes/Yes/Yes Yes/Yes/Yes No/No/Yes No/No/Yes No/No/Yes
–5…+105 °C –5…+105 °C –5…+105 °C –5…+105 °C –5…+105 °C –5…+105 °C
(sensing surface) (sensing surface) (sensing surface) (sensing surface) (sensing surface) (sensing surface)
10 Hz 10 Hz 10 Hz 10 Hz 10 Hz 10 Hz
Green LED/Yellow LED Green LED/Yellow LED Green LED/Yellow LED Green LED/Yellow LED Green LED/Yellow LED Green LED/Yellow LED
IP 67 IP 67 IP 67 IP 67 IP 67 IP 67
(sensing surface: IP 68) (sensing surface: IP 68) (sensing surface: IP 68) (sensing surface: IP 68) (sensing surface: IP 68) (sensing surface: IP 68)
PEEK PEEK PEEK PEEK PEEK PEEK
PEEK PEEK PEEK PEEK PEEK PEEK
PA 12 PA 12 PA 12 PA 12 PA 12 PA 12
0.3 m PUR cable 0.3 m PUR cable 0.3 m PUR cable 2 m PUR cable, 2 m PUR cable, 2 m PUR cable,
with with with 3×0.34 mm² 3×0.34 mm² 3×0.34 mm²
M8 connector, 3-pin M8 connector, 3-pin M8 connector, 3-pin
70 Sensor Amplifier for Capacitive Sensors
Accessories for Capacitive Sensors

Sensor amplifier for capacitive sensors
without an internal amplifier (mini-sensors)
Standard
version
Size 76×45×11 mm 76×45×11 mm

Installation Spring or standard rail mounting Spring or standard rail mounting
PNP/NPN and NO/NC, Order code BAE00LC BAE00KH
can be coded Part number BAE SA-CS-027-YI-BP00,3-GS04 BAE SA-CS-025-YP-BP02
Supply voltage US 18…30 V DC 12…30 V DC
Voltage drop Ud at Ie <2V <2V
Rated insulation voltage Ui 75 V DC 75 V DC
Output current max. 100 mA 100 mA
Polarity reversal protected/transposition protected/short-circuit protected Yes/Yes/Yes Yes/Yes/Yes
Switching frequency f 100 Hz
Supply voltage/output function indicator Green LED/Yellow LED Green LED/Yellow LED
Material Housing PBT, PA PBT, PA
Connection 0.3 m PUR cable with 2 m PUR cable,
M12 connector, 4-pin 4×0.25 mm2
Wiring diagrams The sensor has a fourth programming cable (white) that can be used to
IO-Link version Standard version Convenience version
configure the switching stage. The cable is open in configuration mode.
This status is displayed by the "ERR" LED by flashing.
1 BN 1 + BN 1 +
3 + 3 P/ NO 3 +
C/Q
4 BK 4 OUT BK 4
OUT
- 3 P/NC
N/NO
BU 3
- - BU 3
- After each potential transition of the programming cable from open
2 N/NC
WH RUN ext. Prog. WH
2
DI SELECT
2 SEL
to UBat, the switching output configuration is switched forward a variant
each time: PNP, NO ➔ PNP, NC ➔ NPN, NO ➔ NPN, NC ➔ PNP,
NO, etc.
70
Standard Convenience Convenience
version version version
76×45×11 mm 76×45×11 mm 76×45×11 mm

Spring or standard rail mounting Spring or standard rail mounting Spring or standard rail mounting
BAE00L9 BAE00KJ BAE00LA
BAE SA-CS-025-YP-BP00,3-GS04 BAE SA-CS-026-YP-BP02 BAE SA-CS-026-YP-BP00,3-GS04
12…30 V DC 15…30 V DC 15…30 V DC
<2V <2V <2V
75 V DC 75 V DC 75 V DC
100 mA 100 mA 100 mA
25 mA 25 mA 25 mA
Yes/Yes/Yes Yes/Yes/Yes Yes/Yes/Yes
–5...+70 °C –5...+70 °C –5...+70 °C
100 Hz 100 Hz 100 Hz
Green LED/Yellow LED Green LED/Yellow LED Green LED/Yellow LED
IP 40 IP 40 IP 40
PBT, PA PBT, PA PBT, PA
0.3 m PUR cable with 2 m PUR cable, 0.3 m PUR cable with
M12 connector, 4-pin 4×0.25 mm2 M12 connector, 4-pin
Linear Position Sensing
and Measurement
Magnetically coded position and angle measurement system

Micropulse transducers
Photoelectric distance sensors
Inductive distance sensors
Inclination sensors
72
■ www.balluff.com 73
74 Magnetically Coded Position and Angle Measurement System BML-S1H
Magnetically Coded Position and

Angle Measurement System BML-S1H NEW
Absolute precision – now even up to a measuring length of 1024 mm
■■Absolute measuring system for short strokes up to 1024 mm
■■With BISS-C or SSI interface
■■High system accuracy and resolution Series
■■Mounted parallel or perpendicular to tape Output signal
■■Tiny design in a robust metal housing
Data format
Inaccuracy and tolerances in the drive train negatively affect the Max. measuring length
production and product quality, however, direct measuring systems Lengthwise ap- Order code
provide a solution. They determine the current position directly on proach direction Part number
the slide or the load support. Crosswise ap- Order code
The magnetically encoded position and angle measurement system proach direction Part number
BML-S1H measures highly dynamic applications exactly and abso- Resolution
lutely. It works contactlessly and wear-free. External factors such Repeat accuracy
as dirt and temperature do not affect it.This ensures a long service System accuracy
life and high availability. This reduces the costs of machines and Supply voltage
systems as a whole. Current consumption
Tape pole pitch

