JZ990D43501E
Never use the unit in an atmosphere in which 2. Structure and principle of operation
MODEL
ZKG-AN
ZKG-YN
INSTRUCTION MANUAL
Manual Number JZ990D43501
Revision E due to inertial run, or may run at an abnormal speed.
Date April 2018
This manual describes the part names, dimensions, mounting, and specifications
of the product. Before use, read this manual and the manuals of all relevant
products fully to acquire proficiency in handling and operating the product. Make
sure to learn all the product information, safety information, and precautions.
Store this manual in a safe place so that it can be taken out and read whenever
necessary. Always forward it to the end user.
Effective April 2018
Specifications are subject to change without notice.
 2006 MITSUBISHI ELECTRIC CORPORATION
How to obtain manuals
How to obtain manuals
For product manuals or documents, consult with the Mitsubishi Electric dealer
from who you purchased your product.
Registration
The company names and product names described in this manual are the
trademarks or registered trademarks of their respective companies.
Safety Precaution (Read these precautions before use.)
This manual classifies the safety precautions into two categories:
and . industries, and has not been designed or manufactured to be incorporated in a
Indicates that incorrect handling may cause
hazardous conditions, resulting in death or severe
injury.
Indicates that incorrect handling may cause
hazardous conditions, resulting in medium or slight
personal injury or physical damage.
Depending on the circumstances, procedures indicated by
also cause severe injury.
It is important to follow all precautions for personal safety.
In case of trouble, in spite of our best efforts in quality control, it may be
assumed to cause continuous running state due to failure of the clutch and
the brake, and hence it is advised to pay sufficient consideration to safety
measures at the machine side.
Store this manual carefully so that it can be referred to when required, and
make sure to send it to the end user.
Use protective cover.
The rotating elements are exposed outside, and the
hand or part of body may be injured if touching the
product. Install a protective cover, allowing smooth
ventilation, so that part of the body may not be in
contact with the machine. It is also recommended to
provide with a safety mechanism to stop the rotating
elements immediately when the cover is opened.
3. Assembling of clutch, brake
Turn off the power, and make sure rotating elements
are stopped.
Never work while rotating, or it may cause electric
shock or injury. When mounting, dismounting, or
adjusting, turn off the power source, and make sure
the rotating elements are stopped still. At this time,
be careful not to have fingers or hand pinched.
Tighten bolts to specified torque, and lock securely.
Depending on the degree of tightening, the bolts may
be broken to cause injury. Using specified bolt
material, tighten bolts to specified torque, and lock
securely with adhesive, spring washer or the like as
specified. Besides, since the parts composing the
product rotate relatively to each other, the tightened
parts must be fixed securely for the safety of
operation.
The bolt strength and tightening torque are
designated in the specification.
Connect lead wires securely.
Otherwise it may lead to an electric shock.
Connect securely, both electrically and mechanically,
and insulate appropriately.
Be sure to connect a surge absorber parallel to the
exciting coil to cut off the direct current.
Cutting off the current may cause a large surge
voltage, and the surge voltage may deteriorate the
peripheral units.
For this reason, be sure to use a surge absorber,
such as a diode, varistor, and protective resister.
Use wire size suited to current capacity.
If wire of smaller current capacity is used, the
insulating coating may melt down to cause insulation
failure, possibly leading to electric shock, current
leak, or fire.
The specified current of the product is designated in
the specification.
1) Make sure there is enough clearance when installing the product to
prevent impact and undue force from being applied to the product
during assembly work.
2) Use the powder clutch in the regular installation status in which the
high-speed rotation side is located as the input side.
Install both the clutch and brake so that the shafts become horizontal.
3) For coupling the load shaft with clutch shaft (brake shaft), use an elastic
coupling.
4) For pulley coupling, pay attention to the belt tension, and never apply
initial tension more than necessary.
5) The voltage polarity is not specified.
6) See to it that the mounting plate has the heat radiation area over 350
cm2 (over 650 cm2 for ZKG-100AN).
inflammation or explosion is expected.
While slipping, a spark may be ignited on the internal  The clutch structure is shown in Fig. 1. The drive member linked to the input side and the driven member linked to the output side are disposed concentrically
working surface. Never use in a flammable or explosive across a powder gap.
atmosphere with oil or grease. Enclose the main body  The powder gap is filled with powder (magnetic iron powder), and the coil for passing a magnetic flux to the powder is built in the stator, and it is designed to feed
when using near flammable material such as cotton. direct current from outside through the lead wire.
When enclosed, however, it must be noted that the
allowable heat dissipation is lowered.
 The brake consists of two parts, a stator and drive member, as shown in Fig. 2.
 While the drive member is rotating, when a current flows in the coil, a magnetic flux is generated as indicated by broken line in the drawing, and the powder is
linked like a chain along the magnetic flux, and its coupling force the driven member is driven, and the torque is transmitted to the output side.
When the exciting current is cut off, the magnetic flux disappears, and the coupling force of the powder is eliminated, thereby cutting of transmission of powder to
Keep the product away from water, oil, and grease. the driven member.
Not only the working surface but also the product main Fig. 1 ZKG-AN powder clutches Fig. 2 ZKG-YN powder brakes
body should be protected from water, oil, and grease. If
(representative examples) (representative examples)
water, oil, or grease is on the main body, it may flow to the
working surface and may remarkably lower the torque. As Lead wire
a result, the machine may not stop at the specified point
Such abnormal operation of the machine may cause injury. Exciting coil
Check the environments.
Exciting coil
Drive member Magnetic flux Stator
Never use in a place exposed to dust, high temperature, (input)
dew condensation, rain and wind, oil mist. Don't install
directly in a place exposed to vibration or impact. Or it Seal Magnetic flux
may lead to damage or malfunction of the product or
deterioration of performance.
