MBCS Portfolio in Renewables May 2022

PORTFOLIO IN RENEWABLES
M. B. Control & Systems Pvt. Ltd.

Email : enquiry@mbcontrol.com
url: www.mbcontrol.com
COMPANY DETAILS
Private Limited Company formed in 1983
Headquartered in Kolkata, West Bengal
Marketing and Service Presence in Delhi, Mumbai, Hyderabad, Bhopal, Jaipur, Lucknow, Patiala
and Shimla
Dealers / Representatives through out India
ISO 9001:2015 Certified
In-house development for Hardware and Software (Industrial)
Confidential Property of M B Control & Systems Pvt. Ltd. 2 5/13/23

PARTIAL LIST OF CLIENTS
SOLAR
WIND

PRODUCT & SERVICES PORTFOLIO
Multifunction Meters Multifunction Meters Power Quality Meter Automatic Weather
(0.2S and 0.5S Class) with IEC 61850 Protocol as per IEC 61000-4-30 Class A Stations (AWS)
SCADA Systems Telemetry System

PV Power Plant To Dispatch Centre in IEC 60870-5-104
Controller (PPC)
Control based on RTU Systems
PV Power Plant Monitoring
Solar Rooftop – Datalogging System with Cloud Based Monitoring System
Local SCADA
MBLogger Series

POWER METERING OVERVIEW
Low cost DIN-Rail SCADA Power Advanced 61850 PQ Multi-feeder

panel meter Billing meter meter power meter Analyzer meter
SATEC SATEC SATEC SATEC PRO SATEC SATEC

PM120 EM133 PM130EH+ Series PM180 BFM
To be launched in 07/20
 Small tertiary
installations  Energy costs management, sub-
 Cost Management, sub-billing and basic PQ monitoring
power & energy billing and advanced PQ analysis for
for HV/MV/LV installations
metering HV/MV/LV installations
 Communication : IEC 104, IEC61850, Modbus serial &  Communication : IEC61850, Modbus
 Communication:
TCP/IP, DNP3 serial & TCP/IP, DNP3
Modbus serial
only

INTERMEDIATE METERING SOLUTION FOR MV AND HV
EM132 EM133 PM130 PM135 PLUG-IN

PLUS MODULES
l Multifunctional 3-Phase Smart Meter l Event and Data Recording

- More than 120 monitored parameters - Min/Max log with time stamp
- One cycle calculation - Over 90 days history storage
l Billing/TOU Revenue Energy Meter l Programmable Logic Controller
- Class 0.5S precision - 16 control set points, thresholds and delays
l Harmonic Analyzer - Standard 2DI/1DO (EM133), Optional 4DI/2DO,
- THD, TDD, up to 40th harmonics (incl. angles) 12DI/4DO or 4 AO
l Real-time Waveform Capture l Built-in RS-485 port plus optional
- 128 samples/cycle RS-485/422/232, Ethernet, Profibus,
l Real Time Clock RF, Wi-Fi or GPRS communication
- Battery backup (standard/option) l Modbus, DNP3 or IEC 60870 communication

INTERMEDIATE METERING SOLUTION FOR MV+PQ+61850
DIN rail and Panel mount installation
 Class 0.2S
 4GB memory with waveform logging
 256 samples/cycle
 Power quality measurement including sags,
swells, asymmetric components, variations
etc.
 4th current measurement option
 Programmable favorites screens
 64 set-points, 4 and/or conditions, 4
actions
 Up to 4 additional modules

POWER QUALITY ANALYZER
as per IEC 61000-4-30 Class A
6-in-1 solution for cost-effective automation, control and
analysis :
 Revenue Metering
– 0.2S Accuracy TOU meter
 PMU
– C37.118.1 (P, M) + C37.118.2
 Power Quality
– EN50160 and custom events
– IEC61000-4-30 class A
 Distributed Fault Recorder
– Up to 1024 samples/cycle
 Sequence of Events (SoE)
 EN50160 Power Quality recorder: power quality event log,
compliance statistics; power frequency, voltage variations,
rapid voltage changes, flicker, voltage dips, interruptions,
temporary Over voltages, transient Over voltage, voltage
unbalance, harmonic and Inter harmonic voltage