Max. read distance, sensor head/tape
Max. travel speed
Sampling rate
Operating temperature
Housing material
Devices are also available with the BiSS-C interface.
Series
Output signal
Order code
Part number
Length
Measuring length
Magnetic tape material
Cover strip and tape carrier material
BML-S1H ensures highly dynamic and precise positioning of components.
74
BML-S1H... BML-S1H... BML-S1H...
Absolute: SSI interface, Absolute: SSI interface, Absolute: SSI interface,
Analog signal: sin/cos, 1 Vpp Analog signal: sin/cos, 1 Vpp Analog signal: sin/cos, 1 Vpp
16-bit 18-bit 20-bit
64 mm 256 mm 1024 mm
BML0391 BML0393 BML04Y3
BML-S1H1-S6QC-M3AA-D0-KA00,3-S284 BML-S1H1-S6QC-M3CA-D0-KA00,3-S284 BML-S1H1-S6QC-M3FA-D0-KA00,3-S284
BML0392 BML0394 BML04Y4
BML-S1H2-S6QC-M3AA-D0-KA00,3-S284 BML-S1H2-S6QC-M3CA-D0-KA00,3-S284 BML-S1H2-S6QC-M3FA-D0-KA00,3-S284
1/1.024 µm per LSB 1/1.024 µm per LSB 1/1.024 µm per LSB
≤ 1 µm ≤ 1 µm ≤ 1 µm
±7 µm ±7 µm ±7 µm
5 V ±5% 5 V ±5% 5 V ±5%
< 90 mA + Controller current consumption, < 90 mA + Controller current consumption, < 90 mA + Controller current consumption,
at 120 Ω load resistance at 120 Ω load resistance at 120 Ω load resistance
1 mm 1 mm 1 mm
0.35 mm (without cover strip) 0.35 mm (without cover strip) 0.35 mm (without cover strip)
5 m/s 5 m/s 5 m/s
fStandard = up to 50 kHz (SSI), fStandard = up to 50 kHz (SSI), fStandard = up to 50 kHz (SSI),
fStandard = 10 MHz (BiSS-C) fStandard = 10 MHz (BiSS-C) fStandard = 10 MHz (BiSS-C)
-20...+80 °C -20...+80 °C -20...+80 °C
Aluminum, stainless steel Aluminum, stainless steel Aluminum, stainless steel
IP 67 IP 67 IP 67
Magnetic Tape Magnetic Tape Magnetic Tape

for BML-S1H with 64 mm measuring length for BML-S1H with 256 mm measuring length for BML-S1H with 997 mm measuring length
BML039J BML039K BML04YM
BML-M02-A33-A3-M0009-A BML-M02-A33-A3-M0028-C BML-M02-A33-A3-M0102-F
90 mm 280 mm 1024 mm
64 mm 256 mm 997 mm
Rubber - ferrite Rubber - ferrite Rubber - ferrite
Stainless steel Stainless steel Stainless steel
76 Magnetically Coded Position and Angle Measurement System BML-S2C

Angle Measurement System BML-S2C NEW
10 mm system for high read distance
The long read distance of the new incremental measurement system Benefits
BML S2C makes it ideal for installation situations where large toler- ■■Easy installation and maintenance resulting in lower costs
ances can occur. ■■High system availability
■■Long service life
Benefits
■■Contactless, wear-free measuring principle Application
■■Compensation for height tolerances in the measurement section ■■Applications with long measurement sections, such as determin-
up to 5 mm ing speed and position in warehouse and conveyor technology
■■Rugged plastic housing with compact design ■■Determining angles of rotation
■■Status LED and error function
76
Series BML-S2C Basic BML-S2C Premium
Special features with LED and error function
Output signal Digital square-wave signals RS232 (TTL) Digital square-wave signals RS232 (TTL)
or HTL or HTL
Resolution 10 µm, 50 µm, 100 µm, 500 µm, 2500 µm 10 µm, 50 µm, 100 µm, 500 µm, 2500 µm
Repeat accuracy ±1 increment ±1 increment
Part number BML-S2C0-Q_ _ _-M600-_ 0-_ _ _ BML-S2C0-Q_ _ _-M624-_0-_ _ _
Output voltage (A/B/Z) RS422 as per DIN 66259 or as supply RS422 as per DIN 66259 or as supply
voltage 10...30 V voltage 10...30 V
Overall system accuracy ±400 µm ±400 µm
Supply voltage 10...30 V or 5 V ±5% 10...30 V or 5 V ±5%
Current consumption < 150 mA < 150 mA
Max. read distance sensor/tape 1...5 mm 1...5 mm
Max. travel speed 10 m/s 10 m/s
Operating temperature –20...+80 °C –20...+80 °C
Housing material PBT PBT
Degree of protection IP 67 IP 67
All specifications in conjunction Preferred models

with tape BML-M07-I68... BML-S2C0-Q53L-M600-N0-KF05 BML-S2C0-Q61G-M624-K0-KA05
Digital signal, 10...30 V, 5 m cable, Digital signal, 5 V, 5 m cable, resolution 10 µm,
resolution 100 µm, edge separation 16 µs, edge separation 4 µs, max. travel speed 2 m/s,
max. travel speed up to 4.9 m/s with status LED and error function
Series Magnetic Tape Accessories

Output signal For BML-S2C BML-M07-I68-A0-T4800-R0000
Tape on reel, length 48 m
Part number BML-M07-I68-A0-M_ _ _ _-R0000
Length max. 48 m BML-A013-T4800
Magnetic tape material Rubber - ferrite Cover strip for tape on reel,
length 48 m
Cover strip and tape carrier material Stainless steel
78 Magnetically Coded Position and Angle Measurement System BML-S1G

Angle Measurement System BML-S1G
Absolutely precise – easy to install
■■Absolute measuring system for large lengths up to 48 m
■■Easy installation thanks to multicolored LED and
large installation tolerance
■■With BISS-C or SSI interface
■■High system accuracy and resolution
■■Rugged metal housing with stainless steel floor
The absolutely coded position measurement system BML-S1G of-

fers high resolutions at large measuring lengths.
The rugged metal housing with stainless steel-encapsulated floor
protects against EMC and allows for reliable operation even in heav-
ily contaminated environments. With the absolute coding, the posi-
tion value is available immediately after the system is switched on.
The installation tolerances and the LED feedback make it very easy
to set up and install the system. The diagnostic function enables fast
error detection and thus provides for short downtimes during setup
and when errors arise.
78
Series BML-S1G...
Output signal Absolute: SSI or BiSS-C, additional real-time signal sin/cos, 1 Vpp
or RS422
Data format 24, 25, 26 or 32 bit
Resolution 1, 2, 5 or 10 µm
SSI interface Order code BML041H
Part number BML-S1G0-S7ED-M5EA-D0-S284
BiSS-C interface Order code BML042T
Part number BML-S1G0-B7ED-M5EZ-90-S284
Repeat accuracy ±1 increment
Overall system accuracy ±20 µm
Supply voltage 5 V ±5 % and 10...28 V DC
Current consumption at 5 V supply voltage < 70 mA at 24 V DC supply voltage
Max. read distance sensor/tape 0.8 mm (without cover strip)
Max. measuring length 48 m
Signal period, fine interpolation track 2 mm
Max. travel speed 10 m/s
Sampling rate fStandard = 50 kHz (SSI),
fStandard = 10 MHz (BiSS-C)
Operating temperature -20...+70 °C
Storage temperature –25...+85 °C
Housing material Surface-finished zinc and stainless steel
All specifications in conjunction with tape BML-M02-A55...
10+0.2
Absolutcode
1.55±0.1 (BML-M02…)
1.35±0.1 (BML-M03…)
Accessories Magnetic Tape Accessories M12 connection cable, 12-pin, straight socket
Series for BML-S1G Series BML-S1G...-S284
Order code Length Order code BCC09MY
Part number BML-M02-A55-A0-Mxxxx-E 5m Part number BCC M41C-0000-1A-169-PS0C08-050-C009
Length max. 48 m Material PUR with molded plug, black
Measuring length Order in cm Description/additional data ■■Cable: Ø 4.9 mm, 12×0.08 mm2
Magnetic tape material Rubber - ferrite ■■Bending radius:
Cover strip and tape carrier Stainless steel 15×D (dynamic), 7.5×D (static)
material ■■Temperature range: –25...+70 °C
80 Micropulse Transducers BTL6-V and BTL7-V
Micropulse Transducers BTL6-V and BTL7-V