Output shaft Drive member
(input)
 Mitsubishi Electric is not responsible for any damage or trouble caused by
repair, disassembly or modification of the product by any third party other than
Mitsubishi or specified agent.
 For repair or disassembly services, therefore, please call the service network of
Mitsubishi.
Warranty Driven member Input shaft
Exclusion of loss in opportunity and secondary loss from warranty liability (output)
Regardless of the gratis warranty term, Mitsubishi shall not be liable for
compensation to: Powder gap
(1) Damages caused by any cause found not to be the responsibility of Mitsubishi. (powder is fie in this gap)
(2) Loss in opportunity, lost profits incurred to the user by Failures of Mitsubishi
products.
(3) Special damages and secondary damages whether foreseeable or not,
compensation for accidents, and compensation for damages to products other
than Mitsubishi products.
(4) Replacement by the user, maintenance of on-site equipment, start-up test run
and other tasks.
For safe use
 This product has been manufactured as a general-purpose part for general
device or system used in purposes related to human life.
 Before using the product for special purposes such as nuclear power, electric
power, aerospace, medicine or passenger movement vehicles, consult with
Mitsubishi Electric.
 This product has been manufactured under strict quality control. However
when installing the product where major accidents or losses could occur if the
product fails, install appropriate backup or failsafe functions in the system.
This manual confers no industrial property rights or any rights of any other kind,
may nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be
held responsible for any problems involving industrial property rights which may
occur as a result of using the contents noted in this manual.
1. Cautions before use
Never suspend the product by holding the leadwire.
Or the lead wire may be broken and the product may drop
to cause injury.
Hold the product itself when attaching or detaching.
If the product is not used for a long time, store the brake
at a non-humid place, or take measures to protect the
brake from moisture.
If the inside of the product is moistened, the product may
be corroded and operation may not be possible, or the
performance may be deteriorated.
1) The powder is contained inside, and hence never give impact or incline the
product.
2) Don't leave the product in a damp place.
3) Don't pull or tear the lead wire, and handle with care.
4. Operation 5. Torque adjustment
14
Never touch the product during operation. Use within rated torque.
12
The rotating elements are exposed outside, and the hand If used over the rated torque, not only the performance ZKG-100AN
or part of body may be injured if touching the product. deteriorates, but also mechanical breakage or injury may 10
Install a protective cover, allowing smooth ventilation, so be caused. Hence, use with rated torque. In particular, it
Torque (N·m)
that the hand or fingers may not be in contact with the must be noted that a torque over the rating may be cause
machine during operation, and also a safety mechanism even if used at the rated current, and therefore check the 8
to stop the rotating elements immediately when the cover current-torque characteristic, and adjust the exciting
is opened. current.
(In the course of use, the torque gradually declines, and 6
 If a shock is applied to the clutch and brake during transportation, powder may therefore in manufacturing, a proper allowance is
be scattered inside the clutch. For this reason, before starting regular considered initially.)
operation, perform running-in while following the procedure below to collect 4
powder into the powder gap, if necessary.  The relation of torque and exciting current is almost proportional as shown in
Fig. 3, and therefore by adjusting the current, the torque can be easily adjusted.
1) Running-in procedure  Set to a proper value in consideration of the finish of the product or working 2
condition.
Never increase the rotating speed more than allowable. 0
Use within the allowable heat dissipation.
0.0 0.2 0.4 0.6 0.8 1.0
If the rotating speed is raised more than allowable, Exciting current (A)
vibration increases to cause breakage and scattering of If used over allowable heat dissipation, the clutch may be
powder, and it is very dangerous. Rotate within allowable extremely heated, and the working surface may be
speed, and install protective cover. extremely hot and red. As a result, a fire may be caused.
In addition, the performance may be deteriorated. Be sure Fig. 4 Allowable continuous heat dissipation characteristics
to use within the allowable heat dissipation.
 Rotate the input shaft at approximately 200 r/min. for one minute and set
the excitation current to a value that is one quarter to three quarters of the 120
rated excitation current. Excite the brake approximately 10 times using a 5 Fig. 3 Exciting current vs. torque characteristics
seconds ON, 10 seconds OFF cycle. ZKG-100AN
(representative examples)
Allowable continuous heat
 If running-in is not adequate and powder is distributed unevenly, repeat 5 100
seconds ON, 10 seconds OFF cycle at rated excitation for approximately
10 times. 1.5
dissipation (W)
2) End of running-in 80
 While the running-in is insufficient, the torque output may be low or the
torque may fluctuate, but as the running-in becomes sufficient and the
ZKG-10YN ZKG-50AN
powder comes to work effectively, a stable torque corresponding to the 60
exciting current is produced. ZKG-20AN
ZKG-10AN
 After the running-in, start regular operation. 1 ZKG-10AN
 Depending on the conditions of use, the drive member surface temperature ZKG-5YN 40
Torque (N·m)
may rise considerably. Use the brake while keeping the surface
temperature below 100°C. If the surface temperature exceeds 100°C, relax ZKG-5AN
the operation conditions, and prevent overheat of the brake. 20
The above-described surface temperature is a reference value. Be sure to ZKG-5AN
use the brake within the allowable heat dissipation.
(Herein, the surface temperature is mentioned on the basis of the ambient
0.5 0
temperature of 30°C. The allowable ambient temperature range is 0 to 0 500 1000 1500 1800
40°C.)
Input rotation speed (r/min)
Use thermometer when measuring temperature.
0
Don't touch directly by hand to avoid burns. Turn off the 50
0 0.1 0.2 0.3 0.4 0.5
power source, and make sure the rotating elements are
stopped still, and measure with thermometer. Exciting current (A)
Measure promptly. ZKG-50YN
Allowable continuous heat
40
8
dissipation (W)
ZKG-20YN
30
7
ZKG-50YN ZKG-10YN
6 20
ZKG-5YN
ZKG-50AN
Torque (N·m)
5
10
4
0
3 ZKG-20YN 0 500 1000 1500 1800
2 ZKG-20AN Input rotation speed (r/min)
1 (Note) See to it that the mounting plate has the heat radiation area over
350 cm2 (over 650 cm2 for ZKG-100AN).
0
0 0.2 0.4 0.6 0.8
Exciting current (A)
 JZ990D43501E
MODEL
ZKG-AN