“SURYA”
WEATHER MONITORING STATIONS (WMS)
In-house design, manufacturing and testing
Designed and installation as per latest IEC 61724-1:2017
Two years warranty with selected “MBMet” series sensors.
Weather Stations supplied in over 5GW+ Solar Plants pan India

and overseas.
Datalogger with
in-built cellular
Any third-party servers
modem
Best in class use of components with high reliability and
durability.
Designed for spare replacement on-site reducing downtime
Competitive pricing considering the market need.

NEED FOR WEATHER MONITORING IN A SOLAR PLANT
Challenge: Solution:
- Fluctuations in a Solar Plant’s - Precise on-site measurement of
Output. present Meteorological Parameters
- Loss of Revenue for the Plant – Solar Irradiation, Ambient
Operators – without a quick and Temperature, Module Temperature,
adequate response. Wind Speed & Direction, Soiling, etc.
- Underperformance of a plant leads - Allows the comparison of the
to penalties based on PPA. Estimated Plant Output to the Actual
Plant Output (Performance Ratio).
Benefits:
- Reliable and Accurate Plant Performance Data.
- Helps Troubleshoot the Plant’s Performance Fluctuations, by identifying the
cause (Weather Parameters or Equipment Failure).
- Leads to optimization of the Solar Plant’s Efficiency, by quick resolution of
the cause.

OVERVIEW OF WEATHER SENSORS FOR PV PLANT MONITORING
GROUND MOUNTED SOLAR PLANT
 Pyranometer – Secondary Standard as per ISO
9060 – POA and GHI Measurement
 Pyranometer with Shading Ring – DHI
Measurement
 Pyrheliometer – DNI Measurement
 Wind Speed and Direction Sensor
 PV Module Temperature Sensor
 Air Temperature, Relative Humidity,
Barometric Pressure, Air Density Sensor with
Radiation Shield
 Rain Gauge Sensor
 Soiling Station
 Cloud Cover Sensor
 Datalogger with Cellular Modem and
MODBUS RTU/TCP Output.

SENSOR DETAILS
SENSORS MAKE
Pyranometers, Pyrheliometer, Shading Ring, Tracker

Kipp & Zonen, EKO Instruments
MBCS MBMet
Wind Speed and Direction Sensor – Ultrasonic and Barani Design
Rotating Cup
WindSensor
Air Temperature, Relative Humidity, Barometric
MBCS MBMet
Pressure, Dew Point and Air Density Sensor
PV Module Temperature Sensor MBCS MBMet
Rain Fall Sensor MBCS MBMet
MBCS MBMet
Soiling Station
Kipp & Zonen
Cloud Cover Sensor Optical Sensors, Campbell Scientific, Eliasson
Datalogger MBCS MBLogger 900X and 1000X
Monitoring Software MBCS MBSCADA Cloud

Typical MBCS Product Production Process
Ensuring highest Accuracy and Quality Control
Place Tested PCBs in

Assembled Environment
QC of Raw Assembly of
PCB Cleaning Chamber for 24 Hrs to
Materials PCB
& Testing simulate Harsh
Conditions.
Calibration using Test IP Protection Test

Bench, Temperature by submerging Fitting into
Baths, Humidity Sensor in water for Enclosures.
Generators, Solar 24Hrs (where
Simulators. applicable)
Final Testing for

Protection against
Surges and Final Ready
Functionality Tests. Product
Creation of Test &
Calibration Reports.