With Profinet, EtherCAT and VARAN interfaces NEW
■■Fast, accurate and absolute position and speed
measurement
■■Non-contact and wear-free
■■Insensitive to contamination
■■Shock and vibration-resistant
■■Fast and easy commissioning and communication
■■Synchronous position measurement
Series BTL6-V11
Micropulse transducers are now available either with your choice of Interface Profinet IRT No
Profinet, EtherCAT and VARAN Ethernet interfaces. This provides EtherCAT Yes
multiple advantages at once in mechanical engineering. For example, Varan Yes
the integration into the controller and the replacement of parameters Design Rod
through the defined protocols is easy and time-saving. Part number BTL6-V_-M_-_-S115
Measurement data are transmitted in the process synchronously in Max. measuring length 4012 mm
real time. This allows the system to be controlled faster and more Resolution < 10 µm
accurately, increasing machine output and manufacturing quality. Repeat accuracy < 30 µm
Finally, simple plug-and-play makes switching systems as easy as Max. scan rate 2 kHz
could be. Max. measurable speed 10 m/s
Max. number of position encoders 2
Supply voltage 20…28 V DC
Operating temperature 0…+70 ºC
Housing material Aluminum, stainless steel
Ordering example:
B T L 7 - V 5 0 _ - M _ - _ - C 0 0 3
Interface Design
T = Profinet IRT P = Profile housing
E = EtherCAT B = Metric mounting
thread M18x1.5, O-ring,
Rated length (4-digit) rod diameter 10.2 mm
Z = 3/4“ thread 16 UNF,
O-ring, rod diameter
10.2 mm
80
Available
from 2015
BTL7-V50 BTL6-V11 BTL6-V55 BTL7-V50

Yes No No Yes
Yes Yes No Yes
No Yes Yes No
Rod Profile, round Profile, flat Profile
BTL7-V50_-M_-_-C003 BTL6-V_-M_-_-S115 BTL6-V_-M_-_-S115 BTL7-V50_-M_-_-C003
7620 mm 4012 mm 4572 mm 7620 mm
< 1 µm < 10 µm < 10 µm < 1 µm
≤ ±5 μm < 30 µm < 20 µm ≤ ±5 μm
1.1 kHz 2 kHz 4 kHz 1.1 kHz
10 m/s 10 m/s 10 m/s 10 m/s
16 2 2 16
10…30 V DC 20…28 V DC 10…30 V DC 10…30 V DC
–40…+85 ºC 0…+70 ºC 0…+85 ºC –40…+85 ºC
Aluminum, stainless steel Aluminum Aluminum Aluminum
IP 67 IP 67 IP 67 IP 67
B T L 6 - V _ - M _ - _ - S 1 1 5
Interface Design
11E = EtherCAT, 1 position encoder A1 = Profile housing, round
12E = EtherCAT, 2 position encoders PF = Profile housing, flat
11V = Varan, 1 position encoder B = Metric mounting thread M18x1.5, O-ring, rod
12V = Varan, 2 position encoders diameter 10.2 mm
55V = Varan, Euromap 75 Z = 3/4" thread 16 UNF, O-ring,
rod diameter 10.2 mm
Rated length (4-digit)
82 BOD 6K Photoelectric Distance Sensors

With extended measuring range – for flexible adaptation to your application
Users now have greater flexibility in accurately positioning small Benefits

parts. The Photoelectric Distance Sensors BOD 6K have an adjust- ■■Accurate position detection provided by optimized resolution and
able measuring range that can be optimally matched to a variety of linearization of the analog characteristic
applications. ■■Compact design for applications with tight installation tolerances
They have an invertible characteristic. The switching outputs can
be assigned individually as a normally open or normally closed. The Application
adaptation via teach-in is fast and easy. ■■Positioning small parts in manufacturing and assembly, e.g. in the
BOD 6K offer a high degree of protection and give you high-resolu- automotive industry
tion precision at a low price. ■■Positioning two separate pneumatic linear axes in the crimping
machine
Benefits
■■Adjustable measuring range between 30 and 200 mm
■■Analog output 1…10 V with an additional switching output
■■Resolution 0.68 mm
■■Switching outputs NO/NC, dark/light switching adjustable using
buttons
■■Teach-in: measuring range and switching output can be
adjusted independently
■■Invertible characteristic
■■IP 67/IP 69K degree of protection
■■Ecolab certified
82
NEW

Series BOD 6K BOD 6K
Working range 30...200 mm 30...200 mm
PNP NO/NC Order code BOD001R BOD001T
Part number BOD 6K-RA03-S75 BOD 6K-RA03-02
Analog output 1...10 V 1...10 V
Emitter, light type LED, red light LED, red light
Wavelength 632 Nm 632 Nm
Light spot diameter Ø9.5 mm at 100 mm Ø9.5 mm at 100 mm
Resolution 0.68 mm 0.68 mm
Linearity ± 2 mm ± 2 mm
Temperature drift 0.2 mm/°K 0.2 mm/°K
Power-on indicator Green LED Green LED
Output function indicator Yellow LED Yellow LED
Switching frequency f max. 1000 Hz 1000 Hz
Degree of protection as per IEC 60529 IP 67/IP 69K IP 67/IP 69K
Ambient temperature Ta -20...+60 °C -20...+60 °C
Permissible ambient light 5 klx 5 klx
Material Housing ABS ABS
Connection M8 connector, 4-pin 2 m PVC cable, 4×0.14 mm²
Measurement values referenced to 100×100 mm,

90% reflective Kodak gray card.
84 BOD 23K Photoelectric Distance Sensors with Laser Class 1
Photoelectric Distance Sensors BOD 23K with Laser Class 1