ZKG-YN
INSTRUCTION MANUAL
Manual Number JZ990D43501
Revision E due to inertial run, or may run at an abnormal speed.
Date April 2018
This manual describes the part names, dimensions, mounting, and specifications
of the product. Before use, read this manual and the manuals of all relevant
products fully to acquire proficiency in handling and operating the product. Make
sure to learn all the product information, safety information, and precautions.
Store this manual in a safe place so that it can be taken out and read whenever
necessary. Always forward it to the end user.
Effective April 2018
Specifications are subject to change without notice.
 2006 MITSUBISHI ELECTRIC CORPORATION
How to obtain manuals
How to obtain manuals
For product manuals or documents, consult with the Mitsubishi Electric dealer
from who you purchased your product.
Registration
The company names and product names described in this manual are the
trademarks or registered trademarks of their respective companies.
Safety Precaution (Read these precautions before use.)
This manual classifies the safety precautions into two categories:
and . industries, and has not been designed or manufactured to be incorporated in a
Indicates that incorrect handling may cause
hazardous conditions, resulting in death or severe
injury.
Indicates that incorrect handling may cause
hazardous conditions, resulting in medium or slight
personal injury or physical damage.
Depending on the circumstances, procedures indicated by may
also cause severe injury.
It is important to follow all precautions for personal safety.
In case of trouble, in spite of our best efforts in quality control, it may be
assumed to cause continuous running state due to failure of the clutch and
the brake, and hence it is advised to pay sufficient consideration to safety
measures at the machine side.
Store this manual carefully so that it can be referred to when required, and
make sure to send it to the end user.
Use protective cover.
The rotating elements are exposed outside, and the
hand or part of body may be injured if touching the
product. Install a protective cover, allowing smooth
ventilation, so that part of the body may not be in
contact with the machine. It is also recommended to
provide with a safety mechanism to stop the rotating
elements immediately when the cover is opened.
3. Assembling of clutch, brake
Turn off the power, and make sure rotating elements
are stopped.
Never work while rotating, or it may cause electric
shock or injury. When mounting, dismounting, or
adjusting, turn off the power source, and make sure
the rotating elements are stopped still. At this time,
be careful not to have fingers or hand pinched.
Tighten bolts to specified torque, and lock securely.
Depending on the degree of tightening, the bolts may
be broken to cause injury. Using specified bolt
material, tighten bolts to specified torque, and lock
securely with adhesive, spring washer or the like as
specified. Besides, since the parts composing the
product rotate relatively to each other, the tightened
parts must be fixed securely for the safety of
operation.
The bolt strength and tightening torque are
designated in the specification.
Connect lead wires securely.
Otherwise it may lead to an electric shock.
Connect securely, both electrically and mechanically,
and insulate appropriately.
Be sure to connect a surge absorber parallel to the
exciting coil to cut off the direct current.
Cutting off the current may cause a large surge
voltage, and the surge voltage may deteriorate the
peripheral units.
For this reason, be sure to use a surge absorber,
such as a diode, varistor, and protective resister.
Use wire size suited to current capacity.
If wire of smaller current capacity is used, the
insulating coating may melt down to cause insulation
failure, possibly leading to electric shock, current
leak, or fire.
The specified current of the product is designated in
the specification.
1) Make sure there is enough clearance when installing the product to
prevent impact and undue force from being applied to the product
during assembly work.
2) Use the powder clutch in the regular installation status in which the
high-speed rotation side is located as the input side.
Install both the clutch and brake so that the shafts become horizontal.
3) For coupling the load shaft with clutch shaft (brake shaft), use an elastic
coupling.
4) For pulley coupling, pay attention to the belt tension, and never apply
initial tension more than necessary.
5) The voltage polarity is not specified.
6) See to it that the mounting plate has the heat radiation area over 350
cm2 (over 650 cm2 for ZKG-100AN).
Never use the unit in an atmosphere in which 2. Structure and principle of operation
inflammation or explosion is expected.
While slipping, a spark may be ignited on the internal  The clutch structure is shown in Fig. 1. The drive member linked to the input side and the driven member linked to the output side are disposed concentrically
working surface. Never use in a flammable or explosive across a powder gap.
atmosphere with oil or grease. Enclose the main body  The powder gap is filled with powder (magnetic iron powder), and the coil for passing a magnetic flux to the powder is built in the stator, and it is designed to feed
when using near flammable material such as cotton. direct current from outside through the lead wire.
When enclosed, however, it must be noted that the
allowable heat dissipation is lowered.
 The brake consists of two parts, a stator and drive member, as shown in Fig. 2.
 While the drive member is rotating, when a current flows in the coil, a magnetic flux is generated as indicated by broken line in the drawing, and the powder is
linked like a chain along the magnetic flux, and its coupling force the driven member is driven, and the torque is transmitted to the output side.
When the exciting current is cut off, the magnetic flux disappears, and the coupling force of the powder is eliminated, thereby cutting of transmission of powder to
Keep the product away from water, oil, and grease. the driven member.
Not only the working surface but also the product main Fig. 1 ZKG-AN powder clutches Fig. 2 ZKG-YN powder brakes
body should be protected from water, oil, and grease. If
(representative examples) (representative examples)
water, oil, or grease is on the main body, it may flow to the
working surface and may remarkably lower the torque. As Lead wire
a result, the machine may not stop at the specified point
Such abnormal operation of the machine may cause injury. Exciting coil
Check the environments.
Exciting coil
Drive member Magnetic flux Stator
Never use in a place exposed to dust, high temperature, (input)
dew condensation, rain and wind, oil mist. Don't install
directly in a place exposed to vibration or impact. Or it Seal Magnetic flux
may lead to damage or malfunction of the product or
deterioration of performance.
Output shaft Drive member