MBMet – 901 Series
Atmospheric Air Temperature, Relative Humidity and Barometric Pressure Sensor
3-in-1 solution for cost-effective, high accuracy ambient
parameters analysis:
 Accurate and Stable
 Field Replaceable filter – eliminates downtime
 Measures
– Ambient Air Temperature
– Relative Humidity
– Barometric Pressure
– Air Density
 Multiple output options available – RS485, 4-20 mA.
PARAMETER MEASURING RANGE ACCURACY RESOLUTION STABILITY
<0.02°C
Temperature -40°C to 125°C ±0.2°C (typical) 0.1°C per year
Relative Humidity 0 to 100% RH ±2% RH 0.1% RH <0.25%RH-
per year
Dew point -40°C to 105°C (calculated) 0.1°C -
Barometric Pressure 300 to 1250 hPa ±0.4 hPa 0.01 hPa 1 hPa
per year

Atmospheric Air Temperature, Relative Humidity and Barometric Pressure Sensor
Benefits & Features:
 2 Year Standard Warranty & Recommended Recalibration period
 Traceable & Serialised Calibration Certificate
 Complete In-House Manufacture, Design, Calibration Services
 Exceeds IEC-61724 Class A specifications for Accuracy
 Built-in Surge protection up to 1.0kV according to IEC-61000 & IS-147000, including reverse Polarity
Protection
 Comes with In-House Design Radiation Shield for protection against Solar Irradiation, Dust, Harsh Climate
Conditions.

PV Module Temperature Sensors
Cost effective and Accurate Solution
 Class A accuracy, best in class measurement.
 Wide Range: -40 to +110C / +140C
 Customised Cable length
 Option available for Bifacial Modules
 Variants
– PT100 (801A)
– PT1000 (801B)
– 4-20mA (802)
– RS485 (803, 803BI)
MEASURING OPERATING ATMOSPHERIC

TYPE ACCURACY OUTPUT SIGNAL
RANGE TEMPERATURE
Sensor Element: PT100 (Three or RS485 Modbus/ 4-

four wire) or PT1000 (two wire) -40°C to +110°C ±0.2°C -10°C to +70°C 20mA/ PT100/ PT1000
Sensor Element: PT100 (Three or

-40°C to +140°C ±0.2°C -10°C to +70°C RS485 Modbus
four wire) or PT1000 (two wire)

PV Module Temperature Sensors
 2 Year Standard Warranty & Recommended Recalibration period
 Exceeds IEC-61724 Class A specifications for Accuracy
 Built-in Surge protection up to 2.5kV according to IEC-61000 & IS-147000
 Certifications (3rd Party, NABL, Type Test)
– IEC-60751 ed 2.0
– IEC-61000-4-8
– IEC-61000-4-18
– IEC-61724

Solar Irradiance Sensors
 Cost Effective & Reliable Measurement

 Best suited for Rooftop and Ground Mounted Solar Plants.
 Individually calibrated using a Solar Simulator and a Class A
Pyranometer as Reference (ISO 9060:2018)
 Measures
– Solar Irradiance
– Reference Cell Temperature (can be used as an
approximation of PV Module Temperature)
– Ambient Air Temperature (Internal)
– Ambient Air Temperature (External)
– PV Module Temperature (External)
 Site configurable Temperature Units – C, F, K
 Outputs available: 4-20mA, RS485, 0-5V (in development)

 1 Year Standard Warranty
 2 Year Recommended Recalibration period as per IEC-61724
 Comes with Mounting clamps for easy installation alongside PV Modules.
 Meets IEC-61724 specifications for Accuracy
 Built-in Surge protection up to 1.5kV according to IEC-61000 & IS-147000

 Provides smart & intelligent soiling measurement solution

for PV Plants
 Soiling Data is used to estimate loss in production due to
soiling (accumulation of dirt, debris, etc.) of PV Panels.
 Used for forming maintenance and cleaning schedules.
 Soiling is calculated by measuring PV Module Short Circuit
current and Back of Module Temperature – as outlined in
IEC-61724.
 Consists of a Reference (Clean) and a Test (Dirty) Panel
 Options available for automatic cleaning.
 Can be adopted for multiple PV Panel Sizes.
 Multiple Output Options available: RS485, Modbus TCP/IP
 Accuracy: 1%