Reliable measurement – regardless of material and surface
Optical distance sensors with laser class 1
For reliable, stable measurement independent of the characteristics Benefits

of the surface, we have developed the ideal solution in the photo- ■■Laser class 1: variety of possible applications in the automotive
electric distance sensors BOD. The Time-of-Flight (TOF) technology industry
and high repeat accuracy in the mm range are convincing reasons. ■■Reliable positioning independently of material and surface
Safe use is guaranteed by laser class 1, the high degree of protec- characteristics
tion and the Ecolab certification of the sensors. ■■Easy and intuitive operation of the sensor
■■Compact design and convenient installation on the system
Benefits ■■Cost-effective solution for positioning tasks in 5 m measuring
■■Stable measurement independent of the surface properties thanks range
to TOF technology
■■Analog output with 2 teach points Application
■■High range up to 5 m ■■Stack height measurement of metal and plastic parts
■■Maximum protection through laser class 1 ■■Positioning of robots in the automotive industry
■■High repeat accuracy in the mm range ■■Checking the diameter of coils in auto body construction
■■High degree of protection in IP 67 and IP 69K
■■Ecolab certified In addition to the analog distance sensors, photoelectric sensors
with switching output are available.
84
NEW

Series BOD 23K BOD 23K
Working range 100...5000 mm 100...5000 mm
PNP NO/NC Order code BOD001N BOD001P
Part number BOD 23K-LA01-S92 BOD 23K-LB01-S92
Analog output 0...10 V 4...20 mA
Emitter, light type Laser, red light Laser, red light
Wavelength 655 Nm 655 Nm
Laser class per IEC 60825-1 1 1
Light spot diameter 5.5×7 mm at 5000 mm 5.5×7 mm at 5000 mm
Resolution 5 mm 5 mm
Linearity ± 0.6% of Wh ± 0.6% of Wh
Temperature drift 0.1 mm/°K 0.1 mm/°K
Power-on indicator Green LED Green LED
Output function indicator Yellow LED Yellow LED
Switching frequency f max. 250 Hz 250 Hz
Degree of protection as per IEC 60529 IP 67/IP 69K IP 67/IP 69K
Permissible ambient light 5 klx 5 klx
Material Housing ABS ABS
Measurement values referenced to 100×100 mm,

90% reflective Kodak gray card.
Mounting accessories:
BAM027E, BAM MC-Xo-034-23K-4
86 Inductive Distance Sensors M12 Platform
Inductive Distance Sensors M12 Platform

The next step in functional reliability
Automation is almost inconceivable without inductive sensors.

Reliable and wear-free position detection is ensured by contact-free
sensor technology. The BAW analog sensors allow you to go to
the next step. They no longer only check the presence of metallic
objects, but rather workpieces of variable shapes and sizes can be
discerned reliably and the positions and distances can be determi-
ned. Their analog and linear characteristics allow the new BAW to
be used for clamping force measurement, measuring imbalances or
implementing a soft-stop in the cylinder.
■■Even better linear characteristics, teachable
■■Temperature range of –40...+80 °C
■■Large measuring range from 0.2...3.5 mm
The new sensor family is characterized by contact-free measuring

and a high service life. The convenient teach function ensures quick
commissioning during initial installation and low downtimes during
sensor replacement due to the adjustable linear range.
86
Available
Spring 2015
Series M12×1 M12×1 M12×1

Installation type (observe instructions in the Basic Information chapter) Flush Flush Flush
Output signal Voltage 0...10 V Current 0...20 mA Current 4...20 mA
Linear range sl 0.2...3.5 mm 0.2...3.5 mm 0.2...3.5 mm
Order code BAW004C BAW004P BAW004U
Part number BAW M12MI-UAC35C-S04G BAW M12MI-IAC35C-S04G BAW M12MI-ICC35C-S04G
Effective distance se 1.85 mm 1.85 mm 1.85 mm
Load resistance RL min. ≥ 2 kΩ
Load resistance RL max. ≤ 500 Ω ≤ 500 Ω
Polarity reversal protected/transposition protected/short-circuit protected Yes/Yes/Yes Yes/Yes/Yes Yes/Yes/Yes
Adjustment display (LED) Yes Yes Yes
Ambient temperature Ta –40…+80 °C –40…+80 °C –40…+80 °C
Repeat accuracy RBWN ±7 µm ±7 µm ±7 µm
Non-linearity max. ≤ 35 µm ≤ 35 µm ≤ 35 µm
Limit frequency (–3 dB) 1000 Hz 1000 Hz 1000 Hz
Temperature coefficient typ. +0.45 µm/K +0.45 µm/K +0.45 µm/K
Approvals CE, cULus CE, cULus CE, cULus
Material Housing Brass-coated Brass-coated Brass-coated
Sensing surface LCP LCP LCP
49.5
49.5
49.5
7
7
88 BSI Q41 Inclination Sensors
Inclination Sensors BSI Q41

Angle measurement made easy
Inclination sensors BSI Q41 provide an easy means of directly Benefits

detecting positions without making contact. Integrating them into ■■Compact
systems is easy, because they operate without elaborate mecha- ■■cost-effective
nisms or other targets. ■■Choice of one or two measurement axes
Application
■■Packaging machines
■■Mobile implements
■■Media technology
88
NEW
Size Micro-Electro-Mechanical Systems (MEMS)

Order code
BSI Q41K0-XB-MYS090-S92
BSI Q41K0-XB-MXS015-S92
BSI Q41K0-XB-MXP360-S92
Part number
BSI000W
BSI000H
BSI000K
BSI000R
BSI000P
BSI000Y
BSI000J
BSI0011
BSI0012
Number of axes = ½" 1 1 1 1 1 2 2 2 2
Measuring range 15° n n
30° n n
45° n n
90° n n
360° n
Accuracy 0.6° 0.6° 0.8° 0.8° 1.0° 0.6° 0.6° 0.8° 0.8°
Resolution 0.09° 0.09°
Output signal 4...20 mA 4...20 mA
Housing PBTP PBTP
Dimensions 40×40×25 mm 40×40×25 mm
Temperature range –25...+85 °C –25...+85 °C
Variants with voltage output available on request.
90 BSI R65 Inclination Sensors
Inclination Sensors BSI R65

When high precision is what you need
Inclination sensors BSI R65 enable continuous detection of rotational Benefits

movements along one axis. Furthermore, they are ideally suited for ■■High precision
monitoring the precise position of machine components in two axes. ■■Large temperature range
■■Contact-free measuring principle
Application
■■Solar power systems
■■Metal processing
■■Oil and gas extraction
90
NEW
Size Micro-Electro-Mechanical Systems (MEMS)