(input)
 Mitsubishi Electric is not responsible for any damage or trouble caused by
repair, disassembly or modification of the product by any third party other than
Mitsubishi or specified agent.
 For repair or disassembly services, therefore, please call the service network of
Mitsubishi.
Warranty Driven member Input shaft
Exclusion of loss in opportunity and secondary loss from warranty liability (output)
Regardless of the gratis warranty term, Mitsubishi shall not be liable for
compensation to: Powder gap
(1) Damages caused by any cause found not to be the responsibility of Mitsubishi. (powder is fie in this gap)
(2) Loss in opportunity, lost profits incurred to the user by Failures of Mitsubishi
products.
(3) Special damages and secondary damages whether foreseeable or not,
compensation for accidents, and compensation for damages to products other
than Mitsubishi products.
(4) Replacement by the user, maintenance of on-site equipment, start-up test run
and other tasks.
For safe use
 This product has been manufactured as a general-purpose part for general
device or system used in purposes related to human life.
 Before using the product for special purposes such as nuclear power, electric
power, aerospace, medicine or passenger movement vehicles, consult with
Mitsubishi Electric.
 This product has been manufactured under strict quality control. However
when installing the product where major accidents or losses could occur if the
product fails, install appropriate backup or failsafe functions in the system.
This manual confers no industrial property rights or any rights of any other kind,
nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be
held responsible for any problems involving industrial property rights which may
occur as a result of using the contents noted in this manual.
1. Cautions before use
Never suspend the product by holding the leadwire.
Or the lead wire may be broken and the product may drop
to cause injury.
Hold the product itself when attaching or detaching.
If the product is not used for a long time, store the brake
at a non-humid place, or take measures to protect the
brake from moisture.
If the inside of the product is moistened, the product may
be corroded and operation may not be possible, or the
performance may be deteriorated.
1) The powder is contained inside, and hence never give impact or incline the
product.
2) Don't leave the product in a damp place.
3) Don't pull or tear the lead wire, and handle with care.
4. Operation 5. Torque adjustment
14
Never touch the product during operation. Use within rated torque.
12
The rotating elements are exposed outside, and the hand If used over the rated torque, not only the performance ZKG-100AN
or part of body may be injured if touching the product. deteriorates, but also mechanical breakage or injury may 10
Install a protective cover, allowing smooth ventilation, so be caused. Hence, use with rated torque. In particular, it
Torque (N·m)
that the hand or fingers may not be in contact with the must be noted that a torque over the rating may be cause
machine during operation, and also a safety mechanism even if used at the rated current, and therefore check the 8
to stop the rotating elements immediately when the cover current-torque characteristic, and adjust the exciting
is opened. current.
(In the course of use, the torque gradually declines, and 6
 If a shock is applied to the clutch and brake during transportation, powder may therefore in manufacturing, a proper allowance is
be scattered inside the clutch. For this reason, before starting regular considered initially.)
operation, perform running-in while following the procedure below to collect 4
powder into the powder gap, if necessary.  The relation of torque and exciting current is almost proportional as shown in
Fig. 3, and therefore by adjusting the current, the torque can be easily adjusted.
1) Running-in procedure  Set to a proper value in consideration of the finish of the product or working 2
condition.
Never increase the rotating speed more than allowable. 0
Use within the allowable heat dissipation.
0.0 0.2 0.4 0.6 0.8 1.0
If the rotating speed is raised more than allowable, Exciting current (A)
vibration increases to cause breakage and scattering of If used over allowable heat dissipation, the clutch may be
powder, and it is very dangerous. Rotate within allowable extremely heated, and the working surface may be
speed, and install protective cover. extremely hot and red. As a result, a fire may be caused.
In addition, the performance may be deteriorated. Be sure Fig. 4 Allowable continuous heat dissipation characteristics
to use within the allowable heat dissipation.
 Rotate the input shaft at approximately 200 r/min. for one minute and set
the excitation current to a value that is one quarter to three quarters of the 120
rated excitation current. Excite the brake approximately 10 times using a 5 Fig. 3 Exciting current vs. torque characteristics
seconds ON, 10 seconds OFF cycle. ZKG-100AN
(representative examples)
Allowable continuous heat
 If running-in is not adequate and powder is distributed unevenly, repeat 5 100
seconds ON, 10 seconds OFF cycle at rated excitation for approximately
10 times. 1.5
dissipation (W)
2) End of running-in 80
 While the running-in is insufficient, the torque output may be low or the
torque may fluctuate, but as the running-in becomes sufficient and the
ZKG-10YN ZKG-50AN
powder comes to work effectively, a stable torque corresponding to the 60
exciting current is produced. ZKG-20AN
ZKG-10AN
 After the running-in, start regular operation. 1 ZKG-10AN
 Depending on the conditions of use, the drive member surface temperature ZKG-5YN 40
Torque (N·m)
may rise considerably. Use the brake while keeping the surface
temperature below 100°C. If the surface temperature exceeds 100°C, relax ZKG-5AN
the operation conditions, and prevent overheat of the brake. 20
The above-described surface temperature is a reference value. Be sure to ZKG-5AN
use the brake within the allowable heat dissipation.
(Herein, the surface temperature is mentioned on the basis of the ambient
0.5 0
temperature of 30°C. The allowable ambient temperature range is 0 to 0 500 1000 1500 1800
40°C.)
Input rotation speed (r/min)
Use thermometer when measuring temperature.
0
Don't touch directly by hand to avoid burns. Turn off the 50
0 0.1 0.2 0.3 0.4 0.5
power source, and make sure the rotating elements are
stopped still, and measure with thermometer. Exciting current (A)
Measure promptly. ZKG-50YN
Allowable continuous heat
40
8
dissipation (W)
ZKG-20YN
30
7
ZKG-50YN ZKG-10YN
6 20
ZKG-5YN
ZKG-50AN
Torque (N·m)
5
10
4
0
3 ZKG-20YN 0 500 1000 1500 1800
2 ZKG-20AN Input rotation speed (r/min)
1 (Note) See to it that the mounting plate has the heat radiation area over
350 cm2 (over 650 cm2 for ZKG-100AN).
0
0 0.2 0.4 0.6 0.8
Exciting current (A)
6. Maintenance 7. Troubleshooting 8. Specification