MBLOGGER 700
Soiling Monitoring Station – Connection Diagram

MBLOGGER 900X AND 1000X – HW FEATURES
 ARM 32 bits processor – 240MHz Power Supply Serial Ports
 4MB flash memory

 32MB SRAM
 RTOS operation
 Battery backup RTC
 SD Card up-to 32GB
 Front OLED (160x128)
 Status LED
 Touch keys
Digital Inputs Analog Inputs
 Serial ports – 2 (RS485 & RS232)
 ETH port – 1
 Modem (4G) – 1
 Digital inputs – 4
 Analog inputs – 13
OLED Screen Displays
 Power supply – 9-32VDC (4W)
MBLOGGER 900X AND 1000X – OPERATIONAL FEATURES
 Data acquisition from sensor and IED connected to communication ports.
 Sampling status from digital inputs
 Sampling values from analog inputs
 Calculation of measured values based on parameter configuration.
 Validate measured values
 Time stamping of all values
 Statistical calculations – minimum, maximum, average, standard deviation as per
parameter configuration
 Integrate values over time
 Sensor specific calculations – e.g. wind speed
 Special Licenses for Sunrise/Sunset Timings, Daily Rainfall, among others.
 Time synchronization – SNTP
 MODBUS Master/ Slave operation
SUBSTATION AUTOMATION SYSTEM (SAS)
Substation Automation refers to using data from

Intelligent electronic devices (IED), control and
automation capabilities within the substation, and
control commands from remote users to control power-
system devices.
Advantages:
 Increased performance and reliability of
electrical protection.
 Advanced disturbance and event recording
capabilities, aiding in detailed electrical fault analysis.
 Display of real time substation information in a
control center.
 Remote switching and advanced supervisory control.
 Increased integrity and safety of the electrical power
network including advanced interlocking functions.
 Advanced automation functions like intelligent load-
shedding.

SAS COMPONENTS
Supervision Interface with higher

Local operations hierarchical systems
Processes & Tools HMI/SCADA Gateway
Multi-Functional IEDs
Engineering Cyber Security
Communication
Infrastructure
Communication
Infrastructure
Processes
Software Suite
SAS System
Controllers & RTUs Protection Relays Metering Devices
Command Protection Measurement
Automation Command Counters

POWER PLANT CONTROLLER (PPC)
Precise control of active and reactive power as well as

voltage at the grid connection point.
Protocols IEC 60870-5-101/-104, IEC 61850, Modbus TCP
Maximum yield and transparency using optimized control

schemes.
Meet the stringent regulatory requirements for

photovoltaic plant integration

GENERAL PPC SYSTEM ARCHITECTURE
SLDC
Power Plant Controller
SCADA
Power Quality
Meter (PQM)
Grid
PV array
Inverter
MODBUS TCP
MODBUS TCP/RTU; IEC 60870-5-104
MODBUS TCP/RTU; IEC 60870-5-104

COMPLETE SOLAR PLANT MONITORING, DATA TRANSFER AND CONTROL
State Load Dispatch Centre
Automatic
Weather
Station (AWS)
MODBUS
Telemetry
TCP/IP
System
PV power plant monitoring System PV power plant controller

External Grid
(PPC)
PCC Control based
on redundant
MODBUS
IEC RTU or single
SATEC PM180 RTU/TCP
60870-S-104 RTU
Main Control Room (MCR)
MODBUS TCP over FO
1 2 Up to N
ICR ICR ICR

SOLAR STANDALONE SCADA SYSTEMS
In-house design and engineering of SCADA System.
Designed as per latest IEC 61724-1:2017 Photovoltaic System

Performance
Specialized team of engineers for SCADA Systems.
Reliable SCADA License Partners: SIEMENS and Schneider

Electric
Extensive experience in SCADA Systems for different sectors

like Steel, Cement, Solar, Hydro, Oil & Gas etc. for 15+ years.
System supports protocols like Modbus RTU, TCP/IP, IEC 101,

IEC 104, DNP3.0, IEC 61850 etc.