Order code
BSI R65K0-XB-MYS090-S115
BSI R65K0-XB-MXS015-S115
BSI R65K0-XB-MXP360-S115
Part number
BSI001A
BSI001E
BSI0018
BSI0019
BSI0015
BSI0006
BSI0007
BSI0008
BSI0009
Number of axes = ½" 1 1 1 1 1 2 2 2 2
Measuring range 15° n n
30° n n
45° n n
90° n n
360° n
Accuracy 0.2° 0.2° 0.2° 0.2° 0.25° 0.12° 0.12° 0.2° 0.2°
Resolution 0.01° 0.01°
Output signal 4...20 mA 4...20 mA
Housing PBTP PBTP
Dimensions 60×50×27 mm 60×50×27 mm
Temperature range –40...+85 °C –25...+85 °C
Variants with voltage output available on request
92
Line lasers
Power supply units
Passive splitters
Plug connector
Mounting system
Clamping holders
Accessories
94 Line Lasers
Line Lasers
Extraordinary uniform performance, focusable and high quality standard
Series BAE LX-XO BAE LX-XO BAE LX-XO

Design Line laser Line laser Line laser
Projection type Line, uniform Line, uniform Line, uniform
Order code BAE00KE BAE00KZ BAE00MY
Part number BAE LX-XO-PL018-L1-S4 BAE LX-XO-PL018-L2-S4 BAE LX-XO-PL018-L3-S4
Operating current 30 mA 30 mA Max. 100 mA
Trigger Yes Yes Yes
Line 100 mm line length 80 µm 70 µm 70 µm
width 500 mm line length 170 µm 107 µm 107 µm
1000 mm line length 320 µm 190 µm 190 µm
2000 mm line length 680 µm 360 µm 360 µm
Emitter, light type Laser, red light Laser, red light Laser, red light
Wavelength 640 Nm 635 Nm 635 Nm
Dispersion angle 45º 10º 20°
Housing material Coated brass and Coated brass and Coated brass and
anodized aluminum anodized aluminum anodized aluminum
Optical surface Glass Glass Glass
Weight 66 g 56 g 56 g
Laser class per IEC 60825-1 2M 1M 1M
Polarity reversal/short-circuit protected Yes/Yes Yes/Yes Yes/Yes
Ambient temperature Ta –10…+50 °C –10…+50 °C –10…+50 °C
Storage temperature –10…+80 °C –10…+80 °C –10…+80 °C
Caution
Do not view laser radiation directly with optical
instruments (magnifiers, microscopes, etc.).
Laser class 1M and 2M (DIN EN 60825-1: 2008)
94
NEW
BAE LX-XO BAE LX-XO BAE LX-XO BAE LX-XO

Line laser Line laser Line laser Line laser
Grid, 51×51 lines Matrix, 11×11 dots 11 parallel lines Line, uniform
BAE00MZ BAE00N0 BAE00N1 BAE00N2
BAE LX-XO-PL018-L4-S4 BAE LX-XO-PL018-L5-S4 BAE LX-XO-PL018-L6-S4 BAE LX-XO-PL018-L7-S4
5...30 V DC 5...30 V DC 5...30 V DC 5...30 V DC
Max. 100 mA Max. 100 mA Max. 100 mA Max. 100 mA
Yes Yes Yes Yes
80 µm 80 µm 80 µm 80 µm
170 µm 170 µm 170 µm 170 µm
320 µm 320 µm 370 µm 320 µm
680 µm 680 µm
Laser, red light Laser, red light Laser, red light Laser, blue light
640 Nm 640 Nm 640 Nm 450 Nm
22°×22° at 633 nm 20° 20°, x/y 30° at 633 nm 20°
M12 connector, 4-pin M12 connector, 4-pin M12 connector, 4-pin M12 connector, 4-pin
Coated brass and Coated brass and Coated brass and Coated brass and
anodized aluminum anodized aluminum anodized aluminum anodized aluminum
Glass Glass Glass Glass
56 g 56 g 56 g 56 g
IP 67 IP 67 IP 67 IP 67
2M 2M 2M 2M
–10…+50 °C –10…+50 °C –10…+50 °C –10…+50 °C
–10…+80 °C –10…+80 °C –10…+80 °C –10…+80 °C
96 Compact and Intelligent IP-20 Power Supply Units BAE
Compact and Intelligent IP20 Power Supply Units BAE

With IO-Link
The industrial requirements for a power supply are as diverse and

varied as the applications themselves. If you need more than "just"
power, our new IP20 variants are an excellent choice. They provide
feedback indicating the current status of your system. One look is
enough:
Stress level signals excess temperature in the power supply and
thus also in the control cabinet.
Load level indicates the current load. If utilization increases, this can Available
indicate a problem in the system, such as when a motor needs too Spring 2015
much force to move a corroded ball bearing.
Lifetime reflects the service life of the power supply, making sure Output current
that you have an eye on the situation at all times. Unexpected fail- Output wattage
ures are a thing of the past. Output voltage
Input voltage
For the first time, you can easily transmit this information to the
controller via IO-Link and have it processed there. This guarantees Order code
continuous diagnostics at a central location. Part number
Efficiency
If you expand your power supply unit by adding the optionally avail-
able IO-Link adapter, you also save energy and thus money. You Degree of protection as per IEC 60529
can use IO-Link to set your power supply unit to standby as soon as
you no longer need a portion of the system.
These power supply units save an enormous amount of energy

due to their high efficiency. This provided the opportunity of reducing IO-Link adapter
power loss (heat) to a minimum, making it possible to reduce the BAE00TF, BAE SC-AE-I01
size of the housing for the power supply units. As an example, the
20A version is 50% narrower than a conventional power supply. This
gives you more space in your control cabinet.
Available
Spring 2015
96
NEW Only from Balluff
2.5 A 5A 10 A 20 A
80 W 120 W 240 W 480 W
24 V DC (SELV, PELV) 24 V DC (SELV, PELV) 24 V DC (SELV, PELV) 24 V DC (SELV, PELV)
115…230 V AC 115 V/230 V AC 115 V/230 V AC 115 V/230 V AC
(automatic setting) (automatic setting) (automatic setting)
BAE00TR BAE00T4 BAE00LJ BAE00M3
BAE PS-XA-1W-24-025-101 BAE PS-XA-1S-24-050-102 BAE PS-XA-1S-24-100-103 BAE PS-XA-1S-24-200-104
High efficiency High efficiency High efficiency High efficiency
Typically > 88% Typically > 92% Typically > 93% Typically > 94%
IP 20 IP 20 IP 20 IP 20
Load level Heartbeat Wear indicator
Load level Stress level Lifetime