Check the following items. 1) ZKG-AN powder clutches

Trouble Cause Remedy Rated voltage: DC24V
Turn off the power, and make sure rotating elements
are stopped.  Insufficient running-in. Type
 Torque output is low. ZKG-5AN ZKG-10AN ZKG-20AN ZKG-50AN ZKG-100AN
 Powder is moistened Specification
 Torque is not  Run in again.
Never work while rotating, or it may cause injury. by water or oil.
generated by passing  Change product. Torque (N•m) 0.5 1 2 5 10
When checking, turn off the power source, and make  Deterioration of
exciting current.
sure the rotating elements are stopped still. At this powder.
Rated current (A/75°C) 0.35 0.47 0.55 0.80 1.0
time, be careful not to have fingers or hand pinched.
 Torque is generated
without passing  Defective bearing. Coil resistance (/75°C) 68.6 50.9 42.9 30.1 24.0
1) When the powder is moist, the expected performance may not be
exhibited. current.  Deterioration or  Change product. Coil insulation resistance 10 M or more by DC 500 V insulation resistance tester, at ordinary temperature and humidity
Be careful not to admit water or oily material inside the brake.  Torque fluctuates on sintering of powder.
In particular, if used near the gear box, the oil may invade through the every rotation. Product mass (kg) 0.67 0.88 1.27 2.3 4.1
shaft, and therefore perfect oil sealing is advised.  Surface temperature  Relax the conditions
 Overload. Allowable continuous heat dissipation (W) Refer to fig. 4
2) Deterioration of torque (aged deterioration) depends on the conditions exceeds 90°C. of use.
of use (slip rotational speed, heat dissipation). However, if the exciting Strength division II column 7T or equivalent of JIS B 1051 for mechanical properties of bolts and machine
current is increased, deterioration can be prevented to some extent. Stator, drive member tightening bolt strength
screws.
If the specified torque cannot be obtained at the rated current, replace
the powder. Use thermometer when measuring temperature. Stator, drive member tightening torque (N•m) 1.1 to 1.8 3.7 to 6.2
To replace the powder, please contact our service network.
Allowable rotating speed (r/min) 1800
3) Check the coupling mounting bolts and others for looseness. Don't touch directly by hand to avoid burns. Turn off the
power source, and make sure the rotating elements are In the column of continuous allowable heat dissipation of spontaneous cooling, the top refers to the allowable heat dissipation at 100 r/min and the bottom at
When disposing of this product at the end of its stopped still, and measure with thermometer. 1000 r/min. See catalogue for detail.
service life, please follow local and national guideline Measure promptly.
for the disposal of industrial products.
2) ZKG-YN powder brakes
This product is replaced with a new product when its life span terminates (powder
and bearing can not be not be replaced). Type
ZKG-5YN ZKG-10YN ZKG-20YN ZKG-50YN
Mitsubishi Electric is not responsible for any damage or trouble caused by repair, Specification
disassembly or modification of the product by any third party other than Mitsubishi
or specified agent. Torque (N•m) 0.5 1 2 5
Rated current (A/75°C) 0.35 0.42 0.50 0.60
Coil resistance (/75°C) 68.6 57.2 48.0 40.2
Coil insulation resistance 10 M or more by DC 500 V insulation resistance tester, at ordinary temperature and humidity
Product mass (kg) 0.40 0.54 0.96 1.3
Allowable continuous heat dissipation (W) Refer to fig. 4
Strength division II column 7T or equivalent of JIS B 1051 for mechanical properties of bolts and machine
Stator, drive member tightening bolt strength
screws.
Stator, drive member tightening torque (N•m) 1.1 to 1.8 2.1 to 3.5
Allowable rotating speed (r/min) 1800

9. Others

1) In the product having a three-digit figure attached to the model name

such as 001 in ZKG-5AN-001, the mounting dimensions, voltage and
other conditions are special, and may differ from the description herein,
but the basic operation and handling cautions are common.
2) The structural diagrams are representative examples, and may differ
depending on the model and options including the specification. Inquire
us for details.

「电器电子产品有害物质限制使用标识要求」的表示方式

Note: This symbol mark is for China only.

含有有害6物质的名称，含有量，含有部品
本产品中所含有的有害6物质的名称，含有量，含有部品如下表
所示。

产品中有害物质的名称及含量
有害物质

部件名称 多溴
铅 汞 镉 六价铬 多溴联苯
二苯醚
(Pb) (Hg) (Cd) (Cr(VI)) (PBB)
(PBDE)
电磁离 定子组装 × ○ ○ ○ ○ ○
合器、
制动器 转子组装 × ○ ○ ○ ○ ○

本表格依据SJ/T 11364的规定编制。

○:表示该有害物质在该部件所有均质材料中的含量均在GB/T
26572规定的限量要求以下。
×:表示该有害物质至少在该部件的某一均质材料中的含量超出GB/
T 26572规定的限量要求。

基于中国标准法的参考规格:JIS B 1404
6. Maintenance 7. Troubleshooting 8. Specification

Check the following items. 1) ZKG-AN powder clutches

Trouble Cause Remedy Rated voltage: DC24V
Turn off the power, and make sure rotating elements
are stopped.  Insufficient running-in. Type
 Torque output is low. ZKG-5AN ZKG-10AN ZKG-20AN ZKG-50AN ZKG-100AN
 Powder is moistened Specification
 Torque is not  Run in again.
Never work while rotating, or it may cause injury. by water or oil.
generated by passing  Change product. Torque (N•m) 0.5 1 2 5 10
When checking, turn off the power source, and make  Deterioration of
exciting current.
sure the rotating elements are stopped still. At this powder.
Rated current (A/75°C) 0.35 0.47 0.55 0.80 1.0
time, be careful not to have fingers or hand pinched.
 Torque is generated
without passing  Defective bearing. Coil resistance (/75°C) 68.6 50.9 42.9 30.1 24.0
1) When the powder is moist, the expected performance may not be
exhibited. current.  Deterioration or  Change product. Coil insulation resistance 10 M or more by DC 500 V insulation resistance tester, at ordinary temperature and humidity
Be careful not to admit water or oily material inside the brake.  Torque fluctuates on sintering of powder.
In particular, if used near the gear box, the oil may invade through the every rotation. Product mass (kg) 0.67 0.88 1.27 2.3 4.1
shaft, and therefore perfect oil sealing is advised.  Surface temperature  Relax the conditions
 Overload. Allowable continuous heat dissipation (W) Refer to fig. 4
2) Deterioration of torque (aged deterioration) depends on the conditions exceeds 90°C. of use.
of use (slip rotational speed, heat dissipation). However, if the exciting Strength division II column 7T or equivalent of JIS B 1051 for mechanical properties of bolts and machine
current is increased, deterioration can be prevented to some extent. Stator, drive member tightening bolt strength
screws.
If the specified torque cannot be obtained at the rated current, replace
the powder. Use thermometer when measuring temperature. Stator, drive member tightening torque (N•m) 1.1 to 1.8 3.7 to 6.2
To replace the powder, please contact our service network.
Allowable rotating speed (r/min) 1800
3) Check the coupling mounting bolts and others for looseness. Don't touch directly by hand to avoid burns. Turn off the
power source, and make sure the rotating elements are In the column of continuous allowable heat dissipation of spontaneous cooling, the top refers to the allowable heat dissipation at 100 r/min and the bottom at
When disposing of this product at the end of its stopped still, and measure with thermometer. 1000 r/min. See catalogue for detail.
service life, please follow local and national guideline Measure promptly.
for the disposal of industrial products.
2) ZKG-YN powder brakes
This product is replaced with a new product when its life span terminates (powder
and bearing can not be not be replaced). Type
ZKG-5YN ZKG-10YN ZKG-20YN ZKG-50YN
Mitsubishi Electric is not responsible for any damage or trouble caused by repair, Specification
disassembly or modification of the product by any third party other than Mitsubishi
or specified agent. Torque (N•m) 0.5 1 2 5
Rated current (A/75°C) 0.35 0.42 0.50 0.60
Coil resistance (/75°C) 68.6 57.2 48.0 40.2
Coil insulation resistance 10 M or more by DC 500 V insulation resistance tester, at ordinary temperature and humidity
Product mass (kg) 0.40 0.54 0.96 1.3
Allowable continuous heat dissipation (W) Refer to fig. 4
Strength division II column 7T or equivalent of JIS B 1051 for mechanical properties of bolts and machine
Stator, drive member tightening bolt strength
screws.
Stator, drive member tightening torque (N•m) 1.1 to 1.8 2.1 to 3.5
Allowable rotating speed (r/min) 1800