SCADA SYSTEM FUNCTIONALITIES
 Collect parameters from Inverter Control Rooms of

WMS, String Monitoring Box, Distribution box, Inverters
etc. using MODBUS RTU or MODBUS TCP protocol
 Monitor isolator and breaker status
 Monitor electrical parameter
 Communication within PV plant via RF, ETH, OFC links
 PLC/RTU Panel for indoor or outdoor installation
 SCADA tags up-to 100,000 datapoints.
 Web access with simple Browser
SCADA SYSTEM
 Fully customizable pages, graphs and reports.

SAMPLE SCREEN 1: PLANT OVERVIEW

SAMPLE SCREEN 2: PLANT OPERATION PARAMETERS
 Display plant generation parameters- Generation & Grid  Calculate plant performance ratio
 Display PV module temperature and Irradiation parameters  Trend for plant generation (KW) actual vs
calculated
 Calculate plant performance based on plant capacity,  Provide generation summary – weekly,
ambient parameters & actual injection to grid monthly and yearly

SAMPLE SCREEN 3: DISPLAY METROLOGICAL PARAMETERS
 Display metrological parameters from site – instantaneous values

 Provide trend display for ambient temperature, humidity (if available at site).
 Provide trend for air speed and direction

SAMPLE SCREEN 4: REPORTS
 Historical reports  Print the report

 Select type of report required  Email the report
 Select date for report
 Create and send reports in pdf and
 Generate required report Excel format to configured users as
 Convert report to pdf or Excel format per set time

TELEMETRY SYSTEMS – SLDC INTERFACE
 Monitor and transmit real time analog

parameters and status.
 Multiple communication media- V-SAT, Leased
lines, Cellular modem, PLCC etc.
 Provide Sequence of Events with time stamp.
 Transmit all the parameters in real time.
 Interface with SCADA via MODBUS RTU,
MODBUS TCP-IP, IEC-101 / IEC-104 protocols.
 Provide redundant communication links.
 Comply with cyber security requirements.
 Available Option of Portable Telemetry System.
 Presently Installed 400+ Telemetry Systems with
MBCS Gateway pan India.

REAL TIME DATA COMMUNICATION VIA V-SAT
SAMPLE INSTALLATION IMAGES

ROOFTOP SOLAR PLANTS
CLOUD BASED MONITORING SYSTEM
 Cost effective solutions for Rooftop solar
plants
 Collect parameters from WMS, String
Monitoring Box, Inverters, Meters etc.
using MODBUS RTU or MODBUS TCP
protocol
 Datalogger Panel for indoor or outdoor
installation.
 Communication via Datalogger with
MBSCADA Cloud in .CSV.
 Clients get access to pre-defined real
time trends, graphs, reports etc.
 Automated reports are configured & sent
by email
 Realtime data can be accessed from any
part of the world
Demo Link http://devmbcontrol.com/

WHY US?
 Single vendor for all solutions.

 Expertise in providing Industrial Automation solution since 1983.
 Hardware and software engineering, testing, commissioning & after
sales service provided by us.
 In house manufacturing
 Channel Partners to industry leaders Satec, SIEMENS, Schneider
Electric, WAGO and MOTOROLA.
 After-sales team stationed in different parts of India for timely
servicing.
 Proven system- Already installed and operational in multiple sites.

THANK YOU
M. B. CONTROL & SYSTEMS PVT. LTD.