■■Reversible in short term ■■Reversible in medium term ■■Irreversible in long term
Load level indicates the current Stress level indicates the physi- Lifetime shows the remaining
load on the device. The display cal and thermal loads. Changing service life of the device, based
indicates the load without any the load has an effect on device on the total of all loads.
delay. wear.
All indicators show the status of

the device and are multi-colored:
green
yellow
red
98 IP-67 Power Supply Units with IO-Link
IP-67 Power Supply Units with IO-Link

Solutions for decentralized installation without control cabinets
98
NEW Only from Balluff
In industrial automation, the focus continues to shift more towards Continuous transmission of process data
decentralized installation without control cabinets. Balluff power ■■Output voltage
supply units with IP 67 degree of protection are absolutely ideal for ■■Output current
meeting this change. They can be used in the field directly and under
harsh conditions. The power supply emits a message automatically if any of the
following events occur:
Special sensors in the device continuously monitor wear factors ■■DC alarm
such as temperature, overload, interference and other basic condi- ■■Stress level alarm
tions. ■■Lifetime alarm
■■Critical temperature
In addition to the visualized interface, the devices provide the op- ■■Power boost
tion of transmitting parameters using IO-Link for the first time. This
means the power supply unit can now be conveniently monitored Additional retrieval of service data
from a control station even for inaccessible applications. ■■Charge life
■■Current input voltage
■■Absolute temperature minimum and maximum
■■Power boost counter
Available
Spring 2015
Output current 3.8 A 8A

Output wattage 91.2 W 192 W
Output voltage 24 V DC (SELV) 24 V DC (SELV)
Input voltage 100…230 V AC 100…230 V AC
Order code BAE00TP BAE00TL
Part number BAE PS-XA-1W-24-038-607-I BAE PS-XA-1W-24-080-604-I
Efficiency High efficiency, typically > 88% High efficiency, typically > 90%
This compilation is an excerpt from the complete portfolio.
100 Passive splitter boxes BPI
New Passive Splitter Box BPI

Splitting electrical signals made easy NEW
Passive splitters connect sen-

sors and actuators with the con-
troller. All Balluff types are fully
potted and resistant to shock
and vibration as well as coolants
and lubricants. This makes the
devices ideal for exceptionally Available
harsh environments. Spring 2015
In comparison to conventional
wiring in a control cabinet, pas- View of female/ 4
sive splitters decrease the cost male side

3 1
and amount of time required for
+ - 1 2 3 4
installation by up to 60%. This
also reduces the downtime for
II II II II
defective sensors and actuators
to a minimum. 4 4 4 4
I 3 1 3 1 3 1 3 1
1 2 3 4
Various types –
versatile use Design 4-way
■■Cable, connector or hood Signals per port 1
connection to controller Power-on indicator (LED) 1× (PNP), green
■■M8 or M12 connector for Indicator switching function (LED) 4× (PNP), yellow
sensors or actuators Sensor connection 3-pin female, M8×1
■■Simplex and duplex signal
per port Cable material Color Length Order code
■■4, 6, 8 or 10-way splitter Part number
■■With or without LEDs PUR Black 3m BPI00C5
■■LED variants as PNP or NPN BPI 4M303P-5K-B0-KPX60-030
version PUR Black 5m BPI00C6
BPI 4M303P-5K-B0-KPX60-050
PUR Black 10 m BPI00C7
BPI 4M303P-5K-B0-KPX60-100
PUR Black 15 m BPI00C8
BPI 4M303P-5K-B0-KPX60-150
100
4 2 3 4 3 4
5 5
3 1
2 1 2 1
PE + – 1 2 3 4 5 6 7 8 PE + – 1 2 3 4 5 6 7 8
+ – 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
II II II II II II II II II II II II II II II II
II II II II II II III II II II II II II II II II
3 3 3 3 3 3 3 3 3 3 3 3
4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4
I I 1 1 1 1 I) I) 1 1 1 1 1 1 1 1
I 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1
5 5 5 5 5 5 5 5 5 5 5 5
1 2 3 4 5 6 7 8 1 2 3 4 1 2 3 4 5 6 7 8
8-way 4-way 8-way

2 2 1
1× (PNP), green 2× (PNP), green 2× (PNP), green
16× (PNP), yellow 8× (PNP), yellow 8× (PNP), yellow
4-pin female, M8×1 5-pin female, M12×1 4-pin female, M12×1
BPI00EH BPI009W BPI0090

BPI 8M304P-5K-B0-KPXK0-030 BPI 4M4A5P-2K-B0-KPXB0-030 BPI 8M4A4P-2K-B0-KPXB0-030
BPI00EJ BPI009Y BPI0091
BPI00EK BPI009Z BPI0092
BPI00EL BPI00A0 BPI0093
102 Cables BCC for Harsh Environments – Highly Versatile
Cables BCC for Harsh Environments – Highly Versatile

M12 female  M12 male, 4-pin
Wherever connectors and cables are used in the immediate vicinity

of welding work, they are subjected to high stress. This is due to the
presence of scorching welding residue such as weld spatter and
slag. Conventional cables become unusable in this harsh environ-
ment within a very short time. Weld-immune cable versions provide a
solution. These cables fulfill various regional requirements worldwide.
Five types of different material –

for versatile applications
Five different cable variants cover almost all application areas. Thus,
fiberglass-coated and stainless steel-coated cables are available as Description M12 female 
required in pressing plants and for machining applications. The full- M12 male, 4-pin
silicone and PTFE cables, as used in welding systems, for example, Cable Metal mesh hose cable
meet the most stringent demands. Silicone-free cables are available Ambient temperature Ta –40…+80 °C/–25…+80 °C
for areas where silicone must not be used. These cables meet the Static/moving
same technical prerequisites. Maximum temperature at outer Short-time 800 °C
jacket caused by weld spatter/
High-durability cables have been developed for extremely difficult en- beads/flames
vironments and withstand hundreds of thousands of welding cycles Cable material PUR/metal mesh
without difficulty. Application High mechanical protection,
flexible, weld-resistant
Length Order code

Part number
0.6 m BCC0EKR
BCC W415-W414-3A-304-MW8434-006
2m BCC0EKT
BCC cable versions BCC W415-W414-3A-304-MW8434-010
Silicone cable You can find additional cable lengths in our accessories catalog.
PTFE cable
Silicone-free cable
Fiberglass cable sheath
Stainless steel
Stress due to
welding slag
102
M12 female  M12 female  M12 female  M12 female 
M12 male, 4-pin M12 male, 4-pin M12 male, 4-pin M12 male, 4-pin
Fiberglass cloth cable Silicone-free cable Silicone cable PTFE cable
–40…+130 °C/–25…+180 °C –50…+130 °C/–40…+125 °C –60…+200 °C –40…+200 °C
Short-time 800 °C Short-time 800 °C Short-time 800 °C Short-time 800 °C
PUR/fiberglass braid TPE Silicone FEP