9. Others

1) In the product having a three-digit figure attached to the model name

such as 001 in ZKG-5AN-001, the mounting dimensions, voltage and
other conditions are special, and may differ from the description herein,
but the basic operation and handling cautions are common.
2) The structural diagrams are representative examples, and may differ
depending on the model and options including the specification. Inquire
us for details.

「电器电子产品有害物质限制使用标识要求」的表示方式

Note: This symbol mark is for China only.

含有有害6物质的名称，含有量，含有部品
本产品中所含有的有害6物质的名称，含有量，含有部品如下表
所示。

产品中有害物质的名称及含量
有害物质

部件名称 多溴
铅 汞 镉 六价铬 多溴联苯
二苯醚
(Pb) (Hg) (Cd) (Cr(VI)) (PBB)
(PBDE)
电磁离 定子组装 × ○ ○ ○ ○ ○
合器、
制动器 转子组装 × ○ ○ ○ ○ ○

本表格依据SJ/T 11364的规定编制。

○:表示该有害物质在该部件所有均质材料中的含量均在GB/T
26572规定的限量要求以下。
×:表示该有害物质至少在该部件的某一均质材料中的含量超出GB/
T 26572规定的限量要求。

基于中国标准法的参考规格:JIS B 1404
 JZ990D43501E
MODEL
ZKG-AN
ZKG-YN
INSTRUCTION MANUAL
Manual Number JZ990D43501
Revision E due to inertial run, or may run at an abnormal speed.
Date April 2018
This manual describes the part names, dimensions, mounting, and specifications
of the product. Before use, read this manual and the manuals of all relevant
products fully to acquire proficiency in handling and operating the product. Make
sure to learn all the product information, safety information, and precautions.
Store this manual in a safe place so that it can be taken out and read whenever
necessary. Always forward it to the end user.
Effective April 2018
Specifications are subject to change without notice.
 2006 MITSUBISHI ELECTRIC CORPORATION
How to obtain manuals
How to obtain manuals
For product manuals or documents, consult with the Mitsubishi Electric dealer
from who you purchased your product.
Registration
The company names and product names described in this manual are the
trademarks or registered trademarks of their respective companies.
Safety Precaution (Read these precautions before use.)
This manual classifies the safety precautions into two categories:
and . industries, and has not been designed or manufactured to be incorporated in a
Indicates that incorrect handling may cause
hazardous conditions, resulting in death or severe
injury.
Indicates that incorrect handling may cause
hazardous conditions, resulting in medium or slight
personal injury or physical damage.
Depending on the circumstances, procedures indicated by may
also cause severe injury.
It is important to follow all precautions for personal safety.
In case of trouble, in spite of our best efforts in quality control, it may be
assumed to cause continuous running state due to failure of the clutch and
the brake, and hence it is advised to pay sufficient consideration to safety
measures at the machine side.
Store this manual carefully so that it can be referred to when required, and
make sure to send it to the end user.
Use protective cover.
The rotating elements are exposed outside, and the
hand or part of body may be injured if touching the
product. Install a protective cover, allowing smooth
ventilation, so that part of the body may not be in
contact with the machine. It is also recommended to
provide with a safety mechanism to stop the rotating
elements immediately when the cover is opened.
3. Assembling of clutch, brake
Turn off the power, and make sure rotating elements
are stopped.
Never work while rotating, or it may cause electric
shock or injury. When mounting, dismounting, or
adjusting, turn off the power source, and make sure
the rotating elements are stopped still. At this time,
be careful not to have fingers or hand pinched.
Tighten bolts to specified torque, and lock securely.
Depending on the degree of tightening, the bolts may
be broken to cause injury. Using specified bolt
material, tighten bolts to specified torque, and lock
securely with adhesive, spring washer or the like as
specified. Besides, since the parts composing the
product rotate relatively to each other, the tightened
parts must be fixed securely for the safety of
operation.
The bolt strength and tightening torque are
designated in the specification.
Connect lead wires securely.
Otherwise it may lead to an electric shock.
Connect securely, both electrically and mechanically,
and insulate appropriately.
Be sure to connect a surge absorber parallel to the
exciting coil to cut off the direct current.
Cutting off the current may cause a large surge
voltage, and the surge voltage may deteriorate the
peripheral units.
For this reason, be sure to use a surge absorber,
such as a diode, varistor, and protective resister.
Use wire size suited to current capacity.
If wire of smaller current capacity is used, the
insulating coating may melt down to cause insulation
failure, possibly leading to electric shock, current
leak, or fire.
The specified current of the product is designated in
the specification.
1) Make sure there is enough clearance when installing the product to
prevent impact and undue force from being applied to the product
during assembly work.
2) Use the powder clutch in the regular installation status in which the
high-speed rotation side is located as the input side.
Install both the clutch and brake so that the shafts become horizontal.
3) For coupling the load shaft with clutch shaft (brake shaft), use an elastic
coupling.
4) For pulley coupling, pay attention to the belt tension, and never apply
initial tension more than necessary.
5) The voltage polarity is not specified.
6) See to it that the mounting plate has the heat radiation area over 350
cm2 (over 650 cm2 for ZKG-100AN).
Never use the unit in an atmosphere in which 2. Structure and principle of operation
inflammation or explosion is expected.
While slipping, a spark may be ignited on the internal  The clutch structure is shown in Fig. 1. The drive member linked to the input side and the driven member linked to the output side are disposed concentrically
working surface. Never use in a flammable or explosive across a powder gap.
atmosphere with oil or grease. Enclose the main body  The powder gap is filled with powder (magnetic iron powder), and the coil for passing a magnetic flux to the powder is built in the stator, and it is designed to feed
when using near flammable material such as cotton. direct current from outside through the lead wire.
When enclosed, however, it must be noted that the
allowable heat dissipation is lowered.
 The brake consists of two parts, a stator and drive member, as shown in Fig. 2.
 While the drive member is rotating, when a current flows in the coil, a magnetic flux is generated as indicated by broken line in the drawing, and the powder is
linked like a chain along the magnetic flux, and its coupling force the driven member is driven, and the torque is transmitted to the output side.
When the exciting current is cut off, the magnetic flux disappears, and the coupling force of the powder is eliminated, thereby cutting of transmission of powder to
Keep the product away from water, oil, and grease. the driven member.
Not only the working surface but also the product main Fig. 1 ZKG-AN powder clutches Fig. 2 ZKG-YN powder brakes
body should be protected from water, oil, and grease. If
(representative examples) (representative examples)
water, oil, or grease is on the main body, it may flow to the
working surface and may remarkably lower the torque. As Lead wire
a result, the machine may not stop at the specified point