31/1, Ahiripukur Road, Kolkata 700019, West Bengal, India
Email : enquiry@mbcontrol.com | Url: www.mbcontrol.com

MBCS Portfolio in Renewables May 2022

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PORTFOLIO IN RENEWABLES

M. B. Control & Systems Pvt. Ltd.

Private Limited Company formed in 1983

Headquartered in Kolkata, West Bengal

Dealers / Representatives through out India

ISO 9001:2015 Certified

In-house development for Hardware and Software (Industrial)

Confidential Property of M B Control & Systems Pvt. Ltd. 2 5/13/23

Confidential Property of M B Control & Systems Pvt. Ltd. 3 5/13/23

SCADA Systems Telemetry System

PV Power Plant Monitoring

Solar Rooftop – Datalogging System with Cloud Based Monitoring System

Confidential Property of M B Control & Systems Pvt. Ltd. 4 5/13/23

Low cost DIN-Rail SCADA Power Advanced 61850 PQ Multi-feeder

SATEC SATEC SATEC SATEC PRO SATEC SATEC

Confidential Property of M B Control & Systems Pvt. Ltd. 5 5/13/23

EM132 EM133 PM130 PM135 PLUG-IN

l Multifunctional 3-Phase Smart Meter l Event and Data Recording

Confidential Property of M B Control & Systems Pvt. Ltd. 6 5/13/23

Confidential Property of M B Control & Systems Pvt. Ltd. 7 5/13/23

Confidential Property of M B Control & Systems Pvt. Ltd. 8 5/13/23

In-house design, manufacturing and testing

Designed and installation as per latest IEC 61724-1:2017

Two years warranty with selected “MBMet” series sensors.

Weather Stations supplied in over 5GW+ Solar Plants pan India

Designed for spare replacement on-site reducing downtime

Competitive pricing considering the market need.

Confidential Property of M B Control & Systems Pvt. Ltd. 9 5/13/23

Confidential Property of M B Control & Systems Pvt. Ltd. 10 5/13/23

Confidential Property of M B Control & Systems Pvt. Ltd. 11 5/13/23

Pyranometers, Pyrheliometer, Shading Ring, Tracker

PV Module Temperature Sensor MBCS MBMet

Rain Fall Sensor MBCS MBMet

Cloud Cover Sensor Optical Sensors, Campbell Scientific, Eliasson

Datalogger MBCS MBLogger 900X and 1000X

Monitoring Software MBCS MBSCADA Cloud

Confidential Property of M B Control & Systems Pvt. Ltd. 12 5/13/23

Place Tested PCBs in

Calibration using Test IP Protection Test

Final Testing for

Confidential Property of M B Control & Systems Pvt. Ltd. 13 5/13/23

PARAMETER MEASURING RANGE ACCURACY RESOLUTION STABILITY

Confidential Property of M B Control & Systems Pvt. Ltd. 14 5/13/23

Confidential Property of M B Control & Systems Pvt. Ltd. 15 5/13/23

MEASURING OPERATING ATMOSPHERIC

Sensor Element: PT100 (Three or RS485 Modbus/ 4-

Sensor Element: PT100 (Three or

Confidential Property of M B Control & Systems Pvt. Ltd. 16 5/13/23

Confidential Property of M B Control & Systems Pvt. Ltd. 17 5/13/23

 Cost Effective & Reliable Measurement

Confidential Property of M B Control & Systems Pvt. Ltd. 18 5/13/23

Confidential Property of M B Control & Systems Pvt. Ltd. 19 5/13/23

 Provides smart & intelligent soiling measurement solution

Confidential Property of M B Control & Systems Pvt. Ltd. 20 5/13/23

Confidential Property of M B Control & Systems Pvt. Ltd. 21 5/13/23

 ARM 32 bits processor – 240MHz Power Supply Serial Ports

 4MB flash memory

Substation Automation refers to using data from

Confidential Property of M B Control & Systems Pvt. Ltd. 24 5/13/23

Supervision Interface with higher

Processes & Tools HMI/SCADA Gateway

Confidential Property of M B Control & Systems Pvt. Ltd. 25 5/13/23

Precise control of active and reactive power as well as