Weld-resistant, flame-resistant, For high welding loads, flame- For high welding loads, For high welding loads, high
Flexible resistant high temperature, flame- temperature, flame-resistant,
resistant flexible
BCC0ELN BCC0EJC BCC0ELY BCC0EJ5

BCC W415-W414-3A-304-FW9434-006 BCC W415-W414-3A-304-BW8434-006 BCC W415-W414-3A-304-SW0434-006 BCC W415-W414-3A-304-TW0434-006
BCC0ELP BCC0EJH BCC0EM1 BCC0EJ8
BCC W415-W414-3A-304-FW9434-010 BCC W415-W414-3A-304-BW8434-020 BCC W415-W414-3A-304-SW0434-020 BCC W415-W414-3A-304-TW0434-020
104 Push-Pull Connectors BCC
Push-Pull Connectors BCC

For Profinet push-pull modules BNI NEW
For quick and simple

installation
Balluff is offering suitable con-
nectors for the new push-pull
variants of Profinet modules.
Select between fiber-optic
cables (FO) and copper versions
for transmitting signals or files.
The push-pull connection tech- Connector diagram 5 4 3 2 1 PIN 1: brown
and wiring PIN 2: black
nology for fieldbus and power PIN 3: gray
lines has been specified by AIDA PIN 4: blue
PIN 5: green/yellow
(Automation Initiative of German
Automobile Manufacturers). 1
2
Push-pull guarantees quick and 3
easy installation. 4
5
Additional benefits
Optical data transmission is Supply voltage US 24 V DC
usually the method of choice Cable material PVC
for applications involving large Number of conductors × 5×2.5 mm²
amounts of data requiring high conductor cross-section
availability. Degree of protection as per IEC 60529 IP 67
The features provided by poly- Ambient temperature Ta –40…+70 °C
mer optical fibers (POF) include
excellent protection against Length Order code
electromagnetic effects (EMC), Part number
large transmission bandwidth, 0.6 m
and long ranges. Equalizing
currents and overvoltages can 2m BCC0F4J
be effectively prevented through BCC HB75-0000-PA-121-VX85B5-020
the potential isolation automati- 5m BCC0F4K
cally on hand. Fiber-optic cables BCC HB75-0000-PA-121-VX85B5-050
have now become established 10 m BCC0F4L
in industrial data communication BCC HB75-0000-PA-121-VX85B5-100
for this reason. 20 m
You can find out more informa-

tion about push-pull modules for
use in harsh industrial environ-
ments starting on p. 28
104
5 4 3 2 1
1.....8
I II
1 1 I II
I II 2 2
1 1 3 3 1 1
2 2 4 4 2 2
3 3 5 5
4 4 6 6
5 5 7 7
8 8
24 V DC 50 V DC 24 V DC
PVC PUR shielded PUR
5×2.5 mm² 4×0.34 mm² 2× Ø 1 mm
IP 67 IP 67 IP 67
–40…+70 °C –40…+70 °C –20…+70 °C
BCC0F4M BCC0F4U BCC0F51

BCC HB75-HB75-NA-370-VX85B5-006 BCC HA78-HA78-9D-334-PS54N2-006 BCC HA72-HA72-9A-371-PX52L2-006
BCC0F4N BCC0F4W BCC0F52
BCC0F4P BCC0F4Y BCC0F53
BCC0F4R BCC0F4Z BCC0F54
BCC0F4T BCC0F50 BCC0F55
106 Valve Connectors BCC
New Valve Connectors BCC

Molded valve connectors for harsh environments NEW
Balluff valve connectors ensure

the highest possible level of
productivity for your machines
and systems. High resistance to
shock and vibration and degree
of protection levels up to IP 69K
ensure reliable electrical connec-
tions even under adverse condi-
tions. The connector consists
of high-quality materials. This
means it is largely resistant to Application Valve connector
UV light and a vast assortment Design A
of chemicals and features a long Cable length 2m
service life.
Order code BCC04W0
Technical features Part number BCC VA04-0000-10-053-PX0350-020
■■IP 67 degree of protection Standard DIN 18 mm
with optional sealing in IP 68 Cable outlet 0°/180°
or IP 69K Suppressor Suppressor diode
■■High shock and vibration
resistance Order code BCC04W6
■■Eyelets for labels Part number BCC VA04-0000-10-054-PX0350-020
Standard DIN 18 mm
■■Mounting collar for protective
Cable outlet 0°/180°
tubes
Suppressor No
Order code
Part number
Standard
Cable outlet
Suppressor
Order code
Part number
Standard
Cable outlet
Suppressor
106
Valve connector Valve connector For pressure switches
B C A
2m 2m 2m
BCC03YC BCC04MZ BCC071A

BCC VB03-0000-10-055-PX0350-020 BCC VC04-0000-10-053-PX0350-020 BCC PA04-0000-10-070-PX0550-020
DIN 10 mm DIN 8 mm DIN 18 mm
0° 0°/180° 0°
Suppressor diode Suppressor diode No
BCC03YH BCC04RF BCC071F

BCC VB23-0000-10-055-PX0350-020 BCC VC44-0000-10-053-PX0350-020 BCC PA24-0000-10-070-PX0550-020
DIN 10 mm Industry 9.4 mm DIN 18 mm
180° 0°/180° 180°
Suppressor diode Suppressor diode No
BCC03YL
BCC VB43-0000-10-055-PX0350-020
Industry 11 mm
0°
Suppressor diode
BCC03YP
BCC VB63-0000-10-055-PX0350-020
Industry 11 mm
180°
Suppressor diode
108 Mounting System BAM
The Installation System BAM – Designed for Universal Use

Developed for industrial automation
Guarantees reliable sensor grip

The BMS universal mounting system provides a new design, ideal for
easily securing sensors in almost any application. This allows compli-
cated positioning tasks to be completed quickly and flexibly without a
special tool or much effort. The versatile accessories cover almost any
solid angle.
Robust and can be used universally

The fastening technology is designed for use in difficult industrial
environments. The mechanically reliable components – base holder, Description
joint piece and sensor holder – are manufactured from robust die-cast Design
zinc.
Use
Ease of handling
The basic holder fits on all manufacturer-specific assembly profiles and Order code
fully covers the groove. Extensively flattened on one side, this is also Part number
the first version of the holder suitable for mounting directly on a wall. Material
The fastening screws are accessible from one side.
Both the joint piece and sensor holder can be positioned on the rod
without risk of slipping by using a snap mechanism. For mounting, one
screw suffices for each. A scale assists with setting
the joint angle.
Balluff accessories in use

