IntelliVibe v3

Industry 4.0 Driven Asset Reliabilty

For Fixed,Variable and Low Speed Rotating Equipment

IntelliVibe Hardware
Tri-axial Acoustics RPM Temperature Magnetic
Vibration

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Enhancing Condition Monitoring
through IoT: For Fixed and Variable
Speed Rotating Equipment

IntelliVibe is a state-of-the-art 4-in-1 sensor designed

specifically for IoT-based condition monitoring of
rotating equipment. Combining vibration, temperature,
sound, and magnetic flux sensors, IntelliVibe offers a
comprehensive and multi-dimensional approach to
monitoring the health and performance of critical
machinery.

With its compact design, easy installation, and

wireless connectivity, IntelliVibe seamlessly integrates
into existing IoT infrastructure, delivering real-time
data to a cloud-based platform for analysis and
visualization. Maintenance teams gain access to a
wealth of actionable insights, enabling data-driven
decision-making, optimized maintenance schedules,
and improved operational efficiency.

How it works

Acquire Diagnose Visualize

Easily mount on any
rotating equipment
and monitor machine
health 24 x 7.
Algorithms diagnose Visualize machine
malfunctions, predict health across the plant,
machine health and over the web or on
optimise machine mobile.
performance.

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Engineered for Predictive Excellence
5 Parameters in One
3D vibration, temperature, sound, RPM and magnetic
flux all packed into one compact device. The WiFi
connectivity enables seamless integration with IoT
infrastructure, allowing remote monitoring, advance
analytics, and predictive maintenance.
RS-485 and Relay Output
The device provides a standard RS-485 interface
for seamless integration with PLC or existing DCS
systems. It also offers an optional relay-based output
that activates when a pre-set limit is reached, enabling
automated control or triggering of external systems.
Uninterrupted Insights
IntelliVibe, powered by a reliable 24V DC source,
offers continuous monitoring without missing any
critical information. It ensures uninterrupted data
capture, providing valuable insights for effective
decision-making and proactive maintenance.
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Fixed, Variable and Low Speed
Integrated magnetometer, combined with vibration
sensing, offers the perfect solution for monitoring
variable speed equipment. By accurately measuring
magnetic fields, the device provides precise RPM
(rotations per minute) data.
Dual LED Display
A dual LED display, with one dedicated to machine health
status, allowing users to assess equipment condition,
while the other is for real-time operational status and
trouble-shooting.
Load, Efficiency and Defects
Insights into magnetic flux and vibration, offer a
comprehensive understanding of load conditions,
efficiency, and potential defects. By analyzing
magnetic flux and vibration patterns, it enables
users to assess equipment performance, identify
anomalies, and optimize operations.
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Next-Generation
Predictive Analytics
Platform
Visualize, Analyze and Integrate
AI/ML driven Diagnostics
AI/ML-driven diagnostics leverage proprietary
machine learning algorithms to proactively mitigate
potential equipment failures with a lead time of
weeks to months. By analyzing vast amounts of data,
our algorithms identify early warning signs and
patterns, enabling timely intervention and
maintenance.
Visualize
Access real-time and historical data, comprehensive
reports, and key performance metrics through our
intuitive web and mobile applications. Monitor machine
behavior, set alerts for critical events, and leverage
visualizations for informed decision-making.
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Advanced Analyst Tools
Advanced analyst tools with customizable
frequency spectral resolution, frequency tagging
capabilities, versatile filtering options, and envelope
detection. Unleash the complete potential of
vibration analysis, optimizing machinery
performance, and enabling early identification
of potential issues.
Integrate with 3rd party systems
Connectivity through REST-based APIs,
facilitating effortless integration with 3rd party
systems. Connect and exchange data with existing
infrastructure, for collaboration, automation, and
enhanced operational efficiency for comprehensive
condition monitoring and predictive maintenance.
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Our solution spans across a variety of assets found
in the industry today

Wide coverage of process and utility rotating equipment

AHU's Compressors Main Drives
Axial Fans Conveyors Mixers
Blow Molders Cooling Towers Mills
Bottlers Dryers Screw Chillers
Cappers Electric Motors Screw Compressors
Centrifugal Chillers Extruders Screw Pumps
Centrifugal Compressors Fans Servo Motors
Centrifugal Fans Fillers Vacuum Pumps
Centrifugal Pumps Gear Pumps
Chillers Labelers

We proudly serve
Covering various industry verticals

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Technical Data-Sheet

Vibration Sensor
Accelerometer Tri-axial

Frequency Response 1 Hz to 12,000 Hz for X, Y and Z axis

Measurement Range +/- 2g to +/- 64g

ADC Resolution 16 Bit

Sensitivity 0.06mg (@±2g) ~ 1.95mg (@±64g)

Sampling Rate Up-to 25.6 kHz

FFT Frequency 0.3330Hz for 12.8kHz Fmax

Resolution
0.1666Hz for 6.4kHz Fmax
0.0833Hz for 3.2kHz Fmax
0.0416Hz for 1.6kHz Fmax
0.0020Hz for 800Hz Fmax

Temperature and Audio sensor

Measurement Range -40°C to 125 °C

Accuracy .1°C (Maximum) From –40°C to +125°C

Audio MEMS Multi-Mode Microphone

Audio range 50 dB to 130 dB

Sensitivity −26 dB FS ±1 dB

Magnetic Sensor
Range ±1200 μT (Typ)

Sensitivity 0.042 μT/LSB (Typ)

Axis Tri-axial

Sampling Rate 1 kHz

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Technical Data-Sheet

Physical
Dimensions 47 (L) mm* 32 (W) mm * 28.3 (h) mm

Weight 70 grams

Mounting Using Vibration Pad and stud

Using Magnet

Connector 4 pin M8 connector

Materials Cover: Polycarbonate

Base: Anodised Aluminium

LED 2 RGB LEDs

IP Rating IP 67

RPM/ Rotational Speed

Magnetic Flux 10 RPM through 10000 RPM with +-12 RPM

Electrical
Power Supply External 24V DC

Power Supply Isolation 1500VDC

Power Supply Protection Polarity reversal, Overload
Connector 4 pin M8 connector
Cable (External) 4 core shielded cable

Serial Interface
Input Port External 24V DC
Data Rate 1500VDC
Data Length Polarity reversal, Overload
Parity Odd, Even, None
Connector 4 core shielded cable

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Technical Data-Sheet

Network Interface
Wifi
Protocol 802.11b/g/n

Frequency Range 2412MHz - 2484MHz

Transmit Power 802.11b: +20.5dBm; 802.11n : +14dBm

Receive Sensitivity 802.11b (11Mbps) -88dBm

802.11g (54Mbps) -75dBm
802.11n MCS7 -69dBm

Antenna Integrated in device

Security WPA/WPA2

Encryption WEP/TKI/AES 256

Certification FCC/CE-RED/SRRC

Network Protocol MQTT, HTTP

Bluetooth
Version Bluetooth v4.2 BR/EDR and BLE specification

Frequency Range 2.360GHz - 2.500GHz

Transmit Power 9dBm

Radio Class-1, class-2 and class-3 transmitter

Receiver Sensitivity –97 dBm

Encryption AES-128

Antenna Integrated

Certification FCC/CE-RED/SRRC

Environmental Limits
Operating -40°C to 95°C
Temperature

Humidity 5% to 95% (non-condensing)

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Intellivibe v3 Dimensions

Top View

Side View

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