Such abnormal operation of the machine may cause injury. Exciting coil
Check the environments.
Exciting coil
Drive member Magnetic flux Stator
Never use in a place exposed to dust, high temperature, (input)
dew condensation, rain and wind, oil mist. Don't install
directly in a place exposed to vibration or impact. Or it Seal Magnetic flux
may lead to damage or malfunction of the product or
deterioration of performance.
Output shaft Drive member
(input)
 Mitsubishi Electric is not responsible for any damage or trouble caused by
repair, disassembly or modification of the product by any third party other than
Mitsubishi or specified agent.
 For repair or disassembly services, therefore, please call the service network of
Mitsubishi.
Warranty Driven member Input shaft
Exclusion of loss in opportunity and secondary loss from warranty liability (output)
Regardless of the gratis warranty term, Mitsubishi shall not be liable for
compensation to: Powder gap
(1) Damages caused by any cause found not to be the responsibility of Mitsubishi. (powder is fie in this gap)
(2) Loss in opportunity, lost profits incurred to the user by Failures of Mitsubishi
products.
(3) Special damages and secondary damages whether foreseeable or not,
compensation for accidents, and compensation for damages to products other
than Mitsubishi products.
(4) Replacement by the user, maintenance of on-site equipment, start-up test run
and other tasks.
For safe use
 This product has been manufactured as a general-purpose part for general
device or system used in purposes related to human life.
 Before using the product for special purposes such as nuclear power, electric
power, aerospace, medicine or passenger movement vehicles, consult with
Mitsubishi Electric.
 This product has been manufactured under strict quality control. However
when installing the product where major accidents or losses could occur if the
product fails, install appropriate backup or failsafe functions in the system.
This manual confers no industrial property rights or any rights of any other kind,
nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be
held responsible for any problems involving industrial property rights which may
occur as a result of using the contents noted in this manual.
1. Cautions before use
Never suspend the product by holding the leadwire.
Or the lead wire may be broken and the product may drop
to cause injury.
Hold the product itself when attaching or detaching.
If the product is not used for a long time, store the brake
at a non-humid place, or take measures to protect the
brake from moisture.
If the inside of the product is moistened, the product may
be corroded and operation may not be possible, or the
performance may be deteriorated.
1) The powder is contained inside, and hence never give impact or incline the
product.
2) Don't leave the product in a damp place.
3) Don't pull or tear the lead wire, and handle with care.
4. Operation 5. Torque adjustment
14
Never touch the product during operation. Use within rated torque.
12
The rotating elements are exposed outside, and the hand If used over the rated torque, not only the performance ZKG-100AN
or part of body may be injured if touching the product. deteriorates, but also mechanical breakage or injury may 10
Install a protective cover, allowing smooth ventilation, so be caused. Hence, use with rated torque. In particular, it
Torque (N·m)
that the hand or fingers may not be in contact with the must be noted that a torque over the rating may be cause
machine during operation, and also a safety mechanism even if used at the rated current, and therefore check the 8
to stop the rotating elements immediately when the cover current-torque characteristic, and adjust the exciting
is opened. current.
(In the course of use, the torque gradually declines, and 6
 If a shock is applied to the clutch and brake during transportation, powder may therefore in manufacturing, a proper allowance is
be scattered inside the clutch. For this reason, before starting regular considered initially.)
operation, perform running-in while following the procedure below to collect 4
powder into the powder gap, if necessary.  The relation of torque and exciting current is almost proportional as shown in
Fig. 3, and therefore by adjusting the current, the torque can be easily adjusted.
1) Running-in procedure  Set to a proper value in consideration of the finish of the product or working 2
condition.
Never increase the rotating speed more than allowable. 0
Use within the allowable heat dissipation.
0.0 0.2 0.4 0.6 0.8 1.0
If the rotating speed is raised more than allowable, Exciting current (A)
vibration increases to cause breakage and scattering of If used over allowable heat dissipation, the clutch may be
powder, and it is very dangerous. Rotate within allowable extremely heated, and the working surface may be
speed, and install protective cover. extremely hot and red. As a result, a fire may be caused.
In addition, the performance may be deteriorated. Be sure Fig. 4 Allowable continuous heat dissipation characteristics
to use within the allowable heat dissipation.
 Rotate the input shaft at approximately 200 r/min. for one minute and set
the excitation current to a value that is one quarter to three quarters of the 120
rated excitation current. Excite the brake approximately 10 times using a 5 Fig. 3 Exciting current vs. torque characteristics
seconds ON, 10 seconds OFF cycle. ZKG-100AN
(representative examples)
Allowable continuous heat
 If running-in is not adequate and powder is distributed unevenly, repeat 5 100
seconds ON, 10 seconds OFF cycle at rated excitation for approximately
10 times. 1.5
dissipation (W)
2) End of running-in 80
 While the running-in is insufficient, the torque output may be low or the
torque may fluctuate, but as the running-in becomes sufficient and the
ZKG-10YN ZKG-50AN
powder comes to work effectively, a stable torque corresponding to the 60
exciting current is produced. ZKG-20AN
ZKG-10AN
 After the running-in, start regular operation. 1 ZKG-10AN
 Depending on the conditions of use, the drive member surface temperature ZKG-5YN 40
Torque (N·m)
may rise considerably. Use the brake while keeping the surface
temperature below 100°C. If the surface temperature exceeds 100°C, relax ZKG-5AN
the operation conditions, and prevent overheat of the brake. 20
The above-described surface temperature is a reference value. Be sure to ZKG-5AN
use the brake within the allowable heat dissipation.
(Herein, the surface temperature is mentioned on the basis of the ambient
0.5 0
temperature of 30°C. The allowable ambient temperature range is 0 to 0 500 1000 1500 1800
40°C.)
Input rotation speed (r/min)
Use thermometer when measuring temperature.
0
Don't touch directly by hand to avoid burns. Turn off the 50
0 0.1 0.2 0.3 0.4 0.5
power source, and make sure the rotating elements are
stopped still, and measure with thermometer. Exciting current (A)
Measure promptly. ZKG-50YN
Allowable continuous heat
40
8
dissipation (W)
ZKG-20YN
30
7
ZKG-50YN ZKG-10YN
6 20
ZKG-5YN
ZKG-50AN
Torque (N·m)
5
10
4
0
3 ZKG-20YN 0 500 1000 1500 1800
2 ZKG-20AN Input rotation speed (r/min)
1 (Note) See to it that the mounting plate has the heat radiation area over
350 cm2 (over 650 cm2 for ZKG-100AN).
0
0 0.2 0.4 0.6 0.8
Exciting current (A)
6. Maintenance 7. Troubleshooting 8. Specification