■■For adapting sensors to a specific application
■■For simplifying work during installation and alignment
■■For protecting the sensors
■■As an interface to the controller
Balluff offers accessories for all product groups.
108
Cross-connector Sensor holder Joint Base holder
For 2 mounting rods For 1 mounting rod For 2 mounting rods For 1 mounting rod Ø 12 mm
Ø 12 mm Ø 12 mm Ø 12 mm (vertical or horizontal)
Connecting element for For holding all Adjustable connecting piece for For mounting on
2 mounting rods Ø 12 mm sensor and reflector holders Ø 12 mm mounting rods base plates or profiles
BAM002Z BAM024T BAM024R BAM024P
BMS CC-M-D12-B-00 BMS CS-M-D12-BZ BMS CCJ-M-D12-B-01 BMS CU-M-D12-B028-00
Anodized aluminum Cast zinc, chrome-plated Cast zinc, chrome-plated Cast zinc, chrome-plated
110 Clamping Holder BAM with Positive Stop – High-temperature Resistant up to 500 °C
Clamping Holder BAM with Positive Stop – High-temperature Resistant

up to 500 °C
Attach sensors without tools
Balluff clamping holders with positive stop ensure the exact and
correct sensor position. They are very easy to operate. After inserting
the sensor, you only have to tighten a knurled screw by hand. A
spring clamping system ensures the secure grip. In special ambient
conditions, the knurled nuts can be tightened using the open-end
wrench. Since the clamping holder is completely metallic, it is high-
temperature resistant up to 500 °C.
Benefits Description
■■Fast sensor replacement
■■Short downtimes Design
■■Once set, always in the right position
■■No readjustment Brass, coated Order code
■■Easy mounting and replacing of sensors – Part number
without a tool Brass, PTFE coated Order code
■■Easy to attach the sensor using a compression screw (weld-immune) Part number
Note for clamping holders with positive stop

Note that the switching distance of the sensor can decrease due to
clamping holders with positive stop since they are made of metal.
Description
Design
Brass, coated Order code

Part number
Brass, PTFE coated (weld- Order code
immune) Part number
Many other products are included
in our accessories catalog
"For perfect integration of sensors
and systems" or online at:
www.balluff.com
110
Clamping holder Clamping holder Clamping holder
Flush with positive stop Non-flush with positive stop Not flush with positive stop
For Ø 12 mm and M12 sensors For Ø 12 mm and M12 sensors For Ø 18 mm and M18 sensors
With thread length 34 mm With thread length 44.5 mm With thread length 46 mm
BAM025E
BAM MC-XA-023-D12,0-2-FM
BAM0247 BAM024F BAM022M
BAM MC-XA-023-D12,0-2-FM/W BAM MC-XA-024-D12,0-2-FXL/W BAM MC-XA-024-D18,0-2-FM/W
Clamping holder Clamping holder Clamping holder

Flush with positive stop Flush with positive stop Non-flush with positive stop
For Ø 18 mm and M18 sensors For Ø 30 mm and M30 sensors For Ø 30 mm and M30 sensors
With thread length 30 mm With thread length 58 mm With thread length 40 mm
BAM025C
BAM MC-XA-023-D18,0-2-FXS
BAM022F BAM024C BAM024A
BAM MC-XA-023-D18,0-2-FXS/W BAM MC-XA-023-D30,0-2-FXL/W BAM MC-XA-024-D30,0-2-FM/W
Systems and Service
Balluff GmbH
Industrial Identification
Object Detection
Linear Position Sensing and Measurement
Condition Monitoring and Fluid Sensors
Accessories
Headquarters
Balluff GmbH
Schurwaldstrasse 9
73765 Neuhausen a.d.F.
Germany
Phone +49 7158 173-0
Fax +49 7158 5010
balluff@balluff.de
Doc. No. 871424/Mat. No. 181688 EN

K14; Subject to modification. Replaces C14.
www.balluff.com

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Products + News

Products + News Best Quality for Efficient Automation

Balluff offers a wide array of products with varied operating principles

We offer innovative, first-class products tested in our own accredited

Balluff stands for application-specific customer solutions, com-

Systems and Service

Tool ID Upgrade – Upgrading from a Single Source

First Profinet Master BNI with 16 IO-Link Ports

Profinet: Push-Pull Module for

SmartLight – LED Signal Tower Light with IO-Link

Laser Diffuse Sensors BOS Q08M

Laser Through-beam Sensors BOS 08E

Photoelectric Sensors BOS 12M

Photoelectric Sensors BOS 6K and BKT 6K

Ultrasonic Sensors BUS M30E2

Inductive Sensors BES: Steelface and Factor 1

Compact and Intelligent IP-20 Power Supply Units BAE

IP-67 Power Supply Units with IO-Link

Passive Splitters BPI

Push-Pull Connectors BCC

Magnetically Coded Position and Angle Measurement

Magnetically Coded Position and Angle Measurement

Micropulse Transducers BTL6-V and BTL7-V

Photoelectric Distance Sensors BOD 6K

Photoelectric Distance Sensors BOD 23K

Inclination Sensors BSI Q41

Inclination Sensors BSI R65

Linear Position on page 90

Sensing and Measurement

The benefits to you

For more information, refer to our

Order with BSS EDU visit us online at

Balluff RFID Software

Description Order code Part number

Mold ID – Transparency in Mold Handling

One-time Cyclical Maintenance

Initializing Counting Write Comparing Reset

■■Attaching ■■Shot counter ■■RFID ■■system ■■ Reading out data

Tool ID Upgrade – Upgrading from a Single Source

Tool ID Upgrade – application description

Then, a separate control unit with integrated RFID technology is

Functional range of the software

Industrial Networking and Connectivity

More efficiency, lower costs

More efficient operation

Highest machine availability

Industrial Networking and Connectivity

■■High degree of protection: IP 67 guaranteed

8-fold IO-Link Master

136 IOs on a module

First Profinet Master BNI with 16 IO-Link Ports

A Balluff exclusive: 16-fold IO-Link master

More output per port: 32 bytes

Digital and analog signals

Process up to 272 I/O signals

Additional features: display, integrated switch

Number of inputs Max. 32

Number of outputs Max. 32

Max. output load current 1.6 A/2 A 2 3

Port status indicator (signal status) Yellow LED

Port diagnostic indicator (overload) Red LED

Total current UActuator <9A

Total current USensor <9A