Check the following items. 1) ZKG-AN powder clutches

Trouble Cause Remedy Rated voltage: DC24V
Turn off the power, and make sure rotating elements
are stopped.  Insufficient running-in. Type
 Torque output is low. ZKG-5AN ZKG-10AN ZKG-20AN ZKG-50AN ZKG-100AN
 Powder is moistened Specification
 Torque is not  Run in again.
Never work while rotating, or it may cause injury. by water or oil.
generated by passing  Change product. Torque (N•m) 0.5 1 2 5 10
When checking, turn off the power source, and make  Deterioration of
exciting current.
sure the rotating elements are stopped still. At this powder.
Rated current (A/75°C) 0.35 0.47 0.55 0.80 1.0
time, be careful not to have fingers or hand pinched.
 Torque is generated
without passing  Defective bearing. Coil resistance (/75°C) 68.6 50.9 42.9 30.1 24.0
1) When the powder is moist, the expected performance may not be
exhibited. current.  Deterioration or  Change product. Coil insulation resistance 10 M or more by DC 500 V insulation resistance tester, at ordinary temperature and humidity
Be careful not to admit water or oily material inside the brake.  Torque fluctuates on sintering of powder.
In particular, if used near the gear box, the oil may invade through the every rotation. Product mass (kg) 0.67 0.88 1.27 2.3 4.1
shaft, and therefore perfect oil sealing is advised.  Surface temperature  Relax the conditions
 Overload. Allowable continuous heat dissipation (W) Refer to fig. 4
2) Deterioration of torque (aged deterioration) depends on the conditions exceeds 90°C. of use.
of use (slip rotational speed, heat dissipation). However, if the exciting Strength division II column 7T or equivalent of JIS B 1051 for mechanical properties of bolts and machine
current is increased, deterioration can be prevented to some extent. Stator, drive member tightening bolt strength
screws.
If the specified torque cannot be obtained at the rated current, replace
the powder. Use thermometer when measuring temperature. Stator, drive member tightening torque (N•m) 1.1 to 1.8 3.7 to 6.2
To replace the powder, please contact our service network.
Allowable rotating speed (r/min) 1800
3) Check the coupling mounting bolts and others for looseness. Don't touch directly by hand to avoid burns. Turn off the
power source, and make sure the rotating elements are In the column of continuous allowable heat dissipation of spontaneous cooling, the top refers to the allowable heat dissipation at 100 r/min and the bottom at
When disposing of this product at the end of its stopped still, and measure with thermometer. 1000 r/min. See catalogue for detail.
service life, please follow local and national guideline Measure promptly.
for the disposal of industrial products.
2) ZKG-YN powder brakes
This product is replaced with a new product when its life span terminates (powder
and bearing can not be not be replaced). Type
ZKG-5YN ZKG-10YN ZKG-20YN ZKG-50YN
Mitsubishi Electric is not responsible for any damage or trouble caused by repair, Specification
disassembly or modification of the product by any third party other than Mitsubishi
or specified agent. Torque (N•m) 0.5 1 2 5
Rated current (A/75°C) 0.35 0.42 0.50 0.60
Coil resistance (/75°C) 68.6 57.2 48.0 40.2
Coil insulation resistance 10 M or more by DC 500 V insulation resistance tester, at ordinary temperature and humidity
Product mass (kg) 0.40 0.54 0.96 1.3
Allowable continuous heat dissipation (W) Refer to fig. 4
Strength division II column 7T or equivalent of JIS B 1051 for mechanical properties of bolts and machine
Stator, drive member tightening bolt strength
screws.
Stator, drive member tightening torque (N•m) 1.1 to 1.8 2.1 to 3.5
Allowable rotating speed (r/min) 1800

9. Others

1) In the product having a three-digit figure attached to the model name

such as 001 in ZKG-5AN-001, the mounting dimensions, voltage and
other conditions are special, and may differ from the description herein,
but the basic operation and handling cautions are common.
2) The structural diagrams are representative examples, and may differ
depending on the model and options including the specification. Inquire
us for details.

「电器电子产品有害物质限制使用标识要求」的表示方式

Note: This symbol mark is for China only.

含有有害6物质的名称，含有量，含有部品
本产品中所含有的有害6物质的名称，含有量，含有部品如下表
所示。

产品中有害物质的名称及含量
有害物质

部件名称 多溴
铅 汞 镉 六价铬 多溴联苯
二苯醚
(Pb) (Hg) (Cd) (Cr(VI)) (PBB)
(PBDE)
电磁离 定子组装 × ○ ○ ○ ○ ○
合器、
制动器 转子组装 × ○ ○ ○ ○ ○

本表格依据SJ/T 11364的规定编制。

○:表示该有害物质在该部件所有均质材料中的含量均在GB/T
26572规定的限量要求以下。
×:表示该有害物质至少在该部件的某一均质材料中的含量超出GB/
T 26572规定的限量要求。

基于中国标准法的参考规格:JIS B